Method for operating a construction material pump and / or a sticky material pump for dispensing construction material and / or a sticky material pump, and a construction material pump and / or a sticky material pump for dispensing construction material and / or a sticky material
The method and pump design optimize piston movement and energy input in construction and sticky material pumps by detecting position and discharge quantities, achieving efficient, safe, and low-wear discharge.
Patent Information
- Application Number
- JP2022577142
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2020-06-26
- Filing Date
- 2021-06-07
- Publication Date
- 2026-02-12
- Estimated Expiration
- 2041-06-07
AI Technical Summary
Existing construction and sticky material pumps lack optimal control mechanisms for discharging materials, leading to inefficiencies and potential wear due to improper energy input and pressure management.
A method and pump design that includes detecting position and discharge quantities to determine a temporal profile for piston movement, allowing adaptive and optimal operation by controlling the discharge process to minimize energy input, pressure fluctuations, and synchronize with pipe branching adjustments.
Enables low-load, safe, and uninterrupted discharge of construction and sticky materials by optimizing piston movement and energy input, reducing wear and ensuring synchronized pipe adjustments.
Smart Images

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Abstract
Description
[Technical Field]
[0001] The present invention relates to a method for operating a construction material pump and / or a sticky material pump for discharging construction material and / or sticky material, and to a construction material pump and / or a sticky material pump for discharging construction material and / or sticky material. Summary of the Invention [Problem to be solved by the invention]
[0002] The object of the present invention is to provide a method for operating a construction material pump and / or a sticky material pump for discharging construction material and / or sticky material, and a construction material pump and / or a sticky material pump for discharging construction material and / or sticky material, each having improved properties. [Means for solving the problem]
[0003] The above problem is solved by providing a method having the features of claim 1 and a construction material pump and / or a viscous material pump having the features of claim 15. Advantageous developments and / or embodiments of the invention are set out in the dependent claims.
[0004] The method, particularly an automatic method, according to the present invention is designed, configured, or provided for operating, particularly automatically, a construction material pump and / or adhesive material pump for, particularly automatically, discharging construction material and / or adhesive material. The construction material pump and / or adhesive material pump includes or has at least one discharge cylinder and at least one discharge piston. The discharge cylinder is designed or configured, particularly for directly receiving and, particularly for directly discharging, the construction material and / or adhesive material. The discharge piston is movably arranged, particularly longitudinally, within the discharge cylinder to, particularly directly suck the construction material and / or adhesive material into the discharge cylinder and to, particularly directly discharge the sucked construction material and / or adhesive material from the discharge cylinder. The method includes or has the following steps: discharging, particularly automatically, the construction material and / or adhesive material by, particularly automatically and / or periodically moving the discharge piston for sucking and discharging the construction material and / or adhesive material; and detecting, particularly automatically, at least one position quantity, particularly the value of at least one position quantity, during the movement. The position quantity, in particular the value of the position quantity, characterizes the position, in particular the position value, of the delivery piston along its stroke in the delivery cylinder. At least one delivery quantity, in particular at least one value of the delivery quantity, is detected, in particular automatically, during the movement. The delivery quantity, in particular the value of the delivery quantity, is separate from the position quantity and characterizes the delivery, in particular the delivery value, of the construction material and / or sticky material by the construction material pump and / or sticky material pump. A temporal profile, in particular a subsequent movement of the delivery piston, in particular over time, is determined, in particular automatically determined, or set or adapted, in particular by combining at least the detected position quantity, in particular the detected value of the position quantity, with the detected delivery quantity, in particular the detected value of the delivery quantity. The subsequent movement is controlled, in particular automatically controlled and / or regulated, in accordance with the determined profile.
[0005] This, in particular in combination, allows for an adaptive and therefore optimal operation of the construction material pump and / or the viscous material pump, and in particular an optimal delivery of the construction material and / or the viscous material by the construction material pump and / or the viscous material pump.
[0006] The "construction material" may be referred to as, inter alia, mortar, cement, slab, concrete, and / or plaster. Additionally or alternatively, the cohesive material may be referred to as a slurry.
[0007] The construction material pump and / or the sticky material pump may have at least one drive cylinder, at least one drive piston, and at least one piston rod. The drive cylinder may be designed to directly receive hydraulic fluid, especially hydraulic fluid. The drive piston may be movably arranged in the drive cylinder, especially longitudinally movably. The piston rod may be attached to the drive piston, especially the delivery piston, especially to be directly coupled to the delivery piston.
[0008] The "position quantity" is in particular the position of the delivery piston, the piston rod or the drive piston (if any). Additionally or alternatively, the position quantity may characterize at least one end-of-stroke position of the delivery piston at at least one end of its stroke within the delivery cylinder.
[0009] "Along its stroke" may mean, in particular between end-of-stroke positions of the discharge piston, in particular at both ends of its stroke in the discharge cylinder. Additionally or alternatively, one end-of-stroke position may be an end-of-suction position and / or the other end-of-stroke position may in particular be an end-of-discharge position different from the end-of-suction position.
[0010] "Characterizing" can be called "representative of."
[0011] "Detection" can also be called "measurement."
[0012] The position quantity and the discharge quantity can be detected simultaneously, in particular continuously over time.
[0013] In particular, the time course of the position quantity can be detected. Additionally or alternatively, in particular the time course of the discharge quantity can be detected. Additionally, this profile can be determined by combining the detected course of the position quantity with the detected course of the discharge quantity.
[0014] The position quantity or its value and / or the delivery quantity or its value can in particular in each case vary steplessly, in particular continuously. Additionally or alternatively, the position quantity and / or the delivery quantity can in particular in each case be defined in particular in absolute units of measure or in relative units, in particular in percent (%), in particular by a minimum value of 0% and a maximum value of 100%, in particular between a minimum value or 0% and a maximum value or 100%.
[0015] "Distinct" can mean that the position quantity and the discharge quantity do not need to or cannot have a fixed relationship to each other, especially over several travel strokes and / or travel periods, and / or can be independent of each other. In other words, "distinct" can mean that the discharge quantity does not need to or cannot be a fixed function of the position quantity, especially over several travel strokes and / or travel periods.
[0016] The position quantities and / or the discharge quantities can in particular in each case be combined without or with mathematical processing.
[0017] "Linking" can also be referred to as "correlating" and / or "amalgamating."
[0018] The profiles can be assigned to different positions of the delivery piston, particularly along its stroke, at different times and / or at different velocities of the delivery piston. Additionally or alternatively, the profiles can be assigned to different positions, particularly velocities of the delivery piston, particularly along its stroke.
[0019] The construction material pump and / or the viscous material pump can have at least one drive motor device and / or at least one drive pump device, in particular for indirectly moving the delivery piston. In particular, the drive motor device and / or the drive pump device can be controlled according to a determined profile.
[0020] The profile can be determined and / or at least controlled, in particular adjusted, in time after or at the end of a stroke and / or movement, in particular a movement stroke or movement cycle, and / or before or at the start of a subsequent stroke and / or subsequent movement, in particular a subsequent movement stroke or movement cycle, in particular not before the end of the stroke in time, and / or not after the start of the subsequent stroke in time, and / or during adjustment of the pipe branching device, and / or when the delivery piston can be in or rest in one of the stroke end positions. In other words, the determined profile can be controlled, in particular adjusted or verified during a stroke and / or movement, in particular a movement stroke or movement cycle, in particular quasi-statically or without adaptation or without adaptation, in particular during the stroke and / or movement.
[0021] In a further development of the invention, the delivery rate, in particular the delivery rate value, characterizes the energy input, in particular the value of the input, from the delivery piston to the construction material and / or sticky material. This allows a profile to be determined so that too much energy per unit time is not input from the delivery piston to the construction material and / or sticky material. This results in a low load and / or safe operation of the construction material pump and / or sticky material pump. In particular, the delivery rate can be the energy input. Additionally or alternatively, the delivery rate can be the torque, in particular the applied torque, of a drive motor device (if any).
[0022] In an embodiment of the present invention, the delivery rate, in particular the delivery rate value, characterizes the pressure, in particular the pressure value, acting on the construction material and / or sticky material in the delivery cylinder. Additionally or alternatively, the delivery rate, in particular the delivery rate value, characterizes the excitation, in particular the excitation value, of at least one part of the construction material pump and / or sticky material pump, caused by the input of energy from the delivery piston to the construction material and / or sticky material. This makes it possible to determine a profile so that the pressure increase or decrease per unit time does not become too large. Additionally or alternatively, it is possible to prevent the excitation of the part from becoming too large. In particular, the delivery rate can be the pressure, in particular the driving pressure and / or high pressure, acting on the delivery piston, piston rod, or drive piston of the drive pump device, if any. Additionally or alternatively, the delivery rate characterizing the excitation can be the acceleration and / or rotation speed of the part. Additionally or alternatively, the "excitation" can be called "vibration" or "resonance". Additionally or alternatively, the portion may be a discharge pipe or a discharge or distribution boom.
[0023] In an embodiment of the invention, the method comprises or includes: determining, in particular automatically determining or determining, a discharge start position, in particular a value of the discharge start position, at which the discharge piston starts to discharge the sucked construction material and / or sticky material from the discharge cylinder, by combining position quantities detected during the discharge movement, in particular during discharge or the movement to the determined discharge start position, with discharge quantities, in particular the detected values of the discharge quantities, which characterize the input of energy from the discharge piston to the construction material and / or sticky material, detected during the discharge movement, in particular during discharge or the movement to the determined discharge start position; determining a profile based on the determined discharge start position, in particular the determined discharge start position value; and determining a profile for a subsequent movement, in particular for suction, in particular a subsequent suction movement, in particular such that the discharge start position is maximally, and thus particularly optimally, close to the suction end position or the stroke end position. Additionally or alternatively, the discharge start position can be determined by combining the detected progression of the position quantities with the detected progression of the delivery quantity. Additionally or alternatively, the discharge start position can be determined as the position of the discharge piston at which the discharge volume, in particular the energy input and / or pressure and / or excitation (if any) and / or their increase over time, reaches or exceeds a limit value, in particular a predetermined limit value.
[0024] In an embodiment of the invention, the method comprises or includes: determining, in particular automatically determining or determining, the degree of filling of the discharge cylinder with the construction material and / or adhesive material, in particular the value of the degree of filling, based on the determined discharge start position, in particular the determined value of the discharge start position, and the geometry of the discharge cylinder; determining a subsequent movement, in particular a profile of the subsequent suction, in particular in time, based on the determined degree of filling, in particular the determined value of the degree of filling; and controlling the subsequent movement, in particular the subsequent suction, in accordance with the determined profile. In particular, the profile can be determined in such a way that a maximum, and therefore in particular an optimal degree of filling is achieved. In particular, this can be achieved by maximally bringing the discharge start position close to the suction end position or the end of the stroke position. Additionally or alternatively, the discharge start position can characterize the degree of filling.
[0025] In an embodiment of the invention, the method includes or comprises: determining, in particular automatically determining, the duration, in particular the value of the duration, of a preceding movement for suction, in particular a preceding suction, which results in a determined discharge start position, in particular the value of the determined discharge start position, and / or a determined degree of filling, in particular the value of the determined degree of filling; determining, in particular automatically determining or determining, a delivery volume, in particular a value of the delivery volume, by combining the determined discharge start position, in particular the value of the determined discharge start position, and / or the determined degree of filling, in particular the value of the determined degree of filling, with the determined duration, in particular the determined value of the duration; determining, in particular automatically determining or determining, a profile of a subsequent movement for suction, in particular a subsequent suction, based on the determined delivery volume, in particular the determined delivery volume value. In particular, the profile can be determined such that a maximum, and therefore in particular an optimal, delivery volume is achieved. In particular, this can be achieved by maximally locating the discharge start position to the end of suction or stroke position and / or by a high degree of filling and a low duration. Additionally or alternatively, the discharge start position and / or the degree of filling and duration can characterize the delivery volume. Additionally or alternatively, the "conveying rate" may be referred to as the "conveying volume flow."
[0026] In an embodiment of the invention, the method comprises or comprises: decreasing, in particular automatically decreasing, the speed, in particular the speed value, and / or increasing the value of the rest duration, in particular the rest duration value, of the profile, in particular of the delivery piston, from a suction that precedes in time to a suction that follows in time, until the delivery start position, in particular the value of the delivery start position, in particular the value of the suction end position or end of stroke, in particular the value of the suction end position or end of stroke, in particular the value of the suction end position or end of stroke, and / or the degree of filling, in particular the value of the filling degree and / or the delivery volume, in particular the value of the delivery volume, no longer increases; Additionally or alternatively, increasing, in particular automatically increasing, the speed, in particular the speed value, and / or decreasing the value of the rest duration, in particular the value of the rest duration, of the profile, in particular of the delivery piston, from a suction that precedes in time to a suction that follows in time, in particular, until the delivery start position, in particular the value of the delivery start position, in particular the value of the suction end position or end of stroke, in particular the value of the suction end position or end of stroke, in particular the value of the suction end position or end of stroke, and / or the degree of filling, in particular the value of the delivery volume, in particular the value of the delivery volume, decreases. This allows the discharge start position to be as close as possible to the suction end position or end of stroke position and / or the maximum filling level and / or the maximum delivery rate. In particular, when the discharge start position is no longer close to the suction end position or end of stroke position and / or the delivery rate and / or delivery rate no longer increases, the speed can be increased to the value of the preceding suction profile and / or the rest duration can be decreased to the value of the preceding suction profile. Additionally or alternatively, when the discharge start position moves away from the suction end position or end of stroke position and / or the delivery rate and / or delivery rate decreases, the speed can be decreased to the value of the preceding suction profile and / or the rest duration can be increased to the value of the preceding suction profile. Still additionally or alternatively, the rest duration can be at or relative to the suction end position or end of stroke position.
[0027] In an embodiment of the invention, the method includes or comprises: determining a profile of a subsequent movement, in particular in time, from an end-of-suction position or end-of-stroke position, in particular a value of the end-of-suction position or end-of-stroke position, in particular to a new start-of-discharge position, in particular a value of the start-of-discharge position, based on the determined start-of-discharge position, in particular the determined value of the start-of-discharge position. In particular, the profile can be determined so that excitation, in particular the value of excitation, of at least one part of the construction material pump and / or sticky material pump caused by the input of energy from the delivery piston to the construction material and / or sticky material is reduced or even avoided, in particular so that the delivery piston does not move too fast relative to the construction material and / or sticky material. This allows for a lower load and / or excitation-free and / or safer operation of the construction material pump and / or sticky material pump, in particular in contrast to a velocity gradient and / or acceleration gradient that is fixed over several travel strokes and / or travel periods.
[0028] In an embodiment of the invention, the method comprises or comprises the discharge piston accelerating, in particular from an end of suction position or end of stroke position, in particular from a value of the end of suction position or end of stroke position, and subsequently decelerating, in particular in terms of time, before the start of discharge position, in particular the value of the start of discharge position, which allows the discharge piston to reach the start of discharge position in a minimum duration without moving too fast relative to the building material and / or sticky material.
[0029] In an embodiment of the invention, the method comprises or includes: determining, in particular automatically determining, in particular detecting, the duration of a preceding movement, in particular for suction, preceding in time, and / or a determined subsequent movement for suction, and / or a preceding movement in time to a discharge start position, in particular a value for the discharge start position, and / or a determined subsequent movement to a discharge start position, in particular a value for the discharge start position; determining, in particular automatically determining or determining, a residual duration, in particular a value for the residual duration, of a subsequent movement in time, in particular for a discharge, in particular for a subsequent discharge and / or to a discharge end position, by combining the determined duration, in particular the determined duration value, with a predetermined cycle duration and / or stroke duration, in particular a predetermined value for the cycle duration and / or stroke duration, and / or a predetermined delivery volume, in particular a predetermined value for the delivery volume; determining, in accordance with the determined residual duration, in particular the determined value for the residual duration, a profile of a subsequent movement for a discharge, in particular for a subsequent discharge, in particular a subsequent movement to a discharge end position or a stroke end position. Controlling subsequent movements for discharge, in particular subsequent discharges, according to the determined profile. In particular, the profile can be determined such that a residual duration is achieved and thus a cycle duration and / or stroke time and / or discharge volume is achieved. Additionally or alternatively, the cycle duration and / or stroke duration and / or discharge volume can be specified in advance by the user. Additionally or alternatively, the "discharge volume" can be referred to as a "discharge volume flow rate." Additionally or alternatively, the profile can be taken into account to determine deceleration of the discharge piston, in particular after the discharge start position and before the discharge end position or end of stroke position.
[0030] In an embodiment of the invention, the method comprises or includes: determining a profile of a subsequent movement in time for discharge, in particular a subsequent movement to a discharge end position or end-of-stroke position, by combining position quantities, in particular values of the detected position quantities, detected during the discharge movement, in particular during discharge, with discharge quantities, in particular detected values of the discharge quantities, detected during the discharge movement, characterizing the input of energy from the discharge piston to the construction material and / or sticky material, so that excitation, in particular the value of the excitation, of at least one part of the construction material pump and / or sticky material pump caused by the input of energy from the discharge piston to the construction material and / or sticky material is reduced or even avoided; and controlling the subsequent movement for discharge, in particular the subsequent discharge, according to the determined profile, thereby enabling a safe operation of the construction material pump and / or sticky material pump at a low load. In particular, the method may comprise decreasing or increasing the velocity of the profile from discharge, in particular a leading discharge, to discharge, in particular a trailing discharge, in particular of the discharge piston, so that excitation of at least the part is reduced or avoided. Additionally or alternatively, "excitation" may be referred to as "vibration" or "resonance". Still additionally or alternatively, the part may be a discharge pipe or a discharge or distribution boom.
[0031] In a further development of the invention, the construction material pump and / or the viscous material pump may include or have, in particular, an adjustable pipe branching device. The discharge rate, in particular the value of the discharge rate, characterizes the adjustment position, in particular the value of the adjustment position, of the pipe branching device. This allows for wear-free and / or trouble-free operation of the construction material pump and / or the viscous material pump and / or the most uninterrupted and therefore particularly optimal discharge of the construction material and / or the viscous material by the construction material pump and / or the viscous material pump. In particular, the construction material pump and / or the viscous material pump may have an adjustment system for adjusting the pipe branching device. Additionally or alternatively, the discharge rate may be, in particular, the adjustment position of the pipe branching device or the adjustment system (if any). Additionally or alternatively, the pipe branching device may be referred to as a slide system. Additionally or alternatively, the pipe branching device may have a branch pipe, in particular an S-shaped pipe, and may in particular be a branch pipe, in particular an S-shaped pipe. Additionally or alternatively, the construction material and / or the viscous material pump may have, in particular, a discharge pipe and a construction material and / or viscous material supply device, in particular a supply hopper. The pipe branching device can be designed for the flow of construction material and / or adhesive material, in particular to connect with a discharge pipe in one adjustment position or to connect with a construction material and / or adhesive material supply in another adjustment position.
[0032] In an embodiment of the invention, the method comprises or includes determining a profile of a subsequent movement, in particular of the value of the discharge end position or end of stroke, for discharge to the discharge end position or end of stroke and / or a profile of a subsequent movement, in particular of the value of the discharge end position or end of stroke, for suction from the discharge end position or end of stroke and / or a profile of a subsequent movement, in particular of the value of the suction end position or end of stroke, for suction to the suction end position or end of stroke and / or a profile of a subsequent movement, in particular of the value of the suction end position or end of stroke, for discharge from the suction end position or end of stroke, in particular a profile of a subsequent movement, in particular of the value of the suction end position or end of stroke, from detected position quantities, in particular the detected values of the position quantities, and a detected delivery quantity, in particular a delivery quantity value, of a delivery quantity characterizing the adjustment position of the pipe branching device, in such a way that the subsequent movement of the delivery piston and, in particular the subsequent adjustment of the pipe branching device are synchronized. and controlling the subsequent movement to and / or from the discharge end position and / or the subsequent movement to and / or from the suction end position according to the determined profile. In particular, the profile can be determined in such a way that the delivery piston is in or stationary in the discharge end position or end of stroke position and / or end of suction position or end of stroke position just when the adjustment of the pipe branching device begins and / or accelerates from these positions just when the adjustment of the pipe branching device ends. This allows for a low-wear and therefore particularly problem-free operation of the construction material pump and / or sticky material pump and / or a most uninterrupted and therefore particularly optimal delivery of the construction material and / or sticky material by the construction material pump and / or sticky material pump.
[0033] In a development of the invention, the method comprises or has the following step: from a group of a plurality of selectable optimization goals, in particular only one optimization goal is selected, in particular by a user; the method comprises or has the step of determining, in particular automatically determining, a profile according to the selected optimization goal; in particular the profile can be determined such that the selected optimization goal is achieved. Additionally or alternatively, the optimization goal can be: low load and / or excitation and / or safe and / or wear-free and / or problem-free operation of the construction material pump and / or viscous material pump, in particular no excessive energy input from the delivery piston to the construction material and / or viscous material per unit of time, no excessive increase or decrease in pressure per unit of time, in particular no excessive excitation of parts and / or that is reduced or avoided; the discharge piston reaches the discharge start position in a minimum duration without moving too quickly relative to said building material and / or adhesive material; The discharge start position is as close as possible to the intake end position or the stroke end position. Maximum filling level, Maximum discharge volume, Achieving a rest duration, and / or cycle duration, and / or stroke duration, and / or discharge volume; Synchronizing the movement of the discharge piston with the adjustment of the pipe branching device; and The uninterrupted delivery of construction and / or viscous materials by construction and / or viscous material pumps.
[0034] Additionally or alternatively, the optimization goals may be different and / or not or need not be achieved simultaneously, or may be mutually exclusive or contradictory. Additionally or alternatively, the optimization goal may be selected by specifying, and in particular inputting, the optimization goal, e.g., the discharge rate. Additionally or alternatively, the construction material pump and / or the viscous material pump may have a control element that a user can operate to select the optimization goal.
[0035] The construction material pump and / or sticky material pump according to the present invention is designed or configured for automatically discharging construction material and / or sticky material, and for carrying out the above-described method. The construction material pump and / or sticky material pump includes or has at least one discharge cylinder, at least one discharge piston, at least one displacement sensor device, particularly an electrical displacement sensor device, at least one discharge sensor device, particularly an electrical determination device, and an electrical control device, particularly an adjustment device. The discharge cylinder is designed or configured to receive and discharge the construction material and / or sticky material. The discharge piston is movably arranged within the discharge cylinder to suck the construction material and / or sticky material into the discharge cylinder and to discharge the sucked construction material and / or sticky material from the discharge cylinder. The construction material pump and / or sticky material pump is designed or configured to automatically discharge the construction material and / or sticky material by automatically moving the discharge piston for sucking and discharging the construction material and / or sticky material. The displacement sensor device is designed or configured to detect at least a position quantity, in particular at least one position quantity, during movement, in particular automatically. The position quantity characterizes in particular the position of the delivery piston along its stroke in the delivery cylinder. The delivery sensor device, different from the displacement sensor device, is designed or configured to detect at least a delivery quantity, in particular at least one delivery quantity, during movement, in particular automatically. The delivery quantity is separate from the position quantity and characterizes the delivery of the construction material and / or the viscous material by the construction material pump and / or the viscous material pump. The determination device is designed or configured to determine, in particular automatically, a profile of the subsequent movement of the delivery piston by combining the detected position quantity and the detected delivery quantity with each other. The control device is designed or configured to control, in particular automatically, at least the subsequent movement in accordance with the determined profile.
[0036] A construction material pump and / or a viscous material pump may enable similar benefits to the methods described above.
[0037] In particular, the construction material pump and / or the viscous material pump can be designed at least partly or entirely as described above in the method.
[0038] The displacement sensor device may be referred to as a displacement measuring system, a displacement pickup device, a distance sensor device, a position sensor device, or a distance sensor device. In particular, the displacement sensor device does not need to or can be a proximity switch device.
[0039] The decision device and / or the control device may in particular each comprise a processor and / or a memory.
[0040] Other advantages and aspects of the present invention will be apparent from the appended claims and the following description of preferred embodiments of the invention, which are set forth below in conjunction with the drawings. [Brief explanation of the drawings]
[0041] [Figure 1] FIG. 1 is a schematic circuit diagram of a construction material pump and / or a viscous material pump for discharging construction material and / or a viscous material according to the present invention. [Figure 2] FIG. 2 is a schematic diagram of the construction material pump and / or viscous material pump of FIG. [Figure 3] FIG. 3 is a flow diagram of a method according to the present invention for operating the construction material pump and / or sticky material pump of FIG. 1 to dispense construction material and / or sticky material. [Figure 4] Figure 4 is a schematic diagram showing the movement of the discharge piston within the discharge cylinder of the construction material pump and / or sticky material pump of Figure 1 to discharge the sucked construction material and / or sticky material from the discharge cylinder, a graph of the discharge volume characterizing the pressure acting on the construction material and / or sticky material within the discharge cylinder, a graph of the profile of the subsequent movement of the discharge piston, and a graph of the discharge volume characterizing the adjustment position of the pipe branching device of the construction material pump and / or sticky material pump of Figure 1 for the method shown in Figure 3. [Figure 5] Figure 5 shows a schematic diagram of the movement of the discharge piston to suck the construction material and / or adhesive material into the discharge cylinder, a graph of the profile of the preceding movement of the discharge piston, and a graph of the discharge volume characterizing the adjustment position of the pipe branching device of the method shown in Figure 3. [Figure 6] Figure 6 shows a schematic diagram of the movement of the discharge piston to suck the construction material and / or adhesive material into the discharge cylinder, a graph of the profile of the preceding movement of the discharge piston, and a graph of the discharge volume characterizing the adjusted position of the pipe branching device of the method shown in Figure 3. DETAILED DESCRIPTION OF THE INVENTION
[0042] 1 and 2 show a construction material pump and / or sticky material pump 1 according to the invention for discharging construction material and / or sticky material DS. The construction material pump and / or sticky material pump has at least one discharge cylinder 2a, 2b, at least one discharge piston 3a, 3b, at least one displacement sensor device 4a, 4b, at least one discharge sensor device 5', 5", a determination device 6, and a control device 7. The discharge cylinders 2a, 2b are designed to receive and discharge the construction material and / or sticky material DS. Discharge pistons 3a, 3b in the discharge cylinders 2a, 2b suck the construction material and / or sticky material DS into the discharge cylinders 2a, 2b and discharge the sucked construction material and / or sticky material DS. The construction material pump and / or sticky material pump 1 is arranged to be movable to discharge the sticky material DS from the discharge cylinders 2a, 2b. The construction material pump and / or sticky material pump 1 is designed to discharge the construction material and / or sticky material DS by moving the discharge pistons 3a, 3b for suction and discharge of the construction material and / or sticky material DS. The displacement sensor devices 4a, 4b are designed to detect at least one position quantity PGa, PGb during the movement. The position quantities PGa, PGb correspond to the position P of the discharge pistons 3a, 3b in the discharge cylinders 2a, 2b along the stroke HU. O a, P Ob. The discharge sensor devices 5', 5" are different from the displacement sensor devices 4a, 4b. Furthermore, the discharge sensor devices 5', 5" are designed to detect at least one discharge quantity FG', FG" during movement, which is separate from the position quantities PGa, PGb. Furthermore, the discharge quantities FG', FG" characterize the discharge of the construction material and / or sticky material DS by the construction material pump and / or sticky material pump 1. The determination device 6 is designed to determine a profile PR of the subsequent movement of the discharge pistons 3a, 3b by combining the detected position quantities PGa, PGb and the detected discharge quantities FG', FG" with each other. The control device 7 is designed to control at least the subsequent movement in accordance with the determined profile PR.
[0043] 1 to 4 and 6 show a method according to the invention for operating a construction material pump and / or adhesive material pump 1 for discharging a construction material and / or adhesive material DS. The construction material pump and / or adhesive material pump 1 has at least one discharge cylinder 2a, 2b and at least one discharge piston 3a, 3b. The discharge cylinders 2a, 2b are designed to receive and discharge, in particular receive and discharge, the construction material and / or adhesive material DS. The discharge pistons 3a, 3b are movably arranged within the discharge cylinders 2a, 2b to suck the construction material and / or adhesive material DS into the discharge cylinders 2a, 2b and to discharge the sucked construction material and / or adhesive material DS from the discharge cylinders 2a, 2b. The method comprises the following steps: discharging the construction material and / or adhesive material DS by moving the discharge pistons 3a, 3b to suck and discharge the construction material and / or adhesive material. During the movement, at least one position variable PGa, PGb is detected, in particular by means of the at least one displacement sensor device 4a, 4b. The position variable PGa, PGb characterizes the position POa, POb of the delivery piston 3a, 3b in the delivery cylinder 2a, 2b along the stroke HU. During the movement, at least one delivery quantity FG', FG" is detected, in particular by means of the at least one delivery sensor device 5', 5". The delivery quantity FG', FG" is separate from the position variable PGa, PGb and further characterizes the delivery of the construction material and / or sticky material DS by the construction material and / or sticky material pump 1. By combining the detected position variables PGa, PGb and the detected delivery quantities FG', FG" with each other, in particular by means of a determination device 6, a profile PR of the subsequent movement of the delivery piston 3a, 3b is determined. At least the subsequent movement is controlled in accordance with the determined profile PR, in particular by means of a control device 7.
[0044] In the illustrated embodiment, the construction material pump and / or sticky material pump 1 comprises at least one drive cylinder 10a, 10b, at least one drive piston 11a, 11b, and at least one piston rod 12a, 12b. The drive cylinders 10a, 10b are designed to receive, and in particular receive, hydraulic fluid HF. The drive pistons 11a, 11b are movably arranged within the drive cylinders 10a, 10b. The piston rods 12a, 12b are fixed to the drive pistons 11a, 11b so as to move in conjunction with the delivery pistons 3a, 3b.
[0045] Furthermore, in the illustrated example embodiment, the position quantities PGa, PGb are positions of the drive pistons 11a, 11b. In alternative example embodiments, the position quantities may in particular be positions of the delivery pistons or piston rods.
[0046] Furthermore, in the illustrated embodiment example, the construction material pump and / or viscous material pump 1 has at least one drive motor device 13 and at least one drive pump device 14 for moving, in particular displacing, the delivery pistons 3a, 3b.
[0047] More specifically, the drive motor device 13 is designed to drive or operate, in particular drives or operates, the drive pump device 14. Furthermore, the drive pump device 14 is designed to pump or transport hydraulic oil HF under pressure, in particular drive pressure p, thereby moving in particular the drive pistons 11 a, 11 b in the drive cylinders 10 a, 10 b, thereby moving the piston rods 12 a, 12 b and thereby moving the delivery pistons 3 a, 3 b.
[0048] Furthermore, the control device 7 is designed to control the drive motor device 13 and the drive pump device 14 to control the subsequent movement according to the determined profile, in particular as shown in FIG.
[0049] In the illustrated embodiment, the construction material pump and / or sticky material pump 1 has in particular exactly two delivery cylinders 2a, 2b, in particular exactly two delivery pistons 3a, 3b, in particular exactly two displacement sensor devices 4a, 4b, in particular exactly two drive cylinders 10a, 10b, in particular exactly two drive pistons 11a, 11b and in particular exactly two piston rods 12a, 12b. In an alternative embodiment, the construction material pump and / or sticky material pump has only one delivery cylinder, only one delivery piston and only one Displacement The sensor device may have, in particular, only one drive cylinder, only one drive piston and only one piston rod, or at least three delivery cylinders, at least three delivery pistons and at least three piston rods. Displacement It is possible to have a sensor device, in particular at least three drive cylinders, at least three drive pistons and at least three piston rods.
[0050] Furthermore, in the illustrated embodiment, the construction material pump and / or viscous material pump 1 comprises a oscillating pipe 15 for the hydraulic oil HF. The drive pump device 14 and the drive cylinders 10a, 10b form a drive circuit for the hydraulic oil HF by means of the oscillating pipe 15. In other words, the drive cylinders 10a, 10b are connected by the oscillating pipe 15 so that the hydraulic oil HF can flow, in particular between the drive cylinders 10a, 10b. The drive pistons 11a, 11b, and thus the piston rods 12a, 12b, and thus the delivery pistons 3a, 3b, are connected to one another by the oscillating pipe 15 so that they can move at least temporarily, in particular permanently, in particular in phase opposition, in particular 180° out of phase or in opposite directions.
[0051] In FIG. 1, the drive piston 11a, the piston rod 12a, and the discharge piston 3a move to the right as shown by the arrow. The hydraulic oil HF flows into the drive cylinder 11a as shown by the arrow. 10The fluid flows from the drive cylinder 10b through the oscillating pipe 15. This causes the drive piston 11b, and therefore the piston rod 12b, and therefore the delivery piston 3b, to move to the left, as shown by the arrows. When the delivery pistons 3a, 3b, and in particular the drive pistons 11a, 11b, reach their respective end-of-stroke positions POAE, POVE, they switch directions of movement. This causes the drive piston 11a, and therefore the piston rod 12a, and therefore the delivery piston 3a, to move to the left, while the drive piston 11b, and therefore the piston rod 12b, and therefore the delivery piston 3b, to move to the right.
[0052] In particular, the construction material pump and / or the viscous material pump can have a supply and / or a delivery opening for supplying and / or delivering hydraulic oil to the oscillating pipe, so that the drive piston, and thus the piston rod and thus the delivery piston, can be temporarily disconnected or decoupled from one another, in particular for independent movement.
[0053] Furthermore, the construction material pump and / or viscous material pump 1 has an adjustable pipe branching device 9 .
[0054] In the illustrated embodiment example, the construction material and / or adhesive material pump 1 has a discharge pipe 8' and a construction material and / or adhesive material supply 20. The pipe branching device 9 is designed to, in particular to, connect the discharge cylinders 2a, 2b with the discharge pipe 8' in one adjustment position or with the construction material and / or adhesive material supply 20 in the other adjustment position for the flow of the construction material and / or adhesive material DS.
[0055] In FIG. 1, the pipe branching device 9 connects the discharge cylinder 2a to the discharge pipe 8', and connects the discharge cylinder 2b to the construction material and / or adhesive material supply unit 20.
[0056] Furthermore, the discharge piston 3b sucks the construction material and / or adhesive material DS into the discharge cylinder 2b, in particular from the connected construction material and / or adhesive material supply 20. In particular, at the same time, the discharge piston 3a expels the sucked construction material and / or adhesive material DS from the discharge cylinder 2a, in particular into the connected discharge pipe 8'.
[0057] When the discharge pistons 3a, 3b reach their, in particular respective, end-of-stroke positions POAE, POVE, the pipe branching device 9 is adjusted, in particular by the control device 7, so as to connect the discharge cylinder 2b with the discharge pipe 8' and the discharge cylinder 2a with the building material and / or adhesive material supply 20. The discharge piston 3a thereby sucks the building material and / or adhesive material DS into the discharge cylinder 2a, in particular from the connected building material and / or adhesive material supply 20. In particular, at the same time, the discharge piston 3b expels the sucked building material and / or adhesive material DS from the discharge cylinder 2b, in particular into the connected discharge pipe 8'.
[0058] Furthermore, in the illustrated embodiment, the construction material pump and / or sticky material pump 1 is designed as a mobile construction material pump and / or sticky material pump, in particular as a construction material pump and / or sticky material pump vehicle, as shown in Figure 2.
[0059] Furthermore, the delivery volume FG' characterizes the input of energy from the delivery pistons 3a, 3b into the building material and / or adhesive material DS.
[0060] More specifically, the delivery rate FG' characterizes the pressure, in particular the driving pressure p, acting on the building material and / or adhesive material DS in the delivery cylinders 2a, 2b, as shown in FIG.
[0061] In the illustrated embodiment, the discharge sensor device 5' comprises a pressure sensor device.
[0062] Furthermore, the discharge quantity FG' characterizes the excitation AN of at least one part 8 of the construction material pump and / or sticky material pump 1 caused by the input of energy from the discharge pistons 3a, 3b to the construction material and / or sticky material DS, as shown in Figure 2.
[0063] In the illustrated embodiment, the discharge sensor arrangement 5' comprises an excitation sensor arrangement, in particular an acceleration sensor arrangement and / or a rotational speed sensor arrangement.
[0064] Furthermore, in the illustrated embodiment, one part 8 is in particular a discharge pipe 8' on a vehicle, and the other part 8 is in particular a discharge mast 8" equipped with an excitation sensor device of the discharge sensor device 5' at the tip of the discharge mast 8".
[0065] The method further comprises determining, in particular by a determination device 6, a discharge start position POVA at which the discharge pistons 3a, 3b start to discharge the sucked building material and / or sticky material DS from the discharge cylinders 2a, 2b, as shown in Figure 4, by combining the position quantities PGa, PGb detected during the discharge movement with the discharge quantity FG' detected during the discharge movement and characterizing the input of energy from the discharge pistons 3a, 3b to the building material and / or sticky material DS, and determining a profile PR based on the determined discharge start position POVA.
[0066] In the illustrated embodiment, the ejection start position POVA is determined by combining the position quantities PGa, PGb detected during ejection with the ejection volume FG' detected during ejection. In an alternative embodiment, the ejection start position can be determined by combining the position quantities detected during movement to the determined ejection start position with the ejection volume detected during movement to the determined ejection start position.
[0067] Furthermore, in the illustrated embodiment, the discharge start position POVA is determined as the position POa, POb of the discharge pistons 3a, 3b at which the discharge rate FG', in particular the pressure p, reaches or exceeds a limit value FG'limit, in particular plimit.
[0068] In FIG. 4, the discharge piston 3a moves, as indicated by the arrow, in particular to the right from the suction end position or discharge end position. The discharge piston 3a initially moves due to the vacuum or pushes away the building material and / or adhesive material DS that has not yet been sucked in. Therefore, the pressure p is low. As soon as the discharge piston 3a reaches the tip of the building material and / or adhesive material DS, the discharge piston 3a begins to push or press the building material and / or adhesive material DS into a cylindrical shape, but does not yet eject it from the discharge cylinder 2a. Therefore, the pressure p increases. As soon as the discharge piston 3a begins to push or press the building material and / or adhesive material DS into a cylindrical shape, the discharge piston 3a begins to eject the building material and / or adhesive material DS from the discharge cylinder 2a, in particular into the discharge pipe 8'. Therefore, the pressure p reaches or exceeds the limit value plimit. The discharge start position POVA is thus determined.
[0069] More specifically, the method comprises determining, in particular by means of a determination device 6, the degree of filling FD of the discharge cylinders 2a, 2b with building material and / or adhesive material DS based on the determined discharge start position POVA, as shown in Figure 3, and determining, in accordance with the determined degree of filling FD, a profile PR of the subsequent suction movements, in particular of the subsequent suction, as shown in Figure 6.
[0070] The method further comprises: determining, in particular by means of a determination device 6, a duration ZD of a preceding movement for suction, in particular of a preceding suction, which results in a determined discharge start position POVA and / or a determined filling degree FD, as shown in Figure 5; determining, in particular by means of a determination device 6, a delivery rate FM by combining the determined discharge start position POVA and / or the determined filling degree FD with the determined duration, as shown in Figure 3; and determining, based on the determined delivery rate FM, a profile PR of a subsequent movement for suction, in particular of a subsequent suction, as shown in Figure 6.
[0071] The method further comprises decreasing, in particular by the determination device 6, the speed v of the profile PR from the pre-suction as shown in Figure 5 to the post-suction as shown in Figure 6 and / or increasing the stationary duration SZD, until the discharge start position POVA no longer approaches the suction end or end-of-stroke position POAE and / or the filling degree FD and / or the delivery rate FM no longer increases. Additionally or alternatively, increasing, in particular by the determination device 6, the speed v of the profile PR from the pre-suction as shown in Figure 5 to the post-suction as shown in Figure 6 and / or decreasing the stationary duration SZD, until the discharge start position POVA moves away from the suction end or end-of-stroke position POAE and / or the filling degree FD and / or the delivery rate FM decreases.
[0072] 5 shows a standard profile SPR, in particular the leading movement, in particular the leading suction, of the delivery pistons 3a, 3b for the suction of a building material and / or adhesive material DS with a standard viscosity, in particular the standard acceleration and deceleration gradients. However, if the building material or adhesive material DS does not have the standard viscosity but has a different viscosity, the standard profile SPR is not optimal: the determined start position POVA of the delivery is not maximally close to the end position of the suction or end position POAE, the determined filling degree FD is not maximal, and / or the determined delivery volume FM is not maximal.
[0073] FIG. 6 shows a profile PR of the discharge pistons 3a, 3b, particularly the subsequent movement, particularly the subsequent suction, for suctioning the building material and / or adhesive material DS, determined in particular by repetition. The profile PR, in contrast to the standard profile SPR, has a high velocity v at the suction start position or start-of-stroke position or at the discharge end position or end-of-stroke position POVE. This allows a high initial suction vacuum to be generated quickly. Furthermore, the profile PR, in contrast to the standard profile SPR, has a high velocity v between the discharge end position or end-of-stroke position POVE and the suction end position or end-of-stroke position POAE or in the middle of the stroke HU. This allows a specifically determined low duration ZD. Furthermore, the profile PR, in contrast to the standard profile SPR, has a low velocity v and a high stationary duration SZD at the suction end position or end-of-stroke position POAE. This allows a high wake effect and therefore a minimal vacuum. This results in a particularly determined start of discharge position POVA, a particularly determined maximum filling degree FD, and / or a particularly determined maximum delivery volume FM that are maximally close to the end of suction or end of stroke position POAE.
[0074] Furthermore, the method comprises determining a profile PR of a subsequent movement, in particular from the suction end or end of stroke position POAE, in particular to a new discharge start position POVA, based on the determined discharge start position POVA, as shown in Figure 4. Controlling the subsequent movement to the discharge start position POAE according to the determined profile PR.
[0075] More specifically, the method comprises determining a profile PR such that the ejection pistons 3a, 3b accelerate, in particular from an end-of-suction or end-of-stroke position POAE, and then decelerate before a start-of-exhaust position POVA.
[0076] In other words, the profile PR has an increasing velocity v at the end of inspiration or end of stroke position POAE, followed by a decreasing velocity v before the beginning of exhaustion position POVA.
[0077] This allows the discharge pistons 3a, 3b to reach the discharge start position POVA in a minimum duration without moving too quickly relative to the building material and / or adhesive material DS.
[0078] The method further comprises determining a duration ZD of the preceding movement for suction and / or the determined subsequent movement for suction and / or the preceding movement to the discharge start position POVA and / or the determined subsequent movement to the discharge start position POVA, as shown in Fig. 3; determining a remaining duration RZD of the discharge, in particular the subsequent discharge, and / or the subsequent movement to the discharge end position or stroke end position POVE, by combining the determined duration ZD with a predetermined cycle duration and / or stroke duration HZD and / or a predetermined discharge volume FM, in particular by a determination device 6; determining a profile (PR) of the subsequent movement for discharge, in particular the subsequent discharge, in particular up to the discharge end position or stroke end position POVE, based on the determined remaining duration RZD; and controlling the subsequent movement for discharge, in particular the subsequent discharge, in accordance with the determined profile PR.
[0079] Furthermore, the method comprises: profiling a subsequent movement for ejection, in particular a subsequent ejection, in particular to an ejection end position or end-of-travel position POVE. PR, determining the position quantities PGa, PGb detected during the discharge movement, in particular during discharge, and the discharge quantity FG' detected during the discharge movement, in particular during discharge, which characterize the input of energy from the discharge pistons 3a, 3b to the construction material and / or sticky material DS, and in the illustrated embodiment characterize the excitation AN of at least one part 8 of the construction material pump and / or sticky material pump 1 caused by the input of energy from the discharge pistons 3a, 3b to the construction material and / or sticky material DS, by combining them so that the excitation AN of at least one part 8 of the construction material pump and / or sticky material pump 1 caused by the input of energy from the discharge pistons 3a, 3b to the construction material and / or sticky material DS is reduced or avoided. Controlling the subsequent discharge movements, in particular the subsequent discharges, in accordance with the determined profile PR.
[0080] 4 shows a profile PR determined in particular adaptively, in particular iteratively, of the discharge pistons 3a, 3b for the discharge, in particular for subsequent discharges, of the building material and / or adhesive material DS. The profile PR has or has an increase in speed v after the discharge start position POVA, followed by a decrease in speed v before the discharge end position or end-of-stroke position POVE. In other words, the method comprises determining the profile PR such that the discharge pistons 3a, 3b decelerate from the discharge start position POVA and subsequently before the discharge end position or end-of-stroke position POVE. This allows the remaining duration R ZD and thus the cycle duration and / or stroke duration HZD and / or the delivery rate FM and / or excitation AN of at least one portion 8 can be reduced or avoided.
[0081] Furthermore, the delivery rate FG" characterizes the adjusted position ST of the pipe branching device 9, as shown in FIGS.
[0082] In the illustrated embodiment, the discharge sensor device 5'' comprises an adjusted position sensor device.
[0083] Furthermore, in the illustrated embodiment, the construction material pump and / or viscous material pump 1 comprises an adjustment system 19 for adjusting the pipe branching device 9 .
[0084] Furthermore, in the illustrated embodiment, the discharge rate FG" is the adjustment position of the adjustment system 19. In an alternative embodiment, the discharge rate can be the adjustment position of the pipe branching device.
[0085] Furthermore, the control device 7 is designed to control, and in particular controls, a regulation system 19, as shown in FIG.
[0086] More specifically, the method comprises the following: a subsequent movement for ejection to an end of ejection or end of travel position POVE; and / or a subsequent movement for ejection to an end of ejection or end of travel position POVE. Place P OV E or determining a profile PR of the subsequent movements for suction from and / or to the suction end position or end of stroke position POAE and / or for discharge from the suction end position or end of stroke position POAE by combining the detected position quantities PGa, PGb with the detected discharge quantities FG″, which characterize the adjustment position ST of the pipe branching device 9, with one another in such a way that the subsequent movements of the discharge pistons 3 a, 3 b and in particular the subsequent adjustment of the pipe branching device 9 are synchronized; and controlling the subsequent movements to and / or from the discharge end position or end of stroke position POVE and / or to and / or from the suction end position or end of stroke position POAE in accordance with the determined profile PR.
[0087] 4 and 6 show adaptively, in particular iteratively determined, profiles PR of the subsequent movements of the delivery pistons 3a, 3b to and / or from the delivery end or end of stroke position POVE and / or to and / or from the suction end or end of stroke position POAE. The profiles PR are determined in such a way that the delivery pistons 3a, 3b are at or rest in the delivery end or end of stroke position POVE and / or the suction end or end of stroke position POVE just when the adjustment of the pipe branching device 9 begins and / or accelerate from this position just when the adjustment of the pipe branching device 9 ends.
[0088] In particular, the adjustment of the pipe branching device 9 is rather slow. Furthermore, the deceleration and / or acceleration of the delivery pistons 3a, 3b is rather slow. The adjustment of the pipe branching device 9 is therefore triggered, in particular by the control device 7, before the delivery pistons 3a, 3b are in or at rest in the end-of-discharge or end-of-stroke position POVE and / or the end-of-suction or end-of-stroke position. Furthermore, the acceleration of the delivery pistons 3a, 3b is therefore triggered, in particular by the control device 7, before the pipe branching device 9 is adjusted.
[0089] In particular, by detecting the position quantities PGa, PGb and the discharge quantity FG″ characterizing the adjusted position ST of the pipe branching device 9 after the adjustment of the pipe branching device 9 has been triggered in time and combining them, if the construction material and / or adhesive material DS has or has a viscosity other than the standard viscosity, the profile PR is determined in such a way that the discharge pistons 3a, 3b slow down more or less, so that the discharge pistons 3a, 3b are in or rest in the discharge end position or end of stroke position POVE and / or the suction end position or end of stroke position just when the adjustment of the pipe branching device 9 is started.
[0090] In particular, by detecting the position quantities PGa, PGb and the discharge quantity FG″ characterizing the adjustment position ST of the pipe branching device 9 after the acceleration of the discharge pistons 3a, 3b has been triggered in time and combining them, the profile PR is determined in such a way that, if the construction material and / or adhesive material DS has or has a viscosity other than the standard viscosity, the discharge pistons 3a, 3b accelerate more or less, so that the discharge pistons 3a, 3b accelerate from the discharge end position or end of stroke position POVE and / or the suction end position or end of stroke position POVE just when the adjustment of the pipe branching device 9 is finished.
[0091] This allows for low-wear and / or problem-free operation of the construction material pump and / or sticky material pump 1 and / or for as uninterrupted a discharge of the construction material and / or sticky material DS by the construction material pump and / or sticky material pump 1 as possible.
[0092] The method further comprises the step of selecting an optimization goal OZ from a group of a plurality of selectable optimization goals OZ, and determining the profile PR in accordance with the selected optimization goal OZ, in particular such that the selected optimization goal OZ is achieved.
[0093] In the illustrated embodiment, as shown in FIG. 1, the construction material pump and / or viscous material pump 1 has a control element 30 that is operated by a user to select the optimization target OZ.
[0094] Furthermore, the at least one displacement sensor device 4a, 4b, the at least one discharge sensor device 5', 5", the determination device 6 and the control device 7, in particular the drive motor device 13, the drive pump device 14, the regulating system 19 and the control element 30, each have in particular one signal connection, in particular an electrical one, which is shown in dotted lines in FIG. 1.
[0095] As is apparent from the illustrated and described embodiments, the present invention provides a method for operating a construction material pump and / or a sticky material pump for dispensing construction material and / or sticky material, and a construction material pump and / or a sticky material pump for dispensing construction material and / or sticky material, each having improved properties. The present disclosure also includes the following inventions. The first aspect is A method for operating a construction material pump and / or a viscous material pump (1) for discharging a construction material and / or a viscous material (DS), comprising: The construction material pump and / or viscous material pump (1) It has at least one discharge cylinder (2a, 2b), which is designed to receive and discharge the construction material and / or adhesive material (DS), The device further comprises at least one discharge piston (3a, 3b), which is movably arranged in the discharge cylinder (2a, 2b) so as to suck the construction material and / or adhesive material (DS) into the discharge cylinder (2a, 2b) and discharge the sucked construction material and / or adhesive material (DS) from the discharge cylinder (2a, 2b); The method comprises the steps of dispensing the construction material and / or adhesive material (DS) by moving the dispensing pistons (3a, 3b) for sucking and discharging the construction material and / or adhesive material (DS); detecting at least one displacement quantity (PGa, PGb) during the movement, said displacement quantity (PGa, PGb) characterizing a position (POa, POb) of said delivery pistons (3a, 3b) along a stroke (HU) in said delivery cylinders (2a, 2b); detecting at least one delivery quantity (FG', FG'') during movement, said delivery quantities (FG', FG'') being different from said position quantities (PGa, PGb) and characterizing the delivery of said construction material and / or viscous material (DS) by said construction material pump and / or viscous material pump (1); determining a profile (PR) of the subsequent movement of the delivery pistons (3a, 3b) by combining the detected movement amounts (PGa, PGb) and the detected delivery amounts (FG', FG''); and a step of controlling at least subsequent movements according to the determined profile (PR). The second aspect is The delivery rate (FG') characterizes the input of energy from the delivery piston (3a, 3b) to the building material and / or adhesive material (DS), according to a first aspect of the method. The third aspect is the delivery volume (FG') characterizes the pressure (p) acting on the building material and / or adhesive material (DS) in the delivery cylinders (2a, 2b), and / or A method in a second aspect, wherein the discharge volume (FG') characterizes an excitation (AN) of at least one part (8) of the construction material pump and / or viscous material pump (1) caused by an input of energy from the discharge pistons (3a, 3b) to the construction material and / or viscous material (DS). The fourth aspect is The method comprises: determining a discharge start position (POVA) at which the discharge pistons (3a, 3b) start to discharge the sucked building material and / or adhesive material (DS) from the discharge cylinders (2a, 2b) by combining the movement amounts (PGa, PGb) detected during the discharge movement, in particular during discharge or during the movement to the determined discharge start position (POVA), with a discharge amount (FG') characterizing the input of energy from the discharge pistons (3a, 3b) to the building material and / or adhesive material (DS), detected during the discharge movement, in particular during discharge or during the movement to the determined discharge start position (POVA); determining the profile (PR) based on the determined ejection start position (POVA). The fifth aspect is The method comprises: determining the degree of filling (FD) of the delivery cylinders (2a, 2b) with the construction material and / or adhesive material (DS) based on the determined discharge start position (POVA); - determining a subsequent movement for suction, in particular a profile (PR) of the subsequent suction, based on the determined filling degree (FD); and controlling subsequent movements for suction, in particular subsequent suction, according to the determined profile (PR). The sixth aspect is The method comprises: - determining a pre-movement for suction, in particular a duration (ZD) of the pre-suction, which results in the determined start position of discharge (POVA) and / or the determined filling degree (FD); determining the delivery volume (FM) by combining the determined delivery start position (POVA) and / or the determined filling level (FD) with the determined duration; A method according to the fourth or fifth aspect, further comprising a step of determining a subsequent movement for suction, in particular a profile (PR) of the subsequent suction, based on the determined discharge volume (FM). A seventh aspect is The method comprises: Decreasing the velocity (v) and / or increasing the stationary duration (SZD) of the profile (PR) from the preceding suction to the succeeding suction until the position of discharge start (POVA) is no longer approaching the position of suction end (POAE) and / or the filling degree (FD) and / or the delivery volume (FM) no longer increase, and / or A method according to any one of the fourth to sixth aspects, comprising the step of increasing the velocity (v) of the profile (PR) from the preceding suction to the subsequent suction and / or decreasing the stationary time duration (SZD) until the discharge start position (POVA) moves away from the suction end position (POAE) and / or the filling degree (FD) and / or the discharge volume (FM) decrease. The eighth aspect is The method comprises: determining a profile (PR) of a subsequent movement, in particular a movement from the position of suction end (POAE) to the position of discharge start (POVA), based on the determined position of discharge start (POVA); Aspect 10. The method of any one of aspects 4 to 7, comprising the step of controlling subsequent movement to the position of beginning of ejection (POVA) according to the determined profile (PR). A ninth aspect is The method comprises: A method according to an eighth aspect, comprising determining a profile (PR) such that the ejection pistons (3a, 3b) accelerate, in particular from an end of suction position (POAE), followed by deceleration before a start of ejection position (POVA). A tenth aspect is The method comprises: determining the duration (ZD) of the leading movement for suction and / or the determined subsequent movement for suction and / or the leading movement to the start position of discharge (POVA) and / or the determined subsequent movement to the start position of discharge (POVA); determining the remaining duration (RZD) of the discharge, in particular of the subsequent movement for the subsequent discharge and / or up to the discharge end position (POVE), by combining the determined duration (ZD) with a predetermined cycle duration and / or stroke duration (HZD) and / or a predetermined discharge volume (FM); determining a subsequent movement for discharge, in particular a profile (PR) of the subsequent discharge, based on the determined remaining duration (RZD); Aspect 9. The method of any one of aspects 5 to 9, comprising the step of controlling a subsequent movement for discharge, in particular a subsequent discharge, according to the determined profile (PR). An eleventh aspect is The method comprises: determining a profile (PR) of a subsequent discharge movement, in particular of a subsequent discharge, by combining the displacements (PGa, PGb) detected during the discharge movement, in particular during discharge, with a discharge quantity (FG') detected during the discharge movement, in particular during discharge, characterizing the input of energy from the discharge pistons (3a, 3b) into the building material and / or sticky material (DS) in such a way that excitations (AN) of at least one part (8) of the building material pump and / or sticky material pump (1) caused by the input of energy from the discharge pistons (3a, 3b) into the building material and / or sticky material (DS) are reduced or avoided; A method according to any one of the second to tenth aspects, comprising the step of controlling a subsequent movement for discharge, in particular a subsequent discharge, according to the determined profile (PR). A twelfth aspect is The method according to any one of the first to eleventh aspects, wherein the construction material pump and / or viscous material pump (1) has an adjustable pipe branching device (9), and the discharge rate (FG") characterizes the adjustment position (ST) of the pipe branching device (9). A thirteenth aspect is The method comprises: determining a profile (PR) of the subsequent movements for discharge to the discharge end position (POVE) and / or the subsequent movements for suction from the discharge end position (POVE) and / or the subsequent movements for suction to the suction end position (POAE) and / or the subsequent movements for discharge from the suction end position (POAE) by combining the detected movements (PGa, PGb) with the detected discharge quantities (FG"), which characterize the adjustment position (ST) of the pipe branching device (9), so as to synchronize the subsequent movements of the delivery pistons (3a, 3b) and in particular the subsequent adjustment of the pipe branching device (9); A method in a twelfth aspect, comprising a step of controlling subsequent movements to and / or from the discharge end position (POVE), and / or subsequent movements to and / or from the suction end position (POAE) according to the determined profile (PR). A fourteenth aspect is The method comprises: selecting an optimization objective (OZ) from a group of multiple selectable optimization objectives (OZ); Aspect 13. The method of any one of aspects 1 to 13, comprising determining a profile (PR) according to a selected optimization goal (OZ). A fifteenth aspect is A construction material pump and / or a viscous material pump (1) for delivering a construction material and / or a viscous material (DS), in particular for carrying out the method according to any one of the first to fourteenth aspects, said construction material pump and / or viscous material pump (1) comprising: It has at least one discharge cylinder (2a, 2b), which is designed to receive and discharge a construction material and / or a self-adhesive material (DS), The device further comprises at least one discharge piston (3a, 3b), which is movably arranged in the discharge cylinder (2a, 2b) so as to suck the construction material and / or adhesive material (DS) into the discharge cylinder (2a, 2b) and discharge the sucked construction material and / or adhesive material (DS) from the discharge cylinder (2a, 2b); The construction material pump and / or viscous material pump (1) is designed to discharge the construction material and / or viscous material (DS) by moving the discharge pistons (3a, 3b) for suction and discharge of the construction material and / or viscous material (DS), further comprising at least one displacement sensor device (4a, 4b) designed to detect at least one displacement quantity (PGa, PGb) during movement, said displacement quantity (PGa, PGb) characterizing a position (POa, POb) of said delivery piston (3a, 3b) along a stroke (HU) in said delivery cylinder (2a, 2b); Furthermore, the pump has at least one discharge sensor device (5', 5"), which is different from the displacement sensor devices (4a, 4b) and is designed to detect at least one discharge quantity (FG', FG") during movement, said discharge quantity (FG', FG") being separate from said movement quantities (PGa, PGb), characterizing the discharge of said construction material and / or viscous material (DS) by said construction material pump and / or viscous material pump (1); It further comprises a determination device (6) designed to determine a profile (PR) of the subsequent movement of the delivery pistons (3a, 3b) by combining the detected displacements (PGa, PGb) and the detected delivery volumes (FG', FG''), Further, the construction material pump and / or viscous material pump (1) for discharging the construction material and / or viscous material (DS) has a control device (7), which is designed to control at least the subsequent movement according to the determined profile (PR).
Claims
1. A method for operating a construction material pump and / or a viscous material pump (1) for discharging construction material and / or viscous material (DS), comprising: The construction material pump and / or viscous material pump (1) It has at least one discharge cylinder (2a, 2b), which is designed to receive and discharge the construction material and / or adhesive material (DS), The device further comprises at least one discharge piston (3a, 3b), which is movably arranged in the discharge cylinder (2a, 2b) so as to suck the construction material and / or adhesive material (DS) into the discharge cylinder (2a, 2b) and discharge the sucked construction material and / or adhesive material (DS) from the discharge cylinder (2a, 2b); The method comprises the steps of discharging the construction material and / or adhesive material (DS) by moving the discharging pistons (3a, 3b) for sucking and discharging the construction material and / or adhesive material (DS); detecting at least one position quantity (PGa, PGb) during movement, said position quantity (PGa, PGb) characterizing a position (POa, POb) of said delivery pistons (3a, 3b) along a stroke (HU) in said delivery cylinders (2a, 2b); detecting at least one delivery quantity (FG', FG'') during movement, said delivery quantities (FG', FG'') being different from said position quantities (PGa, PGb) and characterizing the delivery of said construction material and / or viscous material (DS) by said construction material pump and / or viscous material pump (1); determining a profile (PR) of the subsequent movement of the delivery pistons (3a, 3b) by combining the detected position quantities (PGa, PGb) and the detected delivery quantities (FG', FG''); and controlling at least subsequent movements according to the determined profile (PR), the delivery volume (FG') characterizes the input of energy from the delivery pistons (3a, 3b) to the building material and / or adhesive material (DS), The method comprises: determining a discharge start position (POVA) at which the discharge pistons (3a, 3b) start to discharge the sucked building material and / or adhesive material (DS) from the discharge cylinders (2a, 2b) by combining the position quantities (PGa, PGb) detected during the discharge movement with a discharge quantity (FG') detected during the discharge movement, which characterizes the input of energy from the discharge pistons (3a, 3b) to the building material and / or adhesive material (DS); A method for operating a construction material pump and / or a viscous material pump (1) for discharging construction material and / or a viscous material (DS), further comprising a step of determining the profile (PR) based on the determined discharge start position (POVA).
2. the delivery volume (FG') characterizes the pressure (p) acting on the building material and / or adhesive material (DS) in the delivery cylinders (2a, 2b), and / or 2. The method according to claim 1, wherein the delivery volume (FG') characterizes an excitation (AN) of at least one part (8) of the construction material pump and / or viscous material pump (1) caused by an input of energy from the delivery pistons (3a, 3b) to the construction material and / or viscous material (DS).
3. The method comprises: determining the degree of filling (FD) of the discharge cylinders (2a, 2b) with the construction material and / or adhesive material (DS) based on the determined discharge start position (POVA); determining a profile (PR) of a subsequent suction based on the determined filling depth (FD); The method according to claim 1 or 2, further comprising the step of: controlling subsequent movements for suction according to the determined subsequent suction profile (PR).
4. The method comprises: determining a duration of a preceding movement (ZD) for suction that results in the determined starting position of discharge (POVA) and / or the determined filling degree (FD); determining a discharge volume (FM) by combining the determined position of ejection start (POVA) and / or the determined filling degree (FD), the determined duration and a standard profile of the preceding movement; 4. The method of claim 3, further comprising determining a profile (PR) of a subsequent movement for aspiration based on the determined dispensed volume (FM).
5. The method comprises: Decreasing the velocity (v) and / or increasing the stationary duration (SZD) of the profile (PR) from the preceding suction to the succeeding suction until the position of the beginning of discharge (POVA) is no longer approaching the position of the end of suction (POAE) and / or the filling degree (FD) and / or the delivery volume (FM) no longer increases, and / or 5. The method according to claim 3 or 4, comprising the step of increasing the velocity (v) of the profile (PR) from the preceding suction to the succeeding suction and / or decreasing the stationary duration (SZD) until the discharge start position (POVA) moves away from the suction end position (POAE) and / or the filling degree (FD) and / or the delivery volume (FM) decrease.
6. The method comprises: determining a profile (PR) of a subsequent movement based on the determined starting position of ejection (POVA); A method according to any one of claims 1 to 5, comprising the step of: controlling the subsequent movement to the position of beginning of ejection (POVA) according to the determined profile (PR).
7. The method comprises:
7. The method of claim 6, comprising determining a profile (PR) such that the discharge pistons (3a, 3b) accelerate from an end of suction position (POAE) and subsequently decelerate before a start of discharge position (POVA).
8. The method comprises: determining a duration (ZD) of the leading movement for suction and / or the determined subsequent movement for suction and / or the leading movement to the start of ejection position (POVA) and / or the determined subsequent movement to the start of ejection position (POVA); determining the remaining duration (RZD) of the subsequent movement to ejection and / or to the ejection end position (POVE) by combining the determined duration (ZD) with a predetermined cycle duration and / or stroke duration (HZD) and / or a predetermined delivery volume (FM); determining a profile (PR) of subsequent movements for ejection based on the determined remaining duration (RZD); A method according to any one of claims 3 to 7, comprising the step of: controlling a subsequent movement for discharge according to the determined profile (PR).
9. The method comprises: determining a profile (PR) of the subsequent discharge movement by combining the position quantities (PGa, PGb) detected during the discharge movement with the discharge quantities (FG') detected during the discharge movement, characterizing the input of energy from the discharge pistons (3a, 3b) into the construction material and / or sticky material (DS) in such a way that excitations (AN) of at least one part (8) of the construction material pump and / or sticky material pump (1) caused by the input of energy from the discharge pistons (3a, 3b) into the construction material and / or sticky material (DS) are reduced or avoided; A method according to any one of claims 1 to 8, comprising the step of: controlling a subsequent movement for discharge according to the determined profile (PR).
10. A method according to any one of claims 1 to 9, wherein the at least one discharge cylinder (2a, 2b) is two discharge cylinders (2a, 2b), the construction material pump and / or adhesive material pump (1) has an adjustable pipe branching device (9), which in one adjustment position selectively connects one of the discharge cylinders (2a, 2b) to a discharge pipe (8') and the other of the discharge cylinders (2a, 2b) to a construction material and / or adhesive material supply unit (20), and in the other adjustment position connects one of the discharge cylinders (2a, 2b) to the construction material and / or adhesive material supply unit (20) and the other of the discharge cylinders (2a, 2b) to the discharge pipe (8'), and wherein the discharge volume (FG") characterizes the adjustment position (ST) of the pipe branching device (9).
11. The method comprises: determining a profile (PR) of the subsequent movement for discharge to the discharge end position (POVE) and / or the subsequent movement for suction from the discharge end position (POVE) and / or the subsequent movement for suction to the suction end position (POAE) and / or the subsequent movement for discharge from the suction end position (POAE) by combining the detected position quantities (PGa, PGb) with the detected discharge quantities (FG"), which characterize the adjustment position (ST) of the pipe branching device (9), so that the subsequent movement of the discharge pistons (3a, 3b) and the subsequent adjustment of the pipe branching device (9) are synchronized; and controlling subsequent movements to and / or from the ejection end position (POVE) and / or to and / or from the suction end position (POAE) according to the determined profile (PR).
12. The method comprises: selecting an optimization objective (OZ) from a group of multiple selectable optimization objectives (OZ); and determining a profile (PR) according to a selected optimization goal (OZ).
13. A construction material pump and / or a viscous material pump (1) for delivering a construction material and / or a viscous material (DS) for carrying out the method according to any one of claims 1 to 12, said construction material pump and / or a viscous material pump (1) comprising: It has at least one discharge cylinder (2a, 2b), which is designed to receive and discharge a construction material and / or a self-adhesive material (DS), The device further comprises at least one discharge piston (3a, 3b), which is movably arranged in the discharge cylinder (2a, 2b) so as to suck the construction material and / or adhesive material (DS) into the discharge cylinder (2a, 2b) and discharge the sucked construction material and / or adhesive material (DS) from the discharge cylinder (2a, 2b); The construction material pump and / or viscous material pump (1) is designed to discharge the construction material and / or viscous material (DS) by moving the discharge pistons (3a, 3b) for suction and discharge of the construction material and / or viscous material (DS), Furthermore, the device has at least one displacement sensor device (4a, 4b) designed to detect at least one position quantity (PGa, PGb) during movement, the position quantity (PGa, PGb) characterizing the position (POa, POb) of the delivery piston (3a, 3b) along its stroke (HU) in the delivery cylinder (2a, 2b), Furthermore, the pump has at least one discharge sensor device (5', 5"), which is different from the displacement sensor devices (4a, 4b) and is designed to detect at least one discharge quantity (FG', FG") during movement, which discharge quantity (FG', FG") is separate from the position quantities (PGa, PGb) and characterizes the discharge of the construction material and / or viscous material (DS) by the construction material pump and / or viscous material pump (1), Furthermore, the device (6) is designed to determine a profile (PR) of the subsequent movement of the delivery pistons (3a, 3b) by combining the detected position quantities (PGa, PGb) with the detected delivery quantities (FG', FG''), Further, the construction material pump and / or viscous material pump (1) for discharging the construction material and / or viscous material (DS) further comprises a control device (7), which is designed to control at least subsequent movement according to the determined profile (PR).
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