adhesive tape

The adhesive tape with a specific impact-absorbing sheet and adhesive layer, utilizing a block copolymer, addresses the need for high adhesive strength and impact resistance while maintaining flexibility, especially in complex and narrow applications.

JP7813552B2Active Publication Date: 2026-02-13SEKISUI CHEMICAL CO LTD
View PDF 7 Cites 0 Cited by

Patent Information

Application Number
JP2021175514
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2020-10-28
Filing Date
2021-10-27
Publication Date
2026-02-13
Estimated Expiration
2041-10-27

AI Technical Summary

Technical Problem

Adhesive tapes used for fixing electronic device components require high adhesive strength and impact resistance, especially when applied to complex or narrow areas, and must maintain flexibility to conform to non-flat surfaces.

Method used

A pressure-sensitive adhesive tape with an impact-absorbing sheet and adhesive layer, where the impact-absorbing sheet has a specific loss tangent tanδ and satisfies the conditions X≧400 and (Y/X)×100≧0.1, with X being the breaking elongation and Y the breaking strength, utilizing a block copolymer with hard and soft blocks to enhance impact absorption.

Benefits of technology

The tape exhibits excellent impact absorption properties, maintaining adhesion and flexibility even under impact, suitable for complex and narrow applications.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 0007813552000006
    Figure 0007813552000006
  • Figure 0007813552000001
    Figure 0007813552000001
  • Figure 0007813552000002
    Figure 0007813552000002
Patent Text Reader

Abstract

To provide an adhesive tape having excellent impact absorption.SOLUTION: An adhesive tape has an impact absorbing sheet, and an adhesive layer laminated on at least one side of the impact absorbing sheet. The impact absorbing sheet has a loss tangent tanδ of 0.8 or more at 23°C in a frequency range of 1.0×103.5-1.0×104 Hz. In tensile measurement, if an elongation at break is defined as X(%) and a strength at break is defined as Y(MPa), X≥400 and (Y / X)×100≥0.1 hold true.SELECTED DRAWING: None
Need to check novelty before this filing date? Find Prior Art

Description

[Technical Field]

[0001] The present invention relates to an adhesive tape. [Background technology]

[0002] Adhesive tapes are used for assembly of portable electronic devices such as mobile phones and personal digital assistants (PDAs) (for example, Patent Documents 1 and 2). Adhesive tapes are also used to fix in-vehicle electronic device components such as in-vehicle panels to the vehicle body. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Patent Application Laid-Open No. 2009-242541 [Patent Document 2] Japanese Patent Application Laid-Open No. 2009-258274 Summary of the Invention [Problem to be solved by the invention]

[0004] Adhesive tapes used to fix portable electronic device components, in-vehicle electronic device components, etc., are required to have high adhesive strength and impact resistance so that they do not peel off even when subjected to impact. On the other hand, in recent years, portable electronic devices, in-vehicle electronic devices, etc. tend to have more complex shapes as they become more highly functional, and therefore adhesive tapes are sometimes attached to steps, corners, non-flat surfaces, etc. In such cases, the adhesive tape is required to have excellent flexibility so that it can conform to the shape of the adherend.

[0005] As an adhesive tape having excellent flexibility and impact resistance, for example, an adhesive tape using a foam substrate obtained by foaming a polyolefin resin or the like is known. However, in recent years, in electronic devices, the width of the outer frame (frame) of the display has been narrowed, so-called narrowing of the frame, and the adhesive tapes used in such narrow areas have become narrower than ever before. For adhesive tapes used for assembling or fixing electronic device components, there is a demand for adhesive tapes with even better impact absorption properties that can prevent peeling and damage to the adherend when subjected to impact, even when the adhesive tape is narrowed or the shape of the adherend is complex.

[0006] An object of the present invention is to provide a pressure-sensitive adhesive tape having excellent impact absorption properties. [Means for solving the problem]

[0007] The present invention provides a pressure-sensitive adhesive tape having an impact absorbing sheet and an adhesive layer laminated on at least one surface of the impact absorbing sheet, wherein the impact absorbing sheet has a frequency of 1.0×10 at 23° C. 3.5 ~1.0×10 4 The pressure-sensitive adhesive tape has a loss tangent tanδ of 0.8 or more at 100 Hz, and satisfies X≧400 and (Y / X)×100≧0.1, where X (%) is the breaking elongation and Y (MPa) is the breaking strength in a tensile test. The present invention will be described in detail below.

[0008] The present inventors analyzed factors that affect the impact absorption of a pressure-sensitive adhesive tape having an impact-absorbing sheet and a pressure-sensitive adhesive layer laminated on at least one side of the impact-absorbing sheet. As a result, the present inventors found that the impact absorption of a pressure-sensitive adhesive tape can be improved by adjusting the loss tangent tanδ of the impact-absorbing sheet in a specific frequency range at 23°C to a specific range, and adjusting X and Y so that a specific formula is satisfied, where X (%) is the breaking elongation and Y (MPa) is the breaking strength in a tensile measurement, and thus completed the present invention.

[0009] The pressure-sensitive adhesive tape of the present invention comprises an impact-absorbing sheet and an adhesive layer laminated on at least one surface of the impact-absorbing sheet. The above shock absorbing sheet has a frequency of 1.0 x 10 at 23°C. 3.5 ~1.0×10 4 The lower limit of the loss tangent tanδ at 23°C in the above frequency range is 0.8. When the loss tangent tanδ is 0.8 or more in the above frequency range at 23°C, the amount of deformation of the impact-absorbing sheet immediately after impact is increased, and therefore the pressure-sensitive adhesive tape of the present invention can have excellent impact absorption properties. The lower limit of the loss tangent tanδ in the above frequency range at 23°C is preferably 0.9, more preferably 1.0, and even more preferably 1.1. The upper limit of the loss tangent tanδ in the above frequency range at 23°C is not particularly limited, but is preferably 3.0, more preferably 2.7, and even more preferably 2.5, in order to suppress deformation of the impact-absorbing sheet and facilitate handling during processing. The impact absorbing sheet has a frequency of 1.0 x 10 at 23°C. 3.5 ~1.0×10 4 The loss tangent tanδ in Hz can be measured using a viscoelasticity spectrometer (e.g., DVA-200, manufactured by IT Measurement & Control Co., Ltd.). More specifically, the target sample is cut to 5 mm x 30 mm, fixed with a chuck spacing of 15 mm, and the tensile viscoelastic modulus is measured at a temperature rise rate of 5°C / min and at temperatures between -40 and 140°C. The loss tangent tanδ is then calculated by synthesizing a master curve at a reference temperature of 23°C.

[0010] The method for adjusting the loss tangent tanδ in the above frequency range at 23°C to fall within the above range is not particularly limited, and examples thereof include a method of using a block copolymer having a hard block and a soft block as described below in the impact absorbing sheet. Among these, it is preferable to adjust the content of the hard block or the content of a structure derived from a (meth)acrylic monomer in which the homopolymer has a glass transition temperature of -50°C or lower in the soft block. Other examples include a method of adjusting the apparent density of the impact absorbing sheet, and a method of adjusting the content of foamed particles (particularly hollow organic particles) in the impact absorbing sheet.

[0011] The impact absorbing sheet satisfies X≧400 and (Y / X)×100≧0.1, where X (%) is the breaking elongation and Y (MPa) is the breaking strength in a tensile measurement. When the breaking elongation X is 400% or more, the impact absorbing sheet becomes more easily deformable and can disperse stress when subjected to an impact, so that the pressure-sensitive adhesive tape of the present invention can have excellent impact absorption properties. The lower limit of the breaking elongation X is preferably 500%, more preferably 550%, and even more preferably 600%. The upper limit of the breaking elongation X is not particularly limited, but from the viewpoint of ensuring the strength of the impact absorbing sheet, the upper limit is preferably 2000%, more preferably 1700%, and even more preferably 1500%.

[0012] When the value of (Y / X) (breaking strength / breaking elongation) × 100 is 0.1 or more, the strength of the impact-absorbing sheet is increased and stress can be stably dispersed when an impact is received, thereby enabling the pressure-sensitive adhesive tape of the present invention to have excellent impact absorption properties. The lower limit of the value of (Y / X) (breaking strength / breaking elongation) × 100 is preferably 0.2, more preferably 0.3, and even more preferably 0.4. The upper limit of the value of (Y / X) (breaking strength / breaking elongation) × 100 is not particularly limited, but from the viewpoint of making it easier to adjust the breaking elongation X within the above range, the upper limit is preferably 1.4, more preferably 1.3, and even more preferably 1.2. The breaking elongation X (%) and breaking strength Y (MPa) in the tensile measurement of the impact absorbing sheet can be measured using a desktop precision universal testing machine (e.g., Autograph AGS-X series manufactured by Shimadzu Corporation) in accordance with JIS K 7161. More specifically, they can be measured by pulling a test piece having a length of 20 mm, a width of 10 mm, and a thickness of 1 mm at a speed of 500 mm / min in an environment of −20°C.

[0013] The method for adjusting the breaking elongation X and the value of (Y / X) (breaking strength / breaking elongation) × 100 within the above ranges is not particularly limited, and examples include a method using a block copolymer having hard blocks and soft blocks as described below in the impact absorbing sheet. Among these, it is preferable to adjust the content of the hard blocks or the content of a structure derived from a (meth)acrylic monomer in the soft block, the homopolymer of which has a glass transition temperature of −50° C. or lower. Other examples include a method for adjusting the apparent density of the impact absorbing sheet, and a method for adjusting the content of foamed particles (particularly hollow organic particles) in the impact absorbing sheet.

[0014] The impact absorbing sheet is not particularly limited as long as the values ​​of the loss tangent tanδ in the above frequency range at 23°C, the breaking elongation X, and the (Y / X) (breaking strength / breaking elongation)×100 satisfy the above ranges, but it preferably contains a block copolymer having a hard block and a soft block. When the impact absorbing sheet contains the block copolymer, it becomes easy to adjust the values ​​of the loss tangent tanδ in the above frequency range at 23°C, the above breaking elongation X, and the above (Y / X) (breaking strength / breaking elongation)×100 within the above ranges, and the impact absorption of the pressure-sensitive adhesive tape is further improved.

[0015] The block copolymer is a copolymer having the hard block having a rigid structure and the soft block having a flexible structure. The two blocks of the block copolymer are poorly compatible with each other, and the block copolymer may have a non-uniform phase-separated structure in which islands formed by aggregation of the hard block are scattered in a sea of ​​the soft block. These islands act as pseudo-crosslinking points, imparting rubber elasticity to the block copolymer, thereby further improving the impact absorption of the pressure-sensitive adhesive tape. Introducing a crosslinkable functional group, as described below, into the hard block further improves the impact absorption of the pressure-sensitive adhesive tape. Even when the impact absorbing sheet contains a random copolymer, the pressure-sensitive adhesive tape can have excellent impact absorption properties by having a structure derived from a vinyl aromatic monomer and a structure derived from a (meth)acrylic monomer, as described below. This is thought to be because interactions similar to those of the phase separation structure are at work on an extremely small scale, such as the nano-level or molecular level.

[0016] The block copolymer preferably has a structure derived from a vinyl aromatic monomer and a structure derived from a (meth)acrylic monomer, and more preferably, the hard block contains the structure derived from the vinyl aromatic monomer and the soft block contains the structure derived from the (meth)acrylic monomer. Examples of the vinyl aromatic monomer include styrene, alpha-methylstyrene, para-methylstyrene, and chlorostyrene. These vinyl aromatic monomers may be used alone or in combination of two or more. Among them, styrene is preferred because it further improves the impact absorption of the pressure-sensitive adhesive tape. In this specification, the structure derived from a vinyl aromatic monomer refers to the structures shown in the following general formulas (1) and (2).

[0017] [ka]

[0018] In general formulas (1) and (2), R 1 represents a substituent having an aromatic ring. 1Examples of the phenyl group include a phenyl group, a methylphenyl group, and a chlorophenyl group.

[0019] In the block copolymer, the content of the structure derived from the vinyl aromatic monomer is not particularly limited, but is preferably 1% by weight or more and 30% by weight or less. When the content of the structure derived from the vinyl aromatic monomer is within the above range, the impact absorption of the pressure-sensitive adhesive tape is further improved. The lower limit of the content of the structure derived from the vinyl aromatic monomer is more preferably 1.5% by weight, even more preferably 2% by weight, even more preferably 2.5% by weight, particularly preferably 5% by weight, and more preferably 15% by weight, even more preferably 8% by weight.

[0020] The block copolymer preferably further has a structure derived from a monomer having a crosslinkable functional group. When the block copolymer has crosslinkable functional groups, the rubber elasticity of the copolymer is increased by crosslinking, thereby further improving the impact absorption of the pressure-sensitive adhesive tape. Furthermore, even if the block copolymer remains uncrosslinked, the interaction between the functional groups improves the cohesive force within the hard block or the soft block (particularly the hard block), thereby further improving the impact absorption of the pressure-sensitive adhesive tape. In this specification, the structure derived from a monomer having a crosslinkable functional group refers to the structures shown in the following general formulas (3) and (4).

[0021] [ka]

[0022] In general formulas (3) and (4), R 2 represents a substituent containing at least one functional group. Examples of the functional group include a carboxyl group, a hydroxyl group, an epoxy group, a double bond, a triple bond, an amino group, an amide group, and a nitrile group. The substituent R containing at least one functional group 2may contain, as its constituent elements, an alkyl group, an ether group, a carbonyl group, an ester group, a carbonate group, an amide group, a urethane group, or the like.

[0023] The monomer having a crosslinkable functional group is not particularly limited, and examples thereof include carboxyl group-containing monomers, hydroxyl group-containing monomers, epoxy group-containing monomers, double bond-containing monomers, triple bond-containing monomers, amino group-containing monomers, amide group-containing monomers, and nitrile group-containing monomers. These monomers having a crosslinkable functional group may be used alone, or two or more types may be used in combination. Among these, at least one selected from the group consisting of carboxyl group-containing monomers, hydroxyl group-containing monomers, epoxy group-containing monomers, double bond-containing monomers, triple bond-containing monomers, and amide group-containing monomers is preferred, as this further improves the impact absorption of the pressure-sensitive adhesive tape. Examples of the carboxyl group-containing monomer include (meth)acrylic acid-based monomers such as (meth)acrylic acid. Examples of the hydroxyl group-containing monomer include 4-hydroxybutyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, etc. Examples of the epoxy group-containing monomer include glycidyl (meth)acrylate, etc. Examples of the double bond-containing monomer include allyl (meth)acrylate, hexanediol di(meth)acrylate, etc. Examples of the triple bond-containing monomer include propargyl (meth)acrylate, etc. Examples of the amide group-containing monomer include (meth)acrylamide, etc. Among these, carboxyl group-containing monomers and hydroxyl group-containing monomers are preferred because they further improve the impact absorption of the pressure-sensitive adhesive tape. Examples of the carboxyl group-containing monomer include (meth)acrylic acid-based monomers, and acrylic acid is even more preferred. Examples of the hydroxyl group-containing monomer include 4-hydroxybutyl (meth)acrylate and 2-hydroxyethyl (meth)acrylate.

[0024] In the block copolymer, the content of the structure derived from the monomer having a crosslinkable functional group is not particularly limited, but is preferably 0.1 wt% or more and 30 wt% or less. When the content of the structure derived from the monomer having a crosslinkable functional group is within the above range, the impact absorption of the pressure-sensitive adhesive tape is further improved. The lower limit of the content of the structure derived from the monomer having a crosslinkable functional group is more preferably 0.5 wt%, even more preferably 1 wt%, and even more preferably 25 wt%, and even more preferably 20 wt%.

[0025] The (meth)acrylic monomer may be a single monomer or a plurality of monomers. In this specification, the structure derived from the (meth)acrylic monomer refers to the structures shown in the following general formulas (5) and (6).

[0026] [ka]

[0027] In general formulas (5) and (6), R 3 represents a side chain. Side chain R 3 Examples of the alkyl group include a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, a heptyl group, an octyl group, a 2-ethylhexyl group, a nonyl group, a decyl group, a dodecyl group, a lauryl group, an isostearyl group, and a methoxyethyl group.

[0028] Examples of the (meth)acrylic monomer include methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, butyl (meth)acrylate, pentyl (meth)acrylate, hexyl (meth)acrylate, heptyl (meth)acrylate, octyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, nonyl (meth)acrylate, decyl (meth)acrylate, dodecyl (meth)acrylate, lauryl (meth)acrylate, isostearyl (meth)acrylate, methoxyethyl (meth)acrylate, etc. These (meth)acrylic monomers may be used alone or in combination of two or more. Of these, methyl (meth)acrylate, ethyl (meth)acrylate, butyl (meth)acrylate, and 2-ethylhexyl (meth)acrylate are preferred because they further improve the impact absorption properties of the pressure-sensitive adhesive tape, and methyl acrylate, ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, and methoxyethyl acrylate are more preferred.

[0029] Furthermore, as the (meth)acrylic monomer, it is preferable to use a (meth)acrylic monomer having two or less carbon atoms in its side chain. When the (meth)acrylic monomer having two or less carbon atoms in its side chain is used, the entanglement of the resulting copolymer chains increases, the cohesive force is improved, and the impact absorption properties and heat resistance of the pressure-sensitive adhesive tape are further improved. Examples of the (meth)acrylic monomer having two or less carbon atoms in the side chain include methyl (meth)acrylate and ethyl (meth)acrylate, with methyl acrylate and ethyl acrylate being particularly preferred.

[0030] The (meth)acrylic monomer preferably has a homopolymer glass transition temperature Tg of −50° C. or lower. When a (meth)acrylic monomer having a homopolymer glass transition temperature Tg of −50° C. or lower is used, it becomes easy to adjust the loss tangent tanδ in the above frequency range at 23° C. and the breaking elongation X to fall within the above ranges, and the impact absorption of the pressure-sensitive adhesive tape is further improved. Examples of the (meth)acrylic monomer having a homopolymer glass transition temperature Tg of −50° C. or less include methoxyethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, etc. Among these, methoxyethyl acrylate and 2-ethylhexyl acrylate are preferred.

[0031] The content of the structure derived from the (meth)acrylic monomer in the block copolymer is not particularly limited as long as the effects of the present invention are exhibited, but it is preferably 30% by weight or more and 99% by weight or less, more preferably 40% by weight or more and 98% by weight or less, and even more preferably 50% by weight or more and 97% by weight or less.

[0032] Furthermore, in the block copolymer, the content of the structure derived from the (meth)acrylic monomer having two or less carbon atoms in its side chain is not particularly limited, but a preferred lower limit is 2% by weight, and a preferred upper limit is 40% by weight. When the content of the structure derived from the (meth)acrylic monomer having two or less carbon atoms in its side chain is 2% by weight or more, the effect of improving cohesion is more likely to be exhibited. When the content of the structure derived from the (meth)acrylic monomer having two or less carbon atoms in its side chain is 40% by weight or less, it is possible to prevent the cohesion from becoming too high, resulting in a decrease in flexibility and a loss of flexibility as an adhesive tape. The lower limit of the content of the structure derived from the (meth)acrylic monomer having two or less carbon atoms in its side chain is more preferably 3% by weight, even more preferably 4% by weight, and even more preferably 5% by weight, and more preferably 30% by weight, even more preferably 25% by weight, and even more preferably 20% by weight.

[0033] Furthermore, the content of the structure derived from a (meth)acrylic monomer having a glass transition temperature Tg of -50°C or lower in the soft block of the block copolymer is not particularly limited, but a preferred lower limit is 80% by weight. If the content of the structure derived from a (meth)acrylic monomer having a glass transition temperature Tg of -50°C or lower in the homopolymer is 80% by weight or higher, the impact absorption of the pressure-sensitive adhesive tape is further improved. A more preferred lower limit of the content of the structure derived from a (meth)acrylic monomer having a glass transition temperature Tg of -50°C or lower in the homopolymer is 85% by weight, and an even more preferred lower limit is 90% by weight. The glass transition temperature Tg of the homopolymer of the (meth)acrylic monomer can be measured using a differential scanning calorimeter (for example, DSC 2920 manufactured by TA Instruments, Inc.) More specifically, the glass transition temperature Tg can be measured under the conditions of a temperature range of −100 to 200° C., a heating rate of 10° C. / min, and one cycle.

[0034] The hard block is not particularly limited as long as it has a rigid structure, and in addition to the structure derived from the vinyl aromatic monomer, it may further have, for example, a structure derived from a compound having a cyclic structure, a compound with a short side chain substituent, etc. The soft block may have a structure derived from a monomer other than the (meth)acrylic monomer, as long as the effects of the present invention are not lost.

[0035] The block copolymer may have any structure, such as a diblock structure or a triblock structure, but preferably has a triblock structure having the soft block between the hard blocks, as this further improves the impact absorption of the pressure-sensitive adhesive tape. The block copolymer may be a graft copolymer in which the hard block and the soft block are separated into a main chain and a side chain. Examples of the graft copolymer include a styrene macromer-(meth)acrylic monomer copolymer.

[0036] The content of the hard block in the block copolymer is not particularly limited, but is preferably 1% by weight or more and 40% by weight or less. When the content of the hard block is within the above range, the impact absorption and heat resistance of the pressure-sensitive adhesive tape are further improved. From the viewpoint of further improving the impact absorption and heat resistance, the lower limit of the hard block content is more preferably 2% by weight, even more preferably 2.5% by weight, and particularly preferably 3% by weight. The upper limit of the hard block content is more preferably 35% by weight, even more preferably 30% by weight, even more preferably 26% by weight, even more preferably 20% by weight, particularly preferably 17% by weight, and particularly preferably 8% by weight.

[0037] The weight-average molecular weight (Mw) of the block copolymer is not particularly limited, but is preferably 200,000 or more and 1,200,000 or less. Having the weight-average molecular weight within the above range further improves the impact absorption and heat resistance of the pressure-sensitive adhesive tape. The lower limit of the weight-average molecular weight is more preferably 400,000, and the upper limit is more preferably 1,000,000. The weight-average molecular weight can be determined, for example, by gel permeation chromatography (GPC) in terms of standard polystyrene. More specifically, the measurement can be performed using a Water Corporation "2690 Separations Module" measuring instrument, a Showa Denko Corporation "GPC KF-806L" column, ethyl acetate as a solvent, a sample flow rate of 1 mL / min, and a column temperature of 40°C.

[0038] To obtain the block copolymer, raw material monomers for the hard block and the soft block are subjected to a radical reaction in the presence of a polymerization initiator to obtain the hard block and the soft block, respectively, and then the two are reacted or copolymerized. Alternatively, after obtaining the hard block, raw material monomers for the soft block may be added and copolymerized. To obtain the random copolymer, a solution containing a mixture of raw material monomers is subjected to a radical reaction in the presence of a polymerization initiator. As the method for causing the radical reaction, that is, the polymerization method, a conventionally known method can be used, and examples thereof include solution polymerization (boiling point polymerization or constant temperature polymerization), emulsion polymerization, suspension polymerization, and bulk polymerization.

[0039] The impact absorbing sheet may contain additives such as antistatic agents, release agents, antioxidants, weathering agents, and crystal nucleating agents, and resin modifiers such as polyolefins, polyesters, polyamides, and elastomers.

[0040] The impact absorbing sheet may have a single layer structure or a multi-layer structure. The impact absorbing sheet is preferably a foam. When the impact absorbing sheet is a foam, it becomes easy to adjust the values ​​of the loss tangent tanδ in the above frequency range at 23°C, the breaking elongation X, and the (Y / X) (breaking strength / breaking elongation)×100 within the above ranges, thereby further improving the impact absorption of the pressure-sensitive adhesive tape. The foam may have an open-cell structure or a closed-cell structure, but preferably has a closed-cell structure.

[0041] When the impact absorbing sheet is a foam, the expansion ratio is not particularly limited, but a preferred lower limit is 1.0 and a preferred upper limit is 1.33. With the expansion ratio within the above range, the balance between strength and flexibility of the impact absorbing sheet can be further improved, thereby further improving the impact absorption of the pressure-sensitive adhesive tape. From the viewpoint of further improving the impact absorption, the more preferred lower limit of the expansion ratio is 1.05 and the more preferred upper limit is 1.3, and the even more preferred lower limit is 1.1 and the even more preferred upper limit is 1.25. The foaming ratio of the impact absorbing sheet is the reciprocal of the value calculated by cutting the impact absorbing sheet into a 30 mm x 30 mm piece, measuring the weight using an electronic hydrometer (e.g., Mirage ED120T), and dividing the weight by the volume.

[0042] When the impact absorbing sheet is a foam, the apparent density is not particularly limited, but the preferred lower limit is 0.75 g / cm 3 , the preferred upper limit is 1.10 g / cm 3When the apparent density is in the above range, the balance between strength and flexibility of the impact absorbing sheet can be further improved, and the impact absorption of the pressure-sensitive adhesive tape is further improved. From the viewpoint of further improving the impact absorption, a more preferable lower limit of the apparent density is 0.80 g / cm 3 , and a more preferable upper limit is 1.07 g / cm 3 and a more preferable lower limit is 0.88 g / cm 3 , and a more preferable upper limit is 1.05 g / cm 3 is. The apparent density of the impact absorbing sheet can be calculated by cutting the impact absorbing sheet into a 30 mm x 30 mm piece, measuring the weight using an electronic hydrometer (e.g., ED120T manufactured by Mirage) in accordance with JIS K 7222, and dividing the weight by the volume.

[0043] When the impact absorbing sheet is a foam, the average cell diameter is not particularly limited, but is preferably 80 μm or less. By having the average cell diameter of 80 μm or less, the balance between strength and flexibility of the impact absorbing sheet can be further improved, thereby further improving the impact absorption of the pressure-sensitive adhesive tape. The average cell diameter is more preferably 60 μm or less, and even more preferably 55 μm or less. There is no particular lower limit to the average cell diameter, but from the viewpoint of ensuring the flexibility of the impact absorbing sheet, it is preferably 20 μm or more, and more preferably 30 μm or more. The average bubble diameter of the impact absorbing sheet can be measured by the following method. First, the impact absorbing sheet is cut into 50 mm squares, immersed in liquid nitrogen for 1 minute, and then cut using a razor blade along a plane perpendicular to the thickness direction of the impact absorbing sheet. Next, a magnified photograph of the cut surface is taken at 200x magnification using a digital microscope (for example, Keyence's "VHX-900"), and the longest bubble diameter (bubble diameter) is measured for all bubbles present within a thickness x 2 mm range. This procedure is repeated five times, and the average bubble diameter is calculated by averaging all the obtained bubble diameters.

[0044] From the viewpoint of further enhancing the impact absorption properties of the pressure-sensitive adhesive tape, the impact absorbing sheet preferably has a gel fraction of 50% by weight or less. The upper limit of the gel fraction is more preferably 40% by weight, and even more preferably 30% by weight. The lower limit of the gel fraction is not particularly limited. The gel fraction can be adjusted by crosslinking the resin that constitutes the impact absorbing sheet. The gel fraction of the impact absorbing sheet can be measured using the following method. 0.1 g of the impact absorbing sheet alone is removed from the adhesive tape, immersed in 50 mL of ethyl acetate, and shaken in a shaker at 23°C and 120 rpm for 24 hours. After shaking, a metal mesh (opening #200 mesh) is used to separate the ethyl acetate from the impact absorbing sheet that has absorbed the ethyl acetate and swollen. The separated impact absorbing sheet is dried at 110°C for 1 hour. The weight of the impact absorbing sheet including the metal mesh after drying is measured, and the gel fraction of the impact absorbing sheet is calculated using the following formula. Gel fraction (wt%) = 100 × (W1 - W2) / W0 (W0: initial weight of the impact absorbing sheet, W1: weight of the impact absorbing sheet including the metal mesh after drying, W2: initial weight of the metal mesh)

[0045] It is preferable that a crosslinking agent be added to the impact absorbing sheet to form a crosslinked structure between the main chains of the resin constituting the impact absorbing sheet. By forming a crosslinked structure between the main chains of the resin constituting the impact absorbing sheet, the cohesive strength of the adhesive tape is further improved, and the heat resistance is also improved.

[0046] The crosslinking agent is not particularly limited and can be appropriately selected depending on the functional groups of the resin constituting the impact absorbing sheet. Specific examples include isocyanate-based crosslinking agents, aziridine-based crosslinking agents, epoxy-based crosslinking agents, and metal chelate-type crosslinking agents. Among these, epoxy-based crosslinking agents and isocyanate-based crosslinking agents are preferred because they can crosslink resins having alcoholic hydroxyl groups or carboxyl groups, which can further improve flexibility. When the isocyanate-based crosslinking agent is used, crosslinking occurs between the alcoholic hydroxyl groups or carboxyl groups in the resin constituting the impact absorbing sheet and the isocyanate groups of the isocyanate-based crosslinking agent. When the epoxy-based crosslinking agent is used, crosslinking occurs between the carboxyl groups in the resin constituting the impact absorbing sheet and the epoxy groups of the epoxy-based crosslinking agent. The amount of the crosslinking agent added is not particularly limited.

[0047] The thickness of the impact absorbing sheet is not particularly limited, but a preferred lower limit is 40 μm and a preferred upper limit is 2900 μm. By setting the thickness of the impact absorbing sheet within the above range, an adhesive tape excellent in flexibility, impact absorption, heat resistance, handleability, etc. can be obtained, and the adhesive tape can be suitably used for fixing electronic device components such as portable electronic device components and in-vehicle electronic device components. From the viewpoint of being more suitably used for fixing the above components, the thickness of the impact absorbing sheet is more preferably 60 μm lower limit, more preferably 1900 μm upper limit, even more preferably 80 μm lower limit, even more preferably 1400 μm upper limit, particularly preferably 100 μm lower limit, and particularly preferably 1000 μm upper limit.

[0048] The manufacturing method of the impact absorbing sheet is not particularly limited. Among the impact absorbing sheets, examples of manufacturing methods for foams include a manufacturing method using the action of a foaming gas and a manufacturing method by blending hollow spheres into a raw material matrix. Among them, impact absorbing sheets manufactured by the latter method are called syntactic foams, and are superior in strength, flexibility, and heat resistance, so it is preferable that the impact absorbing sheet is a syntactic foam.

[0049] When the impact absorbing sheet is a syntactic foam, it becomes a closed-cell foam with a uniform size distribution, so the density of the entire impact absorbing sheet becomes more consistent, and strength, flexibility, and heat resistance are further improved. Furthermore, compared to other foams, syntactic foam is less likely to undergo irreversible collapse under high temperatures and pressures, and therefore exhibits higher heat resistance. Syntactic foams include those having a foamed structure made of hollow inorganic particles and those having a foamed structure made of hollow organic particles. From the viewpoint of flexibility, syntactic foams having a foamed structure made of hollow organic particles are preferred.

[0050] Examples of the hollow organic particles include the Expancel DU series (manufactured by Nippon Phillite Co., Ltd.) and the Advancel EM series (manufactured by Sekisui Chemical Co., Ltd.) Among these, Expancel 461-20 (average cell diameter after foaming under optimal conditions: 20 μm), Expancel 461-40 (average cell diameter after foaming under optimal conditions: 40 μm), Expancel 043-80 (average cell diameter after foaming under optimal conditions: 80 μm), and Advancel EML101 (average cell diameter after foaming under optimal conditions: 50 μm) are preferred because the cell diameter after foaming can be easily designed to a more effective range. The content of the hollow organic particles is not particularly limited, but from the viewpoint of further improving the impact absorption of the adhesive tape, a preferred lower limit is 0.2 parts by weight and a preferred upper limit is 1.5 parts by weight relative to 100 parts by weight of the resin constituting the impact absorbing sheet, and a more preferred lower limit is 0.4 parts by weight and a more preferred upper limit is 1.2 parts by weight.

[0051] When the impact absorbing sheet is made of a foam other than the syntactic foam, the foaming agent is not particularly limited, and any conventionally known foaming agent such as a thermal decomposition type foaming agent can be used.

[0052] The pressure-sensitive adhesive layer may be laminated on only one side of the impact absorbing sheet, or may be laminated on both sides. When the pressure-sensitive adhesive layer is laminated on both sides of the impact absorbing sheet, the pressure-sensitive adhesive layers on both sides may have the same composition and physical properties, or may have different compositions and physical properties. The pressure-sensitive adhesive layer is not particularly limited, and examples thereof include an acrylic pressure-sensitive adhesive layer, a rubber-based pressure-sensitive adhesive layer, a urethane pressure-sensitive adhesive layer, a silicone-based pressure-sensitive adhesive layer, etc. Among these, an acrylic pressure-sensitive adhesive layer containing an acrylic copolymer is preferred because it has excellent heat resistance and can be adhered to a wide variety of adherends.

[0053] The acrylic copolymer is preferably obtained by copolymerizing a monomer mixture containing butyl acrylate and / or 2-ethylhexyl acrylate, and more preferably by copolymerizing a monomer mixture containing butyl acrylate and 2-ethylhexyl acrylate, from the viewpoint of improving initial tack and thereby improving ease of application at low temperatures. The preferred lower limit of the content of the butyl acrylate in the total monomer mixture is 10% by weight, and the preferred upper limit is 80% by weight. By setting the content of the butyl acrylate in the above range, both high adhesive strength and tackiness can be achieved. The content of 2-ethylhexyl acrylate in the total monomer mixture is preferably 10% by weight at the lower limit and 100% by weight at the upper limit, more preferably 20% by weight at the lower limit and 80% by weight at the upper limit. By keeping the content of 2-ethylhexyl acrylate within the above range, high adhesive strength can be exhibited.

[0054] The monomer mixture may contain other copolymerizable polymerizable monomers other than butyl acrylate and 2-ethylhexyl acrylate, as needed. Examples of the other copolymerizable polymerizable monomers include (meth)acrylic acid alkyl esters having an alkyl group with 1 to 18 carbon atoms, functional monomers, and the like. Examples of the (meth)acrylic acid alkyl esters having an alkyl group of 1 to 18 carbon atoms include methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, cyclohexyl (meth)acrylate, tridecyl methacrylate, stearyl (meth)acrylate, etc. Examples of the functional monomers include hydroxyalkyl (meth)acrylate, alkoxyalkyl (meth)acrylate, glycerin dimethacrylate, glycidyl (meth)acrylate, 2-methacryloyloxyethyl isocyanate, (meth)acrylic acid, itaconic acid, maleic anhydride, crotonic acid, maleic acid, fumaric acid, etc.

[0055] To obtain the acrylic copolymer by copolymerizing the monomer mixture, the monomer mixture may be subjected to a radical reaction in the presence of a polymerization initiator. As a method for radically reacting the monomer mixture, i.e., a polymerization method, a conventionally known method may be used, such as solution polymerization (boiling point polymerization or constant temperature polymerization), emulsion polymerization, suspension polymerization, bulk polymerization, etc.

[0056] The weight-average molecular weight (Mw) of the acrylic copolymer is not particularly limited, but a preferred lower limit is 400,000 and a preferred upper limit is 1,500,000. By setting the weight-average molecular weight of the acrylic copolymer within the above range, high adhesive strength can be exhibited. From the viewpoint of further improving adhesive strength, a more preferred lower limit of the weight-average molecular weight is 500,000 and a more preferred upper limit is 1,400,000.

[0057] The upper limit of the ratio (Mw / Mn) of the weight-average molecular weight (Mw) to the number-average molecular weight (Mn) of the acrylic copolymer is preferably 10.0. When Mw / Mn is 10.0 or less, the proportion of low-molecular-weight components is suppressed, and the pressure-sensitive adhesive layer is prevented from softening at high temperatures, resulting in a decrease in bulk strength and a decrease in adhesive strength. From the same viewpoint, the upper limit of Mw / Mn is more preferably 5.0, and even more preferably 3.0.

[0058] The pressure-sensitive adhesive layer may contain a tackifying resin. Examples of the tackifying resin include rosin ester resins, hydrogenated rosin resins, terpene resins, terpene phenol resins, coumarone-indene resins, alicyclic saturated hydrocarbon resins, C5 petroleum resins, C9 petroleum resins, C5-C9 copolymer petroleum resins, etc. These tackifying resins may be used alone or in combination of two or more.

[0059] The content of the tackifier resin is not particularly limited, but a preferred lower limit is 10 parts by weight and a preferred upper limit is 60 parts by weight per 100 parts by weight of the resin (e.g., acrylic copolymer) that is the main component of the pressure-sensitive adhesive layer. When the content of the tackifier resin is 10 parts by weight or more, the pressure-sensitive adhesive layer can exhibit high adhesive strength. When the content of the tackifier resin is 60 parts by weight or less, a decrease in adhesive strength or tackiness due to hardening of the pressure-sensitive adhesive layer can be suppressed.

[0060] It is preferable that a crosslinking agent be added to the pressure-sensitive adhesive layer to form a crosslinked structure between the main chains of the resin (e.g., the acrylic copolymer, the tackifying resin, etc.) that constitutes the pressure-sensitive adhesive layer. The crosslinking agent is not particularly limited, and examples thereof include isocyanate-based crosslinking agents, aziridine-based crosslinking agents, epoxy-based crosslinking agents, and metal chelate-type crosslinking agents. Among these, isocyanate-based crosslinking agents are preferred. Addition of an isocyanate-based crosslinking agent to the pressure-sensitive adhesive layer causes the isocyanate groups of the isocyanate-based crosslinking agent to react with alcoholic hydroxyl groups in the resin (e.g., the acrylic copolymer, the tackifying resin, etc.) constituting the pressure-sensitive adhesive layer, thereby crosslinking the pressure-sensitive adhesive layer. Formation of a crosslinked structure between the main chains of the resin constituting the pressure-sensitive adhesive layer makes it possible to disperse intermittently applied stress, thereby further improving the impact absorption and heat resistance of the pressure-sensitive adhesive tape. The amount of the crosslinking agent added is preferably 0.01 to 10 parts by weight, more preferably 0.1 to 7 parts by weight, per 100 parts by weight of the resin (for example, the acrylic copolymer) that is the main component of the pressure-sensitive adhesive layer.

[0061] The pressure-sensitive adhesive layer may contain a silane coupling agent to improve adhesive strength. The silane coupling agent is not particularly limited, and examples thereof include epoxy silanes, acrylic silanes, methacrylic silanes, amino silanes, and isocyanate silanes.

[0062] The pressure-sensitive adhesive layer may contain a colorant to impart light-blocking properties. The colorant is not particularly limited, and examples thereof include carbon black, aniline black, titanium oxide, etc. Among these, carbon black is preferred because it is relatively inexpensive and chemically stable. The pressure-sensitive adhesive layer may contain conventionally known particles and additives, such as inorganic particles, conductive particles, antioxidants, foaming agents, organic fillers, and inorganic fillers, as needed.

[0063] The pressure-sensitive adhesive layer preferably has a gel fraction of 5% by weight at the lower limit and 90% by weight at the upper limit. If the gel fraction is within the above range, the shock absorption of the pressure-sensitive adhesive tape is further improved. The more preferred lower limit of the gel fraction is 10% by weight at the lower limit and 80% by weight at the upper limit, and the particularly preferred lower limit is 20% by weight at the lower limit and 60% by weight at the upper limit. The gel fraction of the pressure-sensitive adhesive layer can be measured in the same manner as the gel fraction of the impact-absorbing sheet.

[0064] The thickness of the pressure-sensitive adhesive layer is not particularly limited, but a preferred lower limit is 0.01 mm, a preferred upper limit is 0.1 mm, a more preferred lower limit is 0.015 mm, and a more preferred upper limit is 0.09 mm. By setting the thickness of the pressure-sensitive adhesive layer within the above range, a pressure-sensitive adhesive tape excellent in flexibility, impact absorption, heat resistance, handleability, etc. can be obtained, and the pressure-sensitive adhesive tape can be suitably used for fixing electronic device parts such as portable electronic device parts and in-vehicle electronic device parts.

[0065] The thickness of the entire pressure-sensitive adhesive tape of the present invention is not particularly limited, but the lower limit is preferably 0.06 mm, more preferably 0.08 mm, and the upper limit is preferably 2 mm, more preferably 1.5 mm. By setting the thickness of the entire pressure-sensitive adhesive tape of the present invention within the above ranges, the pressure-sensitive adhesive tape can be made to have excellent flexibility, impact absorption, heat resistance, handleability, etc. The shape of the pressure-sensitive adhesive tape of the present invention is not particularly limited, but examples thereof include a rectangular, frame-like, circular, oval, and doughnut-like shape.

[0066] The method for producing the pressure-sensitive adhesive tape of the present invention is not particularly limited, and examples thereof include the following method. First, an unfoamed impact-absorbing sheet is produced and heated to foam it into an impact-absorbing sheet (foam). Next, a pressure-sensitive adhesive solution is applied to a release film and dried to form a pressure-sensitive adhesive layer. Thereafter, the pressure-sensitive adhesive layer is bonded to both sides of the impact-absorbing sheet (foam) to produce a pressure-sensitive adhesive tape.

[0067] The uses of the pressure-sensitive adhesive tape of the present invention are not particularly limited, but because of its excellent shock absorption properties, it is preferably used for assembling or fixing electronic device parts such as portable electronic device parts and in-vehicle electronic device parts. [Effects of the Invention]

[0068] According to the present invention, a pressure-sensitive adhesive tape having excellent impact absorption properties can be provided. [Brief explanation of the drawings]

[0069] [Figure 1] FIG. 1 is a diagram schematically illustrating a method for evaluating the impact absorption properties of a pressure-sensitive adhesive tape. DETAILED DESCRIPTION OF THE INVENTION

[0070] The following examples further illustrate aspects of the present invention, but the present invention is not limited to these examples.

[0071] Example 1 (1) Manufacturing of impact absorbing sheets 0.902 g of 1,6-hexanedithiol, 1.83 g of carbon disulfide, and 11 mL of dimethylformamide were added to a two-neck flask and stirred at 25°C. 2.49 g of triethylamine was added dropwise over 15 minutes and the mixture was stirred at 25°C for 3 hours. 2.75 g of methyl-α-bromophenylacetate was then added dropwise over 15 minutes and stirred at 25°C for 4 hours. The reaction mixture was then extracted with 100 mL of extraction solvent (n-hexane:ethyl acetate = 50:50) and 50 mL of water. The organic layers obtained from the first and second extractions were combined and washed sequentially with 50 mL of 1 M hydrochloric acid, 50 mL of water, and 50 mL of saturated saline. The washed organic layer was dried over sodium sulfate, filtered, and the filtrate was concentrated using an evaporator to remove the organic solvent. The resulting concentrate was purified by silica gel column chromatography to obtain the RAFT agent.

[0072] 87 parts by weight of styrene (St), 12 parts by weight of acrylic acid (AAc), 1 part by weight of hydroxyethyl acrylate (HEA), 2.8 parts by weight of a RAFT agent, and 0.35 parts by weight of 2,2'-azobis(2-methylbutyronitrile) (ABN-E) were placed in a two-neck flask, and the flask was heated to 85°C while being purged with nitrogen gas. The mixture was then stirred at 85°C for 6 hours to carry out a polymerization reaction (first-stage reaction). After the reaction was completed, 4,000 parts by weight of n-hexane was added to the flask and stirred to precipitate the reaction product. The unreacted monomers (St, AAc, HEA) and RAFT agent were then filtered off, and the reaction product was dried under reduced pressure at 70°C to obtain a copolymer (hard block).

[0073] A mixture containing 10 parts by weight of methyl acrylate (MA), 85 parts by weight of methoxyethyl acrylate (MOEA), 5 parts by weight of 4-hydroxybutyl acrylate (4HBA), 0.058 parts by weight of ABN-E, and 50 parts by weight of ethyl acetate was placed in a two-neck flask, along with the copolymer (hard block) obtained above. The flask was heated to 85°C while purging with nitrogen gas. The mixture was then stirred at 85°C for 6 hours to carry out the polymerization reaction (second-stage reaction), yielding a reaction solution containing a block copolymer formed from hard and soft blocks. The blending ratios of the mixture were adjusted so that the resulting block copolymer contained 6% by weight of hard blocks and 94% by weight of soft blocks. A portion of the reaction liquid was collected, and 4,000 parts by weight of n-hexane was added to it and stirred to precipitate the reaction product. After that, the unreacted monomers (MA, MOEA, 4HBA) and the solvent were filtered, and the reaction product was dried under reduced pressure at 70°C to obtain a block copolymer. The weight-average molecular weight of the resulting block copolymer was measured by GPC, which was 800,000. The measurement was performed using a Waters 2690 Separations Module, a Showa Denko GPC KF-806L column, ethyl acetate as the solvent, a sample flow rate of 1 mL / min, and a column temperature of 40°C.

[0074] The resulting block copolymer was dissolved in ethyl acetate to a solids content of 35%, and 0.5 parts by weight of Expancel 461-40 (461DU40) (manufactured by Nippon Phillite Co., Ltd.) was added as a foaming agent (expanded particles) to 100 parts by weight of the block copolymer, followed by thorough stirring to obtain a solution for an unfoamed impact-absorbing sheet. The resulting solution for an unfoamed impact-absorbing sheet was applied to the release-treated surface of a 50 μm polyethylene terephthalate (PET) film with a release treatment on one side, and dried at 90 °C for 7 minutes to produce an unfoamed impact-absorbing sheet. This was then heated to 130 °C for 1 minute to produce an impact-absorbing sheet (foam, 120 μm thick).

[0075] (2) Manufacturing of adhesive tapes A reactor equipped with a thermometer, stirrer, and condenser was charged with 52 parts by weight of ethyl acetate. After purging with nitrogen, the reactor was heated to initiate reflux. Thirty minutes after the ethyl acetate boiled, 0.08 parts by weight of azobisisobutyronitrile was added as a polymerization initiator. A monomer mixture consisting of 17 parts by weight of butyl acrylate, 80 parts by weight of 2-ethylhexyl acrylate, 3 parts by weight of acrylic acid, and 0.1 parts by weight of 2-hydroxyethyl acrylate was added dropwise evenly and gradually over 1 hour and 30 minutes, allowing the reaction to proceed. Thirty minutes after the addition was complete, 0.1 parts by weight of azobisisobutyronitrile was added, and the polymerization reaction continued for an additional 5 hours. The reactor was then cooled while being diluted with ethyl acetate, yielding a solution of an acrylic copolymer (random copolymer) with a solids content of 40% by weight. The weight-average molecular weight of the obtained acrylic copolymer was measured by GPC using a Waters "2690 Separations Model" column, and was found to be 650,000. The ratio (Mw / Mn) of the weight-average molecular weight (Mw) to the number-average molecular weight (Mn) was 5.8. To 100 parts by weight of the solid content of the obtained acrylic copolymer, 15 parts by weight of polymerized rosin ester with a softening point of 150° C., 10 parts by weight of terpene phenol with a softening point of 145° C., and 10 parts by weight of rosin ester with a softening point of 100° C. were added. Furthermore, 30 parts by weight of ethyl acetate (manufactured by Fuji Chemicals Co., Ltd.) and 2.0 parts by weight of an isocyanate-based crosslinking agent (Coronate L45, manufactured by Tosoh Corporation) were added and stirred to obtain a pressure-sensitive adhesive solution. The resulting adhesive solution was applied to the release-treated surface of a 50 μm polyethylene terephthalate (PET) film with one side treated with a release agent using a doctor knife so that the dry film thickness was 40 μm. The coating solution was then dried by heating at 110°C for 5 minutes to obtain an adhesive layer. Another adhesive layer was produced using the same procedure. The release film was then peeled off from the impact-absorbing sheet obtained above, and two adhesive layers were attached to both sides of the impact-absorbing sheet. The sheet was then left to stand at 40°C for 48 hours to obtain an adhesive tape.

[0076] (3) Measurement of apparent density of impact absorbing sheet The impact absorbing sheet was cut into a piece of 30 mm x 30 mm, and the weight was measured using an electronic hydrometer (manufactured by Mirage, "ED120T") in accordance with JIS K 7222, and the apparent density of the impact absorbing sheet was calculated by dividing the weight by the volume.

[0077] (4) Measurement of the loss tangent (tanδ) of the impact absorbing sheet at 23°C Using a viscoelasticity spectrometer (IT Measurement & Control, DVA-200), the impact absorbing sheet cut to 5 mm x 30 mm was fixed with a chuck spacing of 15 mm, and the tensile viscoelastic modulus was measured at a temperature rise rate of 5°C / min and from -40 to 140°C. After that, a master curve was synthesized at a reference temperature of 23°C, and the frequency of the impact absorbing sheet at 23°C was 1.0 x 10 3.5 ~1.0×10 4 The loss tangent tanδ at a frequency of 1.0×10 3.5 ~1.0×10 4 The minimum value of the loss tangent tanδ in Hz is shown.

[0078] (5) Measurement of impact absorbing sheet breaking elongation X and breaking strength Y In accordance with JIS K 7161, a test piece 20 mm long, 10 mm wide, and 1 mm thick was measured for the breaking elongation X and breaking strength Y of the impact absorbing sheet using a bench-top precision universal testing machine (Shimadzu Corporation, Autograph AGS-X series) by pulling at a speed of 500 mm / min in an environment of -20°C. From the obtained breaking elongation X and breaking strength Y, the value of (Y / X) × 100 was calculated.

[0079] (Examples 2 to 16, Comparative Examples 1 to 7) Pressure-sensitive adhesive tapes were obtained in the same manner as in Example 1, except that the impact absorbing sheet was changed as shown in Tables 1 and 2. In Examples 6, 12 to 14 and Comparative Examples 3 and 5, the solution for the unfoamed impact absorbing sheet did not contain a foaming agent (foamed particles), so the impact absorbing sheet remained unfoamed even after heating at 130°C for 1 minute. In Comparative Example 6, a polyethylene foam having the physical properties shown in the table was used as the impact absorbing sheet, and in Comparative Example 7, a urethane foam having the physical properties shown in the table was used. The raw materials in the table are as follows.

[0080] Additives E-5C (Tetrad C, crosslinking agent, manufactured by Mitsubishi Gas Chemical Company, Inc.)

[0081] · Raw material monomer for shock absorbing sheets BA (butyl acrylate) 2EHA (2-ethylhexyl acrylate)

[0082] <Evaluation> The pressure-sensitive adhesive tapes obtained in the examples and comparative examples were evaluated as follows, and the results are shown in Tables 1 and 2.

[0083] (1) Evaluation of impact absorption FIG. 1 is a diagram showing a schematic diagram of a method for evaluating the impact absorption of pressure-sensitive adhesive tape. (1-1) Preparation of test equipment As shown in Figure 1(a), a 2-mm-wide frame-shaped test specimen 2 was prepared by punching out adhesive tape to a size of 24 mm x 24 mm (outer diameter) and 20 mm x 20 mm (inner diameter). The release film was removed and the test specimen 1 was attached to a 2-mm-thick stainless steel plate 1 with a 20-mm x 20-mm square hole in the center, with the hole positioned approximately in the center. A 27-mm x 27-mm, 2-mm-thick polycarbonate plate 3 was attached to the top of the test specimen 1, with the test specimen 1 positioned approximately in the center, to assemble the test apparatus. A pressure of 5 kgf was applied to the polycarbonate plate 3 on the top of the test apparatus for 10 seconds to press the upper and lower polycarbonate plates 3 and SUS plate 1 together, and the test apparatus was left at room temperature for 72 hours.

[0084] (1-2) Measurement of impact absorption energy (E) The impact absorption energy (E) was measured using an Instron Ceast 9340 drop weight impact tester (manufactured by Instron). As shown in Figure 1(b), the fabricated testing device was fixed upside down to a support stand, and a 5 kg weight 4, large enough to pass through the square hole, was dropped from a height of 50 mm so that it would pass through the square hole. The speed of the weight 4 was adjusted to a constant speed of 1 m / s. The change in impact force was measured in 0.005 mm intervals for the displacement D from when the weight 4 contacted the polycarbonate plate 3 until the test piece 2 and the polycarbonate plate 3 were separated by the impact applied by the falling weight 4. The product of the displacement and impact force was calculated for each 0.005 mm interval of the displacement D, and the sum of the displacements for all intervals was calculated as the impact absorption energy (E). Impact absorption energy (E) of 0.65 J or more was evaluated as ○, and impact absorption energy (E) of less than 0.65 J was evaluated as ×. When the impact absorption energy (E) is 0.65 J or more, when the adhesive tape is used for assembling or fixing electronic device components such as a smartphone, it can sufficiently absorb the energy of the impact caused by the drop when the electronic device is dropped while sitting.

[0085] [Table 1]

[0086] [Table 2] [Industrial Applicability]

[0087] According to the present invention, a pressure-sensitive adhesive tape having excellent impact absorption properties can be provided. [Explanation of symbols]

[0088] 1 SUS board 2 test pieces (adhesive tape) 3 Polycarbonate plates 4 weight

Claims

1. An adhesive tape having an impact absorbing sheet and an adhesive layer laminated on at least one surface of the impact absorbing sheet, The impact absorbing sheet contains a block copolymer having a hard block and a soft block, and has a frequency of 1.0 x 10 at 23°C. 3.5 ~1.0 x 10 4 The loss tangent tanδ at 1000 Hz is 0.8 or more, and when the breaking elongation in a tensile measurement is X (%) and the breaking strength is Y (MPa), X≧400 and (Y / X)×100≧0.1 are satisfied; The pressure-sensitive adhesive layer is an acrylic pressure-sensitive adhesive layer containing an acrylic copolymer. An adhesive tape characterized by:

2. The impact absorbing sheet has an apparent density of 0.75 g / cm 3 Above, 1.10g / cm 3 2. The adhesive tape according to claim 1, wherein:

3. 3. The adhesive tape according to claim 1, wherein the shock absorbing sheet is a foam.

4. 4. The adhesive tape according to claim 1, wherein the block copolymer has a hard block content of 1% by weight or more and 40% by weight or less.

5. 5. The pressure-sensitive adhesive tape according to claim 1, wherein the hard block has a structure derived from a vinyl aromatic monomer.

6. 6. The pressure-sensitive adhesive tape according to claim 5, wherein the block copolymer has a content of the structure derived from the vinyl aromatic monomer of 1% by weight or more and 30% by weight or less.

7. 7. The pressure-sensitive adhesive tape according to claim 1, wherein the soft block has a structure derived from a (meth)acrylic monomer.

8. 8. The pressure-sensitive adhesive tape according to claim 7, wherein the soft block contains 80% by weight or more of a structure derived from a (meth)acrylic monomer whose homopolymer has a glass transition temperature Tg of −50° C. or lower.

9. 9. The pressure-sensitive adhesive tape according to claim 7, wherein the block copolymer has a content of the structure derived from the (meth)acrylic monomer of 30% by weight or more and 99% by weight or less.

10. 10. The pressure-sensitive adhesive tape according to claim 1, 2, 3, 4, 5, 6, 7, 8 or 9, wherein the block copolymer further has a structure derived from a monomer having a crosslinkable functional group, and the content of the structure derived from the monomer having a crosslinkable functional group is 0.1% by weight or more and 30% by weight or less.

11. 11. The adhesive tape according to claim 1, 2, 3, 4, 5, 6, 7, 8, 9 or 10, which is used for assembling or fixing electronic device components.

Citation Information

Patent Citations

  • Impact-absorbing tape

    JP2009242541A

  • Pressure-sensitive adhesive sheet for front plate of display device

    JP2009258274A

  • Double-sided adhesive sheet

    JP2015120876A

  • Double-sided adhesive sheet

    JP2018193557A

  • Double-sided adhesive sheet

    JP2018193558A