Lithium-ion secondary battery
The lithium-ion secondary battery design with a partition layer containing a nonaqueous solid electrolyte composite enhances initial discharge capacity by preventing water migration between electrodes, addressing safety and charge/discharge inefficiencies in conventional batteries.
Patent Information
- Application Number
- JP2023538329
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2021-07-29
- Filing Date
- 2022-06-21
- Publication Date
- 2026-03-02
- Estimated Expiration
- 2042-06-21
AI Technical Summary
Conventional lithium-ion secondary batteries using organic solvent-based electrolytes face safety issues due to flammability and have insufficient rapid charge/discharge characteristics, while aqueous electrolytes struggle with initial discharge capacity.
A lithium-ion secondary battery design incorporating a negative electrode, a positive electrode, an aqueous electrolyte containing a lithium salt, and a partition layer with a nonaqueous solid electrolyte composite of a matrix polymer, a lithium salt, and a hydrophobic ionic liquid, where the aqueous electrolyte is in contact only with the positive electrode, and the partition layer separates the electrodes.
This configuration suppresses side reactions by preventing water migration from the positive electrode to the negative electrode, thereby improving the initial discharge capacity of the battery.
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Abstract
Description
[Technical Field]
[0001] The present disclosure relates to lithium-ion secondary batteries. [Background technology]
[0002] Lithium-ion secondary batteries, which have a positive electrode, a negative electrode, and an electrolyte, are widely used as high-power, high-energy-density secondary batteries. Conventional secondary batteries use organic solvent-based electrolytes to achieve high energy density.
[0003] However, organic solvents are generally flammable, making safety an important issue, and the ionic conductivity of organic solvents is lower than that of aqueous solutions, making rapid charge / discharge characteristics insufficient.
[0004] In view of these problems, secondary batteries using aqueous electrolytes containing water have been studied (e.g., Patent Documents 1 to 4). For example, Patent Document 1 proposes a lithium ion secondary battery that uses an aqueous solution containing a high concentration of alkaline salt as the aqueous liquid electrolyte. Furthermore, Patent Document 2 proposes a lithium ion secondary battery that includes a negative electrode filled with a nonaqueous solid electrolyte, a positive electrode, a separator disposed between the negative electrode and the positive electrode and filled with the nonaqueous solid electrolyte, and an aqueous liquid electrolyte.
[0005] Non-Patent Document 1 discloses a method for producing a non-porous membrane of a solid electrolyte by a phase inversion method using a poor solvent. [Prior art documents] [Patent documents]
[0006] [Patent Document 1] Patent No. 6423453 [Patent Document 2] Japanese Patent Application Publication No. 2018-198131 [Patent Document 3] Japanese Patent Application Laid-Open No. 2018-156895 [Patent Document 4] Japanese Patent Application Publication No. 2018-156837 [Non-patent literature]
[0007] [Non-Patent Document 1] Electrochimica Acta 49,(2004), 3339-3345 Summary of the Invention [Problem to be solved by the invention]
[0008] The present disclosure aims to improve the initial discharge capacity of a lithium ion secondary battery using an aqueous electrolyte. [Means for solving the problem]
[0009] One aspect of the present disclosure is a lithium ion secondary battery including: a negative electrode; a positive electrode; an aqueous electrolyte containing a lithium salt; and a partition layer disposed between the negative electrode and the positive electrode, wherein the aqueous electrolyte is in contact with only the positive electrode out of the negative electrode and the positive electrode; and the partition layer includes a nonaqueous solid electrolyte A that is a composite of a matrix polymer, a lithium salt, and a hydrophobic ionic liquid. [Effects of the Invention]
[0010] According to the present disclosure, it is possible to improve the initial discharge capacity of a lithium ion secondary battery using an aqueous electrolyte. [Brief explanation of the drawings]
[0011] [Figure 1] 1 is a schematic cross-sectional view showing an example of a lithium ion secondary battery according to an embodiment of the present invention. [Figure 2] FIG. 2 is a schematic cross-sectional view showing another example of the lithium ion secondary battery of the present embodiment. DETAILED DESCRIPTION OF THE INVENTION
[0012] A lithium ion secondary battery according to one embodiment of the present disclosure includes a negative electrode, a positive electrode, an aqueous electrolyte containing a lithium salt, and a partition layer disposed between the negative electrode and the positive electrode. The aqueous electrolyte is in contact with only the positive electrode of the negative electrode and the positive electrode. The partition layer contains a nonaqueous solid electrolyte A that is a composite of a matrix polymer, a lithium salt, and a hydrophobic ionic liquid. Use of the lithium ion secondary battery according to one embodiment of the present disclosure can improve initial discharge capacity. The mechanism by which this effect is achieved is not fully understood, but the following is presumed.
[0013] By contacting the aqueous electrolyte only with the positive electrode, the side reaction of water at the negative electrode is suppressed, allowing the charge / discharge reaction to proceed. However, if water in the aqueous electrolyte on the positive electrode side passes through the partition layer between the positive electrode and the negative electrode and moves to the negative electrode side, a side reaction of water occurs, resulting in a decrease in discharge capacity. However, as disclosed herein, by using a partition layer containing a nonaqueous solid electrolyte A that is a composite of a matrix polymer, a lithium salt, and a hydrophobic ionic liquid, the migration of water in the aqueous electrolyte on the positive electrode side to the negative electrode side is suppressed, thereby suppressing the side reaction of water and ultimately improving the initial discharge capacity.
[0014] An example of an embodiment of a lithium ion secondary battery according to the present disclosure will be described in detail below.
[0015] Fig. 1 is a schematic cross-sectional view showing an example of a lithium-ion secondary battery according to the present embodiment. The lithium-ion secondary battery 1 shown in Fig. 1 includes a positive electrode 10, a negative electrode 12, a partition layer 14, an aqueous electrolyte 16, a separator 18 containing a non-aqueous electrolyte, a positive electrode lead 20, a negative electrode lead 22, and a battery case 24 that houses these components.
[0016] The positive electrode 10 has a positive electrode current collector 26 and a positive electrode composite layer 28 disposed on the positive electrode current collector 26. A positive electrode lead 20 is connected to the positive electrode current collector 26. The positive electrode lead 20 is housed in the battery case 24 such that the tip of the positive electrode lead 20 protrudes outside the battery case 24.
[0017] The negative electrode 12 has a negative electrode current collector 30 and a negative electrode composite layer 32 disposed on the negative electrode current collector 30. A negative electrode lead 22 is connected to the negative electrode current collector 30. The negative electrode lead 22 is housed in the battery case 24 such that the tip of the negative electrode lead 22 protrudes outside the battery case 24.
[0018] The aqueous electrolyte 16 is, for example, impregnated into the positive electrode mixture layer 28 and is in contact with only the positive electrode 10 out of the positive electrode 10 and the negative electrode 12 .
[0019] The partition wall layer 14 is disposed between the positive electrode 11 and the negative electrode 12. The partition wall layer 14 may be wrapped around the negative electrode 12.
[0020] A separator 18 containing a nonaqueous electrolyte is disposed between the partition layer 14 and the negative electrode 12. That is, the nonaqueous electrolyte is disposed between the partition layer 14 and the negative electrode 12 and is in contact with the negative electrode composite layer 32 of the negative electrode 12. Furthermore, when a non-carbon material such as a metal such as Si, Sn, or Li, a Li-containing alloy, or a Li-containing metal oxide is used as the negative electrode active material constituting the negative electrode composite layer 32, the separator 18 containing a nonaqueous electrolyte may not be provided. However, when a carbon material is used as the negative electrode active material, it is preferable to provide a separator 18 containing a nonaqueous electrolyte to promote charge-discharge reactions. The nonaqueous electrolyte may be in a gel or solid state and coated on the negative electrode composite layer 32, or the nonaqueous electrolyte may be in a liquid state and impregnated into the negative electrode composite layer 32. In these cases, the separator 18 is not necessarily provided.
[0021] <Positive electrode 10> The positive electrode current collector 26 may be a foil of a metal that is electrochemically and chemically stable within the potential range of the positive electrode 10, or a film having such a metal disposed on its surface. The form of the positive electrode current collector 26 is not particularly limited, and may be, for example, a mesh of the metal, a punched sheet, or a porous body such as expanded metal. Examples of materials for the positive electrode current collector 26 include stainless steel, Al, aluminum alloy, and Ti. From the viewpoints of current collection performance, mechanical strength, and the like, the thickness of the positive electrode current collector 26 is preferably, for example, 3 μm or more and 50 μm or less.
[0022] Positive electrode mixture layer 28 includes positive electrode active material 34. Positive electrode mixture layer 28 may also include a binder, a conductive material, etc. Positive electrode 10 can be manufactured, for example, by applying a positive electrode mixture slurry containing positive electrode active material 34, a binder, a conductive material, etc. to positive electrode current collector 26, drying and rolling the coating, and forming positive electrode mixture layer 28 on positive electrode current collector 26.
[0023] Examples of the positive electrode active material 34 include lithium-containing transition metal oxides containing lithium (Li) and transition metal elements such as cobalt (Co), manganese (Mn), and nickel (Ni).Other examples of the positive electrode active material 34 include transition metal sulfides, metal oxides, lithium-containing polyanion compounds containing one or more transition metals such as lithium iron phosphate (LiFePO4) and lithium iron pyrophosphate (Li2FePO7), sulfur-based compounds (Li2S), and oxygen-containing metal salts such as oxygen and lithium oxide.
[0024] From the viewpoint of, for example, charge / discharge efficiency, the lithium-containing transition metal oxide preferably contains at least one element selected from the group consisting of Ni, Co, Mn, and aluminum (Al). Among these elements, it is preferable to contain at least Ni, at least Co, at least two elements of Ni and Mn, at least three elements of Ni, Co, and Mn, or at least three elements of Ni, Co, and Al. The lithium-containing transition metal oxide may contain additional elements other than these elements, such as zirconium (Zr), boron (B), magnesium (Mg), scandium (Sc), yttrium (Y), titanium (Ti), iron (Fe), copper (Cu), zinc (Zn), chromium (Cr), lead (Pb), tin (Sn), sodium (Na), potassium (K), barium (Ba), strontium (Sr), calcium (Ca), tungsten (W), molybdenum (Mo), niobium (Nb), and silicon (Si).
[0025] Specific examples of lithium-containing transition metal oxides include Li x CoO2, Li x NiO2, Li x MnO2, Li x Co y Ni 1-y O2, Li x Co y M 1-y O z , Li x Ni 1-y M y O z , Li x Mn2O4, Li x Mn 2-y M yO4, LiMPO4, Li2MPO4F (in each chemical formula, M is at least one of Na, Mg, Sc, Y, Mn, Fe, Co, Ni, Cu, Zn, Al, Cr, Pb, Sb, and B, 0 < x ≤ 1.2, 0 < y ≤ 0.9, 2.0 ≤ z ≤ 2.3) can be mentioned. The lithium-containing transition metal oxide may be used alone or in combination of multiple kinds. From the viewpoint of increasing the capacity, it is preferable that the lithium-containing transition metal oxide contains 80 mol% or more of Ni with respect to the total amount of transition metals other than lithium. Also, from the viewpoint of the stability of the crystal structure, the lithium-containing transition metal oxide is Li a Ni b Co c Al d O2 (0 < a ≤ 1.2, 0.8 ≤ b < 1, 0 < c < 0.2, 0 < d ≤ 0.1, b + c + d = 1) is more preferable.
[0026] In addition, the lithium-containing transition metal oxide may be a Li-excess transition metal oxide, a lithium-containing transition metal halide, etc. The Li-excess transition metal oxide is represented by, for example, the general formula Li 1+x Me 1-x O2 (0 < x) (Me is a metal element such as a transition metal element). Also, the lithium-containing transition metal halide is not particularly limited as long as it is a lithium-containing transition metal oxide containing a halogen atom. However, from the viewpoint of the structural stability of the lithium-containing transition metal oxide, etc., it is preferable to include a lithium-containing transition metal oxide containing a fluorine atom.
[0027] The conductive material may be a known conductive material that enhances the electrical conductivity of the positive electrode mixture layer 28, such as carbon black, acetylene black, ketjen black, graphite, carbon nanofibers, carbon nanotubes, graphene, or other carbon materials. The binder may be a known binder that maintains good contact between the positive electrode active material 34 and the conductive material and enhances the binding of the positive electrode active material 34 to the surface of the positive electrode current collector 26, such as fluororesins such as polytetrafluoroethylene (PTFE) and polyvinylidene fluoride (PVDF), polyacrylonitrile (PAN), polyimide, acrylic resin, polyolefin, carboxymethyl cellulose (CMC) or a salt thereof, styrene-butadiene rubber (SBR), polyethylene oxide (PEO), polyvinyl alcohol (PVA), and polyvinylpyrrolidone (PVP).
[0028] <Negative electrode 12> The negative electrode current collector 30 may be a foil of a metal that is electrochemically and chemically stable within the potential range of the negative electrode 12, or a film having such a metal disposed on its surface. The form of the negative electrode current collector 30 is not particularly limited, and may be, for example, a porous body such as a mesh, punched sheet, or expanded metal. Examples of materials for the negative electrode current collector 30 include Al, Ti, Mg, Zn, Pb, Sn, Zr, In, and Cu. These may be used alone or as an alloy of two or more elements, as long as the material contains at least one of them as a main component. Furthermore, when two or more elements are contained, the elements do not necessarily need to be alloyed. The thickness of the negative electrode current collector 30 is preferably, for example, 3 μm to 50 μm inclusive, from the viewpoints of current collection performance, mechanical strength, and the like.
[0029] The negative electrode mixture layer 32 contains a negative electrode active material. The negative electrode mixture layer 32 may also contain a binder, a conductive material, a thickener, and the like. The conductive material and binder may be the same as those used for the positive electrode 10. The negative electrode 12 can be manufactured, for example, by applying a negative electrode mixture slurry containing a negative electrode active material, a binder, a conductive material, and the like onto the negative electrode current collector 30, drying and rolling the coating, and forming the negative electrode mixture layer 32 on the negative electrode current collector 30.
[0030] Examples of thickeners include carboxymethyl cellulose (CMC) and its modified products (including salts such as Na salt), cellulose derivatives such as methyl cellulose (cellulose ethers, etc.), saponified polymers having vinyl acetate units such as polyvinyl alcohol, polyethers (polyalkylene oxides such as polyethylene oxide, etc.), etc. These may be used alone or in combination of two or more.
[0031] The negative electrode active material is not particularly limited as long as it is a material that can be used as a negative electrode active material in conventional lithium-ion secondary batteries. Examples include carbon materials such as artificial graphite, natural graphite, hard carbon, soft carbon, carbon nanotubes, and activated carbon; metals such as Si, Sn, and Li, and alloys thereof; and non-carbon materials such as metal compounds such as metal oxides, metal sulfides, and metal nitrides. Examples of alloys include Li-containing alloys such as lithium aluminum alloys, lithium tin alloys, lithium lead alloys, and lithium silicon alloys. Examples of metal oxides include lithium titanate (Li4Ti5O 12 Examples of the metal nitride include Li-containing nitrides such as lithium cobalt nitride, lithium iron nitride, and lithium manganese nitride. Examples of the metal nitride include sulfur-based compounds.
[0032] Metals such as Si, Sn, Li, and alloys thereof have high electrical conductivity and are easily formed into a plate shape. Therefore, when a metal such as Si, Sn, Li, or alloy thereof is used as the negative electrode active material, the negative electrode 12 may be formed without providing the negative electrode current collector 30 and include a negative electrode active material layer 32 formed from a metal such as Si, Sn, Li, or alloy thereof in a plate shape.
[0033] <Aqueous electrolyte 16> The aqueous electrolyte 16 contains a lithium salt. The aqueous electrolyte 16 containing a lithium salt is, for example, an aqueous liquid electrolyte containing a lithium salt and an aqueous solvent, or an aqueous solid electrolyte in which a lithium salt, an aqueous solvent, and a matrix polymer are combined. The aqueous solid electrolyte can be obtained, for example, by dissolving a lithium salt in an aqueous solvent, and then drying a precursor solution in which a matrix polymer is mixed or dissolved. The aqueous electrolyte 16 may be liquid or solid, but is preferably an aqueous liquid electrolyte in terms of further improving battery characteristics.
[0034] The aqueous solvent is a solvent containing water, and may be water alone or may contain water and a solvent other than water. The water content relative to the total amount of the aqueous solvent is preferably 50% or more by volume, for example, from the viewpoint of improving the safety of the lithium-ion secondary battery 1.
[0035] Furthermore, the amount of water relative to the lithium salt contained in the aqueous electrolyte 16 is preferably 1:4 or less, more preferably in the range of 1:0.5 to 1:4, and even more preferably in the range of 1:0.5 to 1:3, in terms of the molar ratio of lithium salt to water. When the amount of water relative to the lithium salt contained in the aqueous electrolyte 16 is within the above range, the potential window of the aqueous electrolyte 16 may be expanded, for example, compared to when the amount is outside the above range, and the voltage applied to the lithium-ion secondary battery 1 may be increased.
[0036] Examples of solvents other than water contained in the aqueous solvent include organic solvents such as esters, ethers, nitriles, alcohols, ketones, amines, amides, sulfur compounds, and hydrocarbons. Furthermore, halogen-substituted solvents in which at least a portion of the hydrogen atoms in these solvents are substituted with halogen atoms such as fluorine may also be used. Specifically, from the viewpoint of improving the battery characteristics of the lithium-ion secondary battery 1, preferred are, for example, cyclic carbonates such as ethylene carbonate, propylene carbonate, vinylidene carbonate, and butylene carbonate; linear carbonates such as dimethyl carbonate, methyl ethyl carbonate, and diethyl carbonate; and fluorinated carbonates containing fluorine as a constituent element such as fluoroethylene carbonate, fluorodimethyl carbonate, and methyl fluoropropionate. Among the above-listed solvents, cyclic carbonates and fluorinated carbonates containing fluorine as a constituent element are particularly preferred, for example, from the viewpoint of suppressing self-discharge of the battery. Furthermore, among the above-listed fluorinated carbonates, fluoroethylene carbonate is preferred. These organic solvents may be used alone or in combination of two or more.
[0037] The amount of organic solvent relative to the lithium salt contained in the aqueous electrolyte 16, expressed as a molar ratio of lithium salt:organic solvent, is preferably in the range of 1:0 to 1:2.5, and more preferably in the range of 1:0 to 1:2. When the amount of organic solvent relative to the lithium salt is within this range, the battery characteristics of the lithium ion secondary battery may be improved compared to when the amount is outside this range.
[0038] Any lithium salt can be used as long as it dissolves in an aqueous solvent and dissociates, causing lithium ions to exist in the aqueous electrolyte 16. Examples of such lithium salts include salts with inorganic acids such as perchloric acid, sulfuric acid, and nitric acid, salts with halide ions such as chloride ions and bromide ions, and salts with organic anions containing carbon atoms in the structure.
[0039] Examples of organic anions constituting the lithium salt include anions represented by the following general formulas (i) to (vi). (R 1 SO2)(R 2 SO2)N - (i) (R 1 , R 2 are each independently selected from an alkyl group or a halogen-substituted alkyl group. 1 and R 2 may be bonded to each other to form a ring. R 3 SO3 - (ii) (R 3 is selected from alkyl groups or halogen-substituted alkyl groups. R 4 CO2 - (iii) (R 4 is selected from alkyl groups or halogen-substituted alkyl groups. (R 5 SO2)3C - (iv) (R 5 is selected from alkyl groups or halogen-substituted alkyl groups. [(R 6 SO2)N(SO2)N(R 7 SO2)] 2- (v) (R 6 , R 7 is selected from alkyl groups or halogen-substituted alkyl groups. [(R 8 SO2)N(CO)N(R 9 SO2)] 2- (vi) (R 8 , R 9 is selected from alkyl groups or halogen-substituted alkyl groups.
[0040] In the above general formulas (i) to (vi), the number of carbon atoms in the alkyl group or halogen-substituted alkyl group is preferably 1 to 6, more preferably 1 to 3, and even more preferably 1 or 2. The halogen in the halogen-substituted alkyl group is preferably fluorine. The number of halogen substitutions in the halogen-substituted alkyl group is equal to or less than the number of hydrogen atoms in the original alkyl group.
[0041] R 1 ~R 9 Each of the groups is, for example, a group represented by the following general formula (vii): C n H a F b Cl c Br d I e (vii) (n is an integer greater than or equal to 1, and a, b, c, d, and e are integers greater than or equal to 0, and satisfy 2n+1=a+b+c+d+e.)
[0042] Specific examples of the organic anion represented by the general formula (i) include bis(trifluoromethanesulfonyl)imide (TFSI; [N(CF3SO2)2] - ), bis(perfluoroethanesulfonyl)imide (BETI; [N(C2F5SO2)2] - ), (perfluoroethanesulfonyl)(trifluoromethanesulfonyl)imide ([N(C2F5SO2)(CF3SO2)] - ) and the like. Specific examples of the organic anion represented by the general formula (ii) include, for example, CF3SO3 - , C2F5SO3 - Specific examples of the organic anion represented by the general formula (iii) include CF3CO2 - , C2F5CO2 - Specific examples of the organic anion represented by the general formula (iv) include tris(trifluoromethanesulfonyl)carbonate ([(CF3SO2)3C] - ), tris(perfluoroethanesulfonyl)carbonate ([(C2F5SO2)3C] - ) and the like. Specific examples of the organic anion represented by the general formula (V) include sulfonylbis(trifluoromethanesulfonyl)imide ([(CF3SO2)N(SO2)N(CF3SO2)] 2- ), sulfonylbis(perfluoroethanesulfonyl)imide ([(C2F5SO2)N(SO2)N(C2F5SO2)] 2-), sulfonyl(perfluoroethanesulfonyl)(trifluoromethanesulfonyl)imide ([(C2F5SO2)N(SO2)N(CF3SO2)] 2- ) and the like. Specific examples of the organic anion represented by the general formula (vi) include carbonylbis(trifluoromethanesulfonyl)imide ([(CF3SO2)N(CO)N(CF3SO2)] 2- ), carbonylbis(perfluoroethanesulfonyl)imide ([(C2F5SO2)N(CO)N(C2F5SO2)] 2- ), carbonyl(perfluoroethanesulfonyl)(trifluoromethanesulfonyl)imide ([(C2F5SO2)N(CO)N(CF3SO2)] 2- ) etc.
[0043] Examples of organic anions other than those represented by the general formulae (i) to (vi) above include anions such as bis(1,2-benzenediolate(2-)-O,O')borate, bis(2,3-naphthalenediolate(2-)-O,O')borate, bis(2,2'-biphenyldiolate(2-)-O,O')borate, and bis(5-fluoro-2-oleate-1-benzenesulfonic acid-O,O')borate.
[0044] The anion constituting the lithium salt is preferably an imide anion. Specific examples of suitable imide anions include the imide anions exemplified as the organic anions represented by the general formula (i) above, as well as bis(fluorosulfonyl)imide (FSI; [N(FSO2)2] - ), (fluorosulfonyl)(trifluoromethanesulfonyl)imide (FTI; [N(FSO2)(CF3SO2)] - ) etc.
[0045] As the lithium salt having a lithium ion and an imide anion, for example, lithium bis(trifluoromethanesulfonyl)imide (LiTFSI), lithium bis(perfluoroethanesulfonyl)imide (LiBETI), lithium (perfluoroethanesulfonyl)(trifluoromethanesulfonyl)imide, lithium bis(fluorosulfonyl)imide (LiFSI), and lithium (fluorosulfonyl)(trifluoromethanesulfonyl)imide (LiFTI) are preferred, with lithium bis(trifluoromethanesulfonyl)imide (LiTFSI) being more preferred, in terms of being able to effectively suppress self-discharge of the battery. These may be used alone or in combination of two or more.
[0046] Specific examples of other lithium salts include CF3SO3Li, C2F5SO3Li, CF3CO2Li, C2F5CO2Li, (CF3SO2)3CLi, (C2F5SO2)3CLi, (C2F5SO2)2(CF3SO2)CLi, (C2F5SO2)(CF3SO2)2CLi, [(CF3SO2)N(SO2)N(CF3SO2)]Li2, [(C2F5SO2)N(SO2)N(C2F5SO2)]Li2, [(C2F5SO2)N(SO2)N(CF3SO2)]Li2, [(CF3SO2)N(CO)N(CF3SO2)]Li2, [(C2F5SO2)N (CO)N(CFSO)]Li, lithium bis(1,2-benzenediolate(2-)-O,O')borate, lithium bis(2,3-naphthalenediolate(2-)-O,O')borate, lithium bis(2,2'-biphenyldiolate(2-)-O,O')borate, lithium bis(5-fluoro-2-oleate-1-benzenesulfonic acid-O,O')borate, lithium perchlorate (LiClO), lithium chloride (LiCl), lithium bromide (LiBr), lithium hydroxide (LiOH), lithium nitrate (LiNO), lithium sulfate (LiSO), lithium sulfide (LiS), lithium hydroxide (LiOH), etc. These may be used alone or in combination of two or more.
[0047] The lithium salt contained in the aqueous electrolyte 16 preferably contains lithium ions and imide anions, for example, in order to improve the battery characteristics of the lithium ion secondary battery, and the concentration of the lithium salt in the aqueous electrolyte is preferably 4.5 mol / L to 6 mol / L.
[0048] When the aqueous electrolyte 16 is an aqueous solid electrolyte, examples of the matrix polymer contained therein include polyvinylidene fluoride-hexafluoropropylene (PVDF-HFP), polyacrylonitrile (PAN), polyvinyl alcohol (PVA), polytetrafluoroethylene (PTFE), polyethylene oxide (PEO), polymethyl methacrylate (PMMA), etc. Alternatively, a polymer obtained by mixing monomers, acrylonitrile and acrylic acid, and thermally polymerizing them may be used.
[0049] The content of the matrix polymer is, for example, preferably 1% by mass or more and 15.0% by mass or less, and more preferably 3% by mass or more and 10% by mass or less, relative to the total amount of the aqueous electrolyte 16. By setting the content within this range, for example, gelation or solidification of the aqueous electrolyte 16 becomes easier.
[0050] When the aqueous electrolyte 16 is an aqueous solid electrolyte, the entire cathode 10 may be coated with the aqueous electrolyte, or at least the cathode mixture layer 28 may be coated with the aqueous electrolyte. The aqueous solid electrolyte can be obtained, for example, by dissolving a lithium salt in an aqueous solvent and further mixing or dissolving a matrix polymer in a precursor solution, applying the precursor solution to the cathode 10, or by immersing the cathode 10 in the precursor solution, coating the precursor solution on the cathode 10, and then drying the precursor solution. When the aqueous electrolyte 16 is an aqueous liquid electrolyte, the entire cathode 10 may be immersed in the aqueous liquid electrolyte, or the aqueous liquid electrolyte may simply be impregnated into the cathode mixture layer 28.
[0051] <Non-aqueous electrolyte> The nonaqueous electrolyte contained in the separator 18 disposed between the negative electrode 12 and the partition layer 14 includes a lithium salt. The nonaqueous electrolyte containing a lithium salt is, for example, a nonaqueous liquid electrolyte containing a lithium salt and an organic solvent, or a nonaqueous solid electrolyte comprising a composite of a lithium salt, an organic solvent, and a matrix polymer. The nonaqueous solid electrolyte is prepared, for example, by dissolving a lithium salt in an organic solvent and then heating and drying the resulting precursor solution, which is then mixed with or dissolved in a matrix polymer. For example, the nonaqueous solid electrolyte can be impregnated into the separator 18 by impregnating the separator 18 with the precursor solution and then heating and drying the resulting solution. The nonaqueous electrolyte may be liquid or solid, but is preferably a nonaqueous liquid electrolyte, as this can further improve battery characteristics. The nonaqueous liquid electrolyte can be impregnated into the separator 18 by, for example, immersing the separator 18 in the nonaqueous liquid electrolyte.
[0052] Examples of the organic solvent include known organic solvents used in conventional non-aqueous secondary batteries, such as the above-mentioned esters, ethers, nitriles, alcohols, ketones, amines, amides, sulfur compounds, and hydrocarbons. Among these, it is preferable to use esters, ethers, nitriles, amides, and mixed solvents of two or more of these, in terms of improving battery characteristics.
[0053] Examples of esters include cyclic carbonates such as ethylene carbonate, propylene carbonate, and butylene carbonate; chain carbonates such as dimethyl carbonate, methyl ethyl carbonate, diethyl carbonate, methyl propyl carbonate, ethyl propyl carbonate, and methyl isopropyl carbonate; and carboxylic acid esters such as methyl acetate, ethyl acetate, propyl acetate, methyl propionate, ethyl propionate, and γ-butyrolactone.
[0054] Examples of ethers include 1,3-dioxolane, 4-methyl-1,3-dioxolane, tetrahydrofuran, 2-methyltetrahydrofuran, propylene oxide, 1,2-butylene oxide, 1,3-dioxane, 1,4-dioxane, 1,3,5-trioxane, furan, 2-methylfuran, 1,8-cineole, cyclic ethers such as crown ethers, 1,2-dimethoxyethane, diethyl ether, dipropyl ether, diisopropyl ether, dibutyl ether, dihexyl ether, ethyl vinyl ether, butyl vinyl ether, methylphenyl and chain ethers such as ether, ethyl phenyl ether, butyl phenyl ether, pentyl phenyl ether, methoxytoluene, benzyl ethyl ether, diphenyl ether, dibenzyl ether, o-dimethoxybenzene, 1,2-diethoxyethane, 1,2-dibutoxyethane, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol dibutyl ether, 1,1-dimethoxymethane, 1,1-diethoxyethane, triethylene glycol dimethyl ether, and tetraethylene glycol dimethyl.
[0055] The organic solvent preferably contains a halogen-substituted product in which hydrogen atoms of the above-mentioned various solvents are substituted with halogen atoms such as fluorine. Particularly preferred is at least one of fluorinated cyclic carbonates, fluorinated chain carbonates, and fluorinated ethers. Suitable examples of fluorinated cyclic carbonates include 4-fluoroethylene carbonate, 4,5-difluoroethylene carbonate, 4,4-difluoroethylene carbonate, 4,4,5-trifluoroethylene carbonate, and 4,4,5,5-tetrafluoroethylene carbonate. Suitable examples of fluorinated chain carbonates include 2,2,2-ethyl trifluoroacetate, methyl 3,3,3-trifluoropropionate, and methyl pentafluoropropionate. Suitable examples of fluorinated ethers include 1,1,2,2-tetrafluoroethyl 2,2,2-trifluoroethyl ether and 1,1,2,2-tetrafluoroethyl 2,2,3,3-tetrafluoropropyl ether.
[0056] The organic solvent preferably contains a cyclic organic solvent such as a cyclic carbonate, for example, in order to suppress a decrease in the lithium ion conductivity of the non-aqueous electrolyte.
[0057] Examples of the lithium salt include known lithium salts used in conventional non-aqueous secondary batteries, such as LiPF, LiBF, LiAsF, LiClO, LiCF, SO, LiN(FSO), and LiN(ClF 2l+1 SO2)(C m F 2m+1 SO2) (l and m are integers of 1 or greater), LiC(C p F 2p+1 SO2)(C q F 2q+1 SO2)(C r F 2r+1 SO2) (p, q, and r are integers of 1 or greater), Li[B(C2O4)2] (lithium bis(oxalato)borate (LiBOB)), Li[B(C2O4)F2], Li[P(C2O4)F4], Li[P(C2O4)2F2], LiPO2F2, etc. The lithium salt may be, for example, the lithium salt used in the aqueous electrolyte 16, as exemplified above.
[0058] The matrix polymer may be the same as that used for the aqueous electrolyte 16. The content of the matrix polymer is, for example, preferably 1% by mass or more and 15.0% by mass or less, and more preferably 3% by mass or more and 10% by mass or less, relative to the total amount of the non-aqueous electrolyte. By setting the content within this range, for example, it becomes easier to solidify the non-aqueous electrolyte.
[0059] When the nonaqueous electrolyte is a nonaqueous solid electrolyte, it is preferable that the nonaqueous electrolyte has hydrophobicity such that the solubility in 100 g of water at 25° C. is 2 g or less, for example, in order to effectively prevent contact between the negative electrode 12 and water. The hydrophobicity of the nonaqueous electrolyte can be increased, for example, by increasing the proportion of an organic solvent having a hydrophobic substituent or a fluorinated organic solvent.
[0060] The nonaqueous electrolyte may be provided between the negative electrode 12 and the partition layer 14. However, because a side reaction with water also occurs on the negative electrode current collector 30 and the negative electrode lead 22, it is preferable to coat the entire negative electrode 12 with the nonaqueous solid electrolyte, and more preferably also on the negative electrode lead 22 (excluding the portion protruding from the battery case 24). For example, a precursor solution prepared by dissolving a lithium salt in an organic solvent and further mixing or dissolving a matrix polymer therein may be applied to the negative electrode 12, or the negative electrode 12 with the attached negative electrode lead 22 may be immersed in the precursor solution, and the precursor solution may be coated on the negative electrode 12, etc., followed by drying, thereby coating the negative electrode 12, etc. with the nonaqueous solid electrolyte.
[0061] The separator 18 may be a conventionally known separator used in lithium ion secondary batteries.
[0062] <Partition layer 14> The partition layer 14 contains a nonaqueous solid electrolyte A that is a composite of a matrix polymer, a lithium salt, and a hydrophobic ionic liquid. The partition layer 14, for example, allows lithium ions to pass through but electrically separates the positive electrode 10 and the negative electrode 12. The partition layer 14 of this embodiment contains a hydrophobic ionic liquid, which suppresses water penetration and thus suppresses water migration from the positive electrode 10 side to the negative electrode 12 side through the partition layer 14. As a result, side reactions of water on the negative electrode 12 side are suppressed, and the initial discharge capacity can be improved.
[0063] The matrix polymer may be the same as the aqueous electrolyte 16 or the nonaqueous electrolyte. The matrix polymer preferably contains at least one of polyvinylidene hexafluoropropylene (PVDF-HFP), polyvinylidene fluoride (PVDF), polyacrylonitrile (PAN), polyvinyl alcohol (PVA), polytetrafluoroethylene (PTFE), polyethylene oxide (PEO), and polymethyl methacrylate (PMMA) in order to densify the nonaqueous solid electrolyte A and suppress water permeability through the partition layer 14. The content of the matrix polymer is preferably in the range of 5% by mass to 30% by mass, more preferably 10% by mass to 25% by mass, relative to the total amount of the nonaqueous solid electrolyte A. By setting the content within the above range, for example, the densification of the nonaqueous solid electrolyte A may be improved, and water permeability through the partition layer 14 may be further suppressed. Other matrix polymers include, for example, methyl methacrylate, methyl acrylate, and vinyl acetate.
[0064] The lithium salt may be any known lithium salt used in lithium ion secondary batteries, and for example, those exemplified above for the non-aqueous electrolyte can be used.
[0065] The ionic liquid contained in the partition layer 14 is a salt composed of cations and anions and is liquid at room temperature. The ionic liquid is preferably hydrophobic. A hydrophobic ionic liquid is an ionic liquid that is poorly soluble or insoluble in water. For example, the solubility of the hydrophobic ionic liquid in 100 g of pure water at 20°C is preferably less than 1 g.
[0066] As the cation, those having the following structure are preferred in terms of hydrophobicity. [ka] [ka]
[0067] In formula (1), Y is an N atom or a P atom, and R1 to R4 are each independently an alkyl group, an ether group, an ester group, or a carbonate ester group, or Rn and Rn+1 (n is an integer of 1 to 3) may be bonded to each other to form a cyclic structure. In formula (2), Y is an N atom or a P atom, R5 and R7 are each an alkyl group, an ether group, an ester group, or a carbonate ester group, and R6 is a hydrogen atom or a methyl group. The carbon numbers of R1 to R4, R5, and R7 are not particularly limited, but are preferably in the range of 1 to 10, and more preferably 1 to 5, in terms of hydrophobicity. In formulas (1) and (2), R1 to R4 and R5 to R7 are each an alkyl group, an ether group, an ester group, or a carbonate ester group, and may contain halogen-substituted compounds in which hydrogen atoms are substituted with halogen atoms such as fluorine, chlorine, or bromine.
[0068] Examples of alkyl groups include methyl, ethyl, propyl, isopropyl, and butyl groups. Examples of ether groups include methoxymethyl, methoxyethyl, methoxypropyl, ethoxymethyl, and ethoxyethyl groups. Examples of ester groups include methoxycarbonylmethyl, methoxycarbonylethyl, ethoxycarbonylmethyl, acetylmethyl, acetylethyl, and propionylmethyl groups. Examples of carbonate ester groups include chain-like -CH2OCOOCH3, -CH2CH2OCOOCH3, and -CH2OCOOCH2CH3, or groups having a cyclic structure. [ka] or [ka] etc.
[0069] The anion is PF6 - , BF4 - , CF3SO3 - , PhSO3 - , [(SO2F)2N] - , [(SO2CF3)2N] -, [PF3(C2F5)3] - , [PF3(CF3)3] - , [BF2(CF3)2] - , [BF2(C2F5)2] - , [BF3(CF3)] - , [BF3(C2F5)] - , [B(COOCOO)2] - , C4F9SO3 - , [(CF3SO2)2N] - (TFSI - ), [(C2F5SO2)2N] - (BETI - ), [(CF3SO2)(C4F9SO2)N] - , [(CN)2N] - , [(CF3SO2)3C] - , [(CN)C] - These may be used alone or in combination. Among these, PF6 is preferred because of its hydrophobicity. - , BF4 - , CF3SO3 - , PhSO3 - , [(SO2F)2N] - , and [(SO2CF3)2N] - is preferred.
[0070] Specific examples of ionic liquids include N-methyl-N-propylpiperidine bis(trifluoromethanesulfonyl)imide, 1-butyl-1-methylpyrrolidinium bis(trifluoromethanesulfonyl)imide, N,N,N-trimethyl-N-propylammonium bis(trifluoromethanesulfonyl)imide, N-(2-methoxyethyl)-N-methylpyrrolidinium bis(trifluoromethanesulfonyl)imide, N,N-diethyl-N-methyl-N-(2-methoxydiethyl)ammonium bis(trifluoromethanesulfonyl)imide, and trihexyltetradecylphosphonium bis(trifluoromethylsulfonyl)amide.
[0071] An example of a method for producing the nonaqueous solid electrolyte A will be described. For example, a matrix polymer is dissolved in a diluent solvent such as acetone or tetrahydrofuran by heating and stirring. A precursor solution, to which a lithium salt and an ionic liquid are added, is applied to a glass substrate and dried by heating at a temperature of 40 to 80°C for 1 to 5 hours to evaporate the diluent solvent. This results in a film of the nonaqueous solid electrolyte A formed on the glass substrate. The resulting film of the nonaqueous solid electrolyte A is in a gel or solid state. The film of the nonaqueous solid electrolyte A is peeled off from the glass substrate to obtain a partition layer containing the nonaqueous solid electrolyte A. Although a glass substrate is used in the above example, a porous sheet such as a separator may be used instead of the glass substrate. By using a porous sheet, a partition layer in which the porous sheet and the nonaqueous solid electrolyte A are integrated can be formed.
[0072] Specific examples of porous sheets include microporous thin films, woven fabrics, nonwoven fabrics, etc. Examples of materials for the porous sheet include olefin resins such as polyethylene and polypropylene, resins such as polyamide, polyamideimide, and cellulose, glasses such as borosilicate glass, silica, alumina, and titania, and ceramics. The porous sheet may be a laminate having a cellulose fiber layer and a thermoplastic resin fiber layer such as an olefin resin. It may also be a laminate including a polyethylene layer and a polypropylene layer, and a porous sheet having a material such as an aramid resin or ceramic applied to its surface may also be used.
[0073] The non-aqueous solid electrolyte A may be prepared by, for example, a phase inversion method. An example of preparing the non-aqueous solid electrolyte A by the phase inversion method will be described below. First, a solution is obtained by dissolving the matrix polymer in an organic solvent. The organic solvent is preferably a solvent in which the matrix polymer is easily dissolved, such as dimethylformamide.
[0074] A solution containing a matrix polymer is applied to a substrate such as a glass plate or aluminum foil. A poor solvent (e.g., water) is then added to the coating on the substrate to solidify the matrix polymer and form a polymer skeleton (i.e., a polymer film). The polymer skeleton is then removed from the substrate and immersed in the poor solvent for a predetermined period of time, or dried by heat treatment such as vacuum heating.
[0075] The resulting polymer skeleton is immersed in an ionic liquid containing a lithium salt for a predetermined period of time, and then heated and dried for a predetermined period of time. This results in a membrane of nonaqueous solid electrolyte A, which is a composite of a matrix polymer consisting of the polymer skeleton, a lithium salt, and an ionic liquid. The resulting membrane of nonaqueous solid electrolyte A is in a gel or solid state.
[0076] The thickness of the partition layer 14 may be, for example, in the range of 10 μm to 50 μm, or in the range of 15 μm to 30 μm.
[0077] The partition wall layer 14 is not limited to one composed only of the nonaqueous solid electrolyte A, and may also contain the nonaqueous solid electrolyte A and a nonaqueous solid electrolyte B composed of a component different from that of the nonaqueous solid electrolyte A. When the nonaqueous solid electrolytes A and B are contained, the partition wall layer 14 may be a single partition wall layer in which the nonaqueous solid electrolytes A and B are integrated, or may be a laminated structure in which a first partition wall layer containing the nonaqueous solid electrolyte A and a second partition wall layer containing the nonaqueous solid electrolyte B are laminated.
[0078] Fig. 2 is a schematic cross-sectional view showing another example of the lithium-ion secondary battery of this embodiment. In the lithium-ion secondary battery 2 shown in Fig. 2, the same components as those in the lithium-ion secondary battery 1 shown in Fig. 1 are denoted by the same reference numerals. The lithium-ion secondary battery 2 shown in Fig. 2 has a partition wall layer 17 including a first partition wall layer 14 and a second partition wall layer 15 between a positive electrode 10 and a negative electrode 12.
[0079] The first partition wall layer 14 is a partition wall layer containing a nonaqueous solid electrolyte A in which a matrix polymer, a lithium salt, and a hydrophobic ionic liquid are composited, and has the same configuration as the partition wall layer 14 described above.
[0080] The second partition wall layer 15 is a partition wall layer containing a nonaqueous solid electrolyte B, which is composed of components different from those of the nonaqueous solid electrolyte A. The second partition wall layer 15 may or may not contain an ionic liquid. The second partition wall layer 15 can be obtained, for example, by applying a precursor solution of the nonaqueous solid electrolyte B to a porous sheet such as a separator and drying the coated sheet. The precursor solution of the nonaqueous solid electrolyte B can be the precursor solution described above for the nonaqueous electrolyte.
[0081] The matrix polymer in the precursor solution of the nonaqueous solid electrolyte B, i.e., the matrix polymer constituting the nonaqueous solid electrolyte B, preferably contains a fluorine-based matrix polymer, and more preferably contains polyvinylidene fluoride (PVDF), in order to suppress water permeability in the second partition layer 15, for example.
[0082] The nonaqueous solid electrolyte B contains an organic solvent. The organic solvent contained in the nonaqueous solid electrolyte B can be any of those exemplified for the nonaqueous electrolyte described above. For example, it is preferable to contain a cyclic organic solvent such as a cyclic carbonate ester in order to suppress a decrease in lithium ion conductivity. The cyclic organic solvent is contained in an amount of preferably 30% by volume or more, more preferably 50% by volume or more, and even more preferably 80% by volume or more, based on the total volume of the organic solvents in the nonaqueous solid electrolyte B.
[0083] 2, the first partition wall layer 14 containing the nonaqueous solid electrolyte A is disposed on the positive electrode 10 side, and the second partition wall layer 15 containing the nonaqueous solid electrolyte B is disposed on the negative electrode 12 side. The arrangement of the partition walls is not limited thereto, and the first partition wall layer 14 containing the nonaqueous solid electrolyte A may be disposed on the negative electrode 12 side, and the second partition wall layer 15 containing the nonaqueous solid electrolyte B may be disposed on the positive electrode 10 side.
[0084] The thickness of the first partition wall layer 14 may be, for example, in the range of 10 μm to 50 μm, or in the range of 15 μm to 30 μm. The thickness of the second partition wall layer 15 may be, for example, in the range of 10 μm to 50 μm, or in the range of 15 μm to 30 μm. If the thicknesses of the first partition wall layer 14 and the second partition wall layer 15 are too thick, for example, the battery resistance may increase and the battery performance may deteriorate. If the thicknesses of the first partition wall layer 14 and the second partition wall layer 15 are too thin, for example, the mechanical strength may deteriorate.
[0085] The partition wall layer 17, in which a first partition wall layer 14 containing a nonaqueous solid electrolyte A and a second partition wall layer 15 containing a nonaqueous solid electrolyte B are laminated, can be produced, for example, by preparing the nonaqueous solid electrolytes A and B, respectively, and then placing the nonaqueous solid electrolyte A on the nonaqueous solid electrolyte B and heating (drying). Alternatively, a single partition wall layer in which the nonaqueous solid electrolytes A and B are integrated can be produced, for example, by adding a precursor solution of the nonaqueous solid electrolyte B to a precursor solution used to prepare the nonaqueous solid electrolyte A, or by immersing the prepared nonaqueous solid electrolyte A in a precursor solution of the nonaqueous solid electrolyte B.
[0086] Although not shown in the drawings, a separator 18 containing a non-aqueous electrolyte containing the above-mentioned lithium salt may be disposed between the negative electrode 12 and the partition wall layer 17 .
[0087] Examples of the battery case 24 include a metal case, a resin case, and a laminate film case. Examples of materials for the metal case include nickel, iron, and stainless steel. Examples of materials for the resin case include polyethylene and polypropylene. Examples of the laminate film include a multilayer film in which stainless steel foil is coated with a resin film. Examples of materials for the resin film include polypropylene, polyethylene, nylon, and polyethylene terephthalate.
[0088] The lithium ion secondary battery of this embodiment can be used in various forms such as a square type, a cylindrical type, a flat type, a thin type, a coin type, and a laminate type. [Example]
[0089] The present disclosure will be further described below with reference to examples, but the present disclosure is not limited to these examples.
[0090] Example 1 [Negative electrode] A Li metal plate was cut to a predetermined electrode size to serve as a negative electrode.
[0091] [Positive electrode] LiNi as a positive electrode active material 0.82 Co 0.15 Al 0.03 O2, carbon black as a conductive material, and PVDF as a binder were mixed in a mass ratio of 98:1:1, and N-methyl-2-pyrrolidone (NMP) was added to prepare a positive electrode composite slurry. Next, the positive electrode composite slurry was applied to a positive electrode current collector made of Ti foil, the coating was dried, and then rolled with a rolling roller. The positive electrode was then cut to a predetermined electrode size to obtain a positive electrode. The application amount of the positive electrode composite slurry and the packing density of the positive electrode composite layer were 234 g / cm, respectively. 2 , 3.7gcm -3 It was.
[0092] [Aqueous liquid electrolyte] LiTFSI, LiBETI, and water were mixed in a molar ratio of 0.7:0.3:2.0 to prepare an aqueous liquid electrolyte in which LiTFSI and LiBETI were dissolved in water.
[0093] [First partition layer] 1.2 g of PVDF-HFP (polyvinylidene fluoride-hexafluoropropylene) as a matrix polymer was completely dissolved in acetone as a diluent solvent by heating and stirring at 50°C. 0.2 g of LiTFSI (lithium bis[trifluoromethanesulfonylimide]) and 0.8 g of N-(2-methoxyethyl)-N-methylpyrrolidinium bis(trifluoromethanesulfonyl)imide as an ionic liquid were added to this solution and completely dissolved by heating and stirring at 50°C to obtain a precursor solution. This precursor solution was applied to a glass plate and heated in a 60°C thermostatic bath for 1 hour to evaporate the diluent solvent. The resulting transparent membrane-like sheet was used as the first partition wall layer.
[0094] [Test cell] A negative electrode lead was attached to the negative electrode. A positive electrode lead was attached to the positive electrode, and the positive electrode with the positive electrode lead attached was immersed in an aqueous liquid electrolyte to obtain a positive electrode impregnated with the aqueous liquid electrolyte. The electrode assembly with the first partition wall layer disposed between the negative electrode and positive electrode was housed in a laminated battery case to prepare a test cell.
[0095] <Example 2> [Aqueous solid electrolyte] An aqueous liquid electrolyte was prepared by dissolving LiTFSI and LiBETI in water by mixing LiTFSI, LiBETI, and water in a molar ratio of 0.7:0.3:2.0. Then, 8 wt% PVA (polyvinyl alcohol) was added while heating to 80°C, and heating was continued for 1.5 hours. This mixture was applied to the positive electrode and allowed to dry at room temperature for 30 minutes, resulting in a gel-like aqueous solid electrolyte coated on the positive electrode.
[0096] A test cell was fabricated in the same manner as in Example 1, except that a positive electrode coated with a water-based solid electrolyte was used instead of immersing the positive electrode in a water-based liquid electrolyte.
[0097] Example 3 [Second partition layer] An electrolyte solution was prepared by dissolving 1 M LiTFSI in a mixed solution of fluoroethylene carbonate (FEC) and methyl 3,3,3-trifluoropropionate (FMP) in a volume ratio of 9:1. Next, 4 mass% polymethyl methacrylate (PMMA) and 8 mass% polyvinylidene fluoride-hexafluoropropylene (PVDF-HFP) were prepared and dissolved in a solvent consisting of 10 times the amount of THF (tetrahydrofuran) and 10 times the amount of acetone relative to the amount of PMMA. The resulting solution was mixed with the electrolyte to prepare a precursor solution for the nonaqueous solid electrolyte. The precursor solution was then applied to a separator and dried at 60°C for 1 hour to obtain a porous sheet coated with the nonaqueous solid electrolyte. This was used as the second partition layer.
[0098] A test cell was fabricated in the same manner as in Example 1, except that a positive electrode coated with the aqueous solid electrolyte used in Example 2 was used, and a first partition wall layer was disposed on the positive electrode side and a second partition wall layer was disposed on the negative electrode side between the positive electrode and the negative electrode.
[0099] Example 4 A test cell was produced in the same manner as in Example 1, except that the first partition layer was produced using N-methyl-N-propylpiperidinium bis(trifluoromethanesulfonyl)imide as the ionic liquid.
[0100] <Example 5> A test cell was produced in the same manner as in Example 1, except that the first partition layer was produced using trihexyltetradecylphosphonium bis(trifluoromethanesulfonyl)imide as the ionic liquid.
[0101] <Comparative Example 1> A test cell was prepared in the same manner as in Example 1, except that no partition wall layer was provided between the positive electrode and the negative electrode.
[0102] <Comparative Example 2> A test cell was produced in the same manner as in Example 1, except that a positive electrode coated with the aqueous solid electrolyte used in Example 2 was used, and no partition wall layer was provided between the positive electrode and the negative electrode.
[0103] <Comparative Example 3> A test cell was produced in the same manner as in Example 1, except that only the second partition wall layer was provided between the positive electrode and the negative electrode.
[0104] <Comparative Example 4> A test cell was produced in the same manner as in Example 1, except that a positive electrode coated with the aqueous solid electrolyte used in Example 2 was used and only a second partition wall layer was provided between the positive electrode and the negative electrode.
[0105] [Charge / discharge cycle test] The test cells of each example and comparative example were charged at a constant current of 0.05 C to 4.3 V, then charged at a constant voltage of 0.02 C from 4.3 V, and then rested for 20 minutes. They were then discharged at a constant current of 0.05 C to 3.0 V, and then rested for 20 minutes. This charge / discharge cycle was repeated three times, and the discharge capacity and charge / discharge efficiency of the third cycle were measured. The charge / discharge efficiency was calculated using the following formula: Charge / discharge efficiency (%) = (discharge capacity at 3rd cycle ÷ charge capacity at 3rd cycle) × 100
[0106] The discharge capacity and charge / discharge efficiency at the third cycle for each example and comparative example are summarized in Table 1. The discharge capacity shown in Table 1 is shown as a relative value with the discharge capacity of Example 2 set as 100 (reference), and the discharge capacities of the other examples and comparative examples are shown.
[0107] [Table 1]
[0108] As can be seen from Table 1, the discharge capacities at the third cycle in Examples 1 to 5 were higher than those in Comparative Examples 1 to 4. From these results, it can be said that Examples 1 to 5, which used partition walls containing a nonaqueous solid electrolyte in which a matrix polymer, a lithium salt, and a hydrophobic ionic liquid were composited, can improve the initial discharge capacity of lithium ion secondary batteries using an aqueous electrolyte. [Explanation of symbols]
[0109] 1, 2 Lithium ion secondary battery, 10 Positive electrode, 12 Negative electrode, 14 Partition wall layer or first partition wall layer, 15 Second partition wall layer, 16 Aqueous electrolyte, 17 Partition wall layer, 18 Separator, 20 Positive electrode lead, 22 Negative electrode lead, 24 Battery case, 26 Positive electrode current collector, 28 Positive electrode composite layer, 30 Negative electrode current collector, 32 Negative electrode composite layer, 34 Positive electrode active material.
Claims
1. a negative electrode, a positive electrode, an aqueous electrolyte containing a lithium salt, and a partition wall layer disposed between the negative electrode and the positive electrode; the aqueous electrolyte is in contact with only the positive electrode of the negative electrode and the positive electrode; the partition layer contains a nonaqueous solid electrolyte A which is a composite of a matrix polymer, a lithium salt, and a hydrophobic ionic liquid; The ionic liquid is represented by the following formula (1): 【Chemistry 1】 (wherein Y is a nitrogen atom or a phosphorus atom, and R1 to R4 are each independently an alkyl group, an ether group, an ester group, or a carbonate ester group, or Rn and Rn+1 (n is an integer of 1 to 3) may be bonded to each other to form a cyclic structure), Lithium-ion secondary battery.
2. The lithium ion secondary battery according to claim 1 , wherein a non-aqueous electrolyte containing a lithium salt is present between the partition layer and the negative electrode.
3. The ionic liquid is PF 6 - , B.F. 4 - , C.F. 3 SO 3 - , [(SO 2 F) 2 N] - , and [(SO 2 CF 3 ) 2 N] - , PhSO 3 - The lithium ion secondary battery according to claim 1 or 2, wherein the anion is at least one of the following:
4. 3. The lithium ion secondary battery according to claim 1, wherein the matrix polymer of the nonaqueous solid electrolyte A includes at least one of polyvinylidene fluoride-hexafluoropropylene (PVDF-HFP), polyvinylidene fluoride (PVDF), polyacrylonitrile (PAN), polyvinyl alcohol (PVA), polytetrafluoroethylene (PTFE), polyethylene oxide (PEO), and polymethyl methacrylate (PMMA).
5. The lithium ion secondary battery according to claim 4 , wherein the partition layer contains a non-aqueous solid electrolyte B having a component different from that of the non-aqueous solid electrolyte A.
6. 6. The lithium ion secondary battery according to claim 5, wherein the non-aqueous solid electrolyte B contains polyvinylidene fluoride (PVDF).
7. the negative electrode includes a negative electrode active material, 3. The lithium ion secondary battery according to claim 1, wherein the negative electrode active material contains at least one of a carbon material, Si, Sn or Li metal, a Li-containing alloy, and a Li-containing metal oxide.
8. the positive electrode includes a positive electrode active material, 3. The lithium ion secondary battery according to claim 1, wherein the positive electrode active material comprises at least one of a lithium-containing transition metal oxide containing at least one element of Ni, Co, Mn, and Al, a Li-excess transition metal oxide, and a lithium-containing transition metal halide oxide.
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