Flow path switching valve
The flow path switching valve addresses the inflexibility of conventional designs by enabling multiple supply modes through parallel and serial configurations, enhancing flexibility and efficiency in fluid distribution to heat medium elements.
Patent Information
- Application Number
- JP2023060976
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2023-04-04
- Publication Date
- 2026-03-05
- Estimated Expiration
- 2043-04-04
AI Technical Summary
Conventional flow path switching valves have fixed connection ports and flow path combinations, limiting flexibility and requiring redesign when specifications change, and they lack the ability to supply fluid in multiple modes to multiple elements that use fluid as a heat medium.
A flow path switching valve that allows for parallel and serial modes of fluid supply to at least two elements, with additional modes possible for three elements, utilizing a valve unit with a valve body, valve element, and rotary drive unit to selectively switch communication states of inlet/outlets through overlapping valve units.
Enables flexible fluid supply to multiple elements in various modes, enhancing system compactness and reducing parts and costs by overlapping valve units, while allowing for efficient heat transfer and temperature measurement.
Smart Images

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Abstract
Description
[Technical Field]
[0001] The present invention relates to a flow path switching valve. [Background technology]
[0002] A valve (flow path switching valve) provided in a circulation circuit for cooling water of an automobile has been disclosed (see Patent Document 1). [Prior art documents] [Patent documents]
[0003] [Patent Document 1] Patent Publication No. 2021-67366 Summary of the Invention [Problem to be solved by the invention]
[0004] However, in the above-mentioned conventional example, the number of connection ports and the combination of flow paths are fixed according to the specifications, so there is no flexibility, and if the specifications change, it is thought that the design will have to be redone from scratch.
[0005] An object of the present invention is to make it possible to supply fluid in a plurality of modes to a plurality of elements that use fluid as a heat medium. [Means for solving the problem]
[0006] The flow path switching valve according to the first aspect is capable of supplying a fluid to at least two elements that use the fluid as a heat medium, and has a parallel mode in which the fluid is supplied to the elements individually, and a serial mode in which the fluid is supplied to at least two of the elements in series. This flow path switching valve can supply fluid to at least two elements that use the fluid as a heat transfer medium, and has a parallel mode in which the fluid is supplied to the elements individually, and a serial mode in which the fluid is supplied to at least two elements in series, so that multiple fluid supply modes can be set for multiple elements. In a second aspect, in the flow path switching valve according to the first aspect, three of the elements are provided, and in the parallel mode and the series mode, the flow path switching valve has an A mode in which the fluid is supplied to three of the elements, and a B mode in which the fluid is supplied to two of the elements. This flow path switching valve has an A mode in which fluid is supplied to three elements and a B mode in which fluid is supplied to two elements, so that it is possible to set even more fluid supply modes for multiple elements that use fluid as a heat transfer medium. A third aspect is a flow path switching valve according to the first or second aspect, further comprising a valve unit including: a valve body having a valve chamber formed therein, and a first inlet / outlet, a second inlet / outlet, and a third inlet / outlet formed on wall surfaces forming the valve chamber, through which the fluid flows in and out; a valve element rotatably disposed within the valve chamber and having flow paths formed therein; a first flow path communicating with the first inlet / outlet; a second flow path arranged in parallel to the first flow path across the valve body and communicating with the second inlet / outlet; and a third flow path communicating with the third inlet / outlet and having an open end opposite to the third inlet / outlet; and the second flow path, a first valve unit group is formed in which four of the valve units are connected in series, and a second valve unit group is formed separately from the first valve unit group in which three of the valve units are connected in series, and the second valve unit group is connected to the valve units in the first valve unit group so that the second valve unit group is overlapped in the direction of the rotation axis, and further includes a rotation drive unit that rotates the two valve bodies that are overlapped in the direction of the rotation axis in conjunction with each other, and is connected to the valve units in the first valve unit group, so that the communication states of the first inlet / outlet, the second inlet / outlet, and the third inlet / outlet are selectively switched through the flow paths of the valve bodies. In this flow path switching valve, by rotating the valve body in one valve unit, the communication state of the first inlet / outlet, second inlet / outlet, and third inlet / outlet of the valve chamber can be selectively switched through the flow path of the valve body. Furthermore, in this flow path switching valve, a first valve unit group is formed by connecting four valve units in series, and a second valve unit group is formed separately from the first valve unit group by connecting three valve units in series. Furthermore, the second valve unit group is connected to the first valve unit group by overlapping them in the direction of the rotation axis of the valve discs. The rotary drive unit rotates the two valve discs that overlap in the direction of the rotation axis in conjunction with each other, thereby selectively switching the communication state of the first inlet / outlet, second inlet / outlet, and third inlet / outlet of the valve chest in each valve unit through the flow path of the valve disc. In this way, by connecting the valve units vertically and horizontally, it is possible to make the system more compact. In a fourth aspect, in the flow path switching valve according to the third aspect, a heat exchanger that imparts heat to the fluid is connectable between the second flow path of the first valve unit group and the second flow path of the second valve unit group, a first element of the three elements is connectable between the first flow path of the first valve unit group and the first flow path of the second valve unit group, a second element of the three elements is connectable between the third flow path of one of the valve units in the first valve unit group and the third flow path of one of the valve units in the second valve unit group, and a third element of the three elements is connectable between the third flow path of another of the valve units in the first valve unit group and the third flow path of another of the valve units in the second valve unit group. This flow path switching valve can switch the flow path of the fluid that has been given heat in the heat exchanger, thereby realizing a parallel mode in which the fluid is supplied individually to the first element, the second element, and the third element, and a series mode in which the fluid is supplied in series to the first element, the second element, and the third element. [Effects of the Invention]
[0007] According to the present invention, the fluid can be supplied in a plurality of modes to a plurality of elements that use the fluid as a heat medium. [Brief explanation of the drawings]
[0008] [Figure 1]1 is a block diagram showing an A mode (pattern 1) of a parallel mode among switching modes of a flow path switching valve according to one embodiment of the present invention. [Figure 2] FIG. 10 is a block diagram showing an A mode (pattern 2) of a serial mode among switching modes of a flow path switching valve according to one embodiment of the present invention. [Figure 3] FIG. 10 is a block diagram showing a mode B (pattern 3) of a serial mode among the switching modes of a flow path switching valve according to one embodiment of the present invention. [Figure 4] FIG. 10 is a block diagram showing a B mode (pattern 4) of a parallel mode among the switching modes of a flow path switching valve according to one embodiment of the present invention. [Figure 5] 1 is a perspective view showing the overall configuration of a flow path switching valve according to an embodiment of the present invention; [Figure 6] 1 is a partially cutaway perspective view showing a flow path switching valve in which two valve units are stacked and two valve bodies are rotated by one rotary drive part. FIG. [Figure 7] FIG. 2 is a partially cutaway perspective view showing a valve unit. [Figure 8] FIG. 2 is a partially cutaway perspective view showing a valve unit. [Figure 9] FIG. 4 is a front view showing the valve unit as viewed from the male joint side of the first flow path. [Figure 10] 4 is a partial cross-sectional view of the valve unit as seen from the opening side of the third flow path, with the second flow path cut in the radial direction. FIG. [Figure 11] FIG. [Figure 12] FIG. [Figure 13] 10 is an enlarged cross-sectional view showing a state in which an opening provided midway through the first flow path is closed by a lid member. FIG. [Figure 14] FIG. 10 is a cross-sectional view showing a configuration in which, in a flow path switching valve in which two valve units are stacked, a portion of one valve unit that is stacked on another valve unit serves as a lid that closes the valve chamber of the other valve unit. DETAILED DESCRIPTION OF THE INVENTION
[0009] Hereinafter, embodiments of the present invention will be described with reference to the drawings. Components indicated by the same reference numerals in the various drawings are the same components. Note that duplicated descriptions and reference numerals may be omitted in the embodiments described below. Furthermore, all drawings used in the following description are schematic, and the dimensional relationships and ratios of elements shown in the drawings do not necessarily correspond to the actual ones. Furthermore, the dimensional relationships and ratios of elements between multiple drawings do not necessarily correspond to the actual ones.
[0010] Furthermore, in this specification, descriptions of positions and directions such as up / down, left / right, front / rear, etc. are based on the directional arrows in Figure 1 and do not refer to positions and directions in actual use. In Figure 1, "U" indicates the upward direction (upper side), "D" indicates the downward direction (lower side), "LH" indicates the leftward direction (left side), "RH" indicates the rightward direction (right side), "F" indicates the forward direction (front side), and "R" indicates the rearward direction (rear side). "Up / down direction" refers to the directions of arrow U and arrow D. "Right / left direction" refers to the directions of arrow LH and arrow RH. "Front / rear direction" refers to the directions of arrow F and arrow R.
[0011] [Flow path switching valve overview] 1, the flow path switching valve 10 is capable of supplying fluid to at least two elements that use the fluid as a heat medium. For example, three elements, a first element, a second element, and a third element (not shown), are used as the elements.
[0012] The flow path switching valve 10 has a parallel mode in which the fluid is supplied to each element individually, and a series mode in which the fluid is supplied to at least two elements in series. The parallel mode and the series mode each have, for example, a mode A in which the fluid is supplied to three elements and a mode B in which the fluid is supplied to two elements.
[0013] Figure 1 shows parallel mode and A mode, which is pattern 1. Figure 2 shows parallel mode and A mode, which is pattern 2. Figure 3 shows parallel mode and A mode, which is pattern 3. Figure 4 shows parallel mode and A mode, which is pattern 4.
[0014] That is, the flow path switching valve 10 in this embodiment has switching modes of patterns 1 to 4. The specific configuration of the flow path switching valve 10 is not limited to a specific one as long as it can realize these switching modes. Next, an example of a specific configuration of the flow path switching valve 10 will be described.
[0015] [Example of a specific configuration of a flow path switching valve] figure 5 FIG. 6 is a perspective view showing the overall configuration of a flow path switching valve 10 according to one embodiment of the present invention. In this flow path switching valve 10, three valve units 20 are connected in the left-right direction, and each valve unit 20 is stacked on top of another valve unit 20. In other words, six valve units 20 are combined. FIG. 6 is a partially cutaway perspective view showing a flow path switching valve in which two valve units 20 are stacked and two valve bodies are rotated by one rotary drive unit. This FIG. 5 7 and 8 are partially cutaway perspective views showing one valve unit 20. The upper and lower valve units 20 are shown in FIG.
[0016] The flow path switching valve 10 is used as a rotary three-way valve (FIG. 7) or four-way valve for switching the flow path of a fluid flowing in, for example, the engine compartment of an automobile. As shown in FIGS. 6 to 10, the flow path switching valve 10 has a valve unit 20 and a rotary drive unit 18.
[0017] [Valve unit] The valve unit 20 includes a valve body 14, a valve element 16, a first flow path 21, a second flow path 22, and a third flow path 23. In the example shown in Fig. 7, the valve unit 20 is a three-way valve that switches between, for example, a state in which the first flow path 21 and the third flow path 23 are connected to each other, a state in which the second flow path 22 and the third flow path 23 are connected to each other, and a state in which the first flow path 21, the second flow path 22, and the third flow path 23 are not connected to each other.
[0018] (Valve body) 8, the valve body 14 is made of, for example, synthetic resin, and has a valve chamber 12 formed therein. The valve chamber 12 is open at the top, and a valve element 16 and a sealing portion 38 (described later) are inserted from above. A first inlet / outlet 31 and a second inlet / outlet 32 (described later) are formed in the wall surface that defines the valve chamber 12, facing each other and allowing fluid to enter and exit. As an example, the first inlet / outlet 31 is formed in the wall surface facing rearward of the valve chamber 12, and the second inlet / outlet 32 is formed in the wall surface facing frontward of the valve chamber 12. In other words, the first inlet / outlet 31 and the second inlet / outlet 32 face each other in the front-to-rear direction of the valve chamber 12. In addition, a third inlet / outlet 33 is formed in the bottom surface of the valve chamber 12.
[0019] (Valve body) 6, 7, 11, and 12, the valve element 16 is a ball-shaped member made of, for example, synthetic resin, and is rotatably disposed within the valve chamber 12. An insertion hole 16A is formed in the upper part of the valve element 16, into which the valve stem 28 of the rotary drive unit 18 is inserted. The valve stem 28 and the insertion hole 16A engage with each other around the axial direction of the valve stem 28, so that the rotation of the valve stem 28 is transmitted to the valve element 16. The insertion hole 16A penetrates, for example, to the flow path 36 of the valve element 16.
[0020] A flow path (internal flow path) 36 is provided inside the valve element 16 to selectively connect the first inlet / outlet 31, the second inlet / outlet 32, and the third inlet / outlet 33 of the valve body 14, in other words, to selectively switch the communication states of the first inlet / outlet 31, the second inlet / outlet 32, and the third inlet / outlet 33. Specifically, as shown in FIG. 11 , the valve element 16 has a horizontal hole 36A that connects to the flow path 36 from its outer periphery (side portion). The valve element 16 also has a pilot hole 36C that connects to the flow path 36 from its outer periphery (lower portion). The flow path 36 connects from the horizontal hole 36A to the pilot hole 36C. Depending on the state of the valve element 16, the horizontal hole 36A can face either the first inlet / outlet 31 or the second inlet / outlet 32. When the horizontal hole 36A is not facing any of the inlets or outlets, the valve element 16 is in a state of being in close contact with a seat member 40 (described later) and closed.
[0021] 11 and 12, a rib 16B extending in a direction (vertical direction) toward the third inlet / outlet 33 is formed in the flow path 36 of the valve body 16. This rib 16B is, for example, a thin plate-like protrusion, and is formed on the inner wall of the flow path 36 of the valve body 16 on the far side of the horizontal hole 36A.
[0022] The configuration of this lateral hole 36A corresponds to II, III, and IV of the valve unit 20 in Fig. 1. The shape of the flow path 36 in the valve body 16 is not limited to the above configuration. For example, the lateral holes may be provided in two directions with an angle of 90° in plan view. Furthermore, the lateral holes may be provided in a straight line in the diameter direction of the valve body 16 in plan view (see I of the valve unit 20 in Fig. 1).
[0023] 6 and 7, sealing portions 38 are provided between the valve element 16 and the first inlet / outlet 31 and the second inlet / outlet 32, respectively, to seal the gap between the valve element 16 and the first inlet / outlet 31 and the second inlet / outlet 32. The sealing portions 38 include, for example, a seat member 40 and an O-ring 42. The seat member 40 is made of, for example, a synthetic resin and is formed in an annular shape with openings corresponding to the first inlet / outlet 31 and the second inlet / outlet 32. The seat members 40 are disposed around the first inlet / outlet 31 and the second inlet / outlet 32 on the inner wall surfaces of the valve body 14 (the front and rear wall surfaces of the valve chamber 12). The valve element 16 is sandwiched between the two seat members 40 and is disposed so as to be rotatable and slidable while in contact with each seat member 40.
[0024] The gap between the seat member 40 and the valve body 14 is sealed, for example, airtight or watertight, by O-rings 42. The O-rings 42 are attached to O-ring grooves (not shown) formed in the seat member 40, for example.
[0025] As an example, the valve body 14 and the valve element 16 may be made of PPS (polyphenylene sulfide), the seat member 40 may be made of PTFE (fluororesin), and the O-ring 42 may be made of synthetic rubber.
[0026] (Rotation drive unit) In FIG. 6, the rotary driver 18 is connected to the valve unit 20 and rotates the valve element 16 so as to selectively switch the communication state of the first inlet / outlet 31, the second inlet / outlet 32, and the third inlet / outlet 33 through the flow passage of the valve element 16. The rotary driver 18 is disposed above the valve body 14 in the upper valve unit 20. Specifically, for example, a bracket 24 is fixed to the upper valve body 14, and the rotary driver 18 is fixed to the bracket 24 using, for example, screws 26 ( FIG. 1 ). The upward opening ( FIG. 7 ) of the valve chamber 12 of the upper valve body 14 is closed by, for example, the bracket 24 ( FIG. 14 ). In other words, the bracket 24 is shaped to close the opening of the valve chamber 12. The bracket 24 is welded to the inside of the opening of the valve chamber 12 in a spigot-fitted state. The bracket 24 has a protrusion 30. The protrusion 30 faces or abuts against the peripheral edge of the valve chamber 12 in the valve body 14. The protrusion 30 may be a fusion margin. The protrusion 30 may also be provided on the valve body 14 instead of the bracket 24.
[0027] The rotary drive unit 18 is, for example, a geared motor. The rotary drive unit 18 is provided with a connector 50 to which wiring is connected, for example, for communication with a control unit and for power supply. A valve shaft 28 serving as an output shaft is coupled to the rotary drive unit 18. The valve shaft 28 is inserted into a through-hole 24A formed in the bracket 24. An O-ring 29 is attached to the valve shaft 28. The O-ring 29 ensures watertightness between the valve shaft 28 and the through-hole 24A. The lower end of the valve shaft 28 is inserted into an insertion hole 16A (FIG. 7) of the valve body 16.
[0028] (First flow path, second flow path, third flow path)
[0029] 6 to 8, the first flow path 21, the second flow path 22, and the third flow path 23 are, for example, pipe portions formed integrally with the valve body 14. In other words, the first flow path 21 can be referred to as a first port, the second flow path 22 as a second port, and the third flow path 23 as a third port.
[0030] The first flow path 21 is open at both ends, for example, and communicates with a first inlet / outlet 31 of the valve chamber 12. This first flow path 21 extends linearly, for example, in the left-right direction. The first inlet / outlet 31 is connected midway through the first flow path 21. As a result, the first flow path 21 and the first inlet / outlet 31 are formed in a substantially T-shape in plan view.
[0031] The second flow path 22 is arranged in parallel to the first flow path 21 with the valve body 14 sandwiched therebetween, and is open at both ends, for example, and communicates with the second inlet / outlet 32. The second flow path 22 extends linearly, for example, in the left-right direction. The second inlet / outlet 32 is connected midway through the second flow path 22. As a result, the second flow path 22 and the second inlet / outlet 32 are formed in a substantially T-shape in plan view.
[0032] As shown in FIGS. 7 and 8, female fittings 51 and 52 are provided at one end of the first flow path 21 and the second flow path 22, respectively. Male fittings 61 and 62 are provided at the other end of the first flow path 21 and the second flow path 22, respectively. The male fittings 61 and 62 are configured to be connectable to the female fittings 51 and 52. Annular grooves 61A and 62A are formed on the outer peripheries of the male fittings 61 and 62. The female fittings 51 and 52 are also formed with, for example, a pair of arc-shaped slits 51A and 52A. The male fittings 61 and 62 are fitted into the female fittings 51 and 52, respectively, and are prevented from coming loose by fitting a clip 34 into the grooves 61A and 62A through the slits 51A and 52A. The connection portions of the fittings are waterproofed by, for example, an O-ring 66. By having such a joint structure, the first flow path 21 and the second flow path 22 of one valve unit 20 can be connected to the first flow path 21 and the second flow path 22 of another valve unit 20, respectively (see FIG. 5). Note that this joint structure is just one example, and any other joint structure can be used.
[0033] 8 to 10 , a first protrusion 71 that protrudes from the first inlet / outlet 31 side toward the inside of the first flow path 21 is provided at a connection portion of the first flow path 21 with the first inlet / outlet 31. This first protrusion 71 is, for example, an arc-shaped ridge formed along the opening of the first inlet / outlet 31 to the first flow path 21. The range of the first protrusion 71 is, for example, less than half the circumference of the inner circumferential surface of the first flow path 21 on the first inlet / outlet 31 side. One side of the first protrusion 71 in the left-right direction is a concave surface that extends from a portion of the inner wall of the first flow path 21. In the illustrated example, the first protrusion 71 is provided on the left side of the first inlet / outlet 31. Note that the first protrusion 71 may be provided on the right side of the first inlet / outlet 31 or on both the left and right sides of the first protrusion 71.
[0034] Furthermore, a second protrusion 72 protruding from the second inlet / outlet 32 side toward the inside of the second flow path 22 is provided at a connection portion of the second flow path 22 with the second inlet / outlet 32. This second protrusion 72 is, for example, an arc-shaped ridge formed along the opening of the second inlet / outlet 32 to the second flow path 22. The range of the second protrusion 72 is, for example, less than half the circumference of the inner circumferential surface of the second flow path 22 on the second inlet / outlet 32 side. One side of the second protrusion 72 in the left-right direction is a concave surface that extends from a portion of the inner wall of the second flow path 22. In the illustrated example, the second protrusion 72 is provided on the left side of the second inlet / outlet 32. Note that the second protrusion 72 may be provided on the right side of the second inlet / outlet 32 or on both the left and right sides of the second protrusion 72.
[0035] As shown in FIGS. 1, 5, 6, and 13, a sub-flow path 46 closed by a lid 44 may be provided in the first flow path 21, for example, at a position opposite the first inlet / outlet 31. The gap between the lid 44 and the end of the sub-flow path 46 is sealed by welding or by a sealing member such as an O-ring 48 to prevent water leakage. The sub-flow path 46 can be used by removing the lid 44. For example, a storage tank can be connected to the sub-flow path 46. When the valve units 20 are stacked one above the other, two sub-flow paths 46 are provided, one above the other. These two sub-flow paths 46 can also be connected to a storage tank provided with two connection ports. In this case, the storage tank may have two storage chambers that correspond to the connection ports and are separated from each other. This allows the same fluid but with different temperatures to be stored separately.
[0036] Furthermore, a pump can be attached to the female joint 51 or the male joint 61 of the first flow path 21 at the end of the flow path switching valve 10, and to the female joint 52 or the male joint 62 of the second flow path 22 at the end, respectively. A pump may be attached to the female joint 51 of the first flow path 21 in the upper valve unit 20. A pump may also be attached to the female joint 52 of the second flow path 22 in the upper valve unit 20. The pump has joints that serve as inlets and outlets for fluid. The pump can supply fluid from another device to the first flow path 21 via the joints, or supply fluid in the first flow path 21 to another device. The pump can also supply fluid from another device to the second flow path 22 via the joints, or supply fluid in the second flow path 22 to another device.
[0037] 6, 7, and 9, third flow path 23 communicates with third inlet / outlet 33 and is open on the side opposite third inlet / outlet 33. Specifically, third flow path 23 has bent portion 23A. Third inlet / outlet 33 is located above bent portion 23A. The open end of third flow path 23 is located, for example, in front of bent portion 23A and protrudes, for example, forward of second flow path 22. The open end of third flow path 23 is provided with, for example, a male fitting 64 that can be connected to a pipe to another device.
[0038] 6 and 7 , a spherical recess 23B, for example, is provided at a portion of the bent portion 23A of the third flow path 23 facing the third inlet / outlet 33, i.e., below the third inlet / outlet 33. The recess 23B is formed in a substantially hemispherical shape. The recess 23B is recessed below a bottom 23C of the lateral flow path forward of the bent portion 23A. This allows a portion of the fluid that enters the third flow path 23 from the third inlet / outlet 33 to first fall down to the recess 23B and then enter the lateral flow path of the third flow path 23.
[0039] In the example shown in FIG. 7, a through-hole 23D is formed at the bottom of the recess 23B. The valve stem 58 can be passed through the through-hole 23D (FIG. 6). An O-ring 60 seals the gap between the valve stem 58 and the through-hole 23D. When another valve unit is not stacked below, for example, the bottom of the recess 23B may be configured without the through-hole 23D, as in the lower valve unit 20 in FIG. 6. Note that even if the through-hole 23D is provided, it may be blocked by a separate member (e.g., a blocking portion 86). For example, the blocking portion 86 may include a temperature sensor 84. The temperature sensor 84 is supported by, for example, the blocking portion 86, and is positioned so that its tip is located within the third flow path 23. For example, an O-ring 88 is attached to the blocking portion 86. The O-ring 88 ensures watertightness between the blocking portion 86 and the through-hole 23D. Using the temperature sensor 84 allows accurate measurement of the temperature within the third flow path 23.
[0040] [Overlapping of valve units] 1 and 6, in this embodiment, one valve unit 20 can be connected by stacking another valve unit 20 on the side opposite the rotary drive unit 18 of the other valve unit 20. The portion of the upper valve unit 20 that is stacked on the lower valve unit 20 serves as a lid 68 that closes the valve chamber 12 of the lower valve unit 20. This closing structure is generally similar to the closing structure of the valve chamber 12 using the bracket 24 in Figure 14, and the bottom of the upper valve body 14 is welded to the inside of the opening of the valve chamber 12 of the lower valve body 14 in a spigot-fitted state.
[0041] 6, a structure may also be adopted in which one valve unit 20 is connected to another valve unit 20 by stacking them, and the two valve elements 16 in the two valve units 20 are rotated by a single rotary drive unit 18. In this example, the valve shaft 28 of the upper valve unit 20 and the valve shaft 58 of the lower valve unit 20 are connected by a connecting shaft 56. The connecting shaft 56 passes through the interior of the upper valve element 16 and the vertical flow path of the third flow path 23, connecting the upper and lower valve shafts 28, 58. When the upper valve shaft 28 is driven to rotate by the rotary drive unit 18, the rotation is transmitted to the lower valve shaft 58 via the connecting shaft 56, causing the upper and lower valve elements 16 to rotate synchronously.
[0042] The upper and lower valve units 20 may each be provided with a rotation drive unit 18, and the rotation of the valve element 16 may be controlled separately.
[0043] [Valve unit group] 5, a first valve unit group 201 is configured in which four valve units 20 are connected in series by connecting a first flow path 21 and a second flow path 22 of one valve unit 20 to a first flow path 121 and a second flow path 22 of another valve unit 20. In addition to the first valve unit group 201, a second valve unit group 202 is configured in which three valve units 20 are connected in series. The valve units 20 are designated, from right to left, as valve unit 20(I), valve unit 20(II), valve unit 20(III), and valve unit 20(IV).
[0044] [Overlapping of valve units] 5, the second valve unit group 202 is connected to the first valve unit group 201 by overlapping them in the direction of the rotation axis of the valve element 16 (specifically, the axial direction of the valve shaft 28). The overlapping of the valve units 20 is as described above.
[0045] Furthermore, the rotation drive unit 18 is connected to the valve units 20 in the first valve unit group 201, and rotates the two valve bodies 16 that overlap in the direction of the rotation axis (axial direction of the valve shaft 28) in an interlocking manner so that the communication states of the first inlet / outlet 31, the second inlet / outlet 32, and the third inlet / outlet 33 are selectively switched through the flow paths of the valve bodies 16. A rotation drive unit 18 is provided in each of the four valve units 20 in the first valve unit group 201.
[0046] The right end of second flow path 22 is port A, and the right end of first flow path 21 is port B. The right end of second flow path 122 is port C, and the right end of first flow path 121 is port D. The left end of second flow path 122 is port J.
[0047] The third flow paths are designated as third flow paths 23I, 23II, 23III, and 23IV in order from the right of the first valve unit group 201, and as third flow paths 123I, 123II, and 123III in order from the right of the second valve unit group 202. The third flow paths 23II, 23III, and 23IV are designated as ports E, G, and I, respectively. The third flow paths 123II and 123III are designated as ports F and H, respectively.
[0048] The openings of the flow channels other than the ports A to J can be used while being closed.
[0049] (action) This embodiment is configured as described above, and its operation will be described below. As shown in Fig. 6, in the flow path switching valve 10 according to this embodiment, by rotating the valve element 16 with the rotary drive unit 18, the communication state of the first inlet / outlet 31, the second inlet / outlet 32, and the third inlet / outlet 33 of the valve chest 12 can be selectively switched through the flow path 36 of the valve element 16. The first inlet / outlet 31 and the second inlet / outlet 32 face each other across the valve chest 12, and one horizontal hole 36A is formed in the valve element 16, so that the flow path can be switched by rotating the valve element 16 by 180°.
[0050] The first flow path 21 and the second flow path 22 of one valve unit 20 can be connected to the first flow path 21 and the second flow path 22 of another valve unit 20, respectively, so that flow path switching valves with various specifications can be easily realized by combining valve units 20. Specifically, female fittings 51 and 52 are provided at one end of the first flow path 21 and the second flow path 22, respectively, and male fittings 61 and 62 are provided at the other end of the first flow path 21 and the second flow path 22, respectively. The male fittings 61 and 62 can be connected to the female fittings 51 and 52, respectively. Therefore, for example, the first flow paths 21 of one valve unit 20 and the second valve unit 20 can be easily connected to each other, and the second flow paths 22 of the other valve unit 20 can be easily connected to each other.
[0051] Furthermore, the fluid that flows from the valve chamber 12 into the third flow path 23 through the third inlet / outlet 33 passes through the bent portion 23A. When a spherical recess 23B is provided in the bent portion 23A of the third flow path 23 at a portion facing the third inlet / outlet 33, the resistance to the fluid is reduced compared to a configuration in which the recess 23B is not provided at that portion and the third flow path 23 is simply bent. This makes it possible to suppress pressure loss in the third flow path 23.
[0052] 11 and 12, if a rib 16B extending in the direction toward the third inlet / outlet 33 is formed in the flow path 36 of the valve disc 16, it is possible to rectify the fluid flowing through the valve disc 16. When assembling the valve disc 16 into the valve chamber 12, the orientation of the valve disc 16 can be easily adjusted by applying force to the rib 16B.
[0053] 8 to 10 , if a first protrusion 71 is provided at the connection portion of the first flow path 21 with the first inlet / outlet 31 of the valve chest 12, the first protrusion 71 disturbs the flow of fluid in the first flow path 21. This makes it possible to guide the fluid flowing through the first flow path 21 to the first inlet / outlet 31. If a second protrusion 72 is provided at the connection portion of the second flow path 22 with the second inlet / outlet 32 of the valve chest 12, the second protrusion 72 disturbs the flow of fluid in the second flow path 22, making it possible to guide the fluid flowing through the second flow path 22 to the second inlet / outlet 32. In this way, the inflow of fluid from the first flow path 21 and the second flow path 22 into the valve chest 12 can be promoted.
[0054] Furthermore, as shown in Figures 1 and 6, by making it possible to stack and connect another valve unit 20 on the opposite side of the rotation drive unit 18 of one valve unit 20, the degree of freedom in combining valve units 20 can be increased.
[0055] If the portion of one valve unit 20 that can be stacked on another valve unit 20 is a lid 68 that closes the valve chamber 12 of the other valve unit 20, then when stacking one valve unit 20 on another valve unit 20, no additional part is required to close the valve chamber 12 of the other valve unit 20. This prevents an increase in the number of parts and improves the workability when stacking and connecting the valve units 20.
[0056] When the two valve bodies 16 in two stacked valve units 20 are rotated by one rotary drive unit 18, the number of parts and costs can be reduced compared to when a rotary drive unit 18 is provided for each of the two valve units 20.
[0057] As described above, according to this embodiment, flow path switching valves with various specifications can be easily realized.
[0058] In addition, in this embodiment, the fluid can be supplied to at least two elements that use the fluid as a heat transfer medium, and there are a parallel mode in which the fluid is supplied to the elements individually, and a serial mode in which the fluid is supplied to at least two elements in series, so multiple fluid supply modes can be set for multiple elements. Furthermore, there are mode A in which the fluid is supplied to three elements, and mode B in which the fluid is supplied to two elements, so even more fluid supply modes can be set for multiple elements that use the fluid as a heat transfer medium.
[0059] Fig. 1 shows a state where the switching mode is set to parallel mode A mode (pattern 1). Fig. 2 shows a state where the switching mode is set to series mode A mode (pattern 2). Fig. 3 shows a state where the switching mode is set to series mode B mode (pattern 3). Fig. 4 shows a state where the switching mode is set to parallel mode B mode (pattern 4).
[0060] (Pattern 1) In pattern 1 shown in Figure 1, port A communicates with ports B, G, and E, and port C communicates with ports D, H, and F. In this case, if flow paths are formed that connect ports B and D, ports E and F, and ports G and H, respectively, a parallel flow path (parallel circuit) can be configured in which the fluid input to port A branches into three flow paths, ports B, G, and E, and returns to port C via ports D, H, and F, respectively. If elements are placed in each of the three connected flow paths, mode A of the parallel mode (a mode in which fluid is supplied to three elements) can be configured.
[0061] In pattern 1, the upper valve unit 20(I) connects ports A and B, the upper valve unit 20(II) connects ports A and E, the upper valve unit 20(III) connects ports A and G, and the upper valve unit 20(IV) blocks ports A, B, and I. The lower valve unit 20(I) connects ports C and D, the lower valve unit 20(II) connects ports C and F, and the lower valve unit 20(III) connects ports C and H. Ports C and J are at both ends of the second flow path 122 and are always connected.
[0062] (Pattern 2) In pattern 2 shown in Figure 2, port A and port E, port B and port G, port H and port C, and port F and port D are connected to each other. In this case, if flow paths are formed connecting ports B and D, ports E and F, and ports G and H, a serial flow path (series circuit) can be configured in which the fluid input to port A returns to port C via ports E, F, D, B, G, and H. In other words, if elements are placed in each of the three connected flow paths, a serial mode A can be configured.
[0063] In pattern 2, the upper valve unit 20(I) blocks ports A and B, the upper valve unit 20(II) connects ports A and E, the upper valve unit 20(III) connects ports B and G, and the upper valve unit 20(IV) blocks ports A, B, and I. In addition, the lower valve unit 20(I) blocks ports C and D, the lower valve unit 20(II) connects ports D and F, and the lower valve unit 20(III) connects ports C and H. Ports C and J are at both ends of the second flow path 122 and are always connected.
[0064] (Pattern 3) In pattern 3 shown in Figure 3, port A and port E, port B and port I, and port F and port D are connected to each other. Port J and port C are connected because there is no valve between them. In this case, if flow paths are formed connecting ports B and D, ports E and F, and ports I and J, a serial flow path (series circuit) can be configured in which the fluid input to port A returns to port C via ports E, F, D, B, I, and J. If elements are placed in two of the three connected flow paths, serial mode B (a mode in which fluid is supplied to two elements) can be configured.
[0065] In pattern 3, the upper valve unit 20(I) blocks ports A and B, the upper valve unit 20(II) connects ports A and E, the upper valve unit 20(III) blocks ports A, B, and G, and the upper valve unit 20(IV) connects ports B and I. In addition, the lower valve unit 20(I) blocks ports C and D, the lower valve unit 20(II) connects ports D and F, and the lower valve unit 20(III) blocks ports C, D, and H. Ports C and J are at both ends of the second flow path 122 and are always connected.
[0066] (Pattern 4) In pattern 4 shown in Figure 4, port A communicates with ports B and E, and port C communicates with ports D and F. In this case, if flow paths are formed that connect ports B and D, and ports E and F, respectively, a parallel flow path (parallel circuit) can be configured in which the fluid input to port A is branched into two flow paths, ports B and E, and returns to port C via ports D and F, respectively. If elements are placed in two of the three connected flow paths, a parallel mode B can be configured.
[0067] In pattern 4, the upper valve unit 20(I) connects ports A and B, the upper valve unit 20(II) connects ports A and E, the upper valve unit 20(III) blocks ports A, B, and G, and the upper valve unit 20(IV) blocks ports A, B, and I. The lower valve unit 20(I) connects ports C and D, the lower valve unit 20(II) connects ports C and F, and the lower valve unit 20(III) blocks ports C, D, and H. Ports C and J are at both ends of the second flow path 122 and are always connected.
[0068] In this embodiment, a first valve unit group 201 is formed by connecting four valve units 20 in series, and a second valve unit group 202 is formed separately from the first valve unit group 201 by connecting three valve units 20 in series. Furthermore, the second valve unit group 202 is connected so that the valve elements 16 in the first valve unit group 201 are overlapped in the direction of the rotation axes of the valve elements 16. The rotation drive unit 18 rotates the two valve elements 16 that overlap in the direction of the rotation axes of the valve elements 16 in conjunction with each other, thereby selectively switching the communication states of the first inlet / outlet 31, second inlet / outlet 32, and third inlet / outlet 33 of the valve chest 12 in each valve unit 20 via the flow paths 36 of the valve elements 16.
[0069] In this way, by connecting the valve units 20 vertically and horizontally, it is possible to make the flow path switching valve 10 more compact. Furthermore, according to this embodiment, a configuration can be achieved in which manifold piping (separately prepared collecting piping) is not required.
[0070] [Other embodiments] The above describes one example of an embodiment of the present invention, but the embodiment of the present invention is not limited to the above, and it goes without saying that various modifications can be made without departing from the spirit of the present invention.
[0071] Female fittings 51, 52 are provided at one end of the first flow path 21 and the second flow path 22, respectively, and male fittings 61, 62 having a structure that can be connected to the female fittings 51, 52 are provided at the other end of the first flow path 21 and the second flow path 22, respectively, but the configuration may not have such a fitting structure.
[0072] Although the recess 23B is provided in the bent portion 23A of the third flow path 23, a configuration without such a recess 23B is also possible. Although the rib 16B is formed in the flow path 36 of the valve body 16, a configuration without such a rib 16B is also possible.
[0073] Although a first protrusion 71 is provided at the connection portion between the first flow path 21 and the first inlet / outlet 31, and a second protrusion 72 is provided at the connection portion between the second flow path 22 and the second inlet / outlet 32, either the first protrusion 71 or the second protrusion 72 may be provided, or neither the first protrusion 71 nor the second protrusion 72 may be provided.
[0074] Although it is possible to connect one valve unit 20 to another valve unit 20 by stacking it on the side opposite the rotary drive unit 18 of the other valve unit 20, other members may be interposed between the two valve units 20. Also, such connection does not necessarily have to be possible.
[0075] In the above-described flow path switching valve, the valve units 20 are stacked in two stages, but they may be stacked in three or more stages.
[0076] The switching modes are mode A, which supplies fluid to three elements, and mode B, which supplies fluid to two elements, but the switching modes are not limited to these and may also include a mode that supplies fluid to four or more elements. [Explanation of symbols]
[0077] 10. Flow path switching valve 12 Valve chamber 14 Valve body 16 Valve body 18 Rotation drive unit 20 Valve Unit 21 First Channel 22 Second flow path 23 Third flow path 23I Third flow path 23II Third flow path 23III Third flow path 23IV Third flow path 31 First entrance / exit 32 Second entrance / exit 33 Third entrance / exit 36 Flow path 121 First Channel 122 Second flow path 123 Third flow path 123I Third flow path 123II Third flow path 123III Third flow path 201 First valve unit group 202 Second valve unit group
Claims
1. The fluid can be supplied to at least two elements that use the fluid as a heat transfer medium; a parallel mode in which the fluid is supplied to the elements individually, and a serial mode in which the fluid is supplied to at least two of the elements in series; a valve unit including: a valve body having a valve chamber formed therein, and a first inlet / outlet, a second inlet / outlet, and a third inlet / outlet formed on a wall surface forming the valve chamber, through which the fluid flows in and out; a valve element rotatably disposed within the valve chamber and having a flow path formed therein; a first flow path communicating with the first inlet / outlet; a second flow path arranged in parallel to the first flow path across the valve body and communicating with the second inlet / outlet; and a third flow path communicating with the third inlet / outlet and having an opening on the side opposite to the third inlet / outlet, a first valve unit group in which four of the valve units are connected in series is configured by connecting the first flow path and the second flow path of one of the valve units to the first flow path and the second flow path of another of the valve units; a second valve unit group is configured in which three of the valve units are connected in series, separate from the first valve unit group; the second valve unit group is connected to the first valve unit group in a stacked manner in a direction of a rotation axis of the valve bodies, a rotary drive unit connected to the valve unit in the first valve unit group, which rotates the two valve bodies overlapping in the direction of the rotation axis in an interlocking manner so that the communication states of the first inlet / outlet, the second inlet / outlet, and the third inlet / outlet are selectively switched through the flow paths of the valve bodies.
2. Three of the elements are provided, 2. The flow path switching valve according to claim 1, wherein the parallel mode and the series mode include an A mode in which the fluid is supplied to three of the elements, and a B mode in which the fluid is supplied to two of the elements.
3. a heat exchanger that provides heat to the fluid is connectable between the second flow passage of the first valve unit group and the second flow passage of the second valve unit group; a first element of the three elements is connectable between the first flow path of the first valve unit group and the first flow path of the second valve unit group; a second element of the three elements is connectable between the third flow path of one of the valve units in the first valve unit group and the third flow path of one of the valve units in the second valve unit group; 2. The flow path switching valve according to claim 1, wherein a third element of the three elements is connectable between the third flow path of another valve unit in the first valve unit group and the third flow path of another valve unit in the second valve unit group.
Citation Information
Patent Citations
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