Splicing film and film for filling and packaging machines using the same
A splicing film with a partially adhesive-coated heat seal layer addresses the issue of leakage in film joints by ensuring secure placement and reliable heat sealing, enhancing operational efficiency and hygiene in filling and packaging machines.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2021-12-07
- Publication Date
- 2026-03-11
AI Technical Summary
Existing methods for joining films used in filling and packaging machines, such as those for liquids, powders, and granular materials, result in leakage due to inadequate heat sealing at adhesive tape joints, leading to inefficiencies and potential contamination.
A splicing film with a partially adhesive-coated heat seal layer is used to join leading and trailing films, ensuring secure placement and reliable heat sealing without special devices, by applying adhesive in specific patterns to maintain film alignment and prevent leakage.
The splicing film effectively prevents content leakage during bag-making processes, ensuring reliable vertical and horizontal sealing, and allows efficient operation without site or machinery contamination.
Smart Images

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Abstract
Description
[Technical Field]
[0001] The present invention relates to a splice film for joining the trailing end of a leading film and the leading end of a trailing film to each other. [Background technology]
[0002] Most of the films used for filling and packaging liquids, powders, granular materials, etc. continuously or intermittently by automatic filling and packaging machines go through processes such as printing, laminating, and slittering, and are adjusted to a specified length of 1000 m, 2000 m, etc., and then supplied to the automatic filling and packaging machine in a wound state (raw roll).
[0003] However, if there is a printing defect or lamination defect during the manufacturing process of film for filling and packaging machines, the affected portion may have to be cut and removed, which may result in the film being shorter than the specified length specified by the customer. In order to provide a customer with a predetermined length of film, the shortfall is generally made up by joining the film to other films with adhesive tape such as cellophane tape.
[0004] The method of joining films using adhesive tape involves first butting the tail end of the film that has not yet reached the required length (hereinafter referred to as the leading film) against the leading end of the film that will make up the shortfall (the following film).Then, adhesive tape is applied along the seam between the butted leading and following films, thereby enabling the joining.
[0005] However, when using film for filling and packaging machines joined with adhesive tape, there was a problem of contents leaking when filling and making packaging bags with liquids, powders, and granular materials. This was because in the process of folding the leading and trailing films in half widthwise and heat-sealing them lengthwise and widthwise to make bags (hereinafter referred to as the bag-making process), the adhesive tape joints did not provide sufficient heat sealing. Therefore, when making bags at the joints, the machine had to be stopped, which was a burden on the workers. It also resulted in film loss, content loss, and time loss.
[0006] In order to solve the above problem, Patent Document 1 discloses a method in which a seam tape made of a double-sided sealable laminate film having a base layer, a colored intermediate layer, and a heat seal layer is placed on the seam between the tail end of a leading film and the front end of a trailing film, and the seams are heated and welded using a pressure plate and an impulse sealer. [Prior art documents] [Patent documents]
[0007] [Patent Document 1] Patent Publication No. 2009-154427 Summary of the Invention [Problem to be solved by the invention]
[0008] However, with the method of Patent Document 1, it is difficult to place and maintain the seam tape, which is made of a long, thin double-sided sealable laminate film, along the seam between the tail end of the leading film and the front end of the trailing film, in a state where the seams between the tail end of the leading film and the front end of the trailing film are aligned, and there is also the possibility that the seam tape may shift from its designated position during the heat welding process using a pressure plate and an impulse sealer. If the seam tape is joined in a position that is shifted from the seam, the contents may leak after filling, potentially contaminating the work site or machinery.
[0009] Therefore, the present invention aims to propose a splicing film that can be easily placed, maintained, and fixed at the seam where the tail end of the leading film and the front end of the trailing film are butted together without using any special film splicing device or machine, and that will not cause leakage of the contents when a bag is made at the seam. [Means for solving the problem]
[0010] If a splicing film is placed on the outside of the bag made in the bag-making process to cover the seam where the tail end of the leading film and the front end of the trailing film are butted together, the contents will leak out of the bag, making it impossible to reliably seal the seam. Therefore, in order to maintain a state in which the splicing film is placed on the inside of the bag made in the bag-making process and the seam is reliably covered, the inventor first applied an adhesive to the entire surface of the heat-seal layer of the splicing film (the surface that comes into contact with the leading and trailing films) so that the splicing film can be placed on the leading and trailing films and fixed in place. However, when the splicing film with the adhesive applied all over its surface was placed on the leading and trailing films and heat-sealed, the heat-seal layer was obstructed by the adhesive, preventing heat welding around the seam, and the contents leaked from the seam.
[0011] Therefore, we came up with an invention that applies an adhesive to a portion of the surface of the heat seal layer of the splice film (the surface that comes into contact with the preceding and following films), so that the adhesive portion can maintain and fix the film in a state where it is placed on the preceding and following films, and also heat-seals the heat seal layer in the exposed areas where the adhesive is not applied, preventing the contents from leaking from the areas where the splice film is applied. That is, according to the present invention, as a means for solving the above problems, (A) A splicing film is provided for joining the tail end of a leading film and the front end of a following film by covering the seam where the tail end and the front end are butted together and heat welding the film, the splicing film having at least a first heat seal layer, and the first heat seal layer being partially coated with an adhesive. (B) The seam film (A) is provided, characterized in that the adhesive is provided in a dot pattern on the surface of the first heat seal layer, (c) A seam film (a) is provided, characterized in that an adhesive is intermittently provided on the surface of the first heat seal layer along the widthwise edge of the first heat seal layer.
[0012] (D) A splice film according to (A) is provided, which has a pressure-sensitive adhesive provided so as to be symmetrical with respect to a line passing through the center point of the surface of the first heat seal layer and extending in the length direction, and is characterized by having the following (1) and satisfying the condition (2) or (3): (1) No adhesive is provided in the regions ranging from 0 to 5% and 95 to 100% from one end to the other end in the length direction of the first heat seal layer. (2) No adhesive is provided in an area ranging from 0 to 5% from one end to the other end in the width direction of the first heat seal layer. (3) No adhesive is provided in an area ranging from 0 to 5% from the straight line toward the end of the first heat seal layer in the width direction. (E) The seam film of (A) is provided, characterized in that the adhesive is intermittently provided on a straight line that passes through the center point of the surface of the first heat seal layer and extends in the length direction, (F) A seam film according to (A) is provided, which has a pressure-sensitive adhesive provided point-symmetrically with respect to the center point of the surface of the first heat seal layer, and is characterized by having the following (1') and satisfying the conditions (2') or (3'): (1') No adhesive is provided in the regions ranging from 0 to 5% and 95 to 100% from one end to the other end in the length direction of the first heat seal layer. (2') No adhesive is provided in an area ranging from 0 to 5% from one end to the other end in the width direction of the first heat seal layer. (3') No adhesive is provided in an area ranging from 0 to 5% from a straight line passing through the center point of the surface of the first heat seal layer and extending in the length direction toward the end of the first heat seal layer in the width direction. (G) The seam film according to any one of (A) to (F) is provided, characterized in that the pressure-sensitive adhesive is provided in an area of 5 to 50% of the surface of the first heat seal layer, (H) The splice film according to any one of (A) to (G) is provided, characterized in that the thickness of the pressure-sensitive adhesive is 1 to 100 μm, (I) The splice film according to any one of (A) to (H) is provided, characterized in that the splice film comprises the first heat seal layer and a base material layer, (K) The splicing film according to (I) is provided, characterized in that the splicing film comprises the first heat seal layer, the base layer, and the second heat seal layer in that order, and an adhesive is provided only on the first heat seal layer, (K) The splice film according to (I) or (J), characterized in that the base layer contains polyethylene terephthalate as a main component, (L) A film for a filling and packaging machine is provided, characterized in that the preceding film and the following film are joined together with the splice film according to any one of (A) to (K), (S) A film for a filling and packaging machine according to (L) is provided, which is for filling liquids, (K) A film for a filling and packaging machine according to (L) is provided, characterized in that it is for filling granular powder materials. [Effects of the Invention]
[0013] When the splicing film of the present invention is used, the adhesive provided in the heat seal layer partially provided with adhesive (hereinafter referred to as the first heat seal layer) allows the leading and trailing films to be placed and fixed along the seam between them. Furthermore, the leading and trailing films are heat-sealed at the exposed areas of the heat seal layer where no adhesive is provided, ensuring reliable welding and joining, and ensuring reliable vertical and horizontal sealing during the bag-making process. This allows the splicing tape to be reliably joined along the seam without the need for special film splicing devices or machines. Furthermore, even when filled and packaged with a film having a seam, leakage of the contents is reliably prevented, and filling work can be performed without soiling the work site or machinery. [Brief explanation of the drawings]
[0014] [Figure 1] 1A is a schematic plan view showing an embodiment of the present invention in which a joining film is heat-welded to a leading film and a trailing film, FIG. 1B is a cross-sectional view of the embodiment, and FIG. 1C is an enlarged view of the joining portion of FIG. [Figure 2] 1 is a schematic plan view showing a state in which a film for use in a filling and packaging machine according to the present invention has been made into a bag through a bag-making process. [Figure 3] FIG. 1(a) is a schematic plan view showing one embodiment of a splice film according to the present invention, (b) is a perspective view of (a), and (c) is a cross-sectional view of (a). [Figure 4] 4(a) and 4(b) are schematic plan views showing modified examples of the splice film shown in FIG. [Figure 5] 1(a) and 1(b) are schematic plan views showing another embodiment of the splice film according to the present invention. [Figure 6] 1(a), (b), (c), (d) and (e) are schematic plan views showing another embodiment of the splice film according to the present invention. [Figure 7] 1(a), (b) and (c) are schematic plan views showing another embodiment of the splice film according to the present invention. DETAILED DESCRIPTION OF THE INVENTION
[0015] The present invention will be described in detail below. Note that the present invention is not limited to the following embodiments, and various modifications can be made within the scope of the effects of the present invention.
[0016] Figure 1 shows one embodiment of the structure of the present invention in which a leading film 3 and a trailing film 4 are joined with a splice film 6. Figure 1(a) is a plan view of the leading film 3 and the trailing film 4 when the splice film 6 is heat-welded to them. Figure 1(b) is a cross-sectional view showing the joined structure when the splice film 6 is heat-welded to the leading film 3 and the trailing film 4, and Figure 1(c) is an enlarged view of the joined portion of Figure 1(b). In this specification, "placed" refers to the state in which the splice film 6 is placed over the seam 5 between the leading film 3 and the trailing film 4, and refers to the state before heat sealing. By placing a seam film 6 on the innermost side of the bag, the seam 5 can be reliably sealed from the inside of the bag, which has the effect of preventing the filled contents from leaking out from inside the bag.
[0017] As shown in Fig. 1, a splicing film 6 is placed over the seam 5 where the tail end of the leading film 3 and the front end of the following film 4 are butted together, and the first heat seal layer 1 of the splicing film 6 is heat-sealed to join the leading film 3 and the following film 4. The splicing film 6 shown in Fig. 1 also has a second heat seal layer 2, which is an outer heat seal layer that does not have adhesive 7, sandwiching a base layer 14 between them. The heat welding means used to weld the leading film 3 and the trailing film 4 together using the splice film 6 is not particularly limited, and may be a dedicated heat sealing device or impulse sealer, or may be a handy impulse sealer.
[0018] As shown in Figure 1, film 11 for a filling and packaging machine is processed through a bag-making process to become a continuous packaging bag as shown in Figure 2. The continuous packaging bag 15 can be used to hold liquid, powdery, or granular materials, and has the advantage of preventing leakage of the contents even when the bags are seamed.
[0019] 1(c), the present invention is characterized in that an adhesive 7 is partially provided on the first heat seal layer 1 of the splice film 6. By partially providing the adhesive 7 on the first heat seal layer 1 in this way, the splice film 6 can be securely fixed in place while being placed along the seam 5, and the leading film 3 and the following film 4 can be joined together without the splice film 6 being displaced even in the process of heat welding the first heat seal layer 1. Furthermore, the first heat-sealable layer 1 is exposed on the surface in areas where the adhesive 7 is not provided. Therefore, even if the adhesive 7 inhibits the heat-sealing properties of the first heat-sealable layer 1, the splicing film 6 can be reliably heat-sealed to the surfaces of the leading film 3 and the following film 4 in areas where the first heat-sealable layer 1 is exposed and where the adhesive 7 is not provided, and the seam 5 can be reliably sealed, making it possible to prevent leakage of the contents. Therefore, the splicing film 6 of the present invention is preferably used as a packaging film for filling liquids or powdery or granular fillings.
[0020] The splice film 6 of the present invention can be formed into a long rolled tape that is unrolled when in use and cut to the required length, or it can be formed into a large sheet of splice film 6, and then slit into the required shape in the sheet so that it becomes a strip when cut from the large sheet.However, it is not limited to these forms, and other appropriate shapes can be used by those skilled in the art.
[0021] The width of the splicing film 6 is preferably 10 mm to 30 mm, and more preferably 10 mm to 15 mm. If the width of the splicing film 6 is less than 10 mm, it is difficult to apply the adhesive 7 partially and to reliably cover the seam 5, which is not preferred. If the width of the splicing film 6 exceeds 30 mm, the bonding area with the leading film 3 and the following film 4 increases, which increases the bonding strength, but this is not preferred because it increases the amount of splicing film 6 used and also reduces handleability, such as causing wrinkles during the splicing operation.
[0022] The length of the splice film 6 can be adjusted appropriately to match the width of the leading film 3 and the trailing film 4, and is not particularly limited. However, it is preferable that the length be the same width as the leading film 3 and the trailing film 4, or 1 to 10 mm longer than the width of the leading film 3 and the trailing film 4 to make it easier for the worker to recognize the splice portion.
[0023] The splice film 6 has a first heat-seal layer 1 with at least a partial adhesive 7, and may be a single-layer film consisting of only the first heat-seal layer 1, or a multi-layer film with the first heat-seal layer 1 as the surface layer. A material that can be heat-sealed is preferred as the material for the first heat-seal layer 1. For example, it is preferred to use polyolefins such as polyethylene and polypropylene, ethylene-vinyl acetate copolymers, ethylene-ethyl acrylate copolymers, ethylene-acrylic acid copolymers, ethylene-methyl methacrylic acid copolymers, ionomers, etc. Furthermore, it is particularly preferable that the first heat seal layer 1 is made of the same resin as the heat seal layers of the leading film 3 and the following film 4, since this increases the bonding strength.
[0024] Furthermore, a base layer 14 may be provided in addition to the first heat seal layer 1. As the material for the base layer 14, polyethylene terephthalate, polyamide, polypropylene, aluminum-deposited polyethylene terephthalate, silica-deposited polyethylene terephthalate, alumina-deposited polyethylene terephthalate, etc. are preferably used. Among these, biaxially oriented polyethylene terephthalate is particularly preferred because it has excellent heat resistance and is less likely to undergo dimensional changes.
[0025] Furthermore, the base layer 14 may contain a coloring agent or may be printed with a design, letters, or the like, and those skilled in the art can select an appropriate form for the printed design. Printing of designs, letters, etc. may be on both sides of the base layer 14 or on only one side of the base layer 14, but it is preferable that it is printed on only one side. When printing designs or letters, it is preferable to print asymmetrical designs or letters that clearly indicate the front and back, so that workers can easily determine which side has the adhesive 7. For example, if the symmetrical letter "A" is printed on the splicing film 6, the letter "A" can be read from both the front and back. In other words, it is difficult to determine which side has the adhesive 7 by looking at the letter, so a symmetrical letter like "A" is not preferable.
[0026] Furthermore, it is preferable that the color of the splicing film 6 is a color that makes it easy to identify when the splicing film 6 is attached to the leading film 3 and the trailing film 4. It is particularly preferable that the splicing film 6 is a color different from the colors of the leading film 3 and the trailing film 4 and a color that is easy to detect with a sensor or the like (for example, red or blue) so that bags made at the splicing portion can be automatically discharged.
[0027] Furthermore, when the splice film 6 is a multilayer film having the base layer 14, it is preferable that the splice film 6 has the first heat seal layer 1 and the second heat seal layer 2 on both outer layers of the base layer 14. This is because, in the bag-making process, the film 11 for filling and packaging machines is folded in half so that the splice film 6 is on the inside of the bag, and when the film is heat-sealed in the vertical and horizontal directions while filling the contents, vertical and horizontal seals can be made reliably.
[0028] FIG. 3 shows an embodiment of a splice film 6 partially provided with an adhesive 7 . Figure 3(a) is a plan view of the splice film 6 with the first heat seal layer 1 side facing up, Figure 3(b) is an oblique view of the splice film 6, and Figure 3(c) is a cross-sectional view of the oblique view of the splice film 6 shown in Figure 3(a) cut at XX'. The width direction and length direction of the seam film 6 (first heat seal layer 1) shown in FIG. 3 are the same directions in FIGS.
[0029] FIG. 3 shows an embodiment in which the adhesive 7 is provided on the first heat seal layer 1 in a dot pattern. At this time, the dot pattern is provided in a state where it is widely scattered all over the splicing film 6. The size of the circles of the dot pattern is preferably smaller than the heat seal width in the bag making process, and specifically, a value of 1 to 40% of the heat seal width is preferable, and a value of 20 to 40% of the heat seal width is even more preferable. By widely scattering the dot pattern of the adhesive 7 all over the splicing film 6, the splicing film 6 does not float up from the leading film 3 and the trailing film 4, and the splicing film 6 can be evenly placed on the leading film 3 and the trailing film 4, allowing the heat sealing work to be performed efficiently even by one person. Furthermore, when applying the adhesive 7 in a dot pattern, the shape of the circle does not need to be a perfect circle, but may be a roughly circular shape such as an ellipse. Furthermore, other than a circle, a suitable shape such as a square or a triangle may be used as appropriate by a person skilled in the art, and the dot shape is not limited to a uniform one, but may be an uneven dot pattern, and various patterns are possible.
[0030] The pattern when the adhesive 7 is partially provided on the first heat-sealable layer 1 of the splice film 6 can take various forms, and those skilled in the art can select an appropriate form as appropriate. Figure 4 shows a plan view of another embodiment. The dot pattern in Figure 4(a) is arranged at equal intervals in the length direction of the first heat-seal layer 1, and is also arranged side by side on both ends in the width direction of the splice film 6. By arranging them in this manner, the area where the adhesive 7 is provided can be reduced, and the splice film 6 can be fixed in place on the leading film 3 and the following film 4, making the heat-sealing operation more efficient. Furthermore, as shown in Figure 4(b), a random dot pattern may also be used. Note that the dot pattern is not limited to the above-mentioned patterns, and those skilled in the art may choose any appropriate shape as appropriate.
[0031] Fig. 5 is a plan view showing another embodiment of the seam film 6 partially provided with adhesive 7. As shown in Fig. 5, the adhesive 7 is provided intermittently along both ends in the width direction of the seam film 6, and the adhesive 7 is not provided at five seams (see Fig. 1) between the leading film 3 and the following film 4. Therefore, the adhesive 7 is provided in such a manner that the exposed first heat seal layer 1 is sufficiently heat-welded to the leading film 3 and the following film 4 at the seams 5. In addition, the term "intermittent" used in this specification indicates that the adhesive 7 is provided discontinuously from one end of the splice film 6 to the other end, and a person skilled in the art can create an appropriate pattern as appropriate. The adhesive 7 that is applied intermittently can be shaped into any suitable pattern by a person skilled in the art, but it is preferable that the patterns of the adhesive 7 that are applied intermittently are the same, as shown in Figures 5(a) and 5(b). In this way, when slitting a long or large sheet of splicing film 6, it is possible to check whether the slit position is accurate by comparing the shapes of the adhesive 7 of the two splicing films 6 that have been slit and separated. Furthermore, it is preferable that the size of each intermittently applied pattern is smaller than the heat seal width during the bag making process, and specifically, a value of 5 to 40% of the heat seal width is preferable, and a value of 20 to 40% of the heat seal width is more preferable.
[0032] Fig. 6 is a plan view showing yet another embodiment of the seam film 6 partially provided with adhesive 7. As shown in Fig. 6, adhesive 7 is provided so as to be symmetrical with respect to a line 10 that passes through a point 13 at the center of the surface of the first heat-seal layer 1 and extends in the length direction, and adhesive 7 can be provided in a manner that satisfies the following condition (1) and also satisfies the following condition (2) or (3): (1) The pressure-sensitive adhesive 7 is not provided in the regions ranging from 0 to 5% and 95 to 100% from one end of the first heat-sealable layer 1 to the other end in the longitudinal direction. (2) The pressure-sensitive adhesive 7 is not provided in an area ranging from 0 to 5% from one end of the first heat-sealable layer 1 to the other end in the width direction. (3) No adhesive 7 is provided in the area ranging from a straight line 10 extending in the length direction to the end of the first heat seal layer 1 in the width direction, along the center point 13 of the surface of the first heat seal layer 1, in a range of 0 to 5%. In requirement (1), the time from one end of the first heat-sealable layer 1 in the longitudinal direction to the other end is defined as 100%. As requirement (1) indicates, it is preferable that the adhesive 7 is not provided in the regions ranging from 0 to 5% and 95 to 100% from the end of the first heat-sealable layer 1 inward in the longitudinal direction. Due to requirement (1), the absence of adhesive 7 in region 12 where vertical heat-sealed portions 8 overlap as shown in FIG. 2 allows heat sealing without interference from the adhesive, and the heat seal between film for filling and packaging machine 11 and seam film 6 in region 12 can be strengthened. The area where the adhesive 7 is not provided is preferably an area ranging from 0 to 20% and 80 to 100% from the end of the first heat-sealable layer 1 inward in the longitudinal direction, particularly preferably an area ranging from 0 to 25% and 75 to 100%, and further preferably an area ranging from 0 to 45% and 55 to 100%. The area where the adhesive 7 is not provided is not limited to these and can be appropriately determined by a person skilled in the art. On the other hand, if the area where the adhesive 7 is provided is small, it becomes difficult to maintain the splice film 6 in a state where it is placed on the leading film 3 and the following film 4. For this reason, it is preferable that the adhesive 7 be provided in a wide area up to the boundary of the vertical heat-sealed portion 8 in a range that does not overlap with the vertical heat-sealed portion 8 in Figure 2. Furthermore, requirement (2) defines 100% as the time when the seam film 6 reaches from one end in the width direction to the other end. Also, as requirement (2) indicates, it is preferable that the adhesive 7 is not provided in an area ranging from 0 to 5% from the end in the width direction of the seam film 6 toward the inside. Due to requirement (2), the absence of adhesive 7 near both ends in the width direction of the seam film 6 allows for strong heat sealing without interference from the adhesive. This prevents the liquid filled in the bag from seeping into the gap between the seam film 6 and the film for filling and packaging machine 11 from the end in the width direction of the seam film 6. The area where the adhesive 7 is not provided is preferably an area ranging from 0 to 20% from the end of the splice film 6 toward the inside in the width direction, more preferably an area ranging from 0 to 30%, and even more preferably an area ranging from 0 to 40%. The area where the adhesive 7 is not provided is not limited to this and can be set to an appropriate range by a person skilled in the art. Furthermore, requirement (3) is defined as 100% when the end portion is reached from a line 10 extending in the length direction along the center point 13 on the surface of the first heat-sealable layer 1 toward the outside. Preferably, no adhesive 7 is provided in an area ranging from 0 to 5% toward the outside from the line 10 extending in the length direction along the center point 13 on the surface of the first heat-sealable layer 1. Due to requirement (3), the absence of adhesive 7 in the area near the seam 5 between the leading film 3 and the following film 4 allows heat sealing without interference from the adhesive, and the heat seal at the seam 5 can be strengthened. The area where the pressure-sensitive adhesive 7 is not provided is preferably an area ranging from 0 to 20% outward from a straight line 10 that passes through the center point 13 of the surface of the first heat-seal layer 1 and extends in the longitudinal direction, and more preferably an area ranging from 0 to 30%, and even more preferably an area ranging from 0 to 80%. The area where the pressure-sensitive adhesive 7 is not provided is not limited to this and can be determined as an appropriate range by a person skilled in the art.
[0033] 6(a) to 6(c) are diagrams in which the adhesive 7 is provided so as to satisfy the above (1) and (2). In Figure 6(a), the adhesive 7 is located in the center of the splice film 6 (i.e., the adhesive 7 is not located at the longitudinal and lateral ends of the first heat-seal layer 1), so the adhesive 7 does not come into contact with the liquid filled in the bag. Even if the contents are ingested, there is no possibility that the adhesive 7 will be contained, which has the effect of making the bag hygienic. 6(b) and 6(c) show adhesive 7 intermittently provided on a straight line 10 that passes through the center point 13 on the surface of the first heat-seal layer 1 and extends in the longitudinal direction. Such an intermittent pattern reduces the area where adhesive 7 is provided, thereby increasing the bonding strength between the splice film 6 and the leading and trailing films 3 and 4. The size of each intermittently provided adhesive 7 pattern is preferably smaller than the heat-seal width in the bag-making process; specifically, it is more preferably 1 to 40% of the heat-seal width, and even more preferably 20 to 40%. This prevents leakage of the contents even if the adhesive 7 overlaps the vertical heat-sealed portion 8. Furthermore, since the adhesive 7 is located in the center of the splice film 6 (i.e., the adhesive 7 is not located at the longitudinal and lateral ends of the first heat seal layer 1), the adhesive 7 does not come into contact with the liquid filled in the bag, and even if the contents are ingested, there is no possibility that the adhesive 7 will be contained, which has the effect of making the bag hygienic. 6(d) is a diagram showing a rectangular adhesive 7 that satisfies the above (1) and (3). In FIG. 6(d), the adhesive 7 is not provided in the center, so the seam 5, which is prone to leakage of contents, can be more reliably heat-sealed, which has the effect of sealing the seam 5. 6(e) is a diagram showing a rectangular adhesive 7 that satisfies all of the above (1) to (3). Figure 6(e) is particularly preferred because the adhesive 7 is provided in the center of the splicing film 6 and at both ends of the splicing film 6 in the width direction, thereby providing the effects of both Figures 6(a) and 6(d). The shape of the line-symmetrical pattern is not limited to the pattern shown in Fig. 6, and a person skilled in the art may adopt any suitable shape. If the pattern is line-symmetrical, the splice film 6 will not float from the leading film 3 and the following film 4, and can be fixed uniformly in the placed state, allowing for efficient heat sealing.
[0034] FIG. 7 is a plan view showing yet another embodiment of the splice film 6 partially provided with adhesive 7. In FIG. As shown in FIG. 7, the adhesive 7 is provided so as to be point symmetrical with respect to the center point 13 on the surface of the first heat seal layer 1, and the adhesive 7 can be provided in a manner that satisfies the following condition (1') and also satisfies the condition (2') or (3'). (1') The pressure-sensitive adhesive 7 is not provided in the regions ranging from 0 to 5% and 95 to 100% from one end to the other end in the length direction of the first heat seal layer 1. (2') The pressure-sensitive adhesive 7 is not provided in an area ranging from 0 to 5% from one end of the first heat-sealable layer 1 to the other end in the width direction. (3') No adhesive 7 is provided in an area ranging from a straight line 10 passing through the center point 13 on the surface of the first heat seal layer 1 and extending in the longitudinal direction to 0 to 5% of the width of the first heat seal layer 1. Furthermore, requirement (1') is defined as 100% when the film reaches from one end of the first heat-sealable layer 1 in the longitudinal direction to the other end. Preferably, the adhesive 7 is not provided in the regions ranging from 0 to 5% and 95 to 100% from the end of the first heat-sealable layer 1 inward in the longitudinal direction. Due to requirement (1'), the absence of adhesive 7 in region 12 where vertical heat-sealed portions 8 overlap as shown in Figure 2 allows heat sealing without interference from the adhesive, and the heat seal between film for filling and packaging machine 11 and seam film 6 in region 12 can be strengthened. The area where the adhesive 7 is not provided is preferably an area ranging from 0 to 20% and 80 to 100% from the end of the first heat-sealable layer 1 inward in the longitudinal direction, particularly preferably an area ranging from 0 to 25% and 75 to 100%, and further preferably an area ranging from 0 to 45% and 55 to 100%. The area where the adhesive 7 is not provided is not limited to these and can be appropriately determined by a person skilled in the art. On the other hand, if the area where the adhesive 7 is provided is small, it becomes difficult to maintain the splice film 6 in a state where it is placed on the leading film 3 and the following film 4. For this reason, it is preferable that the adhesive 7 be provided in a wide area up to the boundary of the vertical heat-sealed portion 8 in a range that does not overlap with the vertical heat-sealed portion 8 in Figure 2. Furthermore, requirement (2') defines 100% as the time when the seam film 6 reaches from one end in the width direction to the other end. It is also preferable that the adhesive 7 is not provided in an area ranging from 0 to 5% from the end in the width direction of the seam film 6 toward the inside. Due to requirement (2'), there is no adhesive 7 near both ends in the width direction of the seam film 6, allowing for strong heat sealing without interference from the adhesive. This prevents the liquid filled in the bag from seeping into the gap between the seam film 6 and the film 11 for filling and packaging machines from the end in the width direction of the seam film 6. The area where the adhesive 7 is not provided is preferably an area ranging from 0 to 20% from the end of the splice film 6 toward the inside in the width direction, more preferably an area ranging from 0 to 30%, and even more preferably an area ranging from 0 to 40%. The area where the adhesive 7 is not provided is not limited to this and can be set to an appropriate range by a person skilled in the art. Furthermore, requirement (3') is defined as 100% when the end portion is reached along a line 10 extending in the length direction from the center point 13 on the surface of the first heat-sealable layer 1 toward the outside. Preferably, no adhesive 7 is provided in an area ranging from 0 to 5% toward the outside from the line 10 extending in the length direction along the center point 13 on the surface of the first heat-sealable layer 1. Due to requirement (3'), the absence of adhesive 7 in the area near the seam 5 between the leading film 3 and the following film 4 allows heat sealing without interference from the adhesive, and the heat seal at the seam 5 can be strengthened. The area where the pressure-sensitive adhesive 7 is not provided is preferably an area ranging from 0 to 20% outward from a straight line 10 that passes through the center point 13 of the surface of the first heat-seal layer 1 and extends in the longitudinal direction, and more preferably an area ranging from 0 to 30%, and even more preferably an area ranging from 0 to 80%. The area where the pressure-sensitive adhesive 7 is not provided is not limited to this and can be determined as an appropriate range by a person skilled in the art.
[0035] Also, Figure 7(a) is a diagram showing a rectangular adhesive 7 that satisfies both (1') and (2') above. In Figure 7(a), the adhesive 7 is located near the center of the splice film 6, so the adhesive 7 does not come into contact with the liquid filled in the bag. Even if the contents are taken, there is no chance that the adhesive 7 will be included, which has the effect of being hygienic. 7(b) is a diagram showing a rectangular adhesive 7 that satisfies the above (1') and (3'). In FIG. 7(b), where no adhesive 7 is provided in the center, the seam 5, which is prone to leakage of contents, can be more reliably heat-sealed, which has the effect of sealing the seam 5. 7(c) is a diagram showing a rectangular adhesive 7 that satisfies all of the above (1') to (3'). In FIG. 7(c), the adhesive 7 is provided so that there is no adhesive 7 in the center of the splicing film 6 or at both ends of the splicing film 6 in the width direction, and therefore, it is particularly preferable because it can have the effects of both FIG. 7(a) and FIG. 7(b). By forming a point-symmetrical pattern, the splice film 6 does not float from the leading film 3 and the trailing film 4 and can be fixed uniformly in the placed state, thereby making the heat sealing work efficient. The shape of the point-symmetric patterns is not limited to the patterns shown in FIGS. 7(a) to 7(c), and those skilled in the art may adopt any suitable shape.
[0036] By providing adhesive 7 partially as described above, the film can be placed on the leading film 3 and the trailing film 4, and heat welding can be performed at the locations where the first heat seal layer 1, where adhesive 7 is not provided, is exposed on the surface, which has the effect of preventing the contents filled into the bag made from the film for filling and packaging machines 11 from leaking out.
[0037] The area where the adhesive 7 is provided is preferably 5 to 50% of the surface area of the first heat seal layer 1, and more preferably 20 to 40% of the surface area of the first heat seal layer 1. If the area where the adhesive 7 is provided is 5% or less, the amount of adhesive 7 is so small that the film is not firmly fixed when joining, and no improvement in work efficiency can be expected, which is not preferable. Furthermore, if the area provided with the adhesive 7 exceeds 50%, the amount of adhesive 7 will be too large, which will impair the heat sealability of the first heat seal layer 1 and make the contents more likely to leak, which is undesirable.
[0038] The thickness of the adhesive 7 is preferably 1 μm to 100 μm, more preferably 5 μm to 50 μm, and even more preferably 10 μm to 30 μm. If the thickness of the adhesive 7 is less than 1 μm, the amount of adhesive 7 is small, and the film is not firmly fixed when the film is joined, and improvement in work efficiency cannot be expected, which is undesirable. Furthermore, if the thickness of the adhesive 7 is 100 μm or more, when heat sealing is performed, the adhesive 7 will spread more than the pattern at the time the adhesive 7 was applied, which is undesirable because it will hinder the heat sealing properties of the heat seal layer and make it more likely for the contents to leak.
[0039] The thickness of the splice film 6 is preferably 5 to 100 μm, more preferably 10 to 95 μm, and even more preferably 15 to 90 μm. If the thickness of the splice film 6 is less than 5 μm, the first heat seal layer 1 will be too thin and a sufficient amount of the heat seal layer will not be heat-sealed, which is undesirable as it will make the bag more likely to leak when the contents are filled after it is made. Furthermore, if the thickness of the splice film 6 is 100 μm or more, when the film 11 for filling and packaging machines is made into a bag, the thickness of the splice film 6 becomes too large, the first heat seal layer 1 cannot be sufficiently heat-sealed, and leakage of the contents becomes more likely, which is undesirable. [Example]
[0040] The splice film for joining the trailing end of the leading film and the leading end of the trailing film to each other will be described below based on examples. The evaluation methods used in each example are as follows.
[0041] (1) Sealing workability The splicing film was placed over the seam where the tail end of the leading film and the front end of the following film butted against each other, and the splicing work was carried out by one person using a handy sealer. If the splicing film could be heat-sealed straight along the seam, it was evaluated as ◯, and if it was heat-sealed diagonally and shifted from the seam, it was evaluated as ×. (2) Pressure test 50 mL of liquid was filled into bags made using leading and trailing films with patch films, and a 30 kg weight was placed on the bag for one minute. The presence or absence of liquid leakage from the bag was evaluated immediately after and several days later. The same test was performed four times, and if no leakage occurred in all four tests, it was evaluated as ◯, if leakage occurred at least once, it was evaluated as △, and if leakage occurred in all four tests, it was evaluated as ×. The results of the pressure resistance test several days later were evaluated based on the presence or absence of leakage several days after the test, among those that did not leak immediately after the pressure resistance test. (3) Bonding strength test The joining strength of two films, assumed to be the leading and trailing films, joined with a 15mm wide splice film was measured by conducting a tensile test under the measurement conditions of a chuck distance of 40mm and a speed of 300mm / min. The joining strength was evaluated according to the following criteria. ◎: Bonding strength is 50.0N / 15mm or more 〇: Bond strength is 40.0N / 15mm or more and less than 50.0N / 15mm ×: Bonding strength is less than 40.0N / 15mm If the joining strength is 50.0 N / 15 mm or more, the film joined with the splice film can be set in a filling and packaging machine and used under strong tension without tearing.
[0042] The layer structure of the splice film used in Examples 1-3 and Comparative Example 1 was PE (8 μm) / printed-PET (12 μm) / PE (8 μm), and the splice film was prepared by laminating the PE layers on both sides of the biaxially oriented PET film using an extrusion laminator. Next, the splice film was placed on the leading and trailing films and heat-sealed using a handy sealer. After that, the bag produced through the bag-making process was filled with 50 mL of water. In Comparative Example 2, we used Cellotape (registered trademark) [Nichiban No. 430], which is a common patch tape and has an adhesive applied to the entire surface. The adhesive was applied to the entire surface of a cellophane substrate, and the thickness including the adhesive was 51 μm. Only in Comparative Example 2, without heat sealing, cellophane tape was placed on the leading and trailing films, and after joining, the bag produced through the bag making process was filled with 50 mL of water.
[0043] The first heat seal layer of the seam film was treated as follows. Example 1: An adhesive was applied in the manner shown in FIG. 3(a). Example 2: An adhesive was applied in the manner shown in FIG. 4(a). Example 3: The adhesive was applied in the manner shown in FIG. 5(b). Comparative Example 1: No adhesive was applied. Comparative Example 2: The adhesive was applied to the entire surface.
[0044] [Table 1]
[0045] As shown in Table 1, in terms of sealing workability, when adhesive was applied (Examples 1-3, Comparative Example 2), the joining work could be done by one person. On the other hand, when adhesive was not applied (Comparative Example 1), the joining work could not be done by one person. In the pressure resistance test, when the adhesive was provided in a dot pattern on the surface of the first heat-seal layer (Examples 1 and 2), no leakage occurred immediately after pressure resistance or several days later in all four tests. Furthermore, when the adhesive was provided intermittently on the surface of the first heat-seal layer along the edge in the width direction of the first heat-seal layer (Example 3), leakage occurred in one of the four tests immediately after pressure resistance, but the remaining three tests in which no leakage occurred immediately after pressure resistance did not experience any leakage even after several days. When no adhesive was provided (Comparative Example 1), no leakage occurred immediately after pressure resistance or several days later in all four tests. Furthermore, when the adhesive was applied to the entire surface (Comparative Example 2), leakage occurred immediately after pressure resistance in all four tests. In the bonding strength test, when the adhesive was applied partially (in a dot pattern) (Examples 1 and 2) and when no adhesive was applied (Comparative Example 1), the strength was 50.0 N / 15 mm or more, and it was found that when the adhesive was applied in a dot pattern, the bonding strength was sufficient even compared to when no adhesive was applied. [Explanation of symbols]
[0046] 1: First heat seal layer 2: Second heat seal layer 3: Advance film 4: Trailing film 5: Seams 6: Splice film 7: Adhesive 8: Vertical heat seal section 9: Horizontal heat seal section 10: A straight line passing through the center point of the surface of the splice film 6 (first heat seal layer 1) and extending in the length direction 11: Film for filling and packaging machines 12: Region where the vertical heat seal portion 8 of the film for filling and packaging machine 11 and the splice film 6 overlap 13: Center point on the surface of the first heat seal layer 1 14: Base material layer 15: Continuous packaging bag
Claims
1. A seam film used in the manufacture of packaging bags to be filled with contents by a filling and packaging machine, The seam film has at least a first heat seal layer, The first heat seal layer is partially provided with an adhesive, The joint where the tail end of the leading film and the tip end of the trailing film are butted together. A splice film that is placed inside the packaging bag and heat-sealed to join the tail end and the tip end.
2. The adhesive partially provided on the first heat seal layer is 2. The splice film according to claim 1, wherein the splice film is provided at two or more locations and intermittently.
3. A line pair with respect to a line passing through the center point of the surface of the first heat seal layer and extending in the length direction. The adhesive is provided so as to be called a "sticker" and has the following (1) and (2) or (3):
2. The splicing film according to claim 1, wherein the splicing film satisfies the following conditions: (1) From one end of the first heat seal layer to the other end in the longitudinal direction, 0 to 5 %, and the area between 95 and 100% is free of adhesive. (2) 0 to 5% from one end of the first heat seal layer to the other end in the width direction In the area of the range, no adhesive is provided. (3) A range of 0 to 5% from the straight line toward the end of the first heat seal layer in the width direction. The area is not provided with adhesive.
4. A line passing through the center point of the surface of the first heat seal layer and extending in the length direction is intermittently formed.
2. The splicing film according to claim 1, wherein an adhesive is provided on the splicing film.
5. An adhesive is provided so as to be point symmetrical with respect to the center point of the surface of the first heat seal layer. The splicing film according to claim 1, characterized in that it has the following (1') and satisfies the condition (2') or (3'): (1') From one end of the first heat seal layer in the longitudinal direction to the other end, 0 to The 5% and 95-100% range areas are free of adhesive. (2') 0 to 5 from one end of the first heat seal layer in the width direction to the other end % range is no adhesive provided. (3') From a line passing through the center point of the surface of the first heat seal layer and extending in the length direction The first heat seal layer has a widthwise edge portion extending from 0 to 5% of the first heat seal layer. There is no provision.
6. The adhesive is provided on 5 to 50% of the surface area of the first heat seal layer. The splice film according to any one of claims 1 to 5.
7. Any one of claims 1 to 6, characterized in that the thickness of the adhesive is 1 to 100 μm. The joining film described in item 2.
8. The splice film is characterized by comprising the first heat seal layer and a base layer. The splice film according to any one of claims 1 to 7.
9. The splice film comprises the first heat seal layer, the base layer, and the second heat seal layer. and a pressure-sensitive adhesive is provided only on the first heat-sealable layer. The splicing film according to claim 8.
10. The base layer is characterized in that it contains polyethylene terephthalate as a main component. 8 or 9. A splicing film according to claim 8 or 9.
11. The preceding film and the following film are described in any one of claims 1 to 10. A film for a filling and packaging machine, characterized in that it is joined with a splice film.
12. A film for a filling and packaging machine as described in claim 11, characterized in that it is for filling liquids.
13. A film for a filling and packaging machine as described in claim 11, characterized in that it is for filling granular powder-like materials.
14. A method of using a splice film used in the manufacture of packaging bags to be filled with contents by a filling and packaging machine, comprising: The seam film has at least a first heat seal layer, The first heat seal layer is partially provided with an adhesive, The joint where the tail end of the leading film and the tip end of the trailing film are butted together. A method of using the splice film according to any one of claims 1 to 10, characterized in that the tail end and the tip end are joined by placing the splice film so that they are positioned inside a packaging bag and heat welding them.
Citation Information
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