Switching device
The switching device efficiently redirects the flow path of a heat transfer medium using rotatable valve bodies and grooves, addressing the inefficiencies in existing heat management systems and enhancing thermal management flexibility.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2023-08-02
- Publication Date
- 2026-04-01
AI Technical Summary
Existing heat management systems lack an efficient mechanism to switch the flow path of a heat transfer medium, necessitating a more effective switching device.
A switching device comprising a valve body unit with rotatable disc-shaped valve bodies and grooves that allow for efficient switching of the flow path by altering the overlap state of openings and grooves, enabling seamless redirection of the heat transfer medium.
The device efficiently switches the flow path of the heat transfer medium, allowing for flexible thermal management configurations and improved heat distribution within systems.
Smart Images

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Abstract
Description
Technical Field
[0001] The present disclosure relates to a switching device.
Background Art
[0002] Japanese Unexamined Patent Application Publication No. 2021-154767 (Patent Document 1) discloses a heat management system provided with a switching valve that switches the flow path of a heat medium.
Prior Art Documents
Patent Documents
[0003] <I
Patent Document 1
Summary of the Invention
Problems to be Solved by the Invention
[0004] In the above Patent Document 1, as described above, the flow path of the heat medium is switched by a switching valve. There is a need for a switching device that can efficiently switch the flow path of the heat medium (heat transfer medium).
[0005] The present disclosure has been made to solve the above problems, and an object thereof is to provide a switching device that can efficiently switch the flow path of a heat transfer medium.
Means for Solving the Problems
[0006] A switching device according to the first aspect of the present disclosure is a switching device provided in a thermal management circuit through which a heat transfer medium flows, and comprises a valve body unit and a plurality of flow pipes connected to the valve body unit. The valve body unit includes a disc-shaped first valve body, a disc-shaped second valve body provided so as to be rotatable relative to the first valve body about a rotational centerline and positioned on one side of the first valve body in the axial direction in which the rotational centerline extends, and a disc-shaped third valve body provided so as to be sandwiched in the axial direction between the first valve body and the second valve body and provided so as to be rotatable relative to the first valve body about a rotational centerline. The first valve body includes an outer peripheral wall extending in an annular shape about a rotational centerline, an inner peripheral wall extending in an annular shape about a rotational centerline and formed on the side of the rotational centerline that is closer to the rotational centerline than the outer peripheral wall, and 10 partition walls provided so as to partition the space between the inner peripheral wall and the outer peripheral wall in the circumferential direction about the rotational centerline. The first valve body is provided with 10 first grooves formed by the 10 partition walls between the outer peripheral wall and the inner peripheral wall. Each of the ten first grooves has a first opening that opens towards the second valve body and a second opening formed in the outer circumferential wall. Some of the second openings of the ten first grooves allow a heat transfer medium to flow into the first valve body through multiple flow pipes, while the remaining second openings of the ten first grooves allow the heat transfer medium to flow out of the first valve body through multiple flow pipes. The second valve body is provided with multiple fan-shaped second grooves that extend circumferentially around the rotation centerline and open toward the first valve body. The third valve body is provided with multiple through holes that penetrate the third valve body axially and are arranged circumferentially around the rotation centerline. By the rotation of each of the second and third valve bodies relative to the first valve body, the axial overlap state of the first openings of each of the ten first grooves, the multiple second grooves, and the multiple through holes is switched.
[0007] In the switching device relating to the first aspect of this disclosure, as described above, the axial overlap state of the first openings of each of the 10 first grooves, the multiple second grooves, and the multiple through holes is switched. As a result, the flow path of the heat transfer medium can be easily switched simply by switching the above overlap state. Consequently, the flow path of the heat transfer medium can be switched efficiently.
[0008] A switching device relating to a second aspect of the present disclosure is a switching device provided in a thermal management circuit through which a heat transfer medium flows, and comprises a valve body unit and a plurality of flow pipes connected to the valve body unit. The valve body unit includes a cylindrical inner circumferential unit integrally formed by stacking a disc-shaped first portion and a disc-shaped second portion, and an annular outer circumferential unit provided so as to be rotatable relative to the inner circumferential unit about a rotation centerline and arranged to surround the inner circumferential unit from the outer circumferential side. The inner circumferential unit includes a first outer circumferential wall extending in an annular manner about a rotation centerline. If the direction in which the rotation centerline extends is the axial direction, the inner circumferential unit has two first inner circumferential grooves connecting two first inner circumferential openings formed at axial positions corresponding to the first portion of the first outer circumferential wall, and two second inner circumferential grooves connecting two second inner circumferential openings formed at axial positions corresponding to the second portion of the first outer circumferential wall. Two first inner circumferential openings are spaced apart from each other in the circumferential direction around the rotation centerline, and two second inner circumferential openings are spaced apart from each other in the circumferential direction. The outer circumferential unit includes a second outer circumferential wall extending in an annular shape around the rotation centerline, an inner circumferential wall extending in an annular shape around the rotation centerline and located closer to the rotation centerline than the second outer circumferential wall, and a plurality of partition walls that divide the space between the second outer circumferential wall and the inner circumferential wall in the circumferential direction. Eight outer circumferential grooves are provided between the second outer circumferential wall and the inner circumferential wall, formed by the plurality of partition walls. Ten first outer circumferential openings are formed in the inner circumferential wall, arranged in a circumferential direction. Each of the eight outer circumferential grooves communicates with a second outer circumferential opening formed in the second outer circumferential wall. Some of the eight outer circumferential grooves allow a heat transfer medium to flow into the outer circumferential unit through a plurality of flow pipes, while the remaining portion of the eight outer circumferential grooves allows the heat transfer medium to flow out of the outer circumferential unit through a plurality of flow pipes. By rotating the outer peripheral unit relative to the inner peripheral unit, the radial overlap state of each of the 10 first outer peripheral openings of the outer peripheral unit and each of the two first inner peripheral openings and the two second inner peripheral openings is switched.
[0009] In the switching device relating to the second aspect of this disclosure, as described above, the radial overlap state of each of the 10 first outer peripheral openings of the outer peripheral unit and each of the two first inner peripheral openings and the two second inner peripheral openings is switched. This makes it possible to easily switch the flow path of the heat transfer medium simply by switching the overlap state. As a result, the flow path of the heat transfer medium can be switched efficiently. [Effects of the Invention]
[0010] According to this disclosure, the flow path of the heat transfer medium can be efficiently switched using a switching device. [Brief explanation of the drawing]
[0011] [Figure 1] This figure shows the configuration of the thermal management system according to the first embodiment. [Figure 2] This is an exploded perspective view showing the configuration of the ten-way valve according to the first embodiment. [Figure 3] This figure shows the circuit pattern A of the thermal management circuit according to the first embodiment. [Figure 4] This figure shows the circuit pattern B of the thermal management circuit according to the first embodiment. [Figure 5] This figure shows the circuit pattern C of the thermal management circuit according to the first embodiment. [Figure 6] This figure shows the circuit pattern D of the thermal management circuit according to the first embodiment. [Figure 7] This figure shows the circuit pattern E of the thermal management circuit according to the first embodiment. [Figure 8] This figure shows the circuit pattern F of the thermal management circuit according to the first embodiment. [Figure 9] This figure shows the circuit pattern G of the thermal management circuit according to the first embodiment. [Figure 10] This figure shows the circuit pattern H of the thermal management circuit according to the first embodiment. [Figure 11] This figure shows the configuration of the thermal management circuit according to the second embodiment. [Figure 12]It is a perspective view showing the configuration of the inner peripheral side unit of the ten-way valve according to the second embodiment. [Figure 13] It is a perspective view showing a cross section at the Z-direction position corresponding to the upper part of the ten-way valve according to the second embodiment. [Figure 14] It is a perspective view showing a cross section at the Z-direction position between the upper part and the lower part of the ten-way valve according to the second embodiment. [Figure 15] It is a perspective view showing a cross section at the Z-direction position corresponding to the lower part of the ten-way valve according to the second embodiment.
Mode for Carrying Out the Invention
[0012] Hereinafter, the heat management system according to the present disclosure will be described. The heat management system is mounted on, for example, an electric vehicle (not shown). The electric vehicle on which the heat management system is mounted is preferably a vehicle equipped with a driving battery, for example, a battery electric vehicle (BEV), a hybrid electric vehicle (HEV), a plug-in hybrid electric vehicle (PHEV), and a fuel cell electric vehicle (FCEV). However, the application of the heat management system according to the present disclosure is not limited to vehicle use.
[0013] [First Embodiment] [Overall Configuration] FIG. 1 is a diagram showing an example of the overall configuration of a heat management system 1 according to the first embodiment of the present disclosure. The heat management system 1 includes a heat management circuit 100, an electronic control unit (ECU) 500, and a human machine interface (HMI) 600.
[0014] The heat management circuit 100 is configured such that a heat medium circulates. The heat management circuit 100 includes, for example, a high-temperature circuit 110, a radiator 120, a unit circuit 130, a capacitor 140, a refrigeration cycle 150, a chiller 160, a battery circuit 170, and a switching device 250. The switching device 250 includes a ten-way valve 200. The ten-way valve 200 is an example of the "valve body unit" of the present disclosure.
[0015] The high-temperature circuit 110 includes, for example, a water pump (W / P) 111, an electric heater 112, a three-way valve 113, a heater core 114, and a reservoir tank (R / T) 115.
[0016] The radiator 120 includes a high-temperature (HT: High Temperature) radiator 121 and a low-temperature (LT: Low Temperature) radiator 122. In the low-temperature radiator 122, heat exchange occurs between the heat medium and the outside air.
[0017] The unit circuit 130 includes, for example, a water pump 131, a smart power unit (SPU: Smart Power Unit) 132, a power control unit (PCU: Power Control Unit) 133, an oil cooler (O / C) 134, a buck-boost converter 135, and a reservoir tank 136.
[0018] The capacitor 140 is connected to both the high-temperature circuit 110 and the refrigeration cycle 150. The refrigeration cycle 150 includes, for example, a compressor 151, an expansion valve 152, an evaporator 153, an evaporative pressure regulator (EPR: Evaporative Pressure Regulator) 154, and an expansion valve 155.
[0019] The chiller 160 is connected to both the refrigeration cycle 150 and the flow path 161a. In the chiller 160, heat exchange occurs between the heat transfer medium flowing through the flow path 161a and the medium circulating in the refrigeration cycle 150. The flow path 161a is a flow path connecting port P1 of the ten-way valve 200 (described later) and port P2 of the ten-way valve 200 (described later). A water pump (W / P) 161 is provided in the flow path 161a.
[0020] The battery circuit 170 includes, for example, an electric heater 171 and a battery 172. The electric heater 171 raises the temperature of the heat transfer medium in the battery circuit 170.
[0021] The ECU 500 controls the thermal management circuit 100. The ECU 500 includes a processor 501, memory 502, storage 503, and interface 504.
[0022] The ECU 500 generates control commands based on sensor values obtained from various sensors included in the thermal management circuit 100, user operations received by the HMI 600, and outputs the generated control commands to the thermal management circuit 100. This allows, for example, the states of the three-way valve 113 and the ten-way valve 200 to be switched.
[0023] The HMI600 consists of a touchscreen display, control panel, console, etc. The HMI600 receives user input to control the thermal management system 1. The HMI600 outputs signals indicating user input to the ECU500.
[0024] The ten-way valve 200 is provided with 10 ports P1 to P10. Port P1 is an inlet port into which the heat transfer medium flows in from the chiller 160 (flow path 161a). Port P2 is an outlet port into which the heat transfer medium flows out toward the chiller 160 (flow path 161a). Port P3 is an inlet port into which the heat transfer medium flows in from the unit circuit 130 (PCU 133, etc.). Port P4 is an outlet port into which the heat transfer medium flows out toward the unit circuit 130 (PCU 133, etc.). Port P5 is an inlet port into which the heat transfer medium flows in from the battery circuit 170. Port P6 is an outlet port into which the heat transfer medium flows out toward the battery circuit 170. Port P7 is an inlet port into which the heat transfer medium that has flowed out from port P6 flows in through the bypass path 251. Port P8 is an inlet port into which the heat transfer medium flows in from the low-temperature radiator 122. Port P9 is an outlet port into which the heat transfer medium flows out toward the low-temperature radiator 122. Port P10 is an outlet port that discharges the heat transfer fluid into the bypass path 252 through which the heat transfer fluid flows toward port P8.
[0025] Furthermore, the flow pipes connected to each of ports P1 to P10 are examples of the “flow pipes” of this disclosure. These flow pipes include the flow path of the battery circuit 170, the flow path of the unit circuit 130, the flow path connecting the 16-way valve 200 and the radiator 120, the flow path 161a, the bypass path 251, and the bypass path 252, etc.
[0026] The ECU 500 controls the state of the ten-way valve 200. This switches the flow path of the heat transfer medium in the ten-way valve 200. As a result, the flow path of the heat transfer medium in the thermal management circuit 100 is switched.
[0027] Figure 2 is an exploded perspective view showing the configuration of the ten-way valve 200. The ten-way valve 200 includes a disc-shaped upper body 210, a disc-shaped drive plate 220, and a disc-shaped lower body 230. The upper body 210, drive plate 220, and lower body 230 are arranged (stacked) in that order from the Z1 side. That is, the drive plate 220 is sandwiched in the Z direction by the upper body 210 and the lower body 230. The Z direction is the direction in which the rotation center line α extends. The Z direction is an example of the "axial direction" in this disclosure. The upper body 210 and the drive plate 220 are examples of the "second valve body" and "third valve body" in this disclosure, respectively. The lower body 230 is an example of the "first valve body" in this disclosure.
[0028] The lower body 230 is fixed and does not rotate. The upper body 210 and drive plate 220 rotate integrally on the Z1 side of the lower body 230 around the rotation centerline α. This changes the relative position (rotation angle in the circumferential direction) of the lower body 230 and each of the upper body 210 and drive plate 220. Alternatively, the upper body 210 and drive plate 220 may be fixed, and the lower body 230 may rotate.
[0029] The upper body 210 has an annular shape. The upper body 210 is provided with grooves 211 to 214. Each of the grooves 211 to 214 is formed in a fan shape so as to extend circumferentially around the rotation center line α. Each of the grooves 211 to 214 is open on the side of the lower body 230 (Z2 side). Each of the grooves 211 to 214 is an example of the "second groove" of this disclosure.
[0030] The grooves 211 and 212 are arranged side by side in the circumferential direction in the outer peripheral region of the upper body 210. Specifically, each of the grooves 211 and 212 has a sector shape with a central angle of approximately 112.5 degrees.
[0031] Each of the grooves 213 and 214 is positioned to face each other in the region of the upper body 210 that is on the inner circumference side of grooves 211 and 212. Each of the grooves 213 and 214 has a sector shape with a central angle of approximately 112.5 degrees.
[0032] The drive plate 220 is provided with through holes 221 to 228. Each of the through holes 221 to 228 is formed to penetrate the drive plate 220 in the Z direction. Each of the through holes 221 to 228 is formed in a fan shape so as to extend circumferentially around the rotation center line α. The through holes 221 to 228 are provided so as to be offset from each other in the circumferential direction so as not to overlap with each other in the radial direction.
[0033] The through holes 221 to 224 are arranged circumferentially in the outer peripheral region of the drive plate 220. Each of the through holes 221 and 222 is located in a position that overlaps with the groove 211 of the upper body 210. Each of the through holes 223 and 224 is located in a position that overlaps with the groove 212 of the upper body 210 when viewed along the Z direction.
[0034] Through holes 225 to 228 are arranged circumferentially in the region of the drive plate 220 that is closer to the inner circumference than through holes 221 to 224. Through holes 225 and 226 are located in a position that overlaps with the groove 213 of the upper body 210 when viewed along the Z direction. Through holes 227 and 228 are located in a position that overlaps with the groove 214 of the upper body 210 when viewed along the Z direction.
[0035] The lower body 230 includes an outer peripheral wall 231, an inner peripheral wall 232, and ten compartment walls 233. The outer peripheral wall 231 is provided to extend in an annular shape around the rotational centerline α. The inner peripheral wall 232 extends in an annular shape around the rotational centerline α and is formed closer to the rotational centerline α than the outer peripheral wall 231.
[0036] The 10 partition walls 233 include 8 partition walls 233a and 2 partition walls 233b. Each of the 8 partition walls 233a is formed to extend radially and is provided to connect the inner circumferential wall 232 and the outer circumferential wall 231. The 8 partition walls 233a are arranged at equal intervals in the circumferential direction around the rotational centerline α.
[0037] Each of the two partition walls 233b is provided to connect partition wall 233a and the outer perimeter wall 231. Each of the two partition walls 233b is formed in an L-shape when viewed from the Z1 side.
[0038] The lower body 230 is provided with 10 grooves 234 formed by 10 partition walls 233 between the outer peripheral wall 231 and the inner peripheral wall 232. The 10 grooves 234 include 6 grooves 234a, 2 grooves 234b, and 2 grooves 234c. Note that the grooves 234 (234a to 234c) are examples of the "first grooves" of this disclosure.
[0039] Groove 234a is a fan-shaped space formed by the outer peripheral wall 231, the inner peripheral wall 232, and two partition walls 233a. Groove 234b is a space formed by the outer peripheral wall 231, the inner peripheral wall 232, two partition walls 233a, and partition wall 233b. Groove 234c is a fan-shaped space formed by the outer peripheral wall 231, one partition wall 233a, and partition wall 233b.
[0040] Groove 234a has an opening 234d on the upper body 210 side (Z1 side) and an opening 234e formed in the outer peripheral wall 231. Groove 234b has an opening 234f on the upper body 210 side and an opening 234g formed in the outer peripheral wall 231. Groove 234c has an opening 234h on the upper body 210 side and an opening 234i formed in the outer peripheral wall 231. Each of the openings 234d, 234f, and 234h is an example of the "first opening" of this disclosure. Each of the openings 234e, 234g, and 234i is an example of the "second opening" of this disclosure.
[0041] The openings 234e, 234g, and 234i are arranged in a circumferential direction on the outer peripheral wall 231.
[0042] The openings 234e of the six grooves 234a correspond to (are in communication with) ports P1-P4, P6, and P8, respectively. The openings 234g of the two grooves 234b correspond to (are in communication with) ports P5 and P9, respectively. The openings 234i of the two grooves 234c correspond to (are in communication with) ports P7 and P10, respectively.
[0043] Figures 3 to 10 show circuit patterns A to H in which the thermal control circuit 100 can be formed by the ten-way valve 200. In Figures 3 to 10, the white circles that overlap with grooves 211 to 214 indicate the positions of through holes 221 to 228 of the drive plate 220. In Figures 3 to 10, the reference numerals for through holes 221 to 228 have been omitted for simplification.
[0044] In the first embodiment, the 16-way valve 200 is configured to switch the overlap state in the Z direction (overlapping state when viewed along the Z direction) between each of the openings (234d, 234f, 234h) of the 10 grooves 234 (see Figure 2) of the lower body 230, the grooves 211 to 214 of the upper body 210, and the through holes 221 to 228 of the drive plate 220 by rotating the drive plate 220 and the upper body 210, respectively.
[0045] As shown in Figure 3, in pattern A, the groove 211 of the upper body 210, the through holes 221 and 222 of the drive plate 220, and the grooves 234a (P1) and 234b (P9) of the lower body 230 overlap in the Z direction. As a result, ports P1 and P9 are in communication.
[0046] In pattern A, the groove 212 of the upper body 210, the through holes 223 and 224 of the drive plate 220, and the grooves 234a(P4) and 234a(P8) of the lower body 230 overlap in the Z direction. As a result, ports P4 and P8 are in communication.
[0047] In pattern A, the groove 213 of the upper body 210, the through holes 225 and 226 of the drive plate 220, and the grooves 234b (P5) and 234a (P2) of the lower body 230 overlap in the Z direction. As a result, port P2 and port P5 are in communication.
[0048] In pattern A, the groove 214 of the upper body 210, the through holes 227 and 228 of the drive plate 220, and the grooves 234a(P6) and 234a(P3) of the lower body 230 overlap in the Z direction. As a result, port P3 and port P6 are in communication.
[0049] In circuit pattern A, a closed circuit is formed in which the heat transfer medium flows in the order of PCU 133, battery 172, chiller 160, and low-temperature radiator 122. In circuit pattern A, the PCU 133 and battery 172 can be cooled by the low-temperature radiator 122 and chiller 160. Furthermore, heat pump heating is possible using the heat from the PCU 133 and battery 172.
[0050] As shown in Figure 4, in pattern B, the groove 211 of the upper body 210, the through holes 221 and 222 of the drive plate 220, and the grooves 234a(P1) and 234c(P10) of the lower body 230 overlap in the Z direction. As a result, ports P1 and P10 are in communication.
[0051] In pattern B, the groove 212 of the upper body 210, the through holes 223 and 224 of the drive plate 220, and the grooves 234a(P4) and 234a(P8) of the lower body 230 overlap in the Z direction. As a result, ports P4 and P8 are in communication.
[0052] In pattern B, the groove 213 of the upper body 210, the through holes 225 and 226 of the drive plate 220, and the grooves 234b (P5) and 234a (P2) of the lower body 230 overlap in the Z direction. As a result, port P2 and port P5 are in communication.
[0053] In pattern B, the groove 214 of the upper body 210, the through holes 227 and 228 of the drive plate 220, and the grooves 234a(P6) and 234a(P3) of the lower body 230 overlap in the Z direction. As a result, port P3 and port P6 are in communication.
[0054] In circuit pattern B, a first closed circuit is formed in which the heat transfer medium flows in the order of PCU 133, battery 172, and chiller 160, and a second closed circuit is formed in which the low-temperature radiator 122 is independent (disconnected). In circuit pattern B, the heat from PCU 133 enables the battery 172 to be heated and heated, and the heat from PCU 133 and battery 172 enables heat pump heating. In addition, heat dissipation from the low-temperature radiator 122 is suppressed.
[0055] As shown in Figure 5, in pattern C, the groove 211 of the upper body 210, the through holes 221 and 222 of the drive plate 220, and the grooves 234a(P2) and 234a(P8) of the lower body 230 overlap in the Z direction. As a result, ports P2 and P8 are in communication.
[0056] In pattern C, the groove 212 of the upper body 210, the through holes 223 and 224 of the drive plate 220, and the grooves 234a(P6) and 234a(P3) of the lower body 230 overlap in the Z direction. As a result, port P3 and port P6 are in communication.
[0057] In pattern C, the groove 213 of the upper body 210, the through holes 225 and 226 of the drive plate 220, and the grooves 234a (P1) and 234b (P9) of the lower body 230 overlap in the Z direction. As a result, ports P1 and P9 are in communication.
[0058] In pattern C, the groove 214 of the upper body 210, the through holes 227 and 228 of the drive plate 220, and the grooves 234b (P5) and 234a (P4) of the lower body 230 overlap in the Z direction. As a result, ports P4 and P5 are in communication.
[0059] In circuit pattern C, a first closed circuit is formed through which a heat transfer medium flows between the PCU 133 and the battery 172, and a second closed circuit is formed through which a heat transfer medium flows between the low-temperature radiator 122 and the chiller 160. In circuit pattern C, the battery 172 can be heated by the heat from the PCU 133, and heat pump heating using outside air is possible.
[0060] As shown in Figure 6, in pattern D, the groove 211 of the upper body 210, the through holes 221 and 222 of the drive plate 220, and the grooves 234a (P3) and 234b (P9) of the lower body 230 overlap in the Z direction. As a result, ports P3 and P9 are in communication.
[0061] In pattern D, the groove 212 of the upper body 210, the through holes 223 and 224 of the drive plate 220, and the grooves 234a (P4) and 234b (P5) of the lower body 230 overlap in the Z direction. As a result, ports P4 and P5 are in communication.
[0062] In pattern D, the groove 213 of the upper body 210, the through holes 225 and 226 of the drive plate 220, and the grooves 234a(P8) and 234a(P2) of the lower body 230 overlap in the Z direction. As a result, port P2 and port P8 are in communication.
[0063] In pattern D, the groove 214 of the upper body 210, the through holes 227 and 228 of the drive plate 220, and the grooves 234a(P6) and 234a(P1) of the lower body 230 overlap in the Z direction. As a result, port P1 and port P6 are in communication.
[0064] In circuit pattern D, a closed circuit is formed in which the heat transfer medium flows in the order of PCU 133, low-temperature radiator 122, chiller 160, and battery 172. Circuit pattern D is a circuit in which the order in which the heat transfer medium flows is different from that of circuit pattern A.
[0065] As shown in Figure 7, in pattern E, the groove 211 of the upper body 210, the through holes 221 and 222 of the drive plate 220, and the grooves 234a (P3) and 234c (P10) of the lower body 230 overlap in the Z direction. As a result, ports P3 and P10 are in communication.
[0066] In pattern E, the groove 212 of the upper body 210, the through holes 223 and 224 of the drive plate 220, and the grooves 234a (P4) and 234c (P7) of the lower body 230 overlap in the Z direction. As a result, ports P4 and P7 are in communication.
[0067] In pattern E, the groove 213 of the upper body 210, the through holes 225 and 226 of the drive plate 220, and the grooves 234a(P2) and 234a(P8) of the lower body 230 overlap in the Z direction. As a result, ports P2 and P8 are in communication.
[0068] In pattern E, the groove 214 of the upper body 210, the through holes 227 and 228 of the drive plate 220, and the grooves 234a(P6) and 234a(P1) of the lower body 230 overlap in the Z direction. As a result, port P1 and port P6 are in communication.
[0069] In circuit pattern E, a first closed circuit is formed in which the heat transfer medium flows in the order of PCU 133, bypass path 252, chiller 160, and bypass path 251, and the low-temperature radiator 122 and battery 172 are each independent (disconnected). In circuit pattern E, cooling of the PCU 133 is possible, and heat pump heating using the waste heat from the PCU 133 is possible.
[0070] As shown in Figure 8, in pattern F, the groove 211 of the upper body 210, the through holes 221 and 222 of the drive plate 220, and the grooves 234a(P4) and 234a(P8) of the lower body 230 overlap in the Z direction. As a result, ports P4 and P8 are in communication.
[0071] In pattern F, the groove 212 of the upper body 210, the through holes 223 and 224 of the drive plate 220, and the grooves 234a(P6) and 234a(P1) of the lower body 230 overlap in the Z direction. As a result, port P1 and port P6 are in communication.
[0072] In pattern F, the groove 213 of the upper body 210, the through holes 225 and 226 of the drive plate 220, and the grooves 234a (P3) and 234b (P9) of the lower body 230 overlap in the Z direction. As a result, ports P3 and P9 are in communication.
[0073] In pattern F, the groove 214 of the upper body 210, the through holes 227 and 228 of the drive plate 220, and the grooves 234b (P5) and 234a (P2) of the lower body 230 overlap in the Z direction. As a result, port P2 and port P5 are in communication.
[0074] In circuit pattern F, a first closed circuit is formed through which a heat transfer medium flows between the PCU 133 and the low-temperature radiator 122, and a second closed circuit is formed through which a heat transfer medium flows between the battery 172 and the chiller 160. In circuit pattern F, the PCU 133 can be cooled by the low-temperature radiator 122, and the battery 172 can be cooled by the chiller 160.
[0075] As shown in Figure 9, in pattern G, the groove 211 of the upper body 210, the through holes 221 and 222 of the drive plate 220, and the grooves 234a(P6) and 234a(P3) of the lower body 230 overlap in the Z direction. As a result, port P3 and port P6 are in communication.
[0076] In pattern G, the groove 212 of the upper body 210, the through holes 223 and 224 of the drive plate 220, and the grooves 234c (P7) and 234a (P2) of the lower body 230 overlap in the Z direction. As a result, port P2 and port P7 are in communication.
[0077] In pattern G, the groove 213 of the upper body 210, the through holes 225 and 226 of the drive plate 220, and the grooves 234a(P4) and 234a(P8) of the lower body 230 overlap in the Z direction. As a result, ports P4 and P8 are in communication.
[0078] In pattern G, the groove 214 of the upper body 210, the through holes 227 and 228 of the drive plate 220, and the grooves 234a (P1) and 234b (P9) of the lower body 230 overlap in the Z direction. As a result, ports P1 and P9 are in communication.
[0079] In circuit pattern G, a first closed circuit is formed in which the heat transfer medium flows in the order of PCU 133, bypass path 251, chiller 160, and low-temperature radiator 122, and the battery 172 is isolated (disconnected). In circuit pattern G, heating is possible using the heat from PCU 133, and excess heat can be dissipated from the low-temperature radiator 122. In addition, the temperature drop of the battery 172 is suppressed.
[0080] As shown in Figure 10, in pattern H, the groove 211 of the upper body 210, the through holes 221 and 222 of the drive plate 220, and the grooves 234c (P7) and 234a (P4) of the lower body 230 overlap in the Z direction. As a result, port P4 and port P7 are in communication.
[0081] In pattern H, the groove 212 of the upper body 210, the through holes 223 and 224 of the drive plate 220, and the grooves 234a (P1) and 234c (P10) of the lower body 230 overlap in the Z direction. As a result, port P1 and port P10 are in communication.
[0082] In pattern H, the groove 213 of the upper body 210, the through holes 225 and 226 of the drive plate 220, and the grooves 234a(P6) and 234a(P3) of the lower body 230 overlap in the Z direction. As a result, port P3 and port P6 are in communication.
[0083] In pattern H, the groove 214 of the upper body 210, the through holes 227 and 228 of the drive plate 220, and the grooves 234a(P2) and 234a(P8) of the lower body 230 overlap in the Z direction. As a result, ports P2 and P8 are in communication.
[0084] In circuit pattern H, a first closed circuit is formed through the PCU 133 and bypass path 251, through which the heat transfer medium flows, and a second closed circuit is formed through the chiller 160 and bypass path 252, with the low-temperature radiator 122 and battery 172 being independent (disconnected). In circuit pattern H, it is possible to store heat from the PCU 133. Furthermore, heat pump heating using the waste heat from the PCU 133 is possible.
[0085] As described above, in the first embodiment, the ten-way valve 200 makes it possible to switch the state of the thermal management circuit 100 to one of circuit patterns A to H.
[0086] [Second Embodiment] In the second embodiment, unlike the first embodiment in which a ten-way valve 200 is used, a ten-way valve 400 is used. Components identical to those in the first embodiment are denoted by the same reference numerals as in the first embodiment, and repeated explanations will not be provided.
[0087] Figure 11 is a schematic diagram showing the thermal management circuit 300 in the second embodiment. The thermal management circuit 300 differs from the thermal management circuit 100 of the first embodiment in that a switching device 450 (ten-way valve 400) is provided in place of the switching device 250 (ten-way valve 200) of the first embodiment. The ten-way valve 400 is an example of the "valve body unit" of this disclosure.
[0088] The ten-way valve 400 is connected to a flow path 161a that connects to the battery circuit 170, the unit circuit 130, the chiller 160, and a flow path that connects to the low-temperature radiator 122.
[0089] The ten-way valve 400 includes an inner circumferential unit 410 and an outer circumferential unit 420. The outer circumferential unit 420 is arranged to surround the inner circumferential unit 410 from the outer circumferential side. That is, the outer circumferential unit 420 is formed in an annular shape.
[0090] The inner circumferential unit 410 rotates around the rotation centerline β (see Figure 12). The outer circumferential unit 420 is fixed and does not rotate. In other words, the inner circumferential unit 410 rotates relative to the outer circumferential unit 420.
[0091] The inner circumferential unit 410 includes an outer circumferential wall 411 that extends in an annular shape around the rotational centerline β (see Figure 12). The inner circumferential unit 410 also includes grooves 412, 413, 414, and 415. Each of the grooves 412 to 415 is formed to penetrate the inner circumferential unit 410. As will be described in detail later, grooves 412 and 413 and grooves 414 and 415 are positioned at different locations in the Z direction. The outer circumferential wall 411 is an example of the "first outer circumferential wall" of this disclosure. Each of the grooves 412 and 413 is an example of the "first inner circumferential groove" of this disclosure. Each of the grooves 414 and 415 is an example of the "second inner circumferential groove" of this disclosure.
[0092] Each of the grooves 412 to 415 is formed to extend in an arc shape when viewed from the Z1 side. Grooves 412 and 413 are arranged opposite each other to form a V shape. Grooves 414 and 415 are also arranged opposite each other to form a V shape. The V shape formed by grooves 412 and 413 is formed at a position where the V shape formed by grooves 414 and 415 is reversed by 180 degrees.
[0093] Grooves 412 and 414 are provided so as to intersect each other when viewed from the Z1 side. Grooves 413 and 415 are provided so as to intersect each other when viewed from the Z1 side.
[0094] Figure 12 is a perspective view of the inner circumferential unit 410. The inner circumferential unit 410 is integrally formed by stacking a disc-shaped upper portion 416 and a disc-shaped lower portion 417. The inner circumferential unit 410 has a cylindrical shape. The upper portion 416 is positioned on the Z1 side of the lower portion 417. The upper portion 416 and the lower portion 417 are examples of the "first portion" and "second portion" of this disclosure, respectively.
[0095] Openings 412a and 412b are formed in the outer peripheral wall 411 at positions in the Z direction corresponding to the upper portion 416 (hereinafter referred to as position PU). A groove 412 connects openings 412a and 412b. Openings 413a and 413b are formed in the outer peripheral wall 411 at position PU. A groove 413 connects openings 413a and 413b. Each of openings 412a, 412b, 413a, and 413b is an example of the "first inner peripheral opening" of this disclosure.
[0096] Openings 414a and 414b are formed in the outer peripheral wall 411 at positions in the Z direction corresponding to the lower section 417 (hereinafter referred to as position PL). A groove 414 connects openings 414a and 414b. Openings 415a and 415b are formed in the outer peripheral wall 411 at position PL. A groove 415 connects openings 415a and 415b. Each of openings 414a, 414b, 415a, and 415b is an example of the "second inner peripheral opening" of this disclosure.
[0097] The openings of grooves 412 to 415 are spaced apart from each other in the circumferential direction of the inner circumferential unit 410.
[0098] Figure 13 is a cross-sectional view of the octudirectional valve 400 at position PU of the inner circumferential unit 410. The outer circumferential unit 420 includes an outer circumferential wall 421, an inner circumferential wall 422, and a plurality of partition walls 423. Note that the outer circumferential wall 421 is an example of the "second outer circumferential wall" of this disclosure.
[0099] Each of the outer circumferential wall 421 and the inner circumferential wall 422 extends in an annular shape around the rotational centerline β. The inner circumferential wall 422 is located closer to the rotational centerline β than the outer circumferential wall 421.
[0100] Multiple partition walls 423 divide the space between the outer peripheral wall 421 and the inner peripheral wall 422 in the circumferential direction. As a result, the space is divided into eight grooves S1 to S8. Each of grooves S1 to S8 is an example of the "outer peripheral groove" as described herein.
[0101] The partition wall 423 is formed to extend radially and includes a partition wall 423a that connects the outer peripheral wall 421 and the inner peripheral wall 422. It also includes a partition wall 423b that connects portions of the inner peripheral wall 422 that are located at different positions in the circumferential direction. At position PU, groove S1 and groove S2 are partitioned in the circumferential direction by partition wall 423b. Other adjacent grooves are partitioned in the circumferential direction by partition wall 423a. The partition wall 423b has a U-shape when viewed from the Z1 side.
[0102] Grooves S1 to S8 each have openings 424a to 424h (see Figures 13 to 15). Openings 424a to 424h are each in communication with ports P11 to P18 of the ten-way valve 400. Each of openings 424a to 424h is an example of the "second outer peripheral opening" in this disclosure.
[0103] Port P11 is an outlet port for discharging the heat transfer medium toward the battery circuit 170. Port P12 is an inlet port for discharging the heat transfer medium from the battery circuit 170. Port P13 is an outlet port for discharging the heat transfer medium toward the unit circuit 130 (PCU 133, etc.). Port P14 is an inlet port for discharging the heat transfer medium from the unit circuit 130 (PCU 133, etc.). Port P15 is an inlet port for discharging the heat transfer medium from the low-temperature radiator 122. Port P16 is an outlet port for discharging the heat transfer medium toward the low-temperature radiator 122. Port P17 is an outlet port for discharging the heat transfer medium toward the chiller 160 (flow path 161a). Port P18 is an inlet port for discharging the heat transfer medium from the chiller 160 (flow path 161a).
[0104] The inner circumferential wall 422 of the outer circumferential unit 420 has 10 openings arranged in the circumferential direction. Specifically, the inner circumferential wall 422 has openings 425a, 425b, 425c, 425d, 425e, 425f, 425g, 425h, 425i, and 425j. Each of the openings 425a to 425j is an example of the "first outer circumferential opening" of this disclosure.
[0105] At position PU, the circumferential width (unsigned) of each of the openings 425a, 425d, 425e, 425h, 425i, and 425j is approximately twice the circumferential width (unsigned) of each of the openings 425b, 425c, 425f, and 425g.
[0106] First, referring to Figure 13, we will explain openings 425a to 425j at position PU. Openings 425a to 425j are in communication with grooves S1, S2, S1, S8, S7, S6, S5, S5, S4, and S3, respectively. That is, each of grooves S1 and S5 is in communication with two openings.
[0107] Figure 14 is a cross-sectional view of the 16-way valve 400 at a position in the Z direction (position PM) between the upper portion 416 and the lower portion 417. As shown in Figure 14, the outer peripheral unit 420 includes a partition portion 426a and a partition portion 426b. Partition portion 426a extends perpendicular to the Z direction so as to divide groove portion S1 and groove portion S2 in the Z direction. Partition portion 426a is located at the circumferential position where the opening 425c in Figure 13 is provided. Partition portion 426b extends perpendicular to the Z direction so as to divide groove portion S5 and groove portion S6 in the Z direction. Partition portion 426b is located at the circumferential position where the opening 425g in Figure 13 is provided.
[0108] Figure 15 is a cross-sectional view of the octudirectional valve 400 at position PL. At position PL, eight openings are formed in the inner circumferential wall 422 of the outer peripheral unit 420, arranged in a circumferential direction. Specifically, the inner circumferential wall 422 has openings 425a, 425b, 425d, 425e, 425g, 425h, 425i, and 425j.
[0109] At position PL, the circumferential widths (not signed) of each of the openings 425a, 425b, 425d, 425e, 425g, 425h, 425i, and 425j are approximately equal to each other.
[0110] As shown in Figure 13, since each of the openings 425a and 425c is in communication with the groove S1, for example, the heat transfer fluid that flows into the groove S1 from opening 425a at position PL (see Figure 15) flows out of the groove S1 through opening 425c at position PU. Therefore, the heat transfer fluid bypasses the battery 172 by flowing through the groove S1 and moving from opening 425a to opening 425c.
[0111] Furthermore, as shown in Figure 13, since openings 425g and 425h are each in communication with the groove S5, for example, the heat transfer medium that flows into the groove S5 from opening 425g at position PU will flow out of the groove S5 through opening 425h at position PU. Therefore, the heat transfer medium bypasses the low-temperature radiator 122 by flowing through the groove S5 and moving from opening 425g to opening 425h.
[0112] In the second embodiment, the rotation of the inner circumferential unit 410 switches the radial overlap state between each of the 10 openings (425a to 425j) of the outer circumferential unit 420 and the openings (412a, 412b, 413a, 413b, 414a, 414b, 415a, 415b) of the inner circumferential unit 410. As a result, circuit patterns A to H are formed in the thermal management circuit 300, similar to the first embodiment.
[0113] The other components are the same as those of the first embodiment described above, so no further explanation will be given.
[0114] In the above embodiment, an example is shown in which a high-temperature circuit 110 is provided in the thermal management circuit, but the disclosure is not limited thereto. The thermal management circuit does not need to be provided with a high-temperature circuit 110.
[0115] The embodiments disclosed herein should be considered in all respects to be illustrative and not restrictive. The scope of this disclosure is indicated by the claims rather than by the description of the embodiments above, and all modifications within the meaning and scope equivalent to the claims are intended to be included. [Explanation of symbols]
[0116] 100, 300 Thermal control circuit, 200, 400 Ten-way valve (valve body unit), 210 Upper body (second valve body), 211, 212, 213, 214 Groove (second groove), 220 Drive plate (third valve body), 221, 222, 223, 224, 225, 226, 227, 228 Through hole, 230 Lower body (first valve body), 231 Outer peripheral wall, 232 Inner peripheral wall, 233 Compartment wall, 234, 234a, 234b, 234c Groove (first groove), 234d, 234f, 234h Opening (first opening), 234e, 234g, 234i Opening (second opening), 250, 450 Switching device, 410 Inner peripheral unit, 411 Outer wall (first outer wall), 412, 413 Groove (first inner groove), 412a, 412b, 413a, 413b Opening (first inner opening), 414, 415 Groove (second inner groove), 414a, 414b, 415a, 415b Opening (second inner opening), 416 Upper section (first section), 417 Lower section (second section), 420 Outer unit, 421 Outer wall (second outer wall), 422 Inner wall, 423, 423a, 423b Partition wall, 424a, 424b, 424c, 424d, 424e, 424f, 424g, 424h Opening (second outer opening), 425a, 425b, 425c, 425d, 425e, 425f, 425g, 425h, 425i, 425j Opening (first outer opening), S1, S2, S3, S4, S5, S6, S7, S8 Groove (outer groove), Z direction (axial direction), α, β center line of rotation.
Claims
1. A switching device installed in a thermal management circuit through which a heat transfer medium flows, Valve body unit and The valve unit comprises a plurality of flow pipes connected to the valve body unit, The aforementioned valve unit is A disc-shaped first valve body, A disc-shaped second valve body is provided so as to be rotatable relative to the first valve body about a rotational centerline, and is positioned on one side of the first valve body in the axial direction from which the rotational centerline extends. The valve body includes a disc-shaped third valve body that is sandwiched in the axial direction by the first valve body and the second valve body, and is rotatable relative to the first valve body about the rotation centerline, The first valve body is An outer peripheral wall extending in a ring shape with respect to the aforementioned rotational center line, An inner circumferential wall extending in an annular shape with respect to the rotational centerline and formed on the side of the rotational centerline that is closer to the rotational centerline than the outer circumferential wall, The space between the inner circumferential wall and the outer circumferential wall includes 10 partitioning walls provided to divide the space in the circumferential direction around the rotational centerline, The first valve body is provided with 10 first grooves formed by the 10 partition walls between the outer peripheral wall and the inner peripheral wall, Each of the ten first grooves has a first opening on the side of the second valve body and a second opening formed in the outer peripheral wall. Some of the ten first grooves have second openings that allow the heat transfer medium to flow into the first valve body through the plurality of flow pipes, while the remaining part of the ten first grooves has second openings that allow the heat transfer medium to flow out of the first valve body through the plurality of flow pipes. The second valve body is provided with a plurality of fan-shaped second grooves that are formed to extend circumferentially around the rotational centerline and open toward the first valve body side. The third valve body is provided with a plurality of through holes that penetrate the third valve body in the axial direction and are arranged circumferentially around the rotational centerline. A switching device in which the axial overlap state of the first opening of each of the 10 first grooves, the plurality of second grooves, and the plurality of through holes is switched by each of the second valve body and the third valve body rotating relative to the first valve body.
2. A switching device installed in a thermal management circuit through which a heat transfer medium flows, Valve body unit and The valve unit comprises a plurality of flow pipes connected to the valve body unit, The aforementioned valve unit is A cylindrical inner circumferential unit is formed integrally by stacking a disc-shaped first part and a disc-shaped second part, It includes an annular outer peripheral unit that is provided so as to be rotatable relative to the inner peripheral unit about a rotational centerline and is arranged to surround the inner peripheral unit from the outer peripheral side, The inner circumferential unit includes a first outer circumferential wall that extends in an annular shape with respect to the rotational centerline, If the direction in which the rotational centerline extends is the axial direction, the inner circumferential unit has two first inner circumferential grooves connecting two first inner circumferential openings formed at axial positions corresponding to the first portion of the first outer circumferential wall, and two second inner circumferential grooves connecting two second inner circumferential openings formed at axial positions corresponding to the second portion of the first outer circumferential wall. The two first inner circumferential openings are spaced apart from each other in the circumferential direction with respect to the rotational centerline. The two second inner circumferential openings are spaced apart from each other in the circumferential direction. The outer peripheral unit is, A second outer peripheral wall extending in a ring shape around the aforementioned rotational centerline, An inner circumferential wall extending in an annular shape with respect to the rotational centerline and provided on the side of the rotational centerline that is closer to the second outer circumferential wall, The space between the second outer periphery wall and the inner periphery wall includes a plurality of partition walls that divide the space in the circumferential direction, Between the second outer peripheral wall and the inner peripheral wall, eight outer peripheral side grooves are provided, which are formed by the plurality of partition walls. The inner circumferential wall has 10 first outer circumferential openings arranged in the circumferential direction. Each of the eight outer peripheral grooves communicates with a second outer peripheral opening formed in the second outer peripheral wall. Some of the eight outer peripheral grooves allow the heat transfer medium to flow into the outer peripheral unit through the plurality of flow pipes, while the remaining portion of the eight outer peripheral grooves allows the heat transfer medium to flow out of the outer peripheral unit through the plurality of flow pipes. A switching device in which the outer peripheral unit rotates relative to the inner peripheral unit, thereby switching the radial overlap state between each of the 10 first outer peripheral openings of the outer peripheral unit and each of the two first inner peripheral openings and the two second inner peripheral openings.
Citation Information
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