Goods handling equipment

Abstract

To provide an article transport facility which realizes multiple transport forms while reducing the number of types of transport devices.SOLUTION: In a combined state in which multiple transport vehicles 1 are combined in such a manner as to be adjacent to each other, multiple transfer sections cooperate to form a transport route P to transport articles W. While the transport vehicle performs a combining operation with a combination target vehicle 1 that is another transport vehicle 1 that is a combination target, a control unit at least partially disables a surrounding area detection sensor so as not to detect the combination target vehicle 1.SELECTED DRAWING: Figure 9

Description

Technical Field

[0001] The present invention relates to an article conveying facility including a plurality of conveyors that travel on a traveling surface without a track to convey articles.

Background Art

[0002] In recent years, automation of article conveyance has advanced in article conveying facilities such as logistics warehouses. In such an article conveying facility, for example, a conveyor (10) as disclosed in Japanese Patent Application Laid-Open No. 2022-050240 (Patent Document 1) may be utilized.

[0003] The conveyor (10) is configured to travel on a driverless floor and convey articles. In the facility described in Patent Document 1, a conveyance command is given to each of a plurality of conveyors (10), and each of the plurality of conveyors (10) conveys a specific article from a conveyance source to a conveyance destination based on the conveyance command.

Prior Art Documents

Patent Documents

[0004]

Patent Document 1

Summary of the Invention

Problems to be Solved by the Invention

[0005] In such a technical field, in addition to the conveyance form using the above-described driverless conveyors, for example, a conveyance form in which a plurality of articles are continuously conveyed by a conveyor arranged along a conveyance route may be used. However, when operating the facility in a plurality of conveyance forms, different types of conveyance devices are required according to each conveyance form.

[0006] In view of the above actual situation, an article conveying facility capable of realizing a plurality of conveyance forms while suppressing the types of conveyance devices is desired.

Means for Solving the Problems

[0007] A goods transport system equipped with multiple transport vehicles that transport goods by traveling on a trackless surface, The aforementioned transport vehicle is A mounting section on which the aforementioned article is placed, A transfer unit that transfers the article placed on the mounting unit to the transfer target location, Surrounding detection sensor, A control unit that controls the vehicle, Equipped with, The control unit is configured to stop or decelerate the vehicle when an obstacle is detected around the vehicle by the surrounding detection sensor while the vehicle is in motion. In a combined state in which multiple transport vehicles are joined together so as to be adjacent to each other, each of the multiple transfer units cooperates to form a transport path for transporting the articles. When the control unit performs a merging operation with another transport vehicle which is the vehicle to be merged with, it disables the surrounding detection sensors at least partially so as not to detect the vehicle to be merged with.

[0008] This configuration allows each transport vehicle to transport goods to various locations independently, and also enables multiple transport vehicles to combine to transport goods along a continuous transport path. In other words, it is possible to realize both a transport mode that transports specific goods to specific locations and a transport mode that transports multiple goods continuously to the same location using transport vehicles. Furthermore, these multiple types of transport modes can be flexibly changed according to the operation of the equipment. In addition, with this configuration, when each transport vehicle is traveling independently, the surrounding detection sensors can prevent contact between transport vehicles. When each transport vehicle performs a combining operation, the surrounding detection sensors are partially disabled, allowing for proper combining operation. As described above, this configuration makes it possible to realize multiple transport modes while keeping the number of transport devices to a minimum.

[0009] Further features and advantages of the technology relating to this disclosure will become clearer from the following description of exemplary and non-limiting embodiments, with reference to the drawings. [Brief explanation of the drawing]

[0010] [Figure 1] Plan view of goods handling equipment [Figure 2] Control block diagram [Figure 3] A diagram showing how items are transferred between the transport vehicle and the destination. [Figure 4] Diagram showing the transfer structure of the transport vehicle. [Figure 5] Diagram showing the driving structure of the transport vehicle. [Figure 6] Schematic plan view of the transport vehicle [Figure 7] Diagram showing the combined state of multiple transport vehicles. [Figure 8] A diagram showing one form of combination of multiple transport vehicles. [Figure 9] This diagram shows an example of a transport configuration using multiple transport vehicles in a combined state. [Modes for carrying out the invention]

[0011] The following describes an embodiment of the goods transport equipment with reference to the drawings.

[0012] As shown in Figure 1, the goods transport equipment 100 is equipped with multiple transport vehicles 1 that transport goods W by traveling on a trackless surface. The travel surface is, for example, the floor of the goods transport equipment. "Traveling without tracks" means traveling without using rails or other tracks. Therefore, the transport vehicles 1 are configured to travel freely on the floor of the goods transport equipment 100 without being bound by rails or other tracks. For example, multiple detectable objects such as 2D codes or RF (Radio Frequency) tags can be placed on the floor, and the transport vehicles 1 can travel along a route connecting the multiple detectable objects. Alternatively, no such detectable objects can be placed on the floor, and the transport vehicles 1 can travel along a route calculated based on the recognition results of the surrounding environment.

[0013] In the article transfer equipment 100, transfer target locations T where articles W are transferred are set at multiple locations. In the present embodiment, the article transfer equipment 100 includes a loading / unloading area 9 where the loading or unloading of articles W is performed between the inside and outside of the equipment, and an automated warehouse 8 provided inside the equipment.

[0014] The loading / unloading area 9 is, for example, a truck berth. A plurality of transfer target locations T are set in the loading / unloading area 9. At the transfer target location T in the loading / unloading area 9, the transfer of the incoming article W or the outgoing article W is performed by a forklift or conveyor (not shown), or by the transport vehicle 1.

[0015] In the present embodiment, a plurality of automated warehouses 8 are provided inside the equipment. Each of the plurality of automated warehouses 8 includes a storage shelf (not shown) for storing articles W, a warehousing section 81 for warehousing articles W into the storage shelf, a shipping section 82 for shipping articles W from the storage shelf, and an in-shelf transfer device (not shown) for transferring articles W inside the storage shelf. Examples of the in-shelf transfer device include a stacker crane, a lifter, a conveyor, and a transport trolley.

[0016] In the present embodiment, the warehousing section 81 and the shipping section 82 are configured using a conveyor. Examples of such a conveyor include a roller conveyor, a belt conveyor, and a chain conveyor. The warehousing section 81 and the shipping section 82 are one of the transfer target locations T where articles W are transferred between the transport vehicle 1.

[0017] As shown in FIG. 2, in the present embodiment, the article transfer equipment 100 includes a host control device H that controls a plurality of transport vehicles 1. The host control device H is configured to be communicable with the plurality of transport vehicles 1. The host control device H is configured to transmit, for example, a transfer command specifying a specific article W, a transfer source, and a transfer destination to each transport vehicle 1. The transport vehicle 1 that receives the transfer command is configured to transfer the article W based on the transfer command.

[0018] The transport vehicle 1 is equipped with a control unit C that controls itself. The control unit C is configured to control each of the functional units of the transport vehicle 1. The functional units of the transport vehicle 1 include a unit for driving, a unit for transferring goods W, a unit for communication, and so on. The control unit C is configured to control itself to transport goods W from a specified source to a specified destination based on a transport command from a higher-level control device H.

[0019] The higher-level control unit H and the control unit C are equipped with, for example, a processor such as a microcomputer, peripheral circuits such as memory, etc. Each function is realized through the cooperation of this hardware and the program executed on the computer or other processor.

[0020] As shown in Figures 3 and 4, the transport vehicle 1 includes a loading section 13 on which articles W are placed, and a transfer section 14 for transferring articles W placed on the loading section 13 to the transfer target location T. Figure 3 shows the transport vehicle 1 transferring articles W to the receiving section 81, which is the transfer target location T. As shown in Figure 3, the transport vehicle 1 is configured to transfer articles W placed on the loading section 13 to the receiving section 81 (transfer target location T) via the transfer section 14. The opposite is true when the transport vehicle 1 transfers articles W to the shipping section 82, which is the transfer target location T. That is, the transport vehicle 1 is configured to receive articles W placed on the shipping section 82 (transfer target location T) via the transfer section 14.

[0021] As shown in Figure 4, in this embodiment, the transfer unit 14 includes a first transfer mechanism 141 for moving the article W on the mounting unit 13, and a second transfer mechanism 142 for moving the article W in a direction different from that of the first transfer mechanism 141. All or some of the multiple transport vehicles 1 of the article transport equipment 100 are equipped with a transfer unit 14 having such a first transfer mechanism 141 and a second transfer mechanism 142.

[0022] In this embodiment, the first transfer mechanism 141 is configured to move an item W along the longitudinal direction X of the vehicle body. In the illustrated example, the first transfer mechanism 141 is configured using a roller conveyor. Each of the multiple rollers constituting the roller conveyor is arranged in line along the longitudinal direction X of the vehicle body, extending in the width direction Y of the vehicle body.

[0023] In this embodiment, the second transfer mechanism 142 is configured to move the article W along the vehicle width direction Y. That is, in this example, the first transfer mechanism 141 and the second transfer mechanism 142 are configured to move the article W along directions that are mutually orthogonal when viewed in the vertical direction.

[0024] In this embodiment, the second transfer mechanism 142 is configured using a conveyor having multiple chains or belts. Each of the multiple chains or belts (three belts in the illustrated example) is positioned between each roller that constitutes the first transfer mechanism 141.

[0025] The second transfer mechanism 142 is configured to move up and down between a storage position located below the first transfer mechanism 141 and a protruding position located above the first transfer mechanism 141. When the second transfer mechanism 142 is in the storage position, it is stored inside the transport vehicle 1. In this state, the article W is supported by the first transfer mechanism 141, and the article W can be transferred by the first transfer mechanism 141 (see Figure 4(a)). Also, when the second transfer mechanism 142 is in the protruding position, it protrudes above the first transfer mechanism 141. In this state, the article W is supported by the second transfer mechanism 142, and the article W can be transferred by the second transfer mechanism 142 (see Figure 4(b)).

[0026] As shown in Figure 5, the transport vehicle 1 comprises a body 10 and a plurality of wheels 11 supported by the body 10. At least one of the plurality of wheels 11 is driven by a drive source such as a motor. This provides propulsion to the transport vehicle 1.

[0027] In this embodiment, the transport vehicle 1 is equipped with a swivel mechanism 12 that rotates each wheel 11 around its vertical axis. Each of the multiple wheels 11 is supported by the vehicle body 10 via the swivel mechanism 12. When the swivel mechanism 12 directs the rotation axis of the wheel 11 in the vehicle body width direction Y, the transport vehicle 1 assumes a first travel posture in which it can travel in the vehicle body longitudinal direction X (see Figure 5(a)). When the swivel mechanism 12 directs the rotation axis of the wheel 11 in the vehicle body longitudinal direction X, the transport vehicle 1 assumes a second travel posture in which it can travel in the vehicle body width direction Y (see Figure 5(b)). In principle, the transport vehicle 1 can travel longitudinally and laterally on the travel surface by changing direction, etc., from the first travel posture.

[0028] As shown in Figure 6, the transport vehicle 1 is equipped with an ambient detection sensor 30. The control unit C of the transport vehicle 1 (see Figure 2) is configured to stop or slow down the vehicle if an obstacle is detected around it by the ambient detection sensor 30 while the vehicle is in motion. An example of an obstacle detected by the ambient detection sensor 30 is another transport vehicle 1. This makes it possible to avoid collisions between unmanned transport vehicles 1. Examples of ambient detection sensors 30 include optical sensors, ultrasonic sensors, LiDAR (Light Detection And Ranging), sonar sensors, millimeter-wave radar, etc.

[0029] In this embodiment, the surrounding detection sensor 30 is configured to detect obstacles with detection ranges R1, R2, R3, and R4 in front of the vehicle, respectively. In this example, the surrounding detection sensor 30 includes a front sensor 31 that detects the front range R1 of the vehicle, a rear sensor 32 that detects the rear range R2 of the vehicle, a left sensor 33 that detects the left range R3 of the vehicle, and a right sensor 34 that detects the right range R4 of the vehicle. In other words, in this example, the transport vehicle 1 is equipped with at least four surrounding detection sensors 30.

[0030] As shown in Figure 7, multiple transport vehicles 1 are configured to be able to combine with each other. When the multiple transport vehicles 1 are combined so that they are adjacent to each other, each of the multiple transfer units 14 cooperates to form a transport path P for transporting the goods W (see Figure 8). In the goods transport equipment 100 according to this disclosure, when each transport vehicle 1 is traveling alone, it is configured to transport goods W to various locations independently. That is, a transport configuration in which a specific goods W is transported to a specific location can be realized. Furthermore, when the multiple transport vehicles 1 are combined with each other, they are configured to transport goods W along a continuous transport path P. That is, a transport configuration in which multiple goods W are transported continuously to the same location can be realized. The transport path P formed when the multiple transport vehicles 1 are combined can include a straight path, a branching path, a merging path, etc. In the example shown in Figure 8, the transport path P includes a straight path and a merging path.

[0031] As shown in Figures 6 and 7, in this embodiment, the transport vehicle 1 is further provided with a connecting portion 20 for connecting with another transport vehicle 1. The connecting portion 20 is provided on the vehicle body 10 and is positioned to protrude from the vehicle body 10 when viewed in the vertical direction. The transport vehicle 1 and the other transport vehicle 1, which is the vehicle to be combined, are configured to be combined by being connected to each other by their connecting portions 20 (see Figure 7).

[0032] In this embodiment, the transport vehicle 1 includes a front coupling section 21 provided at the front of the vehicle, a rear coupling section 22 provided at the rear of the vehicle, a left coupling section 23 provided at the left side of the vehicle, and a right coupling section 24 provided at the right side of the vehicle as the coupling section 20.

[0033] The front coupling portion 21 of the vehicle is connected to the rear coupling portion 22 of the vehicle to be coupled 1, and the rear coupling portion 22 of the vehicle is connected to the front coupling portion 21 of the vehicle to be coupled 1. In this embodiment, the front coupling portion 21 and the rear coupling portion 22 have corresponding shapes and are configured to engage with each other. In this example, the front coupling portion 21 has a tapered insertion portion. The rear coupling portion 22 has a hole into which the insertion portion of the front coupling portion 21 is inserted. The front coupling portion 21 and the rear coupling portion 22 are connected when the insertion portion of the front coupling portion 21 is inserted into the hole of the rear coupling portion 22.

[0034] The left-side connecting portion 23 of the vehicle is connected to the right-side connecting portion 24 of the vehicle to be combined 1, and the right-side connecting portion 24 of the vehicle is connected to the left-side connecting portion 23 of the vehicle to be combined 1. In this embodiment, the left-side connecting portion 23 and the right-side connecting portion 24 have corresponding shapes and are configured to engage with each other. In this example, the left-side connecting portion 23 has a tapered insertion portion. The right-side connecting portion 24 has a hole into which the insertion portion of the left-side connecting portion 23 is inserted. The left-side connecting portion 23 and the right-side connecting portion 24 are connected when the insertion portion of the left-side connecting portion 23 is inserted into the hole of the right-side connecting portion 24.

[0035] Thus, each transport vehicle 1 can be combined with other transport vehicles 1, and by combining, a continuous transport path P can be formed. However, as described above, each transport vehicle 1 is equipped with a surrounding detection sensor 30 as a collision prevention means, and if there is an obstacle within the detection range R of the surrounding detection sensor 30, it will stop or slow down. Therefore, a vehicle 1 intended to combine with another transport vehicle 1 will be detected as an obstacle by the surrounding detection sensor 30 before the combination occurs. In this case, the collision prevention means using the surrounding detection sensor 30 will prevent the transport vehicles 1 from combining with each other.

[0036] Therefore, as shown in Figures 7 and 8, in the article transport equipment 100 according to this disclosure, the control unit C (see Figure 2) of the transport vehicle 1 is configured to at least partially disable the surrounding detection sensor 30 so as not to detect the other transport vehicle 1 when the transport vehicle 1 performs a merging operation with the other transport vehicle 1 that is the vehicle to be merged with. This prevents the partially disabled surrounding detection sensor 30 from detecting the vehicle to be merged with as an obstacle. Thus, the merging of the transport vehicle 1 and the vehicle to be merged with can be performed appropriately. Note that the partial disabling of the surrounding detection sensor 30 is performed not only when multiple transport vehicles 1 perform a merging operation, but also, for example, when the transport vehicle 1 transfers articles W between the transport vehicle 1 and the transfer target location T, as shown in Figure 3.

[0037] In this embodiment, the transport vehicle 1 and the vehicle to be combined 1 are configured to combine when they approach each other, or when one approaches the other. As the transport vehicle 1 and the vehicle to be combined 1 approach each other, their connecting parts 20 connect, and the transport vehicle 1 and the vehicle to be combined 1 enter a combined state.

[0038] In this embodiment, the transport vehicle 1 and the vehicle to be combined 1 are configured to be combined in the longitudinal direction X of the vehicle body. For example, when the front connecting part 21 of the transport vehicle 1 and the rear connecting part 22 of the vehicle to be combined 1 are connected, the transport vehicle 1 and the vehicle to be combined 1 are combined in the longitudinal direction X of the vehicle body (see Figure 7). At this time, the front sensor 31 of the transport vehicle 1 and the rear sensor 32 of the vehicle to be combined 1 are disabled. Furthermore, when the transport vehicle 1 and the vehicle to be combined 1 perform a combining operation to combine in the longitudinal direction X of the vehicle body, the driving posture of at least one of the transport vehicle 1 and the vehicle to be combined 1 (the one approaching the other) becomes the first driving posture (see Figure 5(a)). This allows the transport vehicle 1 and the vehicle to be combined 1 to approach each other relatively along the longitudinal direction X of the vehicle body, and to be properly combined in the longitudinal direction X of the vehicle body.

[0039] In this embodiment, the transport vehicle 1 and the vehicle to be combined 1 are configured to be combined in the vehicle width direction Y. For example, by connecting the left-side connecting portion 23 of the transport vehicle 1 and the right-side connecting portion 24 of the vehicle to be combined 1, the transport vehicle 1 and the vehicle to be combined 1 are combined in the vehicle width direction Y. At this time, the left-side sensor 33 of the transport vehicle 1 and the right-side sensor 34 of the vehicle to be combined 1 are disabled. Furthermore, when the transport vehicle 1 and the vehicle to be combined 1 perform a combining operation to combine in the vehicle width direction Y, the driving posture of at least one of the transport vehicle 1 and the vehicle to be combined 1 (the one approaching the other) becomes the second driving posture (see Figure 5(b)). This allows the transport vehicle 1 and the vehicle to be combined 1 to approach each other relatively along the vehicle width direction Y, and to be properly combined in the vehicle width direction Y.

[0040] In this embodiment, multiple transport vehicles 1 are configured to travel on a travel surface in a combined state. The multiple transport vehicles 1 in the combined state are configured to travel while maintaining their combined state in cooperation with each other, either through commands from a higher-level control device H or through communication between control units C mounted on each transport vehicle 1. For example, the multiple transport vehicles 1 in the combined state are configured to move between different transfer target locations T while maintaining their combined state.

[0041] In this embodiment, the control unit C of the transport vehicle 1 sets the upper limit of its travel speed when it performs a merging operation to be lower than the upper limit of its travel speed when it travels alone. This prevents the transport vehicles 1 to be merged from coming into contact with each other forcefully when a merging operation is performed. Although detailed illustrations are omitted, when multiple transport vehicles 1 perform a merging operation, they may cooperate by transmitting and receiving optical signals to each other. Alternatively, they may cooperate by using short-range wireless communication instead of transmitting and receiving optical signals. Or, they may cooperate based on the position information of each transport vehicle 1 held by the higher-level control device H.

[0042] As shown in Figures 6 and 7, in this embodiment, the transport vehicle 1 is equipped with a contact sensor 40 that detects when an object comes into contact with it, in addition to the surrounding detection sensor 30. This allows the contact sensor 40 to detect objects coming into contact with the vehicle body 10 even when the surrounding detection sensor 30 is disabled. For example, if the transport vehicles 1 are not properly connected and the vehicle bodies 10 come into contact with each other, it becomes possible to stop the transport vehicles 1.

[0043] In this embodiment, the contact detection range of the contact sensor 40 is set to cover the entire outer edge of the vehicle body 10 of the transport vehicle 1. In other words, the detection unit of the contact sensor 40 is provided around the entire outer edge of the vehicle body 10 of the transport vehicle 1. For example, the contact sensor 40 is configured using a bumper sensor.

[0044] As shown in Figure 7, when multiple transport vehicles 1 are combined, a gap is formed between the contact sensors 40 of adjacent transport vehicles 1. In other words, when multiple transport vehicles 1 are combined, a gap is formed between adjacent transport vehicles 1. As a result, the vehicle bodies 10 or contact sensors 40 of adjacent transport vehicles 1 in the combined state do not come into contact with each other. Therefore, with the above configuration, when multiple transport vehicles 1 are combined, it is possible to avoid the transport vehicle 1 being incorrectly detected by the contact sensors 40.

[0045] Figure 8 shows one configuration of a combined transport vehicle 1. In the illustrated example, multiple transport vehicles 1 (5 transport vehicles 1) are combined in the longitudinal direction X of the vehicle body, and in a part of this transport vehicle convoy, multiple transport vehicles 1 (3 transport vehicles 1) are combined in the width direction Y of the vehicle body.

[0046] In this embodiment, the control unit C of the transport vehicle 1 (see Figure 2) is configured to disable detection in at least the detection range R on the side where the transport vehicle 1 is located, when the transport vehicle 1 performs a merging operation with the vehicle to be merged with. In this example, the control unit C of the transport vehicle 1 is configured to enable detection in the detection range R on the side where the vehicle to be merged with is not located. Detection in the detection range R on the side where the vehicle to be merged with is not located is enabled at least while the transport vehicle 1 is in motion.

[0047] In the example shown in Figure 8, each of the multiple transport vehicles 1 that are combined in the longitudinal direction X of the vehicle body has detection disabled in the front range R1 or rear range R2 where the vehicle to be combined 1 is located. Each of the multiple transport vehicles 1 that are combined in the width direction Y of the vehicle body has detection disabled in the left range R3 or right range R4 where the vehicle to be combined 1 is located.

[0048] Figure 9 shows an example of a transport configuration using multiple transport vehicles 1 in a combined state. As described above, when multiple transport vehicles 1 are combined, they form a continuous transport path P. This makes it possible to transport multiple items W continuously along the transport path P. In other words, by combining multiple transport vehicles 1 to form a transport path P that connects different transfer target locations T, multiple items W can be transported continuously between different transfer target locations T. Thus, the item transport equipment 100 according to this disclosure makes it possible to realize a transport configuration in which multiple items W are transported continuously to the same location.

[0049] In the example shown in Figure 9, multiple transport vehicles 1 are combined to form a transport route P connecting the receiving / shipping area 9 to the automated warehouse 8. This allows for the continuous transport of multiple items W from the receiving / shipping area 9 to the automated warehouse 8.

[0050] A transport vehicle 1 that is not combined with another transport vehicle 1 can transport an item W independently from a transfer target location T, which is the source of transport, to another transfer target location T, which is the destination, based on a transport command. In this way, the item transport equipment 100 according to this disclosure makes it possible to realize a transport method that transports a specific item W to a specific location.

[0051] Although detailed illustrations are omitted, two or more combined transport vehicles 1 can move within the facility while maintaining their combined state. Movement while maintaining the combined state may be performed while holding the item W. This makes it possible to appropriately transport larger items W that are difficult to transport with a single vehicle using two or more combined transport vehicles 1.

[0052] [Other Embodiments] Next, other embodiments will be described.

[0053] (1) In the above embodiment, an example was described in which a combined state of multiple transport vehicles 1 is achieved by connecting the connecting parts 20 of each transport vehicle 1. However, the invention is not limited to this example, and the multiple transport vehicles 1 do not have to be physically connected, and may be combined by approaching each other. In this case, in the combined state of the multiple transport vehicles 1, each of the multiple transport vehicles 1 is configured to run in synchronization with each other while maintaining the combined state. The control units C provided in each transport vehicle 1 communicate with each other so that each transport vehicle 1 can cooperate and run in synchronization. In addition, some of the multiple transport vehicles 1 in the combined state may be combined using the connecting parts 20, and other parts may be combined by synchronization in terms of control.

[0054] (2) In the above embodiment, an example was described in which the connecting portion 20 of the transport vehicle 1 and the connecting portion 20 of the vehicle to be combined 1 have corresponding shapes and are configured to engage with each other. However, the invention is not limited to such an example, and the connecting portion 20 may be configured using an electromagnet, for example. In this case, the connecting portion 20 of the transport vehicle 1 and the connecting portion 20 of the vehicle to be combined 1 are configured to adhere to each other when energized.

[0055] (3) In the above embodiment, an example was described in which the transport vehicle 1 is equipped with at least four surrounding detection sensors 30. However, the number of surrounding detection sensors 30 equipped in the transport vehicle 1 may be three or less, and the number of surrounding detection sensors 30 equipped in the transport vehicle 1 is not limited to this example. The wider the detection range R that the surrounding detection sensors 30 can detect, the fewer surrounding detection sensors 30 can be mounted on the transport vehicle 1. For example, a configuration can be made in which a total of two surrounding detection sensors 30 are mounted at diagonal positions of the transport vehicle 1 in an up-and-down view (right front and left rear, or left front and right rear).

[0056] (4) In the above embodiment, an example was described in which the transport vehicle 1 is equipped with a contact sensor 40 that detects when an object comes into contact with the vehicle, in addition to the surrounding detection sensor 30. However, the contact sensor 40 is not an essential component. The transport vehicle 1 does not need to be equipped with a contact sensor 40.

[0057] (5) In the above embodiment, an example was described in which the first transfer mechanism 141 of the transport vehicle 1 is configured using a roller conveyor. However, the first transfer mechanism 141 is not limited to this example, and may be configured using other conveyors such as a belt conveyor or a chain conveyor, or it may be configured using a mechanism such as a fork.

[0058] (6) In the above embodiment, an example was described in which the transfer section 14 of the transport vehicle 1 is equipped with a second transfer mechanism 142 that moves the article W in a direction different from that of the first transfer mechanism 141. However, the transfer section 14 is not limited to such an example and does not have to be equipped with a second transfer mechanism 142. For example, the transfer section 14 may be configured to change the direction of transfer of the article W by the first transfer mechanism 141 by being equipped with a swivel section that rotates the first transfer mechanism 141 around a vertical axis.

[0059] (7) In the above embodiment, an example was described in which the control unit C of the transport vehicle 1 is configured to disable at least partially the surrounding detection sensors 30 so as not to detect the other transport vehicle 1 when the transport vehicle 1 is performing a merging operation with the other transport vehicle 1 to be merged with. This "partially disabled" includes not only disabling the detection of any of the surrounding detection sensors 30 among the multiple surrounding detection sensors 30, but also partially disabling the detection range R of the surrounding detection sensors 30 itself. In other words, in this case, each surrounding detection sensor 30 is configured to expand and contract the detection range R.

[0060] (8) The configurations disclosed in the embodiments described above can be applied in combination with configurations disclosed in other embodiments, as long as no inconsistencies arise. With regard to other configurations, the embodiments disclosed herein are merely illustrative in all respects. Therefore, various modifications can be made as appropriate without departing from the spirit of this disclosure.

[0061] [Summary of this embodiment] The following is a summary of this embodiment.

[0062] A goods transport system equipped with multiple transport vehicles that transport goods by traveling on a trackless surface, The aforementioned transport vehicle is A mounting section on which the aforementioned article is placed, A transfer unit that transfers the article placed on the mounting unit to the transfer target location, Surrounding detection sensor, A control unit that controls the vehicle, Equipped with, The control unit is configured to stop or decelerate the vehicle when an obstacle is detected around the vehicle by the surrounding detection sensor while the vehicle is in motion. In a combined state in which multiple transport vehicles are joined together so as to be adjacent to each other, each of the multiple transfer units cooperates to form a transport path for transporting the articles. When the control unit performs a merging operation with another transport vehicle which is the vehicle to be merged with, it disables the surrounding detection sensors at least partially so as not to detect the vehicle to be merged with.

[0063] This configuration allows each transport vehicle to transport goods to various locations independently, and also enables multiple transport vehicles to combine to transport goods along a continuous transport path. In other words, it is possible to realize both a transport mode that transports specific goods to specific locations and a transport mode that transports multiple goods continuously to the same location using transport vehicles. Furthermore, these multiple types of transport modes can be flexibly changed according to the operation of the equipment. In addition, with this configuration, when each transport vehicle is traveling independently, the surrounding detection sensors can prevent contact between transport vehicles. When each transport vehicle performs a combining operation, the surrounding detection sensors are partially disabled, allowing for proper combining operation. As described above, this configuration makes it possible to realize multiple transport modes while keeping the number of transport devices to a minimum.

[0064] It is preferable that the control unit sets the upper limit of the driving speed when the vehicle performs the coupling operation to be lower than the upper limit of the driving speed when the vehicle is driving alone.

[0065] This configuration prevents the transport vehicles being combined from coming into forceful contact during the merging process.

[0066] The transport vehicle is equipped with a contact sensor, separate from the surrounding detection sensor, that detects when an object comes into contact with the vehicle. In the combined state of the multiple transport vehicles, it is preferable that a gap is formed between the contact sensors of adjacent transport vehicles.

[0067] With this configuration, even if the surrounding detection sensors are disabled, contact sensors can detect objects coming into contact with the vehicle body. For example, if two transport vehicles are not properly coupled and come into contact with each other, it is possible to stop the transport vehicles. In addition, when multiple transport vehicles are coupled together, gaps are formed between adjacent transport vehicles, thus preventing the contact sensors from mistakenly detecting a transport vehicle.

[0068] In the combined state of the multiple transport vehicles, it is preferable that each of the multiple transport vehicles is configured to travel synchronously with one another while maintaining the combined state.

[0069] With this configuration, multiple transport vehicles can move in synchronously, thereby achieving a controlled combined state. Therefore, physical connecting parts for linking multiple transport vehicles together become unnecessary.

[0070] The transport vehicle further comprises a connecting part for connecting with other transport vehicles, The transport vehicle and the vehicle to be combined are configured to be combined when connected by the respective connecting parts. The transport vehicle comprises, as a coupling section, a front coupling section provided at the front of the vehicle, a rear coupling section provided at the rear of the vehicle, a left coupling section provided at the left side of the vehicle, and a right coupling section provided at the right side of the vehicle. The front coupling portion of the vehicle itself is connected to the rear coupling portion of the vehicle to be combined. The rear coupling portion of the vehicle itself is connected to the front coupling portion of the vehicle to be combined. The left-side coupling portion of the vehicle in question is connected to the right-side coupling portion of the vehicle to be combined with, It is preferable that the right-side coupling portion of the vehicle being combined is connected to the left-side coupling portion of the vehicle being combined.

[0071] With this configuration, other transport vehicles can be connected to each transport vehicle in both the front-to-back and left-to-right directions. Therefore, the shape of the transport path, which is composed of the transfer sections of multiple transport vehicles, can be flexibly configured.

[0072] The surrounding detection sensor is configured to detect obstacles with the front, rear, left, and right sides of the vehicle as its respective detection ranges. When the vehicle performs the merging operation with the vehicle to be merged, the control unit preferably disables detection in at least the detection range on the side where the vehicle to be merged is located among the plurality of detection ranges.

[0073] With this configuration, the surrounding detection sensors can effectively detect obstacles in areas that do not affect the merging operation of multiple transport vehicles, while ensuring that the surrounding detection sensors do not interfere with the merging operation. [Industrial applicability]

[0074] The technology disclosed herein can be used in a goods transport system that includes multiple transport vehicles that transport goods by traveling on a trackless surface. [Explanation of Symbols]

[0075] 100: Goods handling equipment 1: Transport vehicle 13: Mounting section 14: Transfer section 20:Connection part 21: Front connecting section 22: Rear connection part 23:Left side connection part 24: Right side connection part 30: Surrounding detection sensor 40: Contact Sensor R: Detection range R1: Front range R2: Rear range R3: Left range R4: Right-hand range C: Control section P: Transport route T: Section to be reprinted W:Goods

Claims

1. A goods transport system equipped with multiple transport vehicles that transport goods by traveling on a trackless surface, The aforementioned transport vehicle is A mounting section on which the aforementioned article is placed, A transfer unit that transfers the article placed on the mounting unit to the transfer target location, Surrounding detection sensor, A control unit that controls the vehicle, Equipped with, The control unit is configured to stop or decelerate the vehicle when an obstacle is detected around the vehicle by the surrounding detection sensor while the vehicle is in motion. In a combined state in which multiple transport vehicles are joined together so as to be adjacent to each other, each of the multiple transfer units cooperates to form a transport path for transporting the articles. The control unit, when performing a merging operation with another transport vehicle which is the vehicle to be merged with, disables the surrounding detection sensors at least partially so as not to detect the vehicle to be merged with, in order to prevent detection of the vehicle to be merged with, in an article transporting device.

2. The article transport equipment according to claim 1, wherein the control unit sets the upper limit of the travel speed when the vehicle performs the coupling operation to be lower than the upper limit of the travel speed when the vehicle travels alone.

3. The transport vehicle is equipped with a contact sensor, separate from the surrounding detection sensor, that detects when an object comes into contact with the vehicle. The article transport equipment according to claim 1, wherein, in the combined state of the multiple transport vehicles, a gap is formed between the contact sensors of adjacent transport vehicles.

4. The article transport equipment according to claim 1, wherein, in the combined state of the multiple transport vehicles, each of the multiple transport vehicles is configured to travel synchronously with respect to the others while maintaining the combined state.

5. The transport vehicle further comprises a connecting part for connecting with other transport vehicles, The transport vehicle and the vehicle to be combined are configured to be combined when connected by the respective connecting parts. The transport vehicle comprises, as a coupling section, a front coupling section provided at the front of the vehicle, a rear coupling section provided at the rear of the vehicle, a left coupling section provided at the left side of the vehicle, and a right coupling section provided at the right side of the vehicle. The front coupling portion of the vehicle itself is connected to the rear coupling portion of the vehicle to be combined. The rear coupling portion of the vehicle itself is connected to the front coupling portion of the vehicle to be combined. The left-side coupling portion of the vehicle in question is connected to the right-side coupling portion of the vehicle to be combined with, The article transport equipment according to claim 1, wherein the right-side coupling portion of the vehicle itself is connected to the left-side coupling portion of the vehicle to be combined.

6. The surrounding detection sensor is configured to detect obstacles with the front, rear, left, and right sides of the vehicle as its respective detection ranges. The article transport equipment according to any one of claims 1 to 5, wherein the control unit disables detection in at least the detection range on the side where the vehicle to be combined is located among a plurality of detection ranges when the vehicle itself performs the combining operation with the vehicle to be combined.

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