Crane inspection system

Abstract

To facilitate inspection work on a crane, which requires work at height.SOLUTION: A crane inspection system 100 includes a moving body 40 which has imaging means and moves around a crane 20 and a processing unit 50 performing predetermined processing on captured image data captured by the imaging means. The moving body 40 captures a plurality of sections including an inspection section of the crane 20. This reduces the need for a worker to perform the inspection work of the crane 20, which requires work at height, thereby reducing the burden of the inspection work.SELECTED DRAWING: Figure 1

Description

Technical Field

[0001] The present invention relates to Crane inspection system .

Background Art

[0002] Working machines such as cranes require various inspections for work safety. In particular, as the size of the device increases, such as in the case of tower cranes, the safety requirements are becoming higher (for example, see Patent Document 1).

Prior Art Documents

Patent Documents

[0003]

Patent Document 1

Summary of the Invention

Problems to be Solved by the Invention

[0004] The inspection work of the crane is carried out with the boom laid down because high-altitude work is required when the boom is raised and lowered. However, a problem has occurred in that a large working space is required to lay down the boom. Also, due to this problem, it may be difficult to inspect the crane at the site.

[0005] An object of the present invention is to easily perform the inspection of the crane.

Means for Solving the Problems

[0006] The present invention is a crane inspection system having imaging means and a moving body that moves around a crane whose boom can change its elevation angle, and a processing unit that performs a predetermined process on the imaging image data captured by the imaging means, where the moving body moves to an imaging position based on the elevation angle of the boom of the crane, The moving body uses the imaging means to image multiple locations, including the inspection points of the crane, from the imaging position. The multiple locations captured by the imaging means can be inspected by applying the predetermined processing to the captured image data. This is the structure. Furthermore, the present invention is The moving body has a sensor used for inspection that is different from the imaging means, and also performs inspections of the crane by sensing with the sensor. This is the structure. Furthermore, yet another invention is, The system comprises a first mobile body having the imaging means, and a second mobile body having a sensor different from the imaging means used for inspection, The first mobile body is inspected by the imaging means, and the second mobile body is inspected by sensing using a sensor different from the imaging means. This is the structure. [Effects of the Invention]

[0007] According to the present invention, it becomes possible to easily inspect cranes. [Brief explanation of the drawing]

[0008] [Figure 1] This figure illustrates a schematic diagram of a crane inspection system according to an embodiment of the present invention. [Figure 2] This is a block diagram showing the control system of a mobile object. [Figure 3] This is an explanatory diagram showing an example of the placement of a mobile unit relative to a crane. [Figure 4] This is a side view of the crane. [Figure 5] This is a block diagram of a crane control system. [Figure 6] This is a block diagram showing the configuration of the management server. [Figure 7] This figure shows an example of the information stored in the crane inspection information database. [Figure 8] This figure shows an example of information stored in a customer information database. [Figure 9] This is a front view of the moving body shown in example (1) of a moving body supported by a guide member. [Figure 10]It is a side view of the moving body shown in Example (1) of the moving body supported by the guide member. [Figure 11] It is a left side view of the moving body supported by the guide member. [Figure 12] It is a plan view of the moving body supported by the guide member. [Figure 13] It is a plan view of the slider that enables the moving body to slide along the guide member. [Figure 14] It is a left side view of the slide. [Figure 15] It is a front view of the slide. [Figure 16] It is a plan view of the moving body shown in Example (2) of the moving body supported by the guide member. [Figure 17] It is a plan view with the upper surface of the moving body removed. [Figure 18] It is a front view with the side wall of the fuselage cut out. [Figure 19] It is a plan view of the moving body supported by the guide member. [Figure 20] It is a left side view of the moving body supported by the guide member. [Figure 21] It is a plan view showing another support structure of the guide member.

Mode for Carrying Out the Invention

[0009] [Outline of Crane Inspection System] FIG. 1 is a diagram for explaining an outline of a crane inspection system according to an embodiment of the present invention. As shown in FIG. 1, the inspection system 100 includes a first moving body 40A and a second moving body 40B that move around a crane 20, and a crane terminal 30, information terminals 60 and 70, and a management server 50 as a processing unit that performs predetermined processing on data of information acquired by each moving body 40A and 40B.

[0010] The management server 50 is connected to a network 130 such as a general public line network. Network 130 is connected to the management server 50, as well as base stations 120 and 150, information terminals 60 and 70, and the like. The management server 50 can exchange data with these nodes connected to network 130, namely base stations 120 and 150, each mobile unit 40A and 40B, and multiple terminals 30, 60, and 70.

[0011] Base station 120 is a base station for a satellite communication line that can transmit and receive radio waves via satellite 110, and base station 150 is a base station for a so-called mobile phone communication line. When base stations 120 and 150 receive various types of data from mobile units 40A and 40B, crane terminals 30, etc., they transmit them to the management server 50 via the network 130.

[0012] The crane 20 has various sensors to detect the status of each part of the crane 20 itself, and a crane terminal 30 that can communicate with the network 130. The controller 31 (see Figure 5) of the crane terminal 30 transmits information detected by various sensors (hereinafter referred to as sensor information) to base stations 120 and 150 via the first transmitter 351 and the second transmitter 352 (see Figure 5). The crane terminal 30 can also receive predetermined information via the first receiver 361 and the second receiver 362 (see Figure 5).

[0013] The management server 50 is connected to the inspection information database 140 and the customer information database 160. The control device 51 (see Figure 6) of the management server 50 stores diagnostic information data received from the first mobile unit 40A, the second mobile unit 40B, and the crane terminal 30 via the base stations 120 and 150, as well as status information data generated from said diagnostic information data, in the inspection information database 140.

[0014] The control device 51 of the management server 50 transmits status information data stored in the inspection information database 140 to designated information terminals 60, 70 and crane terminal 30 via the network 130. The control device 51 of the management server 50 determines the destination of the information based on the contents of the customer information database 160. The information is transmitted, for example, to an information terminal 70 used by a site supervisor who is a user of the crane 20, and to an information terminal 60 used by an administrator who is a user involved in work using the crane 20 away from the site, and is displayed on the display screens of the information terminals 60 and 70. Although Figure 1 shows only one crane 20 and one information terminal 60 and 70, in reality, the management server 50 is configured to send and receive information with multiple cranes 20 and multiple information terminals 60 and 70.

[0015] [Mobile] Here, the first mobile body 40A and the second mobile body 40B will be described based on the drawings. Figure 2 is a block diagram showing the control system of the mobile unit 40. Note that the first mobile unit 40A and the second mobile unit 40B have the same configuration, so when describing their common configuration, they are simply referred to as "mobile unit 40," and when it is necessary to explain them separately, they are referred to as "first mobile unit 40A" and "second mobile unit 40B."

[0016] The mobile unit 40 is a so-called drone that has multiple rotors and flies by controlling the output of the motors that drive each rotor, and is capable of freely performing movements such as ascending and descending, moving forward, backward, left, and right, and turning in both forward and reverse directions. The mobile unit 40 moves around the crane 20 to be inspected, taking images of each part of it, and transmits the acquired image data to the crane terminal 30 and the management server 50, which act as processing units.

[0017] As shown in Figure 2, the mobile body 40 includes a camera 41 as an imaging means, a positioning unit 421, a compass sensor 422, a height sensor 423, an attitude sensor 424, a microphone 425 as a sensor, a temperature sensor 426, a drive unit 43, a control unit 44, a data storage unit 45, a memory 46, first and second transmission units 471, 472, and first and second reception units 481, 482. The positioning unit 421, compass sensor 422, height sensor 423, attitude sensor 424, microphone 425 (which also functions as a sensor), temperature sensor 426, and other sensors mentioned above are merely examples, and the mobile body 40 may be configured not to have some or all of these sensors installed.

[0018] The camera 41 is supported and directed from the body of the mobile unit 40 in a predetermined direction, and captures images of the scene in front of its line of sight according to the orientation of the unit. The camera 41 can continuously acquire captured images at a constant frame rate. This allows for imaging of multiple locations, including inspection points. The image signal obtained by imaging is output to the image processing unit 411 connected to the camera 41, and the image processing unit 411 generates captured image data in a predetermined format and records it in the memory 46.

[0019] The camera 41 described above is not limited to one that acquires images in visible light; an infrared camera that captures infrared light may also be used. When an infrared camera is used, distance image data can be obtained using methods such as the phase difference method. Furthermore, not only single-lens cameras but also stereo cameras can be used. In this case as well, it is possible to obtain distance image data.

[0020] The positioning unit 421 is a GNSS (Global Navigation Satellite System) receiver such as GPS (Global Positioning System), and measures the current position of the moving object 40. The orientation sensor 422 is a three-axis gyro azimuth sensor that detects the direction of travel and the tilt angle of the mobile body 40. The height sensor 423 is, for example, optical, which projects light downwards and detects the height of the aircraft from the phase difference generated in the reflected light. The attitude sensor 424 consists of a three-dimensional acceleration sensor and detects acceleration in the X, Y, and Z axes defined for the moving body 40. The attitude of the aircraft can be determined from the gravitational acceleration detected for each of these axes. The microphone 425 is directional and detects sound from objects located in the same direction as the camera 41's line of sight. The temperature sensor 426 is a non-contact type so-called infrared thermometer that detects the temperature of an object located in the same direction as the camera 41's line of sight.

[0021] The first transmitting unit 471 and the first receiving unit 481 communicate with the base station 120 via the satellite 110. Furthermore, the second transmitting unit 472 and the second receiving unit 482 communicate directly with the base station 150.

[0022] The drive unit 43 is configured to output thrust for the movement of the mobile body 40, and has multiple rotors and multiple motors, which are rotational drive sources, provided for each rotor. Each motor is controlled by the control unit 44 so that the machine moves in the direction of the target.

[0023] The data storage unit 45 is a non-volatile memory device that stores the control program and various information related to the control of the mobile unit 40. Memory 46 stores image data captured by camera 41 and detection data detected by microphone 425 and temperature sensor 426. The memory 46 may be composed of a non-volatile storage device. Alternatively, the memory 46 may be composed of a removable recording medium. In that case, the removed recording medium can be used to transfer captured image data and detection data to external crane terminals 30, information terminals 60, 70, and management server 50, etc., without using the network 130.

[0024] The control unit 44 includes a diagnostic information collection unit 441 and a transfer unit 442. These are functional configurations realized by the central processing unit of the control unit 44 executing a program in the data storage unit 45.

[0025] The diagnostic information collection unit 441 performs motion control to move the crane 20 to an area where imaging is possible, including the imaging positions of predetermined inspection points. Furthermore, the diagnostic information collection unit 441 performs operation control to acquire captured image data and detection data by imaging with the camera 41 and detection with the microphone 425 and temperature sensor 426 for the inspection point or a predetermined range including the inspection point.

[0026] Regarding the inspection points of the crane 20, for example, the position coordinates of the inspection points in the coordinate system defined for the crane 20 are pre-stored in the data storage unit 45. Then, by positioning the mobile body 40 in a predetermined orientation at a predetermined reference position relative to the crane 20, the position coordinates of the inspection point in the coordinate system of the current position acquired by the positioning unit 421 can be determined. This allows the diagnostic information collection unit 441 to control the drive unit 43 to move the mobile body 40 to an area of ​​the crane 20 that can be imaged.

[0027] Furthermore, the inspection point may move due to the rotation of the tower boom 24 and tower jib 25 of the crane 20. In such cases, the diagnostic information collection unit 441 acquires rotation angle information of the tower boom 24 and tower jib 25 from the crane terminal 30 via communication through the first or second receiving units 481 and 482, and corrects the position coordinates of the inspection point. Then, the mobile unit 40 is moved to an area where imaging is possible, including the imaging position of the corrected inspection point.

[0028] Alternatively, indicator markings may be placed on predetermined locations on the crane 20, and the diagnostic information collection unit 441 may detect the markings from the captured images of the crane 20 by pattern matching or the like, and move the mobile body 40 to the area of ​​the inspection point on the crane 20 that can be captured based on the detected position of the markings. Furthermore, a transmitter such as a beacon is installed at a predetermined location on the crane 20, and a receiver for it is installed on the mobile unit 40. The diagnostic information collection unit 441 may then identify the transmission location of the transmitter and, based on the transmission location, move the mobile unit 40 to an area that can be imaged, including the imaging location of the inspection point on the crane 20.

[0029] The transfer unit 442 performs the process of recording the captured image data and detection data acquired by the camera 41 and sensing by the microphone 425 and temperature sensor 426 in the image-capable area into the memory 46. Furthermore, the transfer unit 442 records the position and orientation information of the moving object 40 at the time of imaging and detection, acquired from the orientation sensor 422 and the orientation sensor 424, in the memory 46 in association with the captured image data and detection data (hereinafter, the captured image data and detection data associated with the position and orientation information of the moving object 40 at the time of imaging and detection, acquired from the orientation sensor 422 and the orientation sensor 424, will be referred to as "diagnostic information data"). Furthermore, the transfer unit 442 transmits the same diagnostic information data as the diagnostic information data recorded in the memory 46 to the crane terminal 30 and the management server 50, which act as processing units, via the first and second transmission units 471 and 472.

[0030] The first mobile unit 40A and the second mobile unit 40B have different inspection points on the crane 20 pre-configured in the data storage unit 45. The first mobile unit 40A performs imaging and sensing in the imageable area (first region) of one of the inspection points, and the second mobile unit 40B performs imaging and sensing in the imageable area (second region) of the other inspection point. These regions may overlap to some extent. Furthermore, the inspection points that each mobile unit 40A and 40B is responsible for may be multiple inspection points that do not overlap, or they may overlap to some extent. Furthermore, the cameras 41 on each mobile unit 40 may capture images not only of the inspection points, but also of a wide area including the inspection points or of a part of the crane 20 other than the inspection points. The number of mobile units 40 is not limited to two; it may be one or three or more. If there are three or more units, it is preferable that the inspection points of the cranes 20 pre-configured in the data storage unit 45 are all different. Alternatively, the first mobile unit 40A may perform imaging of the inspection area, while the second mobile unit 40B may perform sensing using a microphone 425 and a temperature sensor 426.

[0031] In addition, while the example given shows the mobile unit 40 autonomously moving to an area of ​​the crane 20 that can be imaged, the mobile unit 40 may also be configured to be controllable by an external wireless control device, allowing a user (operator) to operate the wireless control device to move the mobile unit 40 to an area of ​​the crane 20 that can be imaged for inspection and perform imaging and sensing.

[0032] Figure 3 is an explanatory diagram showing an example of the arrangement of the first mobile body 40A and the second mobile body 40B relative to the crane 20. In Figure 3, the crane 20 is shown schematically. Also, the mobile bodies 40a to 40e in the figure and the mobile bodies 40f and 40g, which will be described later, have the same configuration as the mobile body 40 described above. The first mobile body 40A and the second mobile body 40B may be positioned to move around the crane 20 by flight in a manner in which there are no physical constraints, similar to mobile body 40a.

[0033] Furthermore, the first mobile unit 40A and the second mobile unit 40B may be connected to the crane 20 by a cable 101 reinforced with wire or the like, similar to the mobile unit 40b. The cable 101 enables power supply from the crane 20 to the mobile unit 40b and data communication between the mobile unit 40b and the crane terminal 30. Furthermore, the cable 101 is designed to be retractable and extendable, and the range of the cable 101 is defined as the range of movement of the mobile body 40b.

[0034] Furthermore, the first mobile body 40A and the second mobile body 40B may be configured to be slidably supported along rail-shaped guide members 102 to 104 supported by the crane 20, as shown in mobile bodies 40c to 40e. Each guide member 102 to 104 is provided with a slider (not shown) that can slide along the guide member 102 to 104, and a support member (not shown) extends from the slider to support each movable body 40c to 40e. The support member supports each movable body 40c to 40e with a degree of freedom so that the posture of each movable body 40c to 40e can be changed within a certain range. Furthermore, it is preferable to take measures such as providing a rotation stopper around each guide member 102 to 104 to prevent each movable body 40c to 40e from rotating, not making the cross-section of each guide member 102 to 104 circular, and constructing each guide member 102 to 104 with multiple rails. Furthermore, in the case where each movable body 40c to 40e is supported so as to be movable along each guide member 102 to 104, each movable body 40c to 40e does not have to be capable of flight, but rather has a structure that allows it to travel along each guide member 102 to 104. In other words, the movable bodies 40c to 40e only need to be configured to be movable around the crane, and the form of their movement is not particularly limited.

[0035] As described above, when each guide member 102 to 104 supports each mobile body 40c to 40e, the guide members may be placed inside the tower boom 24 of the crane 20. This makes it possible for the mobile body 40 to perform good imaging and sensing of inspection points inside the narrow tower boom 24, where flight is extremely difficult. Detailed examples of the moving bodies supported by each guide member 102 to 104 will be described later.

[0036] [crane] The crane 20 will be explained based on Figure 4. Here, the crane 20 will be a so-called mobile tower crane as an example. In the following description of the crane 20, the forward direction of the crane 20 (the predetermined forward direction of the lower traveling body 21, regardless of the direction the upper rotating body 22 is facing) will be referred to as "forward," the backward direction as "rear," the left side when facing forward as "left," and the right side when facing forward as "right."

[0037] As shown in the figure, the crane 20 is composed of a self-propelled crawler-type lower vehicle 21, an upper slewing vehicle 22 that is rotatably mounted on the lower vehicle 21, and a front attachment 23 that is tiltably attached to the front side of the upper slewing vehicle 22.

[0038] The upper slewing body 22 constitutes the crane body of the crane 20 and has a slewing frame 221 that extends in the front and rear directions. A boom mounting section 222 is provided on the front side of the slewing frame 221, and the base end 249 of the tower boom 24, which will be described later, is attached to this boom mounting section 222 in a way that allows it to be raised and lowered.

[0039] Furthermore, a mast mounting section 223 is provided near the rear of the boom mounting section 222 of the slewing frame 221. The base end of the mast 224, which will be described later, is rotatably attached to this mast mounting section 223. In addition, the base end of the backstop 225, which will be described later, is rotatably attached to the rear of the slewing frame 221, beyond the mast mounting section 223.

[0040] A counterweight 226, which balances the weight of the front attachment 23 and the suspended load, is positioned at the rear of the slewing frame 221. A boom luffing winch and other equipment (not shown) are also positioned at the rear of the slewing frame 221. On the front right side of the slewing frame 221, a cab 227 is provided, which houses the driver's seat and various operating devices (none of which are shown).

[0041] The front attachment 23 is mounted on the upper slewing body 22 and is used to transport materials and other cargo between the ground and high places. The front attachment 23 consists of a tower boom 24, a tower jib 25, and a tower strut 26.

[0042] The tower boom 24 is mounted on the upper slewing body 22 in a luffable manner. The tower boom 24 consists of a lower boom 241 whose base (foot) 249 is mounted on the boom mounting portion 222 of the slewing frame 221 in a luffable manner, a plurality (e.g., 3 sections) of intermediate booms 242 whose bases are mounted on the tip of the lower boom 241, and an upper boom 243 mounted on the tip of the intermediate boom 242 located at the very front. The lower boom 241 is equipped with a jib luffing winch 244 and a main hoisting winch 245, which will be described later.

[0043] As shown in the diagram, each column of the intermediate boom 242 that is adjacent to each other in the longitudinal direction is connected using connecting pins. In addition, the lowermost intermediate boom 242 and the lower boom 241, and the uppermost intermediate boom 242 and the upper boom 243 are also connected using connecting pins.

[0044] The upper boom 243 has a shape in which the upper part protrudes forward when the tower boom 24 is in an upright position (as shown in Figure 4), and the lower part of the upper boom 243 is attached to the tip (upper end) of the uppermost intermediate boom 242. The tower jib 25, described later, is attached to the front end of the upper boom 243 so as to be able to be raised and lowered, and the tower strut 26, described later, is attached to the upper end of the upper boom 243 so as to be able to swing. In addition, a triangular sheave bracket 246 is projected from the upper boom 243 toward the rear. The tower guide sheave 247 and the guide sheave 248 are rotatably attached to this sheave bracket 246.

[0045] The tower jib 25 is luffably attached to the tip of the upper boom 243 of the tower boom 24. The tower jib 25 consists of a lower jib 251 whose base is luffably attached to the upper boom 243, an intermediate jib 252 attached to the tip of the lower jib 251, and an upper jib 253 provided at the tip of the intermediate jib 252. A guide sheave 254 and a point sheave 255 are rotatably attached to the tip side of the upper jib 253. The main winding rope 256, described later, is wound around the guide sheave 254 and the point sheave 255.

[0046] The tower strut 26 is pivotably attached to the upper end of the upper boom 243 of the tower boom 24. The tower strut 26 is constructed as a triangular structure by connecting the first strut 261, the second strut 262, and the third strut 263 with the first connecting part 264, the second connecting part 265, and the third connecting part 266.

[0047] Here, the first connecting portion 264 of the tower strut 26 is attached to the upper end of the upper boom 243. As a result, the tower strut 26 is pivotably attached to the upper end of the tower boom 24 with the first connecting portion 264 as the pivot point. One end of the pendant rope 267 is connected to the second connecting portion 265, and the other end of the pendant rope 267 is connected to the tip of the upper jib 253 of the tower jib 25. Furthermore, the boom-side pendant rope 274, which will be described later, is connected to the third connecting portion 266.

[0048] The jib luffing winch 244 is attached to the lower boom 241 of the tower boom 24. The jib luffing winch 244 raises and lowers the tower jib 25 via the tower strut 26. The jib luffing winch 244 and the third connecting section 266 of the tower strut 26 are connected by a jib luffing rope 27.

[0049] The jib luffing rope 27 is provided between the jib luffing winch 244 and the tower strut 26. The jib luffing rope 27 consists of a lower spreader 271 having multiple sheaves attached to the intermediate boom 242 of the tower boom 24, an upper spreader 272 having multiple sheaves provided opposite the lower spreader 271, a winding rope 273 that is wound sequentially around the sheaves of the lower spreader 271 and the upper spreader 272 and then wound onto the jib luffing winch 244, and a boom-side pendant rope 274, one end of which is connected to the upper spreader 272 and the other end of which is connected to the third connecting part 266 of the tower strut 26.

[0050] Therefore, by winding and unwinding the winding rope 273 using the jib luffing winch 244, the upper spreader 272 moves closer to and further away from the lower spreader 271, and the tower strut 26 swings with the first connecting part 264 as the pivot point. This swinging of the tower strut 26 is transmitted to the tower jib 25 via the pendant rope 267, causing the tower jib 25 to luff at the tip of the tower boom 24.

[0051] The main hoist winch 245 is located near the top of the jib luffing winch 244 and is attached to the lower boom 241 of the tower boom 24. One end of the main hoist rope 256 is wound around the main hoist winch 245. The other end of the main hoist rope 256 is attached to the load hook 28 via the guide sheave 248 of the sheave bracket 246, the guide sheave 254 of the tower jib 25, and the point sheave 255. Therefore, the load hook 28 can be raised and lowered by winding and unwinding the main hoist rope 256 using the main hoist winch 245.

[0052] The backstop 225 is located between the slewing frame 221 and the lower boom 241 of the tower boom 24. This backstop 225 supports the upright tower boom 24 from behind.

[0053] The mast 224 is rotatably attached at its base to the mast mounting portion 223 of the slewing frame 221. The tip of the mast 224 is a free end that can rotate upward, downward, forward, and backward. A boom spreader 228 is provided at the tip of the mast 224, and this boom spreader 228 is connected to the upper boom 243 of the tower boom 24 via a pendant rope 229 of a certain length. In addition, a boom luffing rope 291, which is sequentially wound over the boom spreader 228 and a spreader (not shown) on the slewing frame 221, is wound around a tower boom luffing winch (not shown) provided on the slewing frame 221.

[0054] Therefore, when the boom luffing rope 291 is wound up by the tower boom luffing winch, the tower boom 24 can be raised by pulling the pendant rope 229. On the other hand, when the boom luffing rope 291 is unwound by the tower boom luffing winch, the tower boom 24 can be lowered (collapsed) towards the ground via the pendant rope 229.

[0055] Figure 5 is a block diagram showing the configuration of the crane terminal 30. The crane terminal 30 is a control terminal mounted on the crane 20 and performs control of various operations of the crane 20, such as travel, slewing, and load lifting, as well as processing for detecting abnormalities. The crane terminal 30 is equipped with a controller 31 which includes a processing unit that has a CPU, memory devices such as ROM and RAM, and other peripheral circuits.

[0056] As shown in Figure 5, the controller 31 is connected to a load cell 321, a boom angle sensor 322, a manipulator sensor 323, a jib angle sensor 324, an input unit 331, a display device 332, an alarm 341, a stop device 342, first and second transmitters 351 and 352, first and second receivers 361 and 362, an operating lever 37, and a control valve 38.

[0057] The load cell 321 is attached to the boom spreader 228 and detects the tension acting on the boom luffing rope 291 that luffs the tower boom 24, and outputs a control signal corresponding to the detected tension to the controller 31. The input unit 331 is, for example, a touch panel, and outputs control signals to the controller 31 in response to operations from the operator. The operator can set the number of loops for the main hoisting rope 256, the tower boom length, the mass of the suspension hook 28, etc., by operating the input unit 331.

[0058] The boom angle sensor 322 is attached to the base end of the tower boom 24 and detects the elevation angle of the tower boom 24 (hereinafter also referred to as the boom angle), and outputs a control signal corresponding to the detected boom angle to the controller 31. The boom angle sensor 322 detects, for example, the angle to the ground, which is the angle with respect to the horizontal plane, as the boom angle.

[0059] The jib angle sensor 324 is attached to the base end of the tower jib 25 and detects the elevation angle of the tower jib 25 (hereinafter also referred to as the jib angle), and outputs a control signal corresponding to the detected jib angle to the controller 31. For example, the jib angle sensor 324 detects the angle relative to the ground, which is the angle with respect to the horizontal plane, as the jib angle.

[0060] The control amount sensor 323 detects, for example, the amount of operation of a hydraulic pilot-operated control lever and outputs a control signal corresponding to the detected amount of operation to the controller 31.

[0061] The display device 332 includes, for example, a touch panel display which is also used as an input unit 331, and displays information on the lifting load and working posture on the display screen based on control signals output from the controller 31. The alarm device 341 generates an alarm based on the control signal output from the controller 31.

[0062] The stopping device 342 stops the operation of hydraulic motors (not shown) connected to the main hoist winch 245 and the jib luffing winch 244, respectively, based on control signals output from the controller 31. The stopping device 342 is, for example, an electromagnetic switching valve capable of cutting off the supply of pressurized oil from the hydraulic pump to the hydraulic motor.

[0063] The first transmitting unit 351 and the first receiving unit 361 communicate with the base station 120 via the satellite 110. Furthermore, the second transmitting unit 352 and the second receiving unit 362 communicate directly with the base station 150.

[0064] The controller 31 functionally includes a load calculation unit 311, a winch control unit 312, a display control unit 313, and a transmission control unit 314. The load calculation unit 311 calculates the lifting load applied to the load hook 28 based on the output of the load cell 321 and boom angle sensor 322. The winch control unit 312 determines whether the lifting load is equal to or greater than the rated total load. If it is, it outputs a stop signal to the stop device 342 and an alarm signal to the alarm device 341. When the stop signal is input to the stop device 342, the drive of the jib luffing winch 244 and the main hoisting winch 245 is stopped. When the alarm signal is input to the alarm device 341, an alarm is generated.

[0065] The display control unit 313 controls the image displayed on the display screen of the display device 332. The display control unit 313 displays the suspension load calculated by the load calculation unit 311 on the display screen of the display device 332. Furthermore, the display control unit 313 displays the information managed by the management server 50 on the display screen of the display device 332.

[0066] The transmission control unit 314 transmits the information stored in the controller 31's storage device via the first transmission unit 351 or the second transmission unit 352 at a predetermined timing. The information transmitted from the first transmission unit 351 or the second transmission unit 352 is received by the base stations 120 and 150 and transmitted to the management server 50.

[0067] Furthermore, the transmission control unit 314 transmits rotation angle information, consisting of the boom angle and jib angle detected by the boom angle sensor 322 and the jib angle sensor 324, to each mobile body 40 via the first transmission unit 351 or the second transmission unit 352. Furthermore, the transmission control unit 314 transmits the diagnostic information data received from each mobile unit 40 to the management server 50 via the first transmission unit 351 or the second transmission unit 352.

[0068] The control valve 38 consists of multiple valves that can be switched according to a control signal from the controller 31. For example, the control valve 38 includes a valve that supplies and cuts off hydraulic pressure and switches the direction of rotation from the hydraulic pump of the crane 20 to the hydraulic motor that rotates the drive wheels of the lower traveling body 21; a valve that supplies and cuts off hydraulic pressure and switches the direction of rotation from the hydraulic pump to the hydraulic motor that rotates the upper slewing body 22; a valve that supplies and cuts off hydraulic pressure and switches the direction of rotation from the hydraulic pump to the hydraulic motor that rotates the tower boom luffing winch; a valve that supplies and cuts off hydraulic pressure and switches the direction of rotation from the hydraulic pump to the hydraulic motor that rotates the jib luffing winch 244; a valve that supplies and cuts off hydraulic pressure and switches the direction of rotation from the hydraulic pump to the hydraulic motor that rotates the main hoisting winch 245, and so on.

[0069] The operating lever 37 consists of multiple levers that input control signals to individually switch each valve of the control valve 38 via the controller 31.

[0070] For example, the travel lever, which is one of the operating levers 37, inputs a switching signal to a valve that supplies hydraulic pressure to the hydraulic motor that rotates the drive wheels of the lower travel body 21, stops the motor, and switches the direction of rotation. Furthermore, the swivel lever, which is one of the operating levers 37, inputs a switching signal to a valve that supplies hydraulic pressure from the aforementioned hydraulic pump to the hydraulic motor that performs the swivel operation of the upper swivel body 22, stops the supply of hydraulic pressure, and switches the direction of rotation. Furthermore, the boom luffing lever, which is one of the operating levers 37, inputs a switching signal to a valve that supplies, stops, and switches the direction of rotation of hydraulic pressure from the aforementioned hydraulic pump to the hydraulic motor that rotates the tower boom luffing winch. Furthermore, the jib luffing lever, which is one of the operating levers 37, inputs a switching signal to a valve that supplies hydraulic pressure from the aforementioned hydraulic pump to the hydraulic motor that rotates the jib luffing winch 244, stops the pressure, and switches the direction of rotation. Furthermore, the hoisting lever, which is one of the operating levers 37, inputs a switching signal to a valve that supplies, stops, and switches the direction of rotation of hydraulic pressure to the hydraulic motor that rotates the main hoisting winch 245 from the aforementioned hydraulic pump.

[0071] The controller 31 controls each hydraulic motor by inputting control signals corresponding to the supply, stopping, and switching of the direction of rotation of hydraulic pressure to each valve constituting the corresponding control valve 38 in response to the operation of the various levers constituting the operating lever 37. As a result, by operating the control lever 37, the operator can perform the following actions: the travel of the crane 20, the rotation of the upper slewing body 22, the luffing of the tower boom 24, the luffing of the tower jib 25, and the raising and lowering of the load hook 28.

[0072] In the example of the crane terminal 30 described above, a configuration for handling abnormalities, such as a load cell 321, boom angle sensor 322, maneuver amount sensor 323, jib angle sensor 324, limit switch (not shown), alarm 341, and stop device 342, and a configuration for normal operation, such as the operating lever 37 and control valve 38, are shown as being controlled by a unified control system. However, the configuration for handling abnormalities and the configuration for normal operation may be equipped with separate controllers and operate on separate systems.

[0073] [Management Server] Figure 6 is a block diagram showing the configuration of the management server 50. The management server 50 includes a control device 51, a storage unit 52, and a communication unit 53. The control device 51 is configured to include an arithmetic processing unit having a CPU and peripheral circuits. The control device 51 controls each part of the management server 50 by reading and executing a control program that is pre-stored in the storage unit 52. The memory unit 52 is, for example, a non-volatile memory device. The communications unit 53 performs data communication (transmission and reception) via the network 130 in accordance with a predetermined procedure. A display device 54 is connected to the control device 51, and the control device 51 displays the information stored in the storage unit 52, the crane inspection information database 140, and the customer information database 160 on the display screen of the display device 54.

[0074] The control device 51 is connected to a crane inspection information database 140 and a customer information database 160. Figure 7 shows an example of the information stored in the crane inspection information database 140. The control device 51 stores in the crane inspection information database 140 the date and time information 141 representing the date and time of reception, the work machine ID 142 unique to the crane 20, and the diagnostic results 143 described later, which are received from each mobile unit 40 via the base stations 120 and 150 (including when via the crane terminal 30), associating them with each other.

[0075] Figure 8 shows an example of information stored in the customer information database 160. The customer information database 160 stores the work equipment ID 161 of the crane 20, one or more customer information 162 relating to the customer who owns the crane 20, and one or more customer shipping addresses 163 associated with that customer. Note that the customer shipping address 163 corresponding to a single work equipment ID 161 can be changed as needed. Multiple customer shipping addresses 163 corresponding to a single work equipment ID 161 can also be set. As a result, when the information in the crane inspection information database 140 for a specific crane 20 is updated, the control device 51 of the management server 50 identifies the customer and its delivery address, and either sends the updated information for the crane 20 or notifies the customer of the update. Furthermore, the control device 51 may, when accessed by the customer, transmit or grant permission to view various types of information recorded in the crane inspection information database 140 relating to the customer's crane 20. In that case, a password may be set for each customer in the customer information database 160, and the customer may be required to enter the password when accessing the database. It is preferable to also register the password in the customer information database 160.

[0076] The control device 51 functionally includes a diagnostic processing unit 511, an image processing processing unit 512, and a display processing unit 513. The following explains these points in order.

[0077] [Diagnostic Processing Department] The diagnostic processing unit 511 performs diagnostic processing to determine whether or not an abnormality has occurred in the inspection points of the crane 20 with respect to the inspection items described below, based on diagnostic information data including image data and detection data acquired from each moving body 40 of the crane 20. The test items are as follows: (1) Cracks, deformation, and damage to the tower boom and tower jib (2) Wear and damage to foot pins, joint pins, and bushings (3) Wear, damage, tangled state, and terminal condition of the wire rope (4) Damage to the pendant rope, corrosion (5) Cracks, deformation, and damage to each spreader, hanger, and tower strut. (6) Cracks, deformation, and wear of the lifting hooks (7) Operation, deformation, and damage of the wire safety device on the load hook. (8) Loosening of the nuts on the load hooks, damage to the threads, corrosion (9) Wear, deformation, and damage to each sheave (10) Operation status of the overwinding prevention devices for the load hooks, tower booms, and tower jibs (11) Operating status of load cell and boom angle sensor (12) Deformation or damage to the backstop

[0078] (1) Cracks, deformation, and damage to the tower boom and tower jib The diagnostic processing unit 511 determines the presence or absence of cracks, deformation, and damage from the image data of the tower boom 24 and tower jib 25 included in the diagnostic information data from the mobile body 40, and diagnoses whether or not there is an abnormality based on the result of the determination. The diagnostic processing unit 511 uses a pattern recognition classifier, which has been acquired through machine learning and has defined parameters for damage or cracks in the tower boom and tower jib, to detect "cracks" or "damage." If "cracks" or "damage" are detected, it diagnoses it as abnormal; if not detected, it diagnoses it as normal. Furthermore, the diagnostic processing unit 511 determines "deformation" by comparing appropriate tower boom 24 or tower jib 25 image data with the captured image data and determining the degree of agreement using well-known methods such as pattern matching. Alternatively, similar to "cracks" and "damage," the detection of "deformed" areas may be performed using a pattern recognition classifier with defined deformation parameters.

[0079] (2) Wear and damage to foot pins, joint pins, and bushings The diagnostic processing unit 511 uses the image data of the tower boom 24 and tower jib 25 included in the diagnostic information data from the mobile unit 40 to determine whether there is wear or damage to the foot pins, joint pins, and bushings used in the tower boom 24 and tower jib 25, and diagnoses whether there is an abnormality based on the result of the determination. The diagnostic processing unit 511 calculates the dimensions of the worn part from the image data of the foot pin, joint pin, or bush of the tower boom 24 or tower jib 25, and obtains the amount of wear. It then determines whether the amount of wear is within a specified numerical range and diagnoses whether there is an abnormality. Furthermore, the method for detecting "damage" is the same as previously described.

[0080] (3) Wear, damage, tangled state, and terminal condition of the wire rope The diagnostic processing unit 511 uses the image data of the tower boom 24 and tower jib 25 included in the diagnostic information data from the mobile body 40 to determine whether the main hoisting rope 256, jib luffing rope 27, and boom luffing rope 291 are worn, damaged, or tangled, and to determine whether the terminals are in good condition. Based on the results of these determinations, it diagnoses whether there are any abnormalities. The diagnostic processing unit 511 detects "damage" or "unruly winding" using a pattern recognition classifier that has been created by machine learning, with parameters for the damage and unruly winding state of each rope defined. Damage and unruly winding states include the occurrence of kinks and the occurrence of broken strands. Alternatively, the correct winding state can be detected using a pattern recognition classifier with defined parameters for the proper winding state of each rope. In these cases, if "irregular winding" is detected, it is diagnosed as abnormal, and if "proper winding" is detected, it is diagnosed as normal. Furthermore, the diagnostic processing unit 511 detects the "abnormal state" of each rope end using a pattern recognition classifier that has been obtained by machine learning and has defined parameters for the abnormal state of each rope end. Alternatively, it may detect the "correct state" of each rope end using a pattern recognition classifier that has defined parameters for the correct state of each rope end. In these cases, if an "abnormal state" is detected, it is diagnosed as abnormal, and if an "correct state" is detected, it is diagnosed as normal. Furthermore, the methods for detecting "wear" and "damage" are the same as those already described.

[0081] (4) Damage to the pendant rope, corrosion The diagnostic processing unit 511 uses the image data of the tower boom 24 and tower jib 25 included in the diagnostic information data from the mobile unit 40 to determine whether there is any damage or corrosion to the pendant rope 267 and the boom-side pendant rope 274, and diagnoses whether there is any abnormality based on the results of these determinations. The diagnostic processing unit 511 detects "corrosion" using a pattern recognition classifier with parameters for the corrosion state of the pendant rope, which have been obtained through machine learning. If "corrosion" is detected, it is diagnosed as abnormal; otherwise, it is diagnosed as normal. Furthermore, the method for detecting "damage" is the same as previously described.

[0082] (5) Cracks, deformation, and damage to each spreader and tower strut The diagnostic processing unit 511 uses the image data of the tower boom 24 and tower jib 25 included in the diagnostic information data from the mobile body 40 to determine whether there are any cracks, deformations, or damage to the boom spreader 228, lower spreader 271, upper spreader 272, and tower strut 26, and diagnoses whether there are any abnormalities based on the results of the determination. The methods for detecting "cracks," "deformation," and "damage" are the same as those already described.

[0083] (6) Cracks, deformation, and wear of the lifting hooks The diagnostic processing unit 511 determines whether there are any cracks, deformations, or wear on the suspension hook 28 from the image data of the tower jib 25 included in the diagnostic information data from the mobile body 40, and diagnoses whether there is an abnormality based on the result of the determination. The methods for detecting "cracks," "deformation," and "wear" are the same as those already described.

[0084] (7) Operation, deformation, and damage of the wire safety device on the load hook. The diagnostic processing unit 511 uses the image data of the tower jib 25 included in the diagnostic information data from the mobile body 40 to determine the operating state, deformation, and damage of the wire stopper provided on the load hook 28, and diagnoses whether there is an abnormality based on the results of the determination. The diagnostic processing unit 511 determines the correctness of the "operating state" by comparing the captured image of the pre-operation state and the captured image of the post-operation state with a proper pre-operation image or a proper post-operation image, and by determining the degree of agreement using a well-known method such as pattern matching. Furthermore, the methods for detecting "deformation" and "damage" are the same as those already described.

[0085] (8) Loosening of the nuts on the load hooks, damage to the threads, corrosion The diagnostic processing unit 511 uses the image data of the tower jib 25 included in the diagnostic information data from the mobile body 40 to determine whether the nuts on the suspension hook 28 are loose, damaged, or corroded, and diagnoses whether there is an abnormality based on the results of the determination. The diagnostic processing unit 511 compares the image of the nut with either an image of the nut in a loosened state or an image of the nut in a tightened state, and determines whether it is correct or incorrect based on the degree of agreement using a well-known method such as pattern matching. If the image of the nut matches the image of the nut in a loosened state, it is diagnosed as abnormal; if it matches the image of the nut in a tightened state, it is diagnosed as normal. Alternatively, the protrusion length of the nut from the mounting position can be determined from the image of the nut, and if the protrusion length exceeds the specified limit, it may be diagnosed as abnormal. Furthermore, the methods for detecting "damage" and "corrosion" are the same as those already described.

[0086] (9) Wear, deformation, and damage to each sheave The diagnostic processing unit 511 uses the image data of the tower boom 24 and tower jib 25 included in the diagnostic information data from the mobile body 40 to determine whether there is wear in the grooves of the tower guide sheaves 247, guide sheaves 248 and 254, and point sheaves 255, as well as overall deformation and damage, and diagnoses whether there is an abnormality based on the results of the determination. The methods for detecting "wear," "deformation," and "damage" are the same as those already described.

[0087] (10) Operation status of the overwinding prevention devices for the load hooks, tower booms, and tower jibs The diagnostic processing unit 511 diagnoses whether the operation of the wire rope overwinding prevention device installed on the tower jib 25 is normal or abnormal, based on the image data of the tower jib 25 included in the diagnostic information data from the mobile body 40. The diagnostic processing unit 511 determines whether the suspension hook 28, tower boom 24, and tower jib 25 are within the appropriate range based on the fact that the overwinding prevention device stops the suspension hook 28, tower boom 24, and tower jib 25 at a stopping position just before overwinding occurs during normal operation. Specifically, the diagnostic processing unit 511 obtains the height of the suspension hook 28, the inclination angle of the tower boom 24, and the inclination angle of the tower jib 25 from the captured image, and diagnoses whether there is an abnormality based on these values.

[0088] (11) Operating status of load cell and boom angle sensor The diagnostic processing unit 511 diagnoses whether the system is normal or abnormal based on the detection values ​​of the load cell 321 and boom angle sensor 322, which are included in the diagnostic information data from the crane terminal 30.

[0089] (12) Operation, deformation, or damage of the backstop The diagnostic processing unit 511 determines whether the backstop 225 is deformed or damaged from the image data of the tower boom 24 included in the diagnostic information data from the mobile body 40, and diagnoses whether there is an abnormality based on the result of the determination. The methods for detecting "deformation" and "damage" are the same as those already described.

[0090] The diagnostic processing unit 511 performs a diagnosis on the inspection items (1) to (12) above, and records the diagnosis results, along with the date and time information of the imaging, as part of the status information data of the corresponding crane 20 in the inspection information database 140.

[0091] [Image Processing Section] The image processing unit 512 processes the image data included in the diagnostic information data acquired from each moving body 40 of the crane 20 to process the image data into processed image data suitable for the user to make an abnormality judgment. The image processing unit 512 creates processed image data of a three-dimensional model of the crane 20, which is suitable for abnormality detection.

[0092] The image processing unit 512 generates processed image data of a three-dimensional model based on the image data captured from the diagnostic information data acquired from each mobile body 40. Since each frame of captured image data includes data indicating the imaging position and orientation of the moving body 40, it is possible to extract common feature points from multiple image data of the same part of the crane 20 and determine their positions within each image, thereby calculating the three-dimensional coordinates of those feature points. Therefore, by extracting multiple feature points from captured images for the inspection points of the crane 20, calculating three-dimensional coordinates, and connecting each feature point, it is possible to generate processed image data of a three-dimensional model for the inspection points of the crane 20. Since the processed image data of the three-dimensional model can display the external shape of each part of the crane 20 from any direction, it is also possible to use this to diagnose whether or not there is any abnormality in the crane 20. Furthermore, if each mobile unit 40 is equipped with an infrared camera or a stereo camera as its camera 41, distance data can be obtained for each pixel of the captured image, making it possible to generate processed image data for a more accurate three-dimensional model. Furthermore, even if each mobile body 40 is not equipped with a positioning unit 421 capable of acquiring position coordinates using GPS, if the movement speed of the mobile body 40 during imaging in consecutive frames can be detected, multiple feature points can be extracted from the captured images using the above method to generate processed image data of a three-dimensional model.

[0093] The image processing unit 512 records the processed image data of the three-dimensional model of the crane 20 that it has created, along with the date and time information of the image acquisition, as part of the status information data of the corresponding crane 20 in the inspection information database 140.

[0094] [Display Processing Unit] The display processing unit 513 performs display processing of various information registered in the crane inspection information database 140 as status information data indicating the status of the crane 20. The status information data to be displayed includes, for example, the diagnostic results of the crane 20 by the diagnostic processing unit 511, the processed image of the three-dimensional model of the crane 20 by the image processing processing unit 512, the captured image based on the image data acquired from the mobile body 40, text information related to the captured image (image location of the crane 20, date and time of image acquisition), and information on the detection data acquired from the mobile body 40. If the number of captured images is enormous, for example, only a portion of the representative images used for diagnosis may be displayed. Furthermore, the display processing unit 513 may not only display information on the display device 54 connected to the management server 50, but may also display information on external information terminals 60, 70 or the crane terminal 30 via the network 130 from the communication unit 53. Furthermore, when displaying information to external terminals 30, 60, and 70, the system may verify against the customer information database 160 to confirm that the recipient is one of the customers, and then restrict the display to show only the status information related to that customer's crane 20. The display process may also transmit the status information data to the customer's terminals 30, 60, and 70, or it may allow viewing of the status information without transmitting the data.

[0095] [Technical Effects of Embodiments of the Invention] The above-described crane inspection system 100 includes a server 50 as a processing unit that performs predetermined processing on the image data captured by each moving body 40 that moves around the crane 20. Therefore, even when inspecting objects that reach high places, such as the boom and jib of the crane 20, the inspection work on the crane 20 can be easily performed.

[0096] Furthermore, the diagnostic processing unit 511 of the management server 50 determines whether or not there is an abnormality at the inspection point of the crane 20 based on the captured image data, so an objective judgment can be obtained easily and quickly, making it possible to improve the efficiency and further simplify the inspection work.

[0097] Furthermore, the image processing unit 512 of the management server 50 performs processing to transform the captured image data into processed image data suitable for the user to make anomaly judgments. This makes it possible to make anomaly judgments more easily and accurately compared to simply viewing the captured image. In particular, since three-dimensional model data of the crane 20 is created as processing image data, the processing image data of the three-dimensional model allows the external shape of each part of the crane 20 to be displayed from any direction. This makes it possible to perform more precise anomaly detection as if you were on-site, even when you are away from the crane 20 site.

[0098] Furthermore, the display processing unit 513 of the management server 50 collects status information data indicating the status of the crane 20 into the inspection information database 140, and performs display processing to display a processed image based on the status information contained in the status information data and processed image data to the user. Therefore, users can understand the status of the crane 20 without having to go to the site where the crane 20 is located, making it possible to perform maintenance and management efficiently.

[0099] Furthermore, the mobile unit 40 transmits the captured image data to the crane terminal 30 of the crane 20, and the management server 50 collects status information data indicating the status of the crane 20 and the captured image data from the crane terminal 30. Therefore, the management server 50 can collect image data using the existing network to which the crane terminal 30 is connected, eliminating the need for a network connection environment for the mobile unit 40, and making it easier to construct a crane inspection system.

[0100] Furthermore, the mobile unit 40 acquires luffing information indicating the luffing state of the tower boom 24 of the crane 20 from the crane terminal 30, and identifies the imaging position based on this luffing information. This makes it possible to acquire appropriate image data even when the crane 20 undergoes a change in posture.

[0101] Furthermore, the mobile unit 40 has sensors different from the camera 41, such as a microphone 425 and a temperature sensor 426, and also performs sensing on the crane 20 using these sensors. This allows for the collection of various types of data, enabling more accurate crane diagnosis.

[0102] Furthermore, since the first mobile unit 40A and the second mobile unit 40B separately perform imaging of the first and second regions, imaging work can be performed efficiently when there are multiple inspection points on the crane 20.

[0103] Furthermore, if the system is configured to perform imaging and sensing separately using a first mobile unit 40A equipped with a camera 41 and a second mobile unit 40B equipped with a microphone 425 and a temperature sensor 426, the first mobile unit 40A can move only along a path suitable for imaging, and the second mobile unit 40B can move only along a path suitable for sensing, thereby enabling efficient collection of diagnostic information data.

[0104] Furthermore, if the moving body 40 (including the moving bodies 40f and 40g described later) is configured to move along guide members 102 to 104 provided on the crane 20, it becomes possible to suppress vibrations of the moving body 40 and acquire good image data. Furthermore, if the guide member is installed inside the tower boom 24 of the crane 20, and the mobile body 40 is configured to move inside the tower boom 24, then, in the case of a mobile body 40 that moves by flight, it becomes possible to perform imaging and sensing even inside the tower boom 24, which would be inaccessible due to the risk of contact with the surroundings.

[0105] [others] The details shown in the embodiments of the invention described above can be modified as appropriate without departing from the spirit of the invention. For example, in the crane inspection system 100 described above, a tower crane is used as an example of a crane 20, but it is not limited to this. In addition to mobile cranes such as crawler cranes, wheel cranes, and truck cranes, it can be applied to all types of cranes, including port cranes, overhead cranes, jib cranes, gantry cranes, unloaders, and fixed cranes. Furthermore, the present invention is applicable not only to cranes equipped with lifting hooks, but also to cranes that suspend attachments such as magnets and earth drill buckets. Furthermore, the inspection items in the diagnostic processing unit 511 described above are merely examples, and may include some of these or other inspection items. In particular, when applied to various types of cranes as described above, it is preferable to perform diagnostic processing on inspection items that are more appropriate depending on the type.

[0106] Furthermore, while various diagnostic methods use pattern recognition classifiers to detect abnormal areas from captured image data, this is not the only method. For example, other periodic methods such as pattern matching may also be used to detect abnormal areas.

[0107] [Example of a moving body supported by a guide member (1)] An example of a moving body supported by guide members 102-104 (1) will be described in detail based on the drawings. Figure 9 is a front view of the moving body 40f, Figure 10 is a left side view, Figure 11 is a left side view of the moving body 40f supported by the guide member 103, and Figure 12 is a top view.

[0108] The mobile unit 40f is a so-called drone that moves by obtaining thrust from multiple rotors, and as shown in Figures 9 and 10, cameras 41f that individually capture images of the front, back, left, and right are mounted on the underside of the aircraft via a gimbal mechanism 412f. The gimbal mechanism 412f supports each camera 41f in a way that allows for adjustment of its orientation around three axes: vertical up / down, left / right, and front / back. Furthermore, the aircraft is equipped with a pair of legs 413f on its underside. When the mobile body 40f lands, these legs 413f rotate downward to guard each camera 41f, and when moving, they retract upward so as not to obstruct filming.

[0109] A support member 494f is connected to the right side of the mobile body 40f, extending to the left from a slider 49f that can slide along each of the guide members 102 to 104. A ball joint 495f is provided in the middle of the support member 494f, allowing the mobile body 40f to swing slightly up and down and forward and backward, as well as change its attitude around the left and right axis.

[0110] Figures 11 and 12 illustrate guide members 103 supported by the tower boom 24. The tower boom 24 is equipped with four main pipes arranged in a box shape along the longitudinal direction of the boom. Inside the four main pipes, the guide members 103 are supported in pairs parallel to the main pipes by suspension members 105 suspended at regular intervals between two of the main pipes. Each pair of guide members 103 consists of a round pipe of a certain length and is connected to the required length by a rubber joint 107. The other guide members 102 and 104 are supported by a similar configuration and support structure.

[0111] Figure 13 is a plan view of the slider 49f that allows the movable body 40f to slide along the guide members 102-104, Figure 14 is a left side view of the slider 49f, and Figure 15 is a front view. The slider 49f is equipped with two units, one above the other, each consisting of three wheels 491f provided on the left, right, and front sides of the front guide member 102-104 of a pair of guide members 102-104 arranged front to back, three wheels 491f provided on the left, right, and rear sides of the rear guide member 102-104, a pair of support frames 492f that rotatably support the pair of guide members 102-104 in an arrangement that surrounds them, and a connecting body 493f that rotatably supports the pair of support frames 492f around an axis along the front-to-back direction. Furthermore, the slider 49f is connected by a support 496f that supports the upper unit around a vertical axis, a support 497f that supports the lower unit around a vertical axis, and a connecting shaft 498f that allows the upper and lower supports 496f and 497f to rotate around axes in the front-rear and left-right directions, and the connecting shaft 498f is connected to the aforementioned support member 494f.

[0112] With the mobile unit 40f supported by the guide member 103 in the above configuration, it can take photographs in all directions from inside the tower boom 24. Furthermore, since the pair of guide members 102-104 are surrounded from all sides by six wheels 491f, rotation around the guide members 102-104 is prevented, and the mobile body 40f can perform stable movement while taking photographs. Furthermore, as shown in Figures 14 and 15, the slider 49f has the above-described structure which allows for differences in the orientation of the upper and lower units regardless of the direction in which the guide members 102 to 104 are curved, enabling smooth movement along the curved guide members 102 to 104. Furthermore, while the mobile body 40f can also be moved by applying driving power from a drive source to the wheels that contact the guide members 102-104, etc., it is configured to obtain thrust by the rotation of the rotor. This makes it possible to move stably without slippage on the wheels. In addition, with wheels, the mechanism configuration for transmitting power to the wheels becomes complex, but with a rotor, such problems are not present, and the configuration can be simplified.

[0113] In Figures 11 and 12, an example is shown in which the mobile body 40f can move along a guide member 103 provided inside the tower boom 24. However, by supporting the guide member 104 in the same configuration inside the tower jib 25, the mobile body 40f can photograph the inside of the tower jib 25. Similarly, by applying a similar support structure to the sides of the lower traveling body 21 and the upper slewing body 22 and providing guide members 102, the lower traveling body 21 and the upper slewing body 22 can be photographed.

[0114] [Example of a moving body supported by a guide member (2)] An example (2) of a moving body supported by guide members 102-104 will be described in detail based on the drawings. Figure 16 is a plan view of the moving body 40g, Figure 17 is a plan view of the moving body 40g with the upper surface 416g removed, Figure 18 is a front view with the side wall 496g cut out, Figure 19 is a plan view of the moving body 40f supported by the guide member 103, and Figure 20 is a front view.

[0115] The 40g mobile unit is a so-called drone that moves by obtaining thrust from multiple rotors, and as shown in Figures 16 to 18, it moves along a single guide member 102 to 104. As shown in Figures 19 and 20, the guide member (in Figures 19 and 20, a guide member 103 supported by the tower boom 24 is shown as an example) is positioned at the center of the tower boom 24, inside the four main pipes which are arranged in a box shape along the longitudinal direction of the tower boom 24. For example, the guide member 103 is supported at regular intervals by support columns 106 extending from suspension members 105, which are suspended at regular intervals between two of the four main pipes of the tower boom 24. The guide member 103 consists of round pipes of a certain length and is connected by rubber joints 107 to the required length. This enables stable movement of the mobile body 40. The other guide members 102 and 104 are supported by a similar configuration and support structure.

[0116] The mobile unit 40g has three cameras 41g mounted on its outer wall, each individually capturing images of the front, rear, left, and right sides. The camera 41g that captures the right side is mounted on the upper surface 416g of the unit, as it must be positioned to avoid the support column 106 that supports the guide member 103. Additionally, a power supply unit (414g) and a control unit (415g) are located on the top surface (416g) of the aircraft.

[0117] Guide members 102-104 pass vertically through the center of the 40g mobile body. Guide members 102-104 have guide grooves formed at three locations on their outer circumference, front, back, left, and right, along their longitudinal direction. Inside the body of the moving body 40g, three wheels 491g are rotatably supported, contacting the guide grooves 102a-104a of the guide members 102-104 from the front, back, left, and right sides, respectively. These wheels 491g enable sliding along the guide members 102-104.

[0118] The 40g mobile unit, supported by the guide member 103 in the above configuration, can take photographs in all directions from inside the tower boom 24. Furthermore, since each guide member 102-104 is surrounded from three sides by three wheels weighing 491g, rotation around the guide members 102-104 is prevented, and the moving body 40g can perform stable movement while taking pictures. Furthermore, since the 40g moving body is configured to surround each guide member 102-104 with three wheels weighing 491g, it is less affected regardless of the direction in which the guide members 102-104 are curved, and can move smoothly along the curved guide members 102-104. Furthermore, while the 40g mobile unit can also be moved by applying propulsion from a drive source to the wheels that contact the guide members 102-104, etc., it is configured to obtain thrust through the rotation of the rotor. This enables stable movement without slippage and simplifies the configuration.

[0119] In Figures 19 and 20, an example is shown in which the mobile body 40g can move along a guide member 103 provided inside the tower boom 24. However, by supporting the guide member 104 in the same configuration inside the tower jib 25, the mobile body 40f can photograph the inside of the tower jib 25. Similarly, by applying a similar support structure to the sides of the lower traveling body 21 and the upper slewing body 22 and providing guide members 102, the lower traveling body 21 and the upper slewing body 22 can be photographed. Furthermore, the mobile unit 40 may be used for monitoring the area around the crane by photographing the area around the lower traveling unit 21 and the upper slewing unit 22. It may also be used for monitoring the suspended load by photographing the area around the crane's suspension hook. In other words, the mobile unit 40 may be used for photography to support crane operations other than inspection.

[0120] Furthermore, while an example was shown in which the guide member 103 is supported by a support column 106 extending from a suspension member 105 suspended from two main pipes of the tower boom 24, the support structure is not limited to this. For example, as shown in Figure 21, the ends of two support pipes 105a and 105b, which extend individually from the two main pipes of the tower boom 24 towards the center, may be connected together with the base end of the support column 106, and the tip of the support column 106 may be used to support the guide member 103. A similar support structure may also be applied to the guide members 102 and 104.

[0121] Furthermore, the moving body 40g shown in Figures 16 to 20 above may be supported by springs and dampers that press the three wheels 491g toward the guide members 102 to 104. Alternatively, rail-shaped electrodes may be provided along the guide members 102 to 104 near the guide grooves 102a to 104a of any of the guide members 102 to 104, and a power brush that slides on the rail-shaped electrodes may be provided on the mobile body 40g side, so that the mobile body 40g is powered by the guide members 102 to 104. [Explanation of Symbols]

[0122] 20 Cranes 30 Crane terminal (processing unit) 31 Controllers 40 Mobile Units 40A First mobile body 40B Second mobile object 40a~40g ​​Mobile 41 Camera (imaging means) 425 Mike 426 Temperature Sensor 441 Diagnostic Information Collection Department 442 Transfer section 44 Control Unit 50 Management Server (Processing Unit) 51 Control device 511 Diagnostic Processing Unit 512 Image Processing Unit 513 Display Processing Unit 54 Display device 60, 70 Information terminals 100 Crane Inspection System 102-104 Guide members 120,150 base stations 130 Networks 140 Inspection Information Database 160 Customer Information Database

Claims

1. A mobile body that moves around a crane having an imaging means and whose boom elevation angle can be changed, A crane inspection system having a processing unit that performs predetermined processing on image data captured by the imaging means, The moving body moves to the imaging position based on the elevation angle of the boom of the crane. The moving body uses the imaging means to image multiple locations, including the inspection points of the crane, from the imaging position. The image data of the multiple locations captured by the imaging means can be inspected by applying the predetermined processing to the image data, The moving body has a sensor used for inspection that is different from the imaging means, and also performs inspections of the crane by sensing with the sensor. Crane inspection system.

2. The system includes a first moving body that images a first region of the crane, and a second moving body that images a second region of the crane that is different from the first region. The crane inspection system according to claim 1.

3. A mobile body that moves around a crane having an imaging means and whose boom elevation angle can be changed, A crane inspection system having a processing unit that performs predetermined processing on image data captured by the imaging means, The moving body moves to the imaging position based on the elevation angle of the boom of the crane. The moving body uses the imaging means to image multiple locations, including the inspection points of the crane, from the imaging position. The image data of the multiple locations captured by the imaging means can be inspected by applying the predetermined processing to the image data, The system comprises a first mobile body having the imaging means, and a second mobile body having a sensor different from the imaging means used for inspection, The first mobile body is inspected by the imaging means, and the second mobile body is inspected by sensing using a sensor different from the imaging means. Crane inspection system.

4. The processing unit performs a diagnostic process as a predetermined process, which determines whether or not an abnormality has occurred at the inspection point of the crane based on the captured image data. A crane inspection system according to any one of claims 1 to 3.

5. The processing unit performs, as a predetermined process, a processing process to generate processed image data from a plurality of captured image data, and a display process to display the processed image based on the processed image data to the user. A crane inspection system according to any one of claims 1 to 4.

6. The processing unit performs a processing operation as a predetermined operation to create three-dimensional model data of the crane as processed image data based on a plurality of captured image data. The crane inspection system according to claim 5, which allows inspection of the crane by displaying the three-dimensional model data.

7. The processing unit, as a predetermined process, collects status information data indicating the state of the crane, and performs display processing to display a processed image based on the status information contained in the status information data and the processed image data to the user. The crane inspection system according to claim 5 or claim 6.

8. The moving body transmits the captured image data to the crane, and the processing unit collects status information data indicating the state of the crane and the captured image data from the crane. A crane inspection system according to any one of claims 1 to 7.

9. The mobile unit acquires elevation information indicating the elevation state of the crane's boom and identifies the imaging position based on the elevation information. A crane inspection system according to any one of claims 1 to 8.

Images