Activated ester resin

Abstract

An active ester resin comprising at least one α-methylbenzyl group in each molecule is provided in order to provide an active ester resin capable of achieving an excellent dielectric loss tangent in high-temperature environments.

Description

[Technical Field]

[0001] The present invention relates to a novel active ester resin and a method for producing the same. The present invention also relates to a resin crosslinking agent, resin composition, cured product, sheet-like laminate material, resin sheet, printed circuit board, semiconductor chip package, and semiconductor device obtained using the above-mentioned active ester resin. [Background technology]

[0002] Resin compositions containing crosslinkable resins such as epoxy resins and their crosslinking agents (curing agents) have been widely used as materials for electronic components such as semiconductor chip packages and printed circuit boards because they produce cured products with excellent properties such as insulation.

[0003] On the other hand, high-speed communications such as fifth-generation mobile communication systems (5G) require a reduction in transmission loss when operating in a high-frequency environment. To reduce such transmission loss, insulating materials with excellent dielectric properties (low dielectric constant, low dielectric loss tangent) are required. As insulating materials that achieve good dielectric properties, for example, resin compositions containing active ester resins are disclosed in Patent Documents 1 to 4. [Prior art documents] [Patent Documents]

[0004] [Patent Document 1] International Publication No. 2012 / 002119 [Patent Document 2] International Publication No. 2014 / 061450 [Patent Document 3] International Publication No. 2016 / 098488 [Patent Document 4] Japanese Patent Publication No. 2012-12534 [Overview of the Initiative] [Problems that the invention aims to solve]

[0005] The conventional resin compositions containing activated ester resins described in Patent Documents 1 to 4 can achieve excellent dielectric loss tangent at room temperature compared to resin compositions containing other crosslinking agents such as phenolic crosslinking agents. However, conventional activated ester resins have not been able to achieve a sufficiently satisfactory level of dielectric loss tangent at high temperatures, such as 90°C. Generally, electronic components generate heat and become hot during operation, so from the viewpoint of suppressing transmission loss during operation, the development of activated ester resins that can achieve a low dielectric loss tangent at high temperatures is desirable.

[0006] The present invention was conceived in view of the above-mentioned problems, and aims to provide an active ester resin capable of achieving excellent dielectric loss tangent in a high-temperature environment, a method for producing the same, a resin crosslinking agent and resin composition containing the same, and a cured product, a sheet-like laminated material, a resin sheet, a printed circuit board, a semiconductor chip package, and a semiconductor device obtained using the resin composition. [Means for solving the problem]

[0007] The inventors diligently studied to solve the aforementioned problems. As a result, the inventors discovered that an active ester resin containing an α-methylbenzyl group can solve the aforementioned problems, and thus completed the present invention. In other words, the present invention includes the following:

[0008] [1] An active ester resin containing one or more α-methylbenzyl groups in one molecule. [2] The active ester resin according to [1], comprising a substructure represented by the following formula (I). [ka] (In equation (I), Base Ar B Each of these independently represents a divalent organic group containing at least one aromatic ring, Base Ar C Each of these independently represents a divalent organic group containing at least one aromatic ring, * represents a bonding operation. [3] The active ester resin according to [1] or [2], which is represented by the following formula (II). [Chemical formula] (In formula (II), group Ar A each independently represents a monovalent organic group containing at least one aromatic ring, group Ar B each independently represents a divalent organic group containing at least one aromatic ring, group Ar C each independently represents a divalent organic group containing at least one aromatic ring, organic group Ar A organic group Ar B and organic group Ar C at least one of the organic groups contains an α-methylbenzyl group, n represents a number greater than 0.) [4] The active ester resin according to [2] or [3], wherein the organic group Ar C represents a divalent hydrocarbon group containing at least one aromatic ring. [5] The active ester resin according to any one of [2] to [4], wherein the organic group Ar C contains an α-methylbenzyl group. [6] The active ester resin according to any one of [1] to [5], which contains an aromatic ring to which an α-methylbenzyl group is bonded. [7] The active ester resin according to [6], wherein, with respect to one aromatic ring to which an α-methylbenzyl group is bonded, an average of 1 to 6 α-methylbenzyl groups are bonded. [8] The active ester resin according to any one of [1] to [7], wherein the content of the α-methylbenzyl group is in the range of 1% to 60% by mass. [9] The active ester resin according to any one of [1] to [8], which is a condensation reaction product of an (X1) aromatic polyhydroxy compound containing an (X1-1) modified aromatic polyhydroxy compound containing an α-methylbenzyl group, an (X2) aromatic carboxylic acid compound or an aromatic carboxylic acid halide compound, and an (X3) aromatic monohydroxy compound. A method for producing an active ester resin according to any one of the items

[10] [1] to [9], A method for producing an active ester resin, comprising the step of reacting an aromatic polyhydric hydroxy compound (X1) containing an α-methylbenzyl group (X1-1), an aromatic polyhydric hydroxy compound (X1), an aromatic carboxylic acid compound or an aromatic carboxylic acid halide compound (X2), and an aromatic monohydroxy compound (X3).

[11] A resin crosslinking agent comprising an active ester resin described in any one of items [1] to [9].

[12] A resin composition comprising an active ester resin described in any one of items [1] to [9] and a crosslinkable resin.

[13] The resin composition according to

[12] , wherein the crosslinkable resin comprises one or more selected from the group consisting of thermosetting resins and radical polymerizable resins.

[14] The resin composition according to

[12] or

[13] for forming an insulating layer on a printed circuit board.

[15] The resin composition according to

[12] or

[13] for semiconductor chip encapsulation.

[16] A cured product of any one of the resin compositions described in

[12] to

[15] . A sheet-like laminated material comprising the resin composition described in any one of items

[17]

[12] to

[15] .

[18] comprising a support and a resin composition layer formed on the support, A resin sheet in which the resin composition layer comprises the resin composition described in any one of

[12] to

[15] . A printed circuit board comprising an insulating layer containing a cured resin composition described in any one of items

[19]

[12] to

[15] . A semiconductor chip package comprising a sealing layer containing a cured resin composition described in any one of items

[20]

[12] to

[15] .

[21] A fan-out type semiconductor chip package as described in

[20] .

[22]

[19] A semiconductor device comprising a printed circuit board as described above.

[23] A semiconductor device comprising the semiconductor chip package described in

[20] or

[21] . [Effects of the Invention]

[0009] According to the present invention, it is possible to provide an active ester resin capable of achieving excellent dielectric loss tangent in a high-temperature environment, a method for producing the same, a resin crosslinking agent and resin composition containing the same, and a cured product, a sheet-like laminated material, a resin sheet, a printed circuit board, a semiconductor chip package, and a semiconductor device obtained using the resin composition. [Modes for carrying out the invention]

[0010] <Explanation of Terms> In this specification, the term “may have substituents” with respect to a compound or group means both cases where the hydrogen atoms of the compound or group are not substituted with substituents, and cases where some or all of the hydrogen atoms of the compound or group are substituted with substituents.

[0011] In this specification, unless otherwise specified, the term "substituent" means halogen atoms, alkyl groups, alkenyl groups, alkynyl groups, alcapopolyenyl groups, cycloalkyl groups, cycloalkenyl groups, alkoxy groups, cycloalkyloxy groups, aryl groups, aryloxy groups, arylalkyl groups, arylalkoxy groups, monovalent heterocyclic groups, alkylidene groups, amino groups, silyl groups, acyl groups, acyloxy groups, carboxyl groups, sulfo groups, cyano groups, nitro groups, hydroxyl groups, mercapto groups, and oxo groups. Groups containing only carbon and hydrogen, such as alkyl groups, alkenyl groups, alkynyl groups, alcapopolyenyl groups, cycloalkyl groups, cycloalkenyl groups, aryl groups, arylalkyl groups, and alkylidene groups, are sometimes collectively referred to as "hydrocarbon groups." Furthermore, aliphatic hydrocarbon groups having unsaturated bonds, such as alkenyl groups, alkynyl groups, alcapopolyenyl groups, and cycloalkenyl groups, are sometimes collectively referred to as "unsaturated aliphatic hydrocarbon groups."

[0012] The substituents described above may have further substituents (hereinafter sometimes referred to as "secondary substituents"). Unless otherwise specified, the same substituents described above may be used as secondary substituents.

[0013] In this specification, unless otherwise specified, examples of halogen atoms include fluorine atoms, chlorine atoms, bromine atoms, and iodine atoms.

[0014] In this specification, unless otherwise specified, alkyl groups may be linear or branched. The number of carbon atoms in the alkyl group is preferably 1 to 20, more preferably 1 to 14, even more preferably 1 to 12, even more preferably 1 to 6, and particularly preferably 1 to 3. Examples of alkyl groups include methyl, ethyl, propyl, isopropyl, butyl, sec-butyl, isobutyl, tert-butyl, pentyl, hexyl, heptyl, octyl, nonyl, and decyl groups.

[0015] In this specification, unless otherwise specified, the alkenyl group may be linear or branched. The number of carbon atoms in the alkenyl group is preferably 2 to 20, more preferably 2 to 14, even more preferably 2 to 12, even more preferably 2 to 6, and particularly preferably 2 or 3. Examples of the alkenyl group include vinyl, allyl, 1-propenyl, butenyl, sec-butenyl, isobutenyl, tert-butenyl, pentenyl, hexenyl, heptenyl, octenyl, nonenyl, and decenyl groups.

[0016] In this specification, unless otherwise specified, the alkynyl group may be linear or branched. The number of carbon atoms in the alkynyl group is preferably 2 to 20, more preferably 2 to 14, even more preferably 2 to 12, even more preferably 2 to 6, and particularly preferably 2 or 3. Examples of the alkynyl group include ethynyl, propynyl, butynyl, sec-butynyl, isobutynyl, tert-butynyl, pentynyl, hexynyl, heptynyl, octinyl, noninyl, and desynyl groups.

[0017] In this specification, unless otherwise specified, the alkapolienyl group may be linear or branched, and the number of double bonds is preferably 2 to 10, more preferably 2 to 6, even more preferably 2 to 4, and even more preferably 2. The number of carbon atoms in the alkapolienyl group is preferably 3 to 20, more preferably 3 to 14, even more preferably 3 to 12, and even more preferably 3 to 6.

[0018] In this specification, unless otherwise specified, the number of carbon atoms in the cycloalkyl group is preferably 3 to 20, more preferably 3 to 12, and even more preferably 3 to 6. Examples of the cycloalkyl group include the cyclopropyl group, the cyclobutyl group, the cyclopentyl group, and the cyclohexyl group.

[0019] In this specification, unless otherwise specified, the number of carbon atoms in the cycloalkenyl group is preferably 3 to 20, more preferably 3 to 12, and even more preferably 3 to 6. Examples of the cycloalkenyl group include the cyclopropenyl group, the cyclobutenyl group, the cyclopentenyl group, and the cyclohexenyl group.

[0020] In this specification, unless otherwise specified, the alkoxy group may be linear or branched. The number of carbon atoms in the alkoxy group is preferably 1 to 20, more preferably 1 to 12, and even more preferably 1 to 6. Examples of the alkoxy group include methoxy, ethoxy, propyloxy, isopropyloxy, butoxy, sec-butoxy, isobutoxy, tert-butoxy, pentyloxy, hexyloxy, heptyloxy, octyloxy, nonyloxy, and decyloxy groups.

[0021] In this specification, unless otherwise specified, the number of carbon atoms in the cycloalkyloxy group is preferably 3 to 20, more preferably 3 to 12, and even more preferably 3 to 6. Examples of the cycloalkyloxy group include the cyclopropyloxy group, the cyclobutyloxy group, the cyclopentyloxy group, and the cyclohexyloxy group.

[0022] In this specification, unless otherwise specified, an aryl group is a group obtained by removing one hydrogen atom from the aromatic ring of an aromatic hydrocarbon. The number of carbon atoms in the aryl group is preferably 6 to 24, more preferably 6 to 18, even more preferably 6 to 14, and even more preferably 6 to 10. Examples of such aryl groups include a phenyl group, a naphthyl group, and an anthracenyl group.

[0023] In this specification, unless otherwise specified, the number of carbon atoms in the aryloxy group is preferably 6 to 24, more preferably 6 to 18, even more preferably 6 to 14, and even more preferably 6 to 10. Examples of aryloxy groups include the phenoxy group, the 1-naphthyloxy group, and the 2-naphthyloxy group.

[0024] In this specification, unless otherwise specified, the number of carbon atoms in the arylalkyl group is preferably 7 to 25, more preferably 7 to 19, even more preferably 7 to 15, and even more preferably 7 to 11. Examples of the arylalkyl group include phenyl-C1-C1 12 Alkyl, naphthyl-C1~C12 Alkyl groups and anthracenyl-C1~C 12 Alkyl groups are examples.

[0025] In this specification, unless otherwise specified, the number of carbon atoms in the arylalkoxy group is preferably 7 to 25, more preferably 7 to 19, even more preferably 7 to 15, and even more preferably 7 to 11. Examples of the arylalkoxy group are phenyl-C1-C1 12 Alkoxy groups, and naphthyl-C1~C 12 An example is an alkoxy group.

[0026] In this specification, unless otherwise specified, a monovalent heterocyclic group means a group obtained by removing one hydrogen atom from the heterocycle of a heterocyclic compound. The number of carbon atoms in the monovalent heterocyclic group is preferably 3 to 21, more preferably 3 to 15, and even more preferably 3 to 9. The monovalent heterocyclic group also includes a monovalent aromatic heterocyclic group (heteroaryl group). Examples of the monovalent heterocycle include the thienyl group, pyrrolyl group, furanyl group, furyl group, pyridyl group, pyridadinyl group, pyrimidyl group, pyrazinyl group, triazinyl group, pyrrolidyl group, piperidyl group, quinolyl group, and isoquinolyl group.

[0027] In this specification, unless otherwise specified, an alkylidene group refers to a group obtained by removing two hydrogen atoms from the same carbon atom of an alkane. The number of carbon atoms in the alkylidene group is preferably 1 to 20, more preferably 1 to 14, even more preferably 1 to 12, even more preferably 1 to 6, and particularly preferably 1 to 3. Examples of the alkylidene group include methylidene, ethylidene, propyridene, isopropylidene, butylidene, sec-butylidene, isobutylidene, tert-butylidene, pentylidene, hexylidene, heptylidene, octylidene, nonylidene, and desylidene.

[0028] In this specification, unless otherwise specified, an acyl group refers to a group represented by the formula -C(=O)-R (wherein R is an alkyl group or an aryl group). The alkyl group represented by R may be linear or branched. Examples of aryl groups represented by R include a phenyl group, a naphthyl group, and an anthracenyl group. The number of carbon atoms in the acyl group is preferably 2 to 20, more preferably 2 to 13, and even more preferably 2 to 7. Examples of acyl groups include an acetyl group, a propionyl group, a butyryl group, an isobutyryl group, a pivaloyl group, and a benzoyl group.

[0029] In this specification, unless otherwise specified, an acyloxy group refers to a group represented by the formula -OC(=O)-R (wherein R is an alkyl group or an aryl group). The alkyl group represented by R may be linear or branched. Examples of aryl groups represented by R include a phenyl group, a naphthyl group, and an anthracenyl group. The number of carbon atoms in the acyloxy group is preferably 2 to 20, more preferably 2 to 13, and even more preferably 2 to 7. Examples of acyloxy groups include an acetoxy group, a propionyloxy group, a butyryloxy group, an isobutyryloxy group, a pivaloyloxy group, and a benzoyloxy group.

[0030] In this specification, the term "organic group" means a group that includes at least one carbon atom as a skeletal atom and may be linear, branched, or cyclic. In this specification, unless otherwise specified, the number of skeletal atoms in an organic group is preferably 1 to 3000, more preferably 1 to 1000, even more preferably 1 to 100, even more preferably 1 to 50, and particularly preferably 1 to 30 or 1 to 20. Examples of organic groups include groups consisting of one or more skeletal atoms selected from carbon atoms, oxygen atoms, nitrogen atoms, and sulfur atoms (provided that at least one carbon atom is included).

[0031] In this specification, the term "hydrocarbon group" refers to a group obtained by removing one or more hydrogen atoms from a hydrocarbon compound. More specifically, a monovalent hydrocarbon group refers to a group obtained by removing one hydrogen atom from a hydrocarbon compound, and a divalent hydrocarbon group refers to a group obtained by removing two hydrogen atoms from a hydrocarbon compound. Examples of hydrocarbon groups include aliphatic groups and aromatic groups, which will be described later, and which contain only carbon atoms and hydrogen atoms. In this specification, an aliphatic group containing only carbon atoms and hydrogen atoms may be called an "aliphatic hydrocarbon group," and an aromatic group containing only carbon atoms and hydrogen atoms may be called an "aromatic hydrocarbon group." Examples of divalent hydrocarbon groups include alkylene groups, cycloalkylene groups, alkenylene groups, cycloalkenylene groups, alkapolienylene groups, and arylene groups.

[0032] In this specification, the term "aliphatic group" means a group from which one or more hydrogen atoms bonded to an aliphatic carbon of an aliphatic compound have been removed. More specifically, a monovalent aliphatic group means a group from which one hydrogen atom bonded to an aliphatic carbon of an aliphatic compound has been removed, and a divalent aliphatic group means a group from which two hydrogen atoms bonded to an aliphatic carbon of an aliphatic compound have been removed. Examples of monovalent aliphatic groups include optionally substituted alkyl groups, optionally substituted cycloalkyl groups, optionally substituted alkenyl groups, optionally substituted cycloalkenyl groups, and optionally substituted alkapolienyl groups (preferably 2 to 10, more preferably 2 to 6, even more preferably 2 to 4, and even more preferably 2 double bonds). Examples of divalent aliphatic groups include optionally substituted alkylene groups, optionally substituted cycloalkylene groups, optionally substituted alkenylene groups, optionally substituted cycloalkenylene groups, and optionally substituted alcapopolyenylene groups (preferably 2 to 10, more preferably 2 to 6, even more preferably 2 to 4, and even more preferably 2 double bonds). In this specification, unless otherwise specified, the number of carbon atoms in the aliphatic group is preferably 1 or more, more preferably 2 or more, even more preferably 3 or more, 4 or more, 5 or more, or 6 or more, and preferably 50 or less, more preferably 40 or less, even more preferably 30 or less, 20 or less, 18 or less, 16 or less, 14 or less, or 12 or less. The number of carbon atoms in substituents is not included in this number of carbon atoms.

[0033] In this specification, the term "aromatic group" means a group obtained by removing one or more hydrogen atoms from the aromatic ring of an aromatic compound. More specifically, a monovalent aromatic group means a group obtained by removing one hydrogen atom from the aromatic ring of an aromatic compound, and a divalent aromatic group means a group obtained by removing two hydrogen atoms from the aromatic ring of an aromatic compound. Examples of monovalent aromatic groups include optionally substituted aryl groups and optionally substituted heteroaryl groups, and examples of divalent aromatic groups include optionally substituted arylene groups and optionally substituted heteroarylene groups. In this specification, unless otherwise specified, the number of carbon atoms in an aromatic group is preferably 3 or more, more preferably 4 or more or 5 or more, and even more preferably 6 or more, with an upper limit preferably 24 or less, more preferably 18 or less or 14 or less, and even more preferably 10 or less. The number of carbon atoms does not include the number of carbon atoms of substituents.

[0034] In this specification, the term "aromatic ring" means a ring that obeys Hückel's rule, where the number of electrons in the π-electron system on the ring is 4p+2 (where p is a natural number), and includes monocyclic aromatic rings and fused polycyclic aromatic rings formed by the fusion of two or more monocyclic aromatic rings. An aromatic ring may be an aromatic carbocyclic ring having only carbon atoms as ring constituent atoms, or an aromatic heterocyclic ring having heteroatoms such as oxygen, nitrogen, or sulfur atoms in addition to carbon atoms as ring constituent atoms. In this specification, unless otherwise specified, the number of carbon atoms in an aromatic ring is preferably 3 or more, more preferably 4 or more or 5 or more, and even more preferably 6 or more, with an upper limit preferably 24 or less, more preferably 18 or less or 14 or less, and even more preferably 10 or less. The number of carbon atoms does not include the number of carbon atoms of substituents. Examples of aromatic rings include monocyclic aromatic rings such as benzene rings, furan rings, thiophene rings, pyrrole rings, pyrazole rings, oxazole rings, isoxazole rings, thiazole rings, imidazole rings, pyridine rings, pyridazine rings, pyrimidine rings, and pyrazine rings; and condensed polycyclic aromatic rings formed by the fusion of two or more monocyclic aromatic rings such as naphthalene rings, anthracene rings, phenanthrene rings, benzofuran rings, isobenzofuran rings, indole rings, isoindole rings, benzothiophene rings, benzimidazole rings, indazole rings, benzoxazole rings, benzoisoxazole rings, benzothiazole rings, quinoline rings, isoquinoline rings, quinoxaline rings, acridine rings, quinazoline rings, sinnoline rings, and phthalazine rings. Among these, benzene rings, naphthalene rings, and anthracene rings are preferred as aromatic rings, and benzene rings and naphthalene rings are particularly preferred. In this specification, the carbon atoms constituting an aromatic ring are referred to as "aromatic carbons."

[0035] The present invention will be described in detail below with reference to its preferred embodiments. However, the present invention is not limited to the embodiments and examples described below, and may be implemented with modifications as appropriate without departing from the scope of the claims and their equivalents.

[0036] <Activated ester resin> An active ester resin according to one embodiment of the present invention contains one or more α-methylbenzyl groups in one molecule. The number of α-methylbenzyl groups contained in one molecule of the active ester resin is usually one or more, but may be two or more, four or more, six or more, etc. Furthermore, the upper limit of the number of α-methylbenzyl groups contained in one molecule of the active ester resin is preferably 20 or less, more preferably 12 or less, and particularly preferably 8 or less. When the active ester resin contains a combination of molecules with different numbers of α-methylbenzyl groups per molecule, it is preferable that the average number of α-methylbenzyl groups contained in one molecule of the active ester resin is within the above range.

[0037] Active ester resins typically have ester bonds directly attached to aromatic rings. These ester bonds can react with functional groups such as epoxy groups to form bonds, and are therefore sometimes called "active ester groups." This "active ester group" includes not only ester bonds with the structure aromatic carbon-C(=O)-O-aromatic carbon, but also ester bonds with the structure aliphatic carbon-C(=O)-O-aromatic carbon, insofar as they can react with functional groups to form bonds.

[0038] By curing a resin composition containing a combination of an active ester resin and a crosslinkable resin such as an epoxy resin according to this embodiment, a cured product with a low dielectric loss tangent in a high-temperature environment can be obtained. The inventors surmise that this effect is achieved as follows. However, the technical scope of the present invention is not limited to the mechanism described below.

[0039] The α-methylbenzyl group restricts the molecular motion of the active ester resin. For example, if the α-methylbenzyl group is bonded to an aromatic ring, the rotation of that aromatic ring is restricted. In particular, the methyl group contained in the α-methylbenzyl group greatly restricts the degree of molecular motion. By restricting the molecular motion of the active ester resin in this way, the dielectric loss tangent of the cured product in high-temperature environments can be effectively reduced.

[0040] According to the inventors' research, it has been found that active ester resins having benzyl groups instead of α-methylbenzyl groups cannot effectively reduce the dielectric loss tangent in high-temperature environments, as described above. While the effects of active ester resins containing benzyl groups have been experimentally verified in the past, as described in Patent Documents 1 to 4, the effects of active ester resins containing α-methylbenzyl groups have not been experimentally verified. In light of this background, the aforementioned effect of active ester resins containing α-methylbenzyl groups is a first discovered by the inventors and is industrially beneficial.

[0041] Furthermore, conventional activated ester resins have problems such as poor smear removal when via holes are formed in the insulating layer, and a tendency for delamination (haloing) between the insulating layer and the inner layer substrate to occur. In contrast, the cured product of the resin composition containing the activated ester resin and the crosslinkable resin according to this embodiment can usually have excellent smear removal properties. Moreover, the cured product of the resin composition containing the activated ester resin and the crosslinkable resin according to this embodiment can usually suppress haloing.

[0042] The activated ester resin according to one embodiment of the present invention typically contains one or more, preferably two or more, aromatic rings in addition to the benzene ring containing the α-methylbenzyl group. It is preferable that the α-methylbenzyl group is bonded to some or all of the aromatic rings. Therefore, the activated ester resin preferably contains one or more aromatic rings to which the α-methylbenzyl group is bonded. In this case, it is preferable that the α-methylbenzyl group is directly bonded to the aromatic carbon contained in the aromatic rings.

[0043] The aromatic ring to which the α-methylbenzyl group is bonded may be selected from the range described above, with aromatic carbocyclic rings being particularly preferred. Furthermore, the aromatic ring to which the α-methylbenzyl group is bonded may be a monocyclic aromatic ring or a fused polycyclic aromatic ring. The number of carbon atoms in the aromatic ring to which the α-methylbenzyl group is bonded is preferably 6 or more, preferably 14 or less, and particularly preferably 10 or less. The number of carbon atoms in the aromatic ring does not include the number of carbon atoms of the α-methylbenzyl group. Examples of preferred aromatic rings to which the α-methylbenzyl group is bonded include benzene rings, naphthalene rings, and anthracene rings. The aromatic ring to which the α-methylbenzyl group is bonded may be one type or two or more types.

[0044] The aromatic ring to which the α-methylbenzyl group is attached may be directly bonded to one or more other aromatic rings via single bonds, or indirectly bonded via an organic group. Such an organic group may be an organic group consisting of one or more skeletal atoms selected from carbon atoms, oxygen atoms, nitrogen atoms, and sulfur atoms (e.g., 1 to 3000, 1 to 1000, 1 to 100, 1 to 50). Such an organic group may have halogen atoms as non-skeletal atoms, in addition to or in place of hydrogen atoms. Such an organic group may include linear, branched, and / or cyclic structures. This organic group may be an organic group that does not contain an aromatic ring, or it may be an organic group that contains an aromatic ring.

[0045] For example, the active ester resin may contain a polyarylene oxy structure, and some or all of the arylene groups contained in the polyarylene oxy structure may have α-methylbenzyl groups bonded to them. However, from the viewpoint of significantly exhibiting the desired effects of the present invention, it is preferable that α-methylbenzyl groups are not bonded to the arylene groups contained in the polyarylene oxy structure, and it is more preferable that the active ester resin does not contain a polyarylene oxy structure.

[0046] It is preferable that, on average, a specific number of α-methylbenzyl groups are bonded to each aromatic ring to which an α-methylbenzyl group is attached. Here, the average number of α-methylbenzyl groups bonded to each aromatic ring to which an α-methylbenzyl group is attached is sometimes called the "average number of bonds". The average number of bonds is obtained by dividing the number of α-methylbenzyl groups bonded to the aromatic ring by the number of aromatic rings to which the α-methylbenzyl groups are attached. Specifically, the range of the average number of bonds is usually 1 or more, preferably 6 or less, more preferably 4 or less, even more preferably 3 or less, and particularly preferably 2 or less.

[0047] It is preferable that an active ester group is bonded to the aromatic ring to which the α-methylbenzyl group is attached. Therefore, it is preferable that a carbonyloxy group or an oxycarbonyl group is bonded to the aromatic ring to which the α-methylbenzyl group is attached. In particular, it is especially preferable that the oxygen atom of the active ester group is bonded to the aromatic ring to which the α-methylbenzyl group is attached.

[0048] The content of α-methylbenzyl groups in the active ester resin is preferably 1% by mass or more, more preferably 5% by mass or more, particularly preferably 10% by mass or more, preferably 60% by mass or less, more preferably 50% by mass or less, and particularly preferably 45% by mass or less. The content of α-methylbenzyl groups can be adjusted to a desired range by those skilled in the art by adjusting the type of raw materials and reaction ratio in the manufacturing method described later.

[0049] Preferred activated ester resins include activated ester resins containing a substructure represented by the following formula (I). Therefore, preferred activated ester resins include activated ester resins containing a substructure represented by the following formula (I) and containing one or more α-methylbenzyl groups in one molecule.

[0050] [ka]

[0051] (In equation (I), Base Ar B Each of these independently represents a divalent organic group containing at least one aromatic ring, Base Ar C Each of these independently represents a divalent organic group containing at least one aromatic ring, * represents a bonding operation.

[0052] -Organic group Ar B Explanation - In formula (I), the base Ar B Each of these independently represents a divalent organic group containing at least one aromatic ring. However, the organic group Ar B The aromatic rings contained in do not include benzene rings containing α-methylbenzyl groups. Organic group Ar B As mentioned above, the aromatic ring contained may be either a monocyclic aromatic ring or a fused polycyclic aromatic ring formed by the fusion of two or more monocyclic aromatic rings. Furthermore, the aromatic ring may be either an aromatic carbocyclic ring or an aromatic heterocyclic ring.

[0053] From the viewpoint of significantly obtaining the desired effects of the present invention, the organic group Ar B The aromatic ring contained is preferably an aromatic carbon ring. The number of carbon atoms in the aromatic carbon ring is preferably 6 to 14, more preferably 6 to 10. Therefore, in one preferred embodiment, the organic group Ar B The aromatic rings contained within are aromatic carbon rings with 6 to 14 carbon atoms.

[0054] Organic group Ar BThe aromatic ring contained therein may have substituents. Such substituents are as described above, but among them, from the viewpoint of significantly obtaining the desired effects of the present invention, one or more selected from halogen atoms, hydrocarbon groups and alkoxy groups are preferred, and one or more selected from hydrocarbon groups and alkoxy groups are more preferred. Among these, one or more selected from hydrocarbon groups having 1 to 10 carbon atoms and alkoxy groups having 1 to 10 carbon atoms are more preferred, one or more selected from alkyl groups having 1 to 6 carbon atoms, aryl groups having 6 to 10 carbon atoms, arylalkyl groups having 7 to 10 carbon atoms, unsaturated aliphatic hydrocarbon groups having 2 to 6 carbon atoms and alkoxy groups having 1 to 6 carbon atoms are even more preferred, and aryl groups having 6 to 10 carbon atoms are particularly preferred. Also, organic group Ar B If the aromatic ring contained in has an unsaturated aliphatic hydrocarbon group as a substituent, the unsaturated aliphatic hydrocarbon group is preferably an alkenyl group or an alkynyl group, more preferably an alkenyl group, and even more preferably an allyl group.

[0055] Organic group Ar B It may contain an α-methylbenzyl group. Therefore, the organic group Ar B The hydrogen atom of does not necessarily have to be substituted with an α-methylbenzyl group, and the organic group Ar B Some or all of the hydrogen atoms may be substituted with α-methylbenzyl groups. Organic group Ar B If it contains an α-methylbenzyl group, the α-methylbenzyl group is an organic group Ar B It is preferable that it is bonded to the aromatic ring contained in it. Therefore, the organic group Ar B It is preferable that some or all of the hydrogen atoms of the aromatic ring contained in are substituted with α-methylbenzyl groups.

[0056] Organic group Ar B The aromatic ring contained in may have only one α-methylbenzyl group attached, or two or more. Organic group Ar B The number of α-methylbenzyl groups bonded to each aromatic ring contained in is usually one or more, preferably six or fewer, more preferably four or fewer, and particularly preferably three or fewer.

[0057] Organic group Ar B It is preferable that the aromatic ring to which the α-methylbenzyl group is attached contains an active ester group. Therefore, the organic group Ar B The aromatic ring contained and to which the α-methylbenzyl group is bonded is the organic group Ar in formula (I). B It is preferable that the carbonyl group bonded to it is bonded to it.

[0058] Organic group Ar B A preferred example is an arylene group which may have an α-methylbenzyl group attached and may also have substituents. Organic group Ar B The number of carbon atoms in the arylene group is preferably 6 to 18, more preferably 6 to 14, and even more preferably 6 to 10. This number of carbon atoms does not include the number of carbon atoms in the α-methylbenzyl group and substituents. Organic group Ar B It is preferable that the phenylene group may have an α-methylbenzyl group attached and may have substituents, or that the naphthylene group may have an α-methylbenzyl group attached and may have substituents. Furthermore, the organic group Ar B It is particularly preferable that the phenylene group may have an α-methylbenzyl group attached to it and may also have substituents.

[0059] -Organic group Ar C Explanation - In formula (I), the base Ar C Each of these independently represents a divalent organic group containing at least one aromatic ring. However, the organic group Ar C The aromatic rings contained in do not include benzene rings containing α-methylbenzyl groups. Organic group Ar C As mentioned above, the aromatic ring contained may be either a monocyclic aromatic ring or a fused polycyclic aromatic ring formed by the fusion of two or more monocyclic aromatic rings. Furthermore, the aromatic ring may be either an aromatic carbocyclic ring or an aromatic heterocyclic ring.

[0060] From the viewpoint of significantly obtaining the desired effects of the present invention, the organic group ArC Preferably, the aromatic ring contains two or more monocyclic aromatic rings, or at least one fused polycyclic aromatic ring. The monocyclic aromatic rings and fused polycyclic aromatic rings are as described above. Therefore, in one preferred embodiment, the organic group Ar C Each of these independently represents a divalent organic group containing two or more monocyclic aromatic rings, or a divalent organic group containing at least one condensed polycyclic aromatic ring.

[0061] From the viewpoint of significantly obtaining the desired effects of the present invention, the organic group Ar C The aromatic ring contained is preferably an aromatic carbon ring. The number of carbon atoms in the aromatic carbon ring is preferably 6 to 14, more preferably 6 to 10. Therefore, in one preferred embodiment, the organic group Ar C The aromatic rings contained within are aromatic carbon rings with 6 to 14 carbon atoms.

[0062] In particular, from the viewpoint of significantly obtaining the desired effects of the present invention, the organic group Ar C Preferably, this represents a divalent organic group containing two or more monocyclic aromatic carbocyclic rings, or a divalent organic group containing at least one fused polycyclic aromatic carbocyclic ring. Here, the number of carbon atoms per monocyclic aromatic carbocyclic ring is preferably 6 (i.e., a benzene ring). The number of carbon atoms per fused polycyclic aromatic carbocyclic ring is preferably 10 to 14 (e.g., a naphthalene ring, an anthracene ring), more preferably 10.

[0063] Organic group Ar C The aromatic ring contained therein may have substituents. Such substituents are as described above. From the viewpoint of significantly obtaining the desired effects of the present invention, the organic group Ar C The substituents that may be present on the aromatic ring contained in are the organic group Ar B It is preferable to select from the same range as the substituents that may be present on the aromatic ring contained in the compound.

[0064] Organic group Ar CThe group is not particularly limited as long as it contains at least one of the above-mentioned aromatic rings, and as previously stated, it is a group that includes at least one carbon atom as a skeletal atom, but preferably it can be a divalent group consisting of one or more (preferably 1 to 100, 1 to 50, or 1 to 30) skeletal atoms selected from carbon, oxygen, nitrogen, and sulfur atoms. In particular, from the viewpoint of significantly obtaining the desired effects of the present invention, the organic group Ar C It is particularly preferable that the skeletal atoms consist only of carbon atoms.

[0065] Therefore, in one particularly preferred embodiment, the organic group Ar C This refers to a divalent group containing two or more monocyclic aromatic carbocyclic rings, which may have substituents, and containing only carbon atoms as skeletal atoms, or a divalent group containing at least one fused polycyclic aromatic carbocyclic ring, which may have substituents, and containing only carbon atoms as skeletal atoms, where the substituent is one or more selected from alkyl groups having 1 to 6 carbon atoms, aryl groups having 6 to 10 carbon atoms, arylalkyl groups having 7 to 10 carbon atoms, unsaturated aliphatic hydrocarbon groups having 2 to 6 carbon atoms, and alkoxy groups having 1 to 6 carbon atoms. The preferred values ​​and ranges for the number of carbon atoms per monocyclic aromatic carbocyclic ring and fused polycyclic aromatic carbocyclic ring are as described above. The preferred range for the number of skeletal atoms is also as described above, but among these, 10 to 50 or 10 to 30 is preferred.

[0066] From the viewpoint of significantly obtaining the desired effects of the present invention, in formula (I), the organic group Ar C The oxygen atom bonded to it is part of the organic group Ar C It is preferable that it is bonded to the aromatic carbon, that is, the carbon atom constituting the aromatic ring mentioned above.

[0067] Organic group Ar C It may contain an α-methylbenzyl group. Therefore, the organic group Ar C The hydrogen atom of does not necessarily have to be substituted with an α-methylbenzyl group, and the organic group Ar C Some or all of the hydrogen atoms may be substituted with α-methylbenzyl groups. From the viewpoint of significantly obtaining the desired effects of the present invention, the organic group ArC It is preferable that it contains an α-methylbenzyl group.

[0068] Organic group Ar C If it contains an α-methylbenzyl group, the α-methylbenzyl group is an organic group Ar C It is preferable that it is bonded to the aromatic ring contained in it. Therefore, the organic group Ar C It is preferable that some or all of the hydrogen atoms of the aromatic ring contained in are substituted with α-methylbenzyl groups.

[0069] Organic group Ar C The aromatic ring contained in may have only one α-methylbenzyl group attached, or two or more. Organic group Ar C The number of α-methylbenzyl groups bonded to each aromatic ring contained in is usually one or more, preferably six or fewer, more preferably four or fewer, and particularly preferably three or fewer.

[0070] Organic group Ar C It is preferable that the aromatic ring to which the α-methylbenzyl group is attached contains an active ester group. Therefore, the organic group Ar C The aromatic ring contained and to which the α-methylbenzyl group is bonded is the organic group Ar in formula (I). C It is preferable that the oxygen atom bonded to it is bonded to it.

[0071] Organic group Ar C Preferred examples include groups represented by the following formulas (C-1), (C-2), or (C-3).

[0072] [ka]

[0073] (In equations (C-1), (C-2), and (C-3), R c1 and R c4Each of these independently represents a divalent linking group selected from the group consisting of a single bond or a divalent hydrocarbon group having 1 to 10 carbon atoms, which may have substituents, an oxygen atom, a sulfonyl group, a carbonyl group, a carbonate group, and combinations thereof. R c2 , R c3 and R c5 Each of these independently represents a substituent, mc1, mc2, and mc3 each independently represent a number from 0 to 4. nc1, nc2, and nc3 each independently represent numbers from 0 to 4. * indicates a bond. However, mc1 + nc1 is between 0 and 4 (inclusive), mc2 + nc2 is between 0 and 4 (inclusive), and mc3 + nc3 is between 0 and 4 (inclusive).

[0074] In formula (C-1), two benzene rings are clearly indicated in addition to those contained in the α-methylbenzyl group. These two benzene rings are the organic group Ar C This corresponds to the "aromatic ring" mentioned earlier. That is, the organic group Ar represented by formula (C-1) C This is a divalent organic group containing at least two benzene rings. Substituent R c2 A preferred example is the organic group Ar C As described above, substituents that may be present on the aromatic ring contained in are, among which one or more selected from alkyl groups having 1 to 6 carbon atoms, aryl groups having 6 to 10 carbon atoms, arylalkyl groups having 7 to 10 carbon atoms, unsaturated aliphatic hydrocarbon groups having 2 to 6 carbon atoms, and alkoxy groups having 1 to 6 carbon atoms are preferred.

[0075] In formula (C-1), mc1 independently represents a number from 0 to 4, preferably 1 to 3, and more preferably 1 to 2. In formula (C-1), nc1 independently represents a number from 0 to 4, preferably from 0 to 3, more preferably from 0 to 2, and even more preferably 0 or 1. However, mc1 + nc1 is between 0 and 4 (inclusive).

[0076] In formula (C-1), R c1 R represents a divalent linking group selected from the group consisting of a single bond or a divalent hydrocarbon group having 1 to 10 carbon atoms, which may have substituents, an oxygen atom, a sulfonyl group, a carbonyl group, a carbonate group, and combinations thereof. c1 The number of carbon atoms in the divalent linking group represented by is preferably 1 to 30, more preferably 1 to 20 or 1 to 15.

[0077] R c1 Examples of divalent hydrocarbon groups include divalent aliphatic hydrocarbon groups and divalent aromatic hydrocarbon groups, such as alkylene groups, cycloalkylene groups, alkenylene groups, cycloalkenylene groups, alkapolienylene groups (preferably 2 to 10 double bonds, more preferably 2 to 6, even more preferably 2 to 4, and even more preferably 2), and arylene groups. Alkylene groups, cycloalkylene groups, alkenylene groups, cycloalkenylene groups, and arylene groups are preferred, and alkylene groups, cycloalkylene groups, and arylene groups are more preferred.

[0078] R c1 The alkylene group in the compound may be linear or branched, and its number of carbon atoms is more preferably 1 to 6, even more preferably 1 to 4 or 1 to 3. The number of carbon atoms of substituents is not included in this number. Examples of the alkylene group include a methylene group, an ethylene group, a propylene group, a butylene group, a pentylene group, a hexylene group, and the like.

[0079] R c1 The number of carbon atoms in the cycloalkylene group is more preferably 3 to 10, 4 to 10, or 6 to 10. The number of carbon atoms in substituents is not included in this number. Examples of cycloalkylene groups include cyclopropylene, cyclobutylene, cyclopentylene, cyclohexylene, decahydronaphthalylene, norbornanylene, dicyclopentanylene, and adamantanylene.

[0080] R c1The alkenylene group in the formula may be linear or branched, and its number of carbon atoms is more preferably 2 to 6, and even more preferably 2 to 4. The number of carbon atoms does not include the number of carbon atoms of substituents. Examples of alkenylene groups include etenylene, propenylene, butenylene, pentenylene, and hexenylene groups.

[0081] R c1 The number of carbon atoms in the cycloalkenylene group is more preferably 3 to 10, 4 to 10, or 6 to 10. The number of carbon atoms in substituents is not included in this number. Examples of cycloalkenylene groups include cyclopropenylene, cyclobutenylene, cyclopentenylene, cyclohexenylene, norborneylene, and the like.

[0082] R c1 The number of carbon atoms in the arylene group is more preferably 6 to 10. This number of carbon atoms does not include the number of carbon atoms in substituents. Examples of arylene groups include phenylene groups, naphthylene groups, indanediyl groups, and the like.

[0083] From the viewpoint of significantly obtaining the desired effects of the present invention, R c1The divalent linking group represented by is preferably a divalent group composed of a divalent hydrocarbon group having 1 to 10 carbon atoms which may have a substituent, or a combination thereof. Among them, an alkylene group having 1 to 6 carbon atoms which may have a substituent, a cycloalkylene group having 6 to 10 carbon atoms which may have a substituent, an alkenylene group having 2 to 6 carbon atoms which may have a substituent, a cycloalkenylene group having 6 to 10 carbon atoms which may have a substituent, an arylene group having 6 to 10 carbon atoms which may have a substituent, or a divalent group composed of a combination thereof is more preferable. An alkylene group having 1 to 6 carbon atoms which may have a substituent, a cycloalkylene group having 6 to 10 carbon atoms which may have a substituent, an arylene group having 6 to 10 carbon atoms which may have a substituent, or a divalent group composed of a combination thereof is even more preferable. An alkylene group having 1 to 6 carbon atoms which may have a substituent, an arylene group having 6 to 10 carbon atoms which may have a substituent, or a divalent group composed of a combination thereof is particularly preferable. Preferable examples of the divalent group composed of a combination of hydrocarbon groups include a C1-C6 alkylene-C6-C 10 arylene-C1-C6 alkylene group, a C1-C6 alkylene-C6-C 10 arylene-C6-C 10 arylene-C1-C6 alkylene group and the like. In the divalent group composed of these combinations, the preferable range of the number of carbon atoms of the constituent alkylene group and arylene group, and the fact that it may have a substituent are as described above.

[0084] R c1 The substituent that the divalent hydrocarbon group in may have is as described above. Among them, as the substituent, one or more selected from an alkyl group and an aryl group are preferable, and one or more selected from an alkyl group having 1 to 6 carbon atoms and an aryl group having 6 to 10 carbon atoms are more preferable.

[0085] From the viewpoint of significantly obtaining the desired effects of the present invention, examples of the organic group Ar C represented by the particularly preferable formula (C-1) are shown below.

[0086] In a preferred embodiment, in formula (C-1), R c1 represents a divalent group consisting of a single bond, or an alkylene group having 1 to 6 carbon atoms which may have a substituent, a cycloalkylene group having 6 to 10 carbon atoms which may have a substituent, an arylene group having 6 to 10 carbon atoms which may have a substituent, or a combination thereof, R c2 each independently represents an alkyl group having 1 to 6 carbon atoms, an aryl group having 6 to 10 carbon atoms, an arylalkyl group having 7 to 10 carbon atoms, an unsaturated aliphatic hydrocarbon group having 2 to 6 carbon atoms or an alkoxy group having 1 to 6 carbon atoms, mc1 is each independently 1 or 2, nc1 is each independently 0 or 1.

[0087] In a more preferred embodiment, in formula (C-1), R c1 represents a single bond, an alkylene group having 1 to 3 carbon atoms which may have a substituent, a cycloalkylene group having 6 to 10 carbon atoms which may have a substituent, a (C1-C3 alkylene-C6-C 10 arylene-C1-C3 alkylene) group which may have a substituent, or a (C1-C3 alkylene-C6-C 10 arylene-C6-C 10 arylene-C1-C3 alkylene) group which may have a substituent, R c2 each independently represents an alkyl group having 1 to 3 carbon atoms, an aryl group having 6 to 10 carbon atoms, an arylalkyl group having 7 to 10 carbon atoms, an allyl group or an alkoxy group having 1 to 3 carbon atoms, mc1 is each independently 1 or 2, nc1 is each independently 0 or 1.

[0088] In a particularly preferred embodiment, in formula (C-1), R c1This includes single bonds, alkylene groups with 1 to 3 carbon atoms which may have substituents, and (C1-C3 alkylene-C6-C3 alkylene) which may have substituents. 10 Arylene-C1~C3 alkylene) group, or may have substituents (C1~C3 alkylene-C6~C 10 Arirene-C6~C 10 It shows an allerene-C1~C3 alkylene group, R c2 Each of these independently represents an alkyl group having 1 to 3 carbon atoms, an aryl group having 6 to 10 carbon atoms, an arylalkyl group having 7 to 10 carbon atoms, an allyl group, or an alkoxy group having 1 to 3 carbon atoms. mc1 is independently either 1 or 2. nc1 is either 0 or 1, independently of each other.

[0089] In formula (C-2), one naphthalene ring is explicitly shown. This one naphthalene ring is an organic group Ar C This corresponds to the "aromatic ring" mentioned earlier. That is, the organic group Ar represented by formula (C-2) C is a divalent organic group containing at least one naphthalene ring. Substituent R c3 A preferred example is the organic group Ar C As described above, substituents that may be present on the aromatic ring contained in are, among which one or more selected from alkyl groups having 1 to 6 carbon atoms, aryl groups having 6 to 10 carbon atoms, arylalkyl groups having 7 to 10 carbon atoms, unsaturated aliphatic hydrocarbon groups having 2 to 6 carbon atoms, and alkoxy groups having 1 to 6 carbon atoms are preferred.

[0090] In formula (C-2), mc2 independently represents a number from 0 to 4, preferably 1 to 3, and more preferably 1 to 2. In formula (C-2), nc2 independently represents a number from 0 to 4, preferably from 0 to 3, more preferably from 0 to 2, and even more preferably 0 or 1. However, mc2 + nc2 is between 0 and 4 (inclusive).

[0091] From the viewpoint of significantly obtaining the desired effects of the present invention, the organic group Ar represented by formula (C-2) is particularly preferred. C An example is shown below.

[0092] In one preferred embodiment, in formula (C-2), R c3 Each of these independently represents an alkyl group having 1 to 6 carbon atoms, an aryl group having 6 to 10 carbon atoms, an arylalkyl group having 7 to 10 carbon atoms, an unsaturated aliphatic hydrocarbon group having 2 to 6 carbon atoms, or an alkoxy group having 1 to 6 carbon atoms. mc2 is independently either 1 or 2. nc2 is either 0 or 1, independently of each other.

[0093] In a more preferred embodiment, in formula (C-2), R c3 Each of these independently represents an alkyl group having 1 to 3 carbon atoms, an aryl group having 6 to 10 carbon atoms, an arylalkyl group having 7 to 10 carbon atoms, an allyl group, or an alkoxy group having 1 to 3 carbon atoms. mc2 is independently either 1 or 2. nc2 is either 0 or 1, independently of each other.

[0094] In formula (C-3), two naphthalene rings are clearly shown. These two naphthalene rings form the organic group Ar C This corresponds to the "aromatic ring" mentioned earlier. That is, the organic group Ar represented by formula (C-3). C This is a divalent organic group containing at least two naphthalene rings. Substituent R c5 A preferred example is the organic group Ar C As described above, substituents that may be present on the aromatic ring contained in are, among which one or more selected from alkyl groups having 1 to 6 carbon atoms, aryl groups having 6 to 10 carbon atoms, arylalkyl groups having 7 to 10 carbon atoms, unsaturated aliphatic hydrocarbon groups having 2 to 6 carbon atoms, and alkoxy groups having 1 to 6 carbon atoms are preferred.

[0095] In formula (C-3), mc3 independently represents a number from 0 to 4, preferably 1 to 3, and more preferably 1 to 2. In formula (C-3), nc3 each independently represents a number from 0 to 4, preferably from 0 to 3, more preferably from 0 to 2, and even more preferably 0 or 1. However, mc3 + nc3 is between 0 and 4 (inclusive).

[0096] In formula (C-3), R c4 R represents a divalent linking group selected from the group consisting of a single bond or a divalent hydrocarbon group having 1 to 10 carbon atoms, which may have substituents, an oxygen atom, a sulfonyl group, a carbonyl group, a carbonate group, and combinations thereof. c4 The number of carbon atoms in the divalent linking group represented by is preferably 1 to 20, more preferably 1 to 10 or 1 to 6.

[0097] R c4 The divalent hydrocarbon group in R, including its preferred examples, c1 Similar to the divalent hydrocarbon group in R, among which alkylene groups having 1 to 6 carbon atoms, which may have substituents, or cycloalkylene groups having 6 to 10 carbon atoms, which may have substituents, are preferred. A preferred example of substituent is also R C1 This is similar to the divalent hydrocarbon group in [the relevant context].

[0098] From the viewpoint of significantly obtaining the desired effects of the present invention, the organic group Ar represented by formula (C-3) is particularly preferred. C An example is shown below.

[0099] In one preferred embodiment, in formula (C-3), R c4 This represents a single bond, an alkylene group having 1 to 6 carbon atoms which may have substituents, or a cycloalkylene group having 6 to 10 carbon atoms which may have substituents. R c5Each of these independently represents an alkyl group having 1 to 6 carbon atoms, an aryl group having 6 to 10 carbon atoms, an arylalkyl group having 7 to 10 carbon atoms, an unsaturated aliphatic hydrocarbon group having 2 to 6 carbon atoms, or an alkoxy group having 1 to 6 carbon atoms. mc3 is independently either 1 or 2. nc3 is either 0 or 1, independently of each other.

[0100] In a more preferred embodiment, in formula (C-3), R c4 This represents a single bond or an alkylene group having 1 to 3 carbon atoms, which may have substituents. R c5 Each of these independently represents an alkyl group having 1 to 3 carbon atoms, an aryl group having 6 to 10 carbon atoms, an arylalkyl group having 7 to 10 carbon atoms, an allyl group, or an alkoxy group having 1 to 3 carbon atoms. mc3 is independently either 1 or 2. nc3 is either 0 or 1, independently of each other.

[0101] Among those mentioned above, from the viewpoint of significantly obtaining the desired effects of the present invention, the organic group Ar C Preferably, it is a divalent hydrocarbon group containing at least one aromatic ring.

[0102] Organic group Ar C A preferred example of this is the divalent group represented by formulas (c-1) to (c-11) below. The divalent group represented by formulas (c-1) to (c-8) corresponds to the organic group represented by formula (C-1) above, the divalent group represented by formula (c-9) corresponds to the organic group represented by (C-2) above, and the divalent groups represented by formulas (c-10) and (c-11) correspond to the organic group represented by (C-3) above.

[0103] [ka]

[0104] [ka]

[0105] (In formulas (c-1) to (c-11), mc represents 0, 1, or 2, preferably 1 or 2. * indicates a coupling.)

[0106] A more preferred active ester resin is the resin represented by the following formula (II). [ka]

[0107] (In equation (II), Base Ar A Each of these independently represents a monovalent organic group containing at least one aromatic ring, Base Ar B Each of these independently represents a divalent organic group containing at least one aromatic ring, Base Ar C Each of these independently represents a divalent organic group containing at least one aromatic ring, Organic group Ar A , organic group Ar B and organic group Ar C At least one of these organic groups contains an α-methylbenzyl group. n represents a number greater than 0.

[0108] In formula (II), the base Ar B These are, independently, the base Ar in formula (I). B It is the same as. In equation (II), the base Ar C These are, independently, the base Ar in formula (I). C It is the same as this.

[0109] -Organic group Ar A Explanation - In formula (II), the base Ar A Each of these independently represents a monovalent organic group containing at least one aromatic ring. However, the organic group Ar AThe aromatic rings contained in do not include benzene rings containing α-methylbenzyl groups. Organic group Ar A As mentioned above, the aromatic ring contained may be either a monocyclic aromatic ring or a fused polycyclic aromatic ring formed by the fusion of two or more monocyclic aromatic rings. Furthermore, the aromatic ring may be either an aromatic carbocyclic ring or an aromatic heterocyclic ring.

[0110] Organic group Ar A The aromatic ring may contain one or more monocyclic aromatic rings, or at least one fused polycyclic aromatic ring. The monocyclic aromatic rings and fused polycyclic aromatic rings are as described above. Therefore, in one embodiment, the organic group Ar A Each of these independently may represent a monovalent organic group containing one or more monocyclic aromatic rings, or a monovalent organic group containing at least one condensed polycyclic aromatic ring.

[0111] From the viewpoint of significantly obtaining the desired effects of the present invention, the organic group Ar A The aromatic ring contained is preferably an aromatic carbon ring. The number of carbon atoms in this aromatic carbon ring is preferably 6 to 14, more preferably 6 to 10. Therefore, in one preferred embodiment, the organic group Ar A The aromatic rings contained within are aromatic carbon rings with 6 to 14 carbon atoms.

[0112] Therefore, from the viewpoint of significantly obtaining the desired effects of the present invention, the organic group Ar A This represents a monovalent organic group containing a monocyclic aromatic carbocycle, or a monovalent organic group containing a fused polycyclic aromatic carbocycle. Here, the number of carbon atoms per monocyclic aromatic carbocycle is preferably 6 (i.e., a benzene ring). The number of carbon atoms per fused polycyclic aromatic carbocycle is preferably 10 to 14 (e.g., a naphthalene ring, an anthracene ring), more preferably 10.

[0113] Organic group Ar A The aromatic ring contained therein may have substituents. Such substituents are as described above. From the viewpoint of significantly obtaining the desired effects of the present invention, the organic group ArA The substituents that may be present on the aromatic ring contained in are the organic group Ar B It is preferable to select from the same range as the substituents that may be present on the aromatic ring contained in the compound.

[0114] Organic group Ar A The group is not particularly limited as long as it contains at least one of the above-mentioned aromatic rings, and as previously stated, it is a group that includes at least one carbon atom as a skeletal atom, but preferably it can be a monovalent group consisting of one or more (preferably 1 to 100, 1 to 50, or 1 to 30) skeletal atoms selected from carbon, oxygen, nitrogen, and sulfur atoms. In particular, from the viewpoint of significantly obtaining the desired effects of the present invention, the organic group Ar A It is particularly preferable that the skeletal atoms consist only of carbon atoms.

[0115] Therefore, in one particularly preferred embodiment, the organic group Ar A This refers to a monovalent group containing a monocyclic aromatic carbocycle which may have substituents and having only carbon atoms as skeletal atoms, or a monovalent group containing a fused polycyclic aromatic carbocycle which may have substituents and having only carbon atoms as skeletal atoms, where the substituent is one or more selected from alkyl groups having 1 to 6 carbon atoms, aryl groups having 6 to 10 carbon atoms, arylalkyl groups having 7 to 10 carbon atoms, unsaturated aliphatic hydrocarbon groups having 2 to 6 carbon atoms, and alkoxy groups having 1 to 6 carbon atoms. The preferred values ​​and ranges for the number of carbon atoms per monocyclic aromatic carbocycle and fused polycyclic aromatic carbocycle are as described above. The preferred range for the number of skeletal atoms is also as described above, but among these, 10 to 50 or 10 to 30 is preferred.

[0116] From the viewpoint of significantly obtaining the desired effects of the present invention, in formula (II), the organic group Ar A The oxygen atom bonded to it is part of the organic group Ar A It is preferable that it is bonded to the aromatic carbon, that is, the carbon atom constituting the aromatic ring mentioned above.

[0117] In formula (II), the organic group Ar A , organic group ArB and organic group Ar C At least one of the organic groups contains an α-methylbenzyl group. Therefore, the organic group Ar A It may contain an α-methylbenzyl group. Therefore, the organic group Ar A The hydrogen atom of does not necessarily have to be substituted with an α-methylbenzyl group, and the organic group Ar A Some or all of the hydrogen atoms may be substituted with α-methylbenzyl groups. Organic group Ar A If it contains an α-methylbenzyl group, the α-methylbenzyl group is an organic group Ar A It is preferable that it is bonded to the aromatic ring contained in it. Therefore, the organic group Ar A It is preferable that some or all of the hydrogen atoms of the aromatic ring contained in are substituted with α-methylbenzyl groups.

[0118] Organic group Ar A The aromatic ring contained in may have only one α-methylbenzyl group attached, or two or more. Organic group Ar A The number of α-methylbenzyl groups bonded to each aromatic ring contained in is usually one or more, preferably six or fewer, more preferably four or fewer, and particularly preferably three or fewer.

[0119] Organic group Ar A It is preferable that the aromatic ring to which the α-methylbenzyl group is attached contains an active ester group. Therefore, the organic group Ar A The aromatic ring contained and to which the α-methylbenzyl group is bonded is the organic group Ar in formula (II). A It is preferable that the oxygen atom bonded to it is bonded to it.

[0120] Organic group Ar A Preferred examples include aryl groups which may have an α-methylbenzyl group attached and which may be substituted, and among these, phenyl groups which may have an α-methylbenzyl group attached and which may be substituted, and naphthyl groups which may have an α-methylbenzyl group attached and which may be substituted.

[0121] organic group Ar A Particularly preferred specific examples thereof include organic groups represented by the following formulas (A-1) to (A-6).

[0122] [Chemical formula]

[0123] (In formulas (A-1) to (A-6), ma each independently represents 1 or 2, and * indicates a bond.)

[0124] -Explanation of -n In formula (II), n represents a number greater than 0. n usually indicates the average value of the repeating number in formula (II). The specific range of n is usually greater than 0, preferably 0.2 or more, more preferably 0.3 or more, 0.5 or more, or 0.7 or more, still more preferably 0.8 or more, 0.9 or more, 1.0 or more. The upper limit of n is preferably 10 or less, more preferably 8 or less, 6 or less, 5 or less, 4 or less, or 3 or less. In a preferred embodiment, n in formula (II) is a number satisfying 0 < n ≤ 3. n may be an integer, for example, 1, 2, or 3.

[0125] The range of the number average molecular weight (Mn) of the active ester resin is preferably 10,000 or less, more preferably 5,000 or less, still more preferably 3,000 or less, and particularly preferably 2,000 or less. The lower limit is not particularly limited as long as it is an active ester resin containing an α-methylbenzyl group, and can be, for example, 400 or more, 500 or more, etc. The number average molecular weight of the resin can be measured as a polystyrene-equivalent value by the gel permeation chromatography (GPC) method.

[0126] The active ester equivalent of the active ester resin is preferably 150 g / eq. or more, more preferably 180 g / eq. or more, particularly preferably 200 g / eq. or more, preferably 5000 g / eq. or less, more preferably 2000 g / eq. or less, even more preferably 1000 g / eq. or less, and particularly preferably 500 g / eq. or less. The active ester equivalent represents the mass of the resin containing one equivalent of active ester groups.

[0127] <Method for producing activated ester resin> The following is an example of a method for producing an active ester resin according to one embodiment of the present invention.

[0128] A first example of a method for producing an active ester resin according to one embodiment of the present invention is a production method that includes an esterification step of reacting (X1) an aromatic polyhydric hydroxy compound with (X2) an aromatic carboxylic acid compound or an aromatic carboxylic acid halide compound. In the production method according to this example, (X3) an aromatic monohydroxy compound may be reacted further as needed. The reaction of (X1) an aromatic polyhydric hydroxy compound, (X2) an aromatic carboxylic acid compound or an aromatic carboxylic acid halide compound, and (X3) an aromatic monohydroxy compound may proceed as a condensation reaction. In the production method according to the first example, an active ester resin according to one embodiment of the present invention can be produced by using a compound containing an α-methylbenzyl group as one or more of the (X1) aromatic polyhydric hydroxy compound, (X2) an aromatic carboxylic acid compound or an aromatic carboxylic acid halide compound, and (X3) an aromatic monohydroxy compound.

[0129] (X1) Aromatic polyvalent hydroxy compounds represent compounds containing an aromatic ring and two or more hydroxyl groups. Preferably, the hydroxyl groups are directly bonded to the aromatic ring. Examples of (X1) aromatic polyvalent hydroxy compounds include bisphenols such as biphenol, bisphenol A, bisphenol F, bisphenol S, bisphenol AF, allylated bisphenol A, fluorenebisphenol, terpene diphenol, tetrabromobisphenol A, 4,4'-biphenol, 2,2'-biphenol, 3,3',5,5'-tetramethyl-1,1'-biphenyl-4,4'-diol, phenol aralkyl type bisphenol, and dicyclopentadiene type bisphenol; trisphenols such as tris-(4-hydroxyphenyl)methane; tetrakisphenols such as 1,1,2,2-tetrakis(4-hydroxyphenyl)ethane; hydroquinone, resorcinol, catechol, 1,4-naphthalenediol, 1,6-naphthalenediol, and 2,3-naphthalene Examples include aromatic ring diols such as diols and 2,6-naphthalenediol; phenol polymers such as polycondensates or polyadditions of phenols (alkyl-substituted or unsubstituted phenols, alkyl-substituted or unsubstituted naphthols, alkyl-substituted or unsubstituted hydroquinones, alkyl-substituted or unsubstituted resorcinols, alkyl-substituted or unsubstituted naphthalenediols, etc.) and formaldehyde, acetaldehyde, benzaldehyde, p-hydroxybenzaldehyde, o-hydroxybenzaldehyde, furfural, p-hydroxyacetophenone, o-hydroxyacetophenone, dicyclopentadiene, 4,4'-bis(chloromethyl)-1,1'-biphenyl, 4,4'-bis(methoxymethyl)-1,1'-biphenyl, 1,4-bis(chloromethyl)benzene, 1,4-bis(methoxymethyl)benzene, etc.

[0130] When a compound containing an α-methylbenzyl group is used as the (X1) aromatic polyhydric hydroxy compound, the method for producing the active ester resin may include a modification step of introducing an α-methylbenzyl group into the (X1) aromatic polyhydric hydroxy compound. In the following description, an (X1) aromatic polyhydric hydroxy compound that does not contain an α-methylbenzyl group may be referred to as "(X1-2) unmodified aromatic polyhydric compound," and an (X1) aromatic polyhydric hydroxy compound that contains an α-methylbenzyl group may be referred to as "(X1-1) modified aromatic polyhydric compound."

[0131] For example, by reacting an unmodified aromatic polyvalent hydroxy compound (X1-2) with styrene in the presence of an acid catalyst, an α-methylbenzyl group can be bonded to the aromatic ring of the unmodified aromatic polyvalent hydroxy compound (X1-2) to obtain a modified aromatic polyvalent hydroxy compound (X1-1). Examples of acid catalysts include inorganic acids such as phosphoric acid, sulfuric acid, and hydrochloric acid; organic acids such as oxalic acid, benzenesulfonic acid, toluenesulfonic acid, methanesulfonic acid, and fluoromethanesulfonic acid; and Friedel-Crafts catalysts such as aluminum chloride, zinc chloride, stannous chloride, ferric chloride, and diethyl sulfate.

[0132] The amount of acid catalyst used can be appropriately selected depending on the target amount of α-methylbenzyl groups to be introduced. For example, in the case of inorganic and organic acids, the amount of acid catalyst may be 0.001 to 10.0 parts by mass, preferably 0.01 to 7 parts by mass, per 100 parts by mass of the total amount of (X1-2) unmodified aromatic polyvalent hydroxy compound and styrene. In the case of a Friedel-Crafts catalyst, the amount of acid catalyst may be 0.2 to 3.0 moles, preferably 0.5 to 2.0 moles, per 1 mole of (X1-2) unmodified aromatic polyvalent hydroxy compound.

[0133] (X1-2) The reaction between the unmodified aromatic polyvalent hydroxy compound and styrene may be carried out without a solvent or in the presence of a solvent. As the solvent, for example, the same solvent used in the condensation reaction described later may be used. The reaction temperature is preferably 60°C to 180°C, more preferably 80°C to 160°C. The reaction time is not particularly limited, but is preferably 1 hour to 100 hours.

[0134] After the reaction is complete, the acid catalyst can be removed by neutralization, washing with water, or decomposition, and the (X1-1) modified aromatic polyvalent hydroxy compound can be separated by general operations such as extraction and distillation. Neutralization and washing with water may be carried out according to conventional methods, and basic substances such as sodium hydroxide, potassium hydroxide, sodium carbonate, ammonia, triethylenetetramine, and aniline may be used as neutralizing agents.

[0135] When producing a preferred active ester resin containing a substructure represented by formula (I), or a preferred active ester resin represented by formula (II), the (X1) polyhydric aromatic hydroxy compound is preferably a compound represented by the following formula (X1-C). In formula (X1-C), the group Ar C This is the organic group Ar in formula (I). C It is the same as this.

[0136] [ka]

[0137] Among the components of (X2), (X2-1) aromatic carboxylic acid compounds represent compounds containing an aromatic ring and a carboxyl group. (X2-1) aromatic carboxylic acid compounds may contain one carboxyl group per molecule, but it is preferable that they contain two or more carboxyl groups per molecule, and it is particularly preferable that they contain two carboxyl groups per molecule. Furthermore, it is preferable that the carboxyl group is directly bonded to the aromatic ring. Examples of (X2-1) aromatic carboxylic acid compounds include optionally substituted isophthalic acid, optionally substituted terephthalic acid, optionally substituted 2,6-naphthalenedicarboxylic acid, optionally substituted 1,6-naphthalenedicarboxylic acid, and optionally substituted 2,7-naphthalenedicarboxylic acid. In addition, (X2-2) aromatic carboxylic acid halide compounds represent acid halide compounds of the above-mentioned (X2-1) aromatic carboxylic acid compounds. Examples of (X2-2) aromatic carboxylic acid halide compounds include optionally substituted isophthalic acid chloride and optionally substituted terephthalic acid chloride.

[0138] When producing a preferred active ester resin containing a substructure represented by formula (I), or a preferred active ester resin represented by formula (II), the (X2-1) aromatic carboxylic acid compound is preferably the compound represented by the following formula (X2-B1). Furthermore, the (X2-2) aromatic carboxylic acid halide compound is preferably the compound represented by the following formula (X2-B2). In formulas (X2-B1) and (X2-B2), the group Ar B This is the organic group Ar in formula (I). B This is the same as [the previous equation]. Also, in equation (X2-B2), X represents a halogen atom.

[0139] [ka]

[0140] (X3) Aromatic monohydroxy compounds represent compounds containing an aromatic ring and one hydroxyl group. Preferably, the hydroxyl group is directly bonded to the aromatic ring. Examples of (X3) aromatic monohydroxy compounds include phenol, cresol, pt-butylphenol, 1-naphthol, 2-naphthol, orthophenylphenol, and paraphenylphenol.

[0141] When a compound containing an α-methylbenzyl group is used as the (X3) aromatic monohydroxy compound, the method for producing the active ester resin may include a modification step of introducing an α-methylbenzyl group into the (X3) aromatic monohydroxy compound. The introduction of an α-methylbenzyl group into the (X3) aromatic monohydroxy compound can be carried out, for example, by a method including reacting the (X3) aromatic monohydroxy compound with styrene in the presence of an acid catalyst. This reaction can be carried out in the same manner as the reaction between the (X1-2) unmodified aromatic polyhydric hydroxy compound and styrene.

[0142] When producing a preferred active ester resin represented by formula (II), the (X3) aromatic monohydroxy compound is preferably the compound represented by the following formula (X3-A). In formula (X3-A), the group Ar A This is the organic group Ar in formula (II). A It is the same as this.

[0143] [ka]

[0144] In the condensation reaction of components (X1), (X2), and (X3), condensation (esterification) proceeds between component (X2) and component (X1), and between component (X2) and component (X3). In such a reaction, the degree of condensation between component (X2) and component (X1) can be adjusted by changing conditions such as the ratio of each component, and the structure of the resulting active ester resin (for example, the number of repeats n in formula (II)) can be adjusted.

[0145] The condensation reaction may proceed in a solvent-free system without the use of a solvent, or in an organic solvent system using an organic solvent. Examples of organic solvents used in the condensation reaction include ketone solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone; acetic acid ester solvents such as ethyl acetate, butyl acetate, cellosolve acetate, propylene glycol monomethyl ether acetate, and carbitol acetate; carbitol solvents such as cellosolve and butyl carbitol; aromatic hydrocarbon solvents such as toluene and xylene; and amide solvents such as N,N-dimethylformamide, N,N-dimethylacetamide, and N-methyl-2-pyrrolidone. One type of organic solvent may be used alone, or two or more types may be used in combination.

[0146] In condensation reactions, bases may be used. Examples of bases include alkali metal hydroxides such as sodium hydroxide (caustic soda) and potassium hydroxide; tertiary amines such as triethylamine, pyridine, and N,N-dimethyl-4-aminopyridine (DMAP); and so on. A single base may be used, or two or more bases may be used in combination.

[0147] In the condensation reaction, a condensing agent and a phase transfer catalyst may also be used. These may be any conventionally known ones that can be used in esterification reactions.

[0148] The reaction temperature in the condensation reaction is not particularly limited as long as the condensation reaction proceeds, and may be in the range of 0°C to 80°C, for example. The reaction time in the condensation reaction is also not particularly limited as long as the desired structure of the active ester resin is achieved, and may be in the range of 30 minutes to 8 hours, for example.

[0149] The activated ester resin may be purified after the condensation reaction. For example, after the condensation reaction, purification treatments such as washing with water and microfiltration may be performed to remove by-product salts and excess starting materials from the system. Specifically, after the condensation reaction, the amount of water necessary to dissolve the by-product salts is mixed, and the aqueous layer is discarded after standing liquid-liquid separation. If necessary, an acid is mixed in to neutralize, and washing with water is repeated. After that, the activated ester resin can be obtained by removing impurities through a dehydration process using chemicals or azeotrope and then microfiltration, and if necessary, by removing the organic solvent by distillation. The organic solvent may be used as a solvent in the resin composition without completely removing it.

[0150] A second example of a method for producing an active ester resin according to one embodiment of the present invention includes an esterification step of reacting (X1) an aromatic polyhydric hydroxy compound with (X2) an aromatic carboxylic acid compound or an aromatic carboxylic acid halide compound and, if necessary, further (X3) an aromatic monohydroxy compound to obtain a polyester resin as a condensation product, and a modification step of introducing an α-methylbenzyl group into the polyester resin. The esterification step can be carried out in the same manner as the production method according to the first example. The modification step can also be carried out in the same manner as the modification step of introducing an α-methylbenzyl group into (X1) an aromatic polyhydric hydroxy compound in the production method according to the first example. Specifically, an active ester resin can be obtained by reacting a polyester resin with styrene in the presence of an acid catalyst to bond an α-methylbenzyl group to the aromatic ring of the polyester resin.

[0151] Among the above manufacturing methods, the manufacturing method according to the first example is preferred from the viewpoint of achieving a high yield, and the manufacturing method using an aromatic polyvalent hydroxy compound (X1) containing an α-methylbenzyl group is even more preferred. Furthermore, from the viewpoint of obtaining an active ester resin that can effectively improve the dielectric loss tangent in a high-temperature environment, the manufacturing method using an aromatic monohydroxy compound (X3) is particularly preferred. Therefore, in a preferred embodiment, the manufacturing method for the active ester resin is preferably a manufacturing method that includes a step of reacting an aromatic polyvalent hydroxy compound (X1) containing an α-methylbenzyl group-modified aromatic polyvalent hydroxy compound (X1-1), an aromatic carboxylic acid compound or an aromatic carboxylic acid halide compound, and an aromatic monohydroxy compound (X3). When such a preferred manufacturing method is adopted, the active ester resin can be produced as a condensation reaction product of an aromatic polyvalent hydroxy compound (X1) containing an α-methylbenzyl group-modified aromatic polyvalent hydroxy compound (X1-1), an aromatic carboxylic acid compound or an aromatic carboxylic acid halide compound, and an aromatic monohydroxy compound (X3).

[0152] The activated ester resin according to this embodiment, when combined with a crosslinkable resin, can produce a cured product exhibiting excellent dielectric properties in high-temperature environments, thereby achieving the low transmission loss required for 5G applications. Furthermore, the cured product of a resin composition containing the activated ester resin and the crosslinkable resin according to this embodiment typically exhibits excellent smear removal properties. Moreover, the cured product of a resin composition containing the activated ester resin and the crosslinkable resin according to this embodiment typically suppresses haloing. Therefore, in one preferred embodiment, the activated ester resin can be suitably used as a resin crosslinking agent. The activated ester resin may be provided, for example, as a resin crosslinking agent on its own, or as a solution-type resin crosslinking agent mixed with a suitable solvent.

[0153] <Resin composition> A resin composition can be manufactured using the activated ester resin described above. A resin composition according to one embodiment of the present invention includes the activated ester resin described above and a crosslinkable resin.

[0154] In the resin composition according to this embodiment, the type of crosslinkable resin is not particularly limited, as long as it can be crosslinked in combination with an active ester resin. From the viewpoint of providing particularly excellent effects in combination with an active ester resin, it is preferable that the crosslinkable resin is one or more selected from the group consisting of thermosetting resins and radical polymerizable resins.

[0155] As the thermosetting resin and radical polymerizable resin, known resins used for forming the insulating layer of printed circuit boards or semiconductor chip packages may be used. The following describes thermosetting resins and radical polymerizable resins that can be used as crosslinkable resins.

[0156] Examples of thermosetting resins include epoxy resins, benzocyclobutene resins, epoxy acrylate resins, urethane acrylate resins, urethane resins, cyanate resins, polyimide resins, benzoxazine resins, unsaturated polyester resins, phenolic resins, melamine resins, silicone resins, and phenoxy resins. The thermosetting resin may be used alone or in combination of two or more types. In particular, when combined with an active ester resin, it is preferable that the crosslinkable resin includes an epoxy resin to significantly enhance the effects of the present invention.

[0157] The type of epoxy resin is not particularly limited, as long as it has one or more (preferably two or more) epoxy groups in one molecule. Examples of epoxy resins include bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, bisphenol AF type epoxy resin, phenol novolac type epoxy resin, tert-butyl-catechol type epoxy resin, naphthol type epoxy resin, naphthalene type epoxy resin, naphthylene ether type epoxy resin, glycidylamine type epoxy resin, glycidyl ester type epoxy resin, cresol novolac type epoxy resin, biphenyl type epoxy resin, phenol aralkyl type epoxy resin, biphenyl aralkyl type epoxy resin, fluorene skeleton type epoxy resin, dicyclopentadiene type epoxy resin, anthracene type epoxy resin, linear aliphatic epoxy resin, epoxy resin having a butadiene structure, alicyclic epoxy resin, heterocyclic epoxy resin, spiroring-containing epoxy resin, cyclohexanedimethanol type epoxy resin, trimethylol type epoxy resin, halogenated epoxy resin, and the like. The resin composition containing the above-mentioned active ester resin can produce a cured product that exhibits excellent dielectric properties in high-temperature environments, regardless of the type of epoxy resin.

[0158] Epoxy resins can be classified into epoxy resins that are liquid at 20°C (hereinafter sometimes referred to as "liquid epoxy resins") and epoxy resins that are solid at 20°C (hereinafter sometimes referred to as "solid epoxy resins"). The resin composition according to this embodiment may contain only liquid epoxy resin, only solid epoxy resin, or a combination of liquid epoxy resin and solid epoxy resin. When a combination of liquid epoxy resin and solid epoxy resin is included, the mixing ratio (liquid:solid) may be in the range of 20:1 to 1:20 by mass ratio (preferably 10:1 to 1:10, more preferably 3:1 to 1:3).

[0159] The epoxy group equivalent of the epoxy resin is preferably 50 g / eq. to 2000 g / eq., more preferably 60 g / eq. to 1000 g / eq., and even more preferably 80 g / eq. to 500 g / eq. The epoxy group equivalent is the mass of the epoxy resin containing one equivalent of epoxy groups and can be measured according to JIS K7236.

[0160] The weight-average molecular weight (Mw) of thermosetting resins such as epoxy resins is preferably 100 to 5,000, more preferably 250 to 3,000, and even more preferably 400 to 1,500. The weight-average molecular weight (Mw) of the resin can be measured as a polystyrene equivalent value by the GPC method.

[0161] The type of radical polymerizable resin is not particularly limited, as long as it has one or more (preferably two or more) radical polymerizable unsaturated groups per molecule. Examples of radical polymerizable resins include resins having one or more radical polymerizable unsaturated groups selected from maleimide groups, vinyl groups, allyl groups, styryl groups, vinylphenyl groups, acryloyl groups, methacryloyl groups, fumaroyl groups, and maleoil groups. In particular, from the viewpoint of significantly obtaining the effects of the present invention, it is preferable that the crosslinkable resin contains one or more selected from maleimide resin, (meth)acrylic resin, and styryl resin.

[0162] The type of maleimide resin is not particularly limited, as long as it has one or more (preferably two or more) maleimide groups (2,5-dihydro-2,5-dioxo-1H-pyrrole-1-yl groups) per molecule. Examples of maleimide resins include: maleimide resins containing a 36-carbon aliphatic skeleton derived from dimeramine, such as "BMI-3000J", "BMI-5000", "BMI-1400", "BMI-1500", "BMI-1700", and "BMI-689" (all manufactured by Dejikner Molecules); maleimide resins containing an indan skeleton, as described in the Japan Institute of Invention and Innovation, Technical Report No. 2020-500211; and maleimide resins containing an aromatic ring skeleton directly bonded to the nitrogen atom of the maleimide group, such as "MIR-3000-70MT" (manufactured by Nippon Kayaku Co., Ltd.), "BMI-4000" (manufactured by Yamato Kasei Co., Ltd.), and "BMI-80" (manufactured by Kei-I Kasei Co., Ltd.).

[0163] The (meth)acrylic resin is not particularly limited in type, as long as it has one or more (preferably two or more) (meth)acryloyl groups in one molecule, and may be a monomer or oligomer. Here, the term "(meth)acryloyl group" is a general term for acryloyl groups and methacryloyl groups. Examples of methacrylic resins include (meth)acrylic resins such as "A-DOG" (manufactured by Shin-Nakamura Chemical Industry Co., Ltd.), "DCP-A" (manufactured by Kyoeisha Chemical Co., Ltd.), "NPDGA", "FM-400", "R-687", "THE-330", "PET-30", and "DPHA" (all manufactured by Nippon Kayaku Co., Ltd.).

[0164] The type of styryl resin is not particularly limited as long as it has one or more (preferably two or more) styryl groups or vinylphenyl groups in one molecule, and may be a monomer or oligomer. Examples of styryl resins include "OPE-2St", "OPE-2St 1200", and "OPE-2St 2200" (all manufactured by Mitsubishi Gas Chemical Co., Ltd.).

[0165] The resin composition according to this embodiment may contain only a thermosetting resin, only a radical polymerizable resin, or a combination of a thermosetting resin and a radical polymerizable resin as the crosslinkable resin.

[0166] In the resin composition according to this embodiment, the mass ratio of the active ester resin to the crosslinkable resin (active ester resin / crosslinkable resin) may be 1 or more, preferably 1.05 or more, and more preferably 1.10 or more. The upper limit of the mass ratio (active ester resin / crosslinkable resin) may be, for example, 2 or less, 1.9 or less, or 1.8 or less.

[0167] The resin composition according to this embodiment may further contain a crosslinking accelerator. By including a crosslinking accelerator, the crosslinking time and crosslinking temperature can be efficiently adjusted.

[0168] Examples of crosslinking accelerators include organophosphine compounds such as "TPP," "TPP-K," "TPP-S," and "TPTP-S" (manufactured by Hokko Chemical Industry Co., Ltd.); imidazole compounds such as "Curesol 2MZ," "2E4MZ," "Cl1Z," "Cl1Z-CN," "Cl1Z-CNS," "Cl1Z-A," "2MZ-OK," "2MA-OK," and "2PHZ" (manufactured by Shikoku Chemicals Co., Ltd.); amine adduct compounds such as Novacure (manufactured by Asahi Kasei Corporation) and Fujicure (manufactured by Fuji Chemical Industry Co., Ltd.); amine compounds such as 1,8-diazabicyclo[5,4,0]undecene-7,4-dimethylaminopyridine, benzyldimethylamine, 2,4,6-tris(dimethylaminomethyl)phenol, and 4-dimethylaminopyridine; and organometallic complexes or organometallic salts such as cobalt, copper, zinc, iron, nickel, manganese, and tin.

[0169] If the resin composition according to this embodiment contains a crosslinking accelerator, the content of the crosslinking accelerator in the resin composition may be determined according to the properties required of the resin composition. When the nonvolatile components in the resin composition are taken as 100% by mass, the content of the crosslinking accelerator is preferably 0.001% by mass or more, more preferably 0.01% by mass or more, particularly preferably 0.04% by mass or more, preferably 10% by mass or less, more preferably 5% by mass or less, and even more preferably 1% by mass or less.

[0170] The resin composition according to this embodiment may further contain an inorganic filler. By including an inorganic filler, the linear thermal expansion coefficient can be reduced, or the dielectric loss tangent can be further reduced.

[0171] Examples of inorganic fillers include silica, alumina, barium sulfate, talc, clay, mica powder, aluminum hydroxide, magnesium hydroxide, calcium carbonate, magnesium carbonate, magnesium oxide, boron nitride, aluminum borate, barium titanate, strontium titanate, calcium titanate, magnesium titanate, bismuth titanate, titanium oxide, barium zirconate, and calcium zirconate. Among these, silica is preferred. Examples of silica include amorphous silica, fused silica, crystalline silica, synthetic silica, and hollow silica. Spherical silica is also preferred. Inorganic fillers may be used individually or in combination of two or more types. Examples of commercially available inorganic fillers include "UFP-30" (manufactured by Denka Co., Ltd.), "YC100C", "YA050C", "YA050C-MJE", "YA010C", "SC2500SQ", "SO-C4", "SO-C2", "SO-C1", "SC-C2" (all manufactured by Admatex Co., Ltd.), and "Silfil NSS-3N", "Silfil NSS-4N", and "Silfil NSS-5N" (manufactured by Tokuyama Co., Ltd.).

[0172] The average particle size of the inorganic filler is preferably 5 μm or less, more preferably 2 μm or less, and even more preferably 1 μm or less, from the viewpoint of ensuring a low surface roughness on the insulating layer formed by the cured product, thereby facilitating the formation of fine wiring. The lower limit of the average particle size is not particularly limited and may be, for example, 0.01 μm or more, 0.02 μm or more, 0.03 μm or more, etc. The average particle size of the inorganic filler can be measured by the laser diffraction-scattering method based on Mie scattering theory. Specifically, the particle size distribution of the inorganic filler can be created on a volume basis using a laser diffraction-scattering particle size distribution analyzer, and the average particle size can be measured by taking the median diameter as the average particle size. A sample can be prepared by weighing 100 mg of inorganic filler and 10 g of methyl ethyl ketone into a vial and dispersing them with ultrasound for 10 minutes. The sample can be measured using a laser diffraction-scattering particle size distribution analyzer with blue and red light source wavelengths, using a flow cell method to measure the volume-based particle size distribution of the inorganic filler, and the average particle size can be calculated as the median diameter from the obtained particle size distribution. Examples of laser diffraction particle size distribution analyzers include the "LA-960" manufactured by Horiba, Ltd.

[0173] Inorganic fillers are preferably surface-treated with surface treatment agents such as aminosilane coupling agents, ureidosilane coupling agents, epoxysilane coupling agents, mercaptosilane coupling agents, vinylsilane coupling agents, styrylsilane coupling agents, acrylatesilane coupling agents, isocyanatesilane coupling agents, sulfidosilane coupling agents, organosilazane compounds, and titanate coupling agents to improve their moisture resistance and dispersibility.

[0174] If the resin composition according to this embodiment contains an inorganic filler, the amount of inorganic filler in the resin composition may be determined according to the properties required of the resin composition. The amount of inorganic filler in the resin composition can be, for example, 5% by mass or more, 10% by mass or more, preferably 30% by mass or more, more preferably 40% by mass or more, and even more preferably 50% by mass or more, when the nonvolatile components in the resin composition are taken as 100% by mass. The upper limit of the amount of inorganic filler is not particularly limited, but can be, for example, 90% by mass or less, 85% by mass or less.

[0175] The resin composition according to this embodiment may further contain a thermoplastic resin. When the resin composition contains a thermoplastic resin, the mechanical strength of the cured product can be improved, and the film molding ability when used in the form of a resin sheet can be improved.

[0176] Examples of thermoplastic resins include phenoxy resin, polyvinyl acetal resin, polyimide resin, polyamide-imide resin, polyetherimide resin, polysulfone resin, polyethersulfone resin, polyphenylene ether resin, polycarbonate resin, polyetheretherketone resin, and polyester resin, with phenoxy resin and polyvinyl acetal resin being particularly preferred. These thermoplastic resins may be used individually or in combination of two or more. The weight-average molecular weight of the thermoplastic resin is preferably in the range of 8,000 to 200,000, and more preferably in the range of 12,000 to 100,000.

[0177] The content of thermoplastic resin is not particularly limited, but when the nonvolatile components in the resin composition are taken as 100% by mass, it is preferably 0.001% by mass or more, more preferably 0.01% by mass or more, even more preferably 0.1% by mass or more, particularly preferably 0.5% by mass or more, preferably 10% by mass or less, and more preferably 5% by mass or less.

[0178] The resin composition according to this embodiment may further contain any additives. Such additives include, for example, organic fillers such as rubber particles; radical polymerization initiators such as peroxide-based radical polymerization initiators and azo-based radical polymerization initiators; any resin crosslinking agent other than active ester resins, such as phenol-based crosslinking agents, benzoxazine-based crosslinking agents, acid anhydride-based crosslinking agents, and cyanate ester-based crosslinking agents; organometallic compounds such as organocuber compounds, organozinc compounds, and organocobalt compounds; colorants such as phthalocyanine blue, phthalocyanine green, iodine green, diazo yellow, crystal violet, titanium dioxide, and carbon black; polymerization inhibitors such as hydroquinone, catechol, pyrogallol, and phenothiazine; leveling agents such as silicone-based leveling agents and acrylic polymer-based leveling agents; thickeners such as bentonite and montmorillonite; defoaming agents such as silicone-based defoaming agents, acrylic-based defoaming agents, fluorine-based defoaming agents, and vinyl resin-based defoaming agents; and benzotriazole-based ultraviolet absorbers. Examples of adhesives include UV absorbers; adhesion enhancers such as urea silane; adhesion enhancers such as triazole-based adhesion enhancers, tetrazole-based adhesion enhancers, and triazine-based adhesion enhancers; antioxidants such as hindered phenol-based antioxidants; fluorescent whitening agents such as stilbene derivatives; surfactants such as fluorine-based surfactants and silicone-based surfactants; flame retardants such as phosphorus-based flame retardants (e.g., phosphate ester compounds, phosphazene compounds, phosphinic acid compounds, red phosphorus), nitrogen-based flame retardants (e.g., melamine sulfate), halogen-based flame retardants, and inorganic flame retardants (e.g., antimony trioxide); dispersants such as phosphate ester-based dispersants, polyoxyalkylene-based dispersants, acetylene-based dispersants, silicone-based dispersants, anionic dispersants, and cationic dispersants; and stabilizers such as borate-based stabilizers, titanate-based stabilizers, aluminate-based stabilizers, zirconate-based stabilizers, isocyanate-based stabilizers, carboxylic acid-based stabilizers, and carboxylic acid anhydride-based stabilizers. The amount of such additives may be determined according to the properties required of the resin composition.

[0179] The resin composition according to this embodiment may further contain an organic solvent as a volatile component. Examples of organic solvents include: ketone solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone; ester solvents such as methyl acetate, ethyl acetate, butyl acetate, isobutyl acetate, isoamyl acetate, methyl propionate, ethyl propionate, and γ-butyrolactone; ether solvents such as tetrahydropyran, tetrahydrofuran, 1,4-dioxane, diethyl ether, diisopropyl ether, dibutyl ether, and diphenyl ether; alcohol solvents such as methanol, ethanol, propanol, butanol, and ethylene glycol; 2-ethoxyethyl acetate, propylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate, ethyl diglycol acetate, γ-butyrolactone, and methyl methoxypropionate. Examples include ether ester solvents such as methyl lactate, ethyl lactate, and methyl 2-hydroxyisobutyrate; ether alcohol solvents such as 2-methoxypropanol, 2-methoxyethanol, 2-ethoxyethanol, propylene glycol monomethyl ether, and diethylene glycol monobutyl ether (butyl carbitol); amide solvents such as N,N-dimethylformamide, N,N-dimethylacetamide, and N-methyl-2-pyrrolidone; sulfoxide solvents such as dimethyl sulfoxide; nitrile solvents such as acetonitrile and propionitrile; aliphatic hydrocarbon solvents such as hexane, cyclopentane, cyclohexane, and methylcyclohexane; and aromatic hydrocarbon solvents such as benzene, toluene, xylene, ethylbenzene, and trimethylbenzene. Organic solvents may be used individually or in combination of two or more.

[0180] If the resin composition according to this embodiment contains an organic solvent, the content of the organic solvent in the resin composition may be determined according to the properties required for the resin composition. However, if the total components in the resin composition are considered to be 100% by mass, the content of the organic solvent may be, for example, 60% by mass or less, 40% by mass or less, 30% by mass or less, 20% by mass or less, 15% by mass or less, 10% by mass or less, etc.

[0181] The resin composition according to this embodiment can be manufactured by appropriately mixing the necessary components from the above components, and, if necessary, kneading or mixing them using a kneading device such as a three-roll mill, ball mill, bead mill, or sand mill, or an agitator such as a super mixer or planetary mixer.

[0182] A cured product can be obtained by curing the resin composition according to this embodiment. Normally, volatile components such as organic solvents contained in the resin composition may volatilize due to the heat applied during curing, but non-volatile components such as active ester resins, crosslinkable resins, crosslinking accelerators, inorganic fillers, thermoplastic resins, and optional additives do not volatilize due to the heat applied during curing. Therefore, the cured product may contain non-volatile components of the resin composition or their reaction products.

[0183] The resin composition according to this embodiment, which contains a combination of an active ester resin and a crosslinkable resin, can produce a cured product that exhibits low dielectric properties in high-temperature environments. Therefore, when the cured product is applied to the insulating layer of a printed circuit board or semiconductor chip package, it is possible to reduce transmission loss in high-temperature environments.

[0184] In one embodiment, the cured product of the resin composition according to this embodiment can exhibit a low dielectric loss tangent (Df) in a high-temperature environment of 90°C. For example, as described in the section "Measurement of Dielectric Properties (High Temperature)" of the Examples described later, when measured at a measurement frequency of 10 GHz and 90°C, the dielectric loss tangent (Df) of the cured product of the resin composition according to this embodiment may preferably be 0.01 or less, 0.008 or less, 0.007 or less, 0.006 or less, 0.005 or less, 0.004 or less, or 0.003 or less.

[0185] The cured product of the resin composition according to this embodiment can usually exhibit a low dielectric tangent (Df) at room temperature. For example, when measured at a measurement frequency of 5.8 GHz and 23 °C as described in the <Measurement of Dielectric Properties (Room Temperature)> column of the examples described later, the dielectric tangent (Df) of the cured product of the resin composition according to this embodiment can preferably be 0.01 or less, 0.008 or less, 0.006 or less, 0.005 or less, 0.004 or less, or 0.003 or less.

[0186] The cured product of the resin composition according to this embodiment can usually exhibit a low relative dielectric constant (Dk) in a high-temperature environment of 90 °C. For example, when measured at a measurement frequency of 10 GHz and 90 °C as described in the <Measurement of Dielectric Properties (High Temperature)> column of the examples described later, the relative dielectric constant (Dk) of the cured product of the resin composition according to this embodiment can preferably be 3.3 or less, 3.2 or less, 3.1 or less, 3.0 or less, or 2.8 or less.

[0187] The cured product of the resin composition according to this embodiment can usually exhibit a low relative dielectric constant (Dk) at room temperature. For example, when measured at a measurement frequency of 5.8 GHz and 23 °C as described in the <Measurement of Dielectric Properties (Room Temperature)> column of the examples described later, the relative dielectric constant (Dk) of the cured product of the resin composition according to this embodiment can preferably be 3.3 or less, 3.2 or less, 3.1 or less, 3.0 or less, or 2.8 or less.

[0188] The cured product of the resin composition according to this embodiment can usually exhibit excellent smear removal properties. Generally, when an insulating layer is formed by the cured product of a resin composition, holes such as via holes and through holes may be formed in the insulating layer. When such holes are formed in the insulating layer, smears may be formed as resin residues in the holes. The property of being able to easily remove this smear is called "smear removal property". For example, when the smear removal property is evaluated by the method described in the <Evaluation of Smear Removal Property> column of the examples described later, the cured product of the resin composition according to this embodiment can make the maximum length (maximum smear length) of the smear extending from the wall surface at the bottom of the via hole less than 5 μm. Generally, the shorter the maximum smear length, the better the smear removal property.

[0189] The cured product of the resin composition according to this embodiment can usually have the property that it is difficult for haloing defects to occur after via hole formation. Generally, an insulating layer may be formed on an inner layer substrate with a cured product of a resin composition. When a via hole is formed in this insulating layer and roughening treatment is performed, peeling may occur between the insulating layer and the inner layer substrate around the via hole, and a gap may be formed. "Haloing" refers to the peeling between the insulating layer and the inner layer substrate. The cured product of the resin composition according to this embodiment can usually suppress the degree of the above-mentioned haloing. For example, the haloing ratio measured by the method described in the <Evaluation of Haloing> column of the examples described later can preferably be 50% or less. The haloing ratio represents the size of the gap formed by haloing based on the dimension of the bottom of the via hole on the inner layer substrate side. The smaller this haloing ratio Hb is, the more effectively haloing is suppressed.

[0190] The resin composition according to this embodiment can be suitably used as a resin composition for forming an insulating layer of a printed wiring board (a resin composition for forming an insulating layer of a printed wiring board), and can be more suitably used as a resin composition for forming an interlayer insulating layer of a printed wiring board (a resin composition for forming an interlayer insulating layer of a printed wiring board). The resin composition according to this embodiment can also be suitably used when the printed wiring board is a component-embedded circuit board. The resin composition according to this embodiment can also be suitably used as a resin composition for sealing a semiconductor chip (a resin composition for sealing a semiconductor chip), and further can be suitably used as a resin composition for a rewiring formation layer as an insulating layer for forming a rewiring layer (a resin composition for a rewiring formation layer). In addition, the resin composition according to this embodiment can be widely used in applications where a resin composition is required, such as resin sheets, sheet-like laminated materials such as prepregs, solder resists, underfill materials, die bonding materials, hole filling resins, component embedding resins, etc.

[0191] <Sheet-like laminated material (resin sheet, prepreg)> The resin composition according to this embodiment can be used as is, or it may be used in the form of a sheet-like laminate material containing the resin composition.

[0192] As sheet-like laminated materials, the following resin sheets and prepregs are preferred.

[0193] In one embodiment, the resin sheet comprises a support and a layer of resin composition formed on the support (hereinafter sometimes simply referred to as the "resin composition layer"). The resin composition layer contains the above-mentioned resin composition, and preferably contains only the above-mentioned resin composition.

[0194] The optimal thickness of the resin composition layer varies depending on the application and may be determined appropriately according to the application. For example, from the viewpoint of thinning printed circuit boards and semiconductor chip packages, the thickness of the resin composition layer is preferably 200 μm or less, more preferably 150 μm or less, 120 μm or less, 100 μm or less, 80 μm or less, 60 μm or less, or 50 μm or less. The lower limit of the thickness of the resin composition layer is not particularly limited, but is usually 1 μm or more, 5 μm or more, etc.

[0195] Examples of support materials include thermoplastic resin films, metal foils, and release paper, with thermoplastic resin films and metal foils being preferred. Therefore, in one preferred embodiment, the support material is a thermoplastic resin film or a metal foil.

[0196] When using a thermoplastic resin film as a support, examples of thermoplastic resins include polyesters such as polyethylene terephthalate (PET) and polyethylene naphthalate (PEN), acrylics such as polycarbonate (PC) and polymethyl methacrylate (PMMA), cyclic polyolefins, triacetylcellulose (TAC), polyether sulfide (PES), polyether ketones, and polyimides. Among these, polyethylene terephthalate and polyethylene naphthalate are preferred, and inexpensive polyethylene terephthalate is particularly preferred.

[0197] When using metal foil as a support, examples of metal foil include copper foil and aluminum foil, with copper foil being preferred. As for copper foil, foil made of single-metal copper may be used, or foil made of an alloy of copper with another metal (for example, tin, chromium, silver, magnesium, nickel, zirconium, silicon, titanium, etc.) may be used.

[0198] The support may have surface treatments such as matte treatment, corona treatment, or antistatic treatment applied to the surface that bonds with the resin composition layer. Alternatively, a support with a release layer may be used, which has a release layer on the surface that bonds with the resin composition layer. Examples of release agents used in the release layer of the support with a release layer include one or more release agents selected from the group consisting of alkyd resins, polyolefin resins, urethane resins, and silicone resins. Commercially available support with a release layer may be used, for example, PET films having a release layer mainly composed of an alkyd resin-based release agent, such as "SK-1", "AL-5", and "AL-7" from Lintec Corporation, "Lumirror T60" from Toray Industries, Inc., "Purex" from Teijin Corporation, and "Unipeel" from Unitika Corporation.

[0199] The thickness of the support is not particularly limited, but is preferably in the range of 5 μm to 75 μm, and more preferably in the range of 10 μm to 60 μm. When using a support with a release layer, it is preferable that the overall thickness of the support with the release layer is within the above range.

[0200] When using metal foil as a support, a metal foil with a support substrate, which is formed by laminating a peelable support substrate onto a thin metal foil, may be used. In one embodiment, the metal foil with a support substrate includes a support substrate, a release layer provided on the support substrate, and a metal foil provided on the release layer. When using metal foil with a support substrate as a support, the resin composition layer is provided on the metal foil.

[0201] In a metal foil with a support substrate, the material of the support substrate is not particularly limited, but examples include copper foil, aluminum foil, stainless steel foil, titanium foil, copper alloy foil, etc. When copper foil is used as the support substrate, it may be electrolytic copper foil or rolled copper foil. Furthermore, the release layer is not particularly limited as long as it can be used to peel the metal foil from the support substrate, and examples include an alloy layer of elements selected from the group consisting of Cr, Ni, Co, Fe, Mo, Ti, W, and P; an organic coating, etc.

[0202] In a metal foil with a support substrate, the material of the metal foil is preferably, for example, copper foil or copper alloy foil.

[0203] In a metal foil with a support substrate, the thickness of the support substrate is not particularly limited, but is preferably in the range of 10 μm to 150 μm, and more preferably in the range of 10 μm to 100 μm. The thickness of the metal foil may be, for example, in the range of 0.1 μm to 10 μm.

[0204] In one embodiment, the resin sheet may further include any additional layer as needed. Such an additional layer may be, for example, a protective film provided on the side of the resin composition layer that is not bonded to the support (i.e., the side opposite to the support). The thickness of the protective film is not particularly limited, but is, for example, 1 μm to 40 μm. By laminating the protective film, the adhesion of dust and scratches to the surface of the resin composition layer can be suppressed.

[0205] Resin sheets can be manufactured, for example, by applying a resin varnish prepared by directly using a liquid resin composition or by dissolving the resin composition in an organic solvent, coating it onto a support using a die coater or the like, and then drying it to form a resin composition layer.

[0206] Examples of organic solvents include those similar to those described as components of the resin composition. The organic solvent may be used alone or in combination of two or more.

[0207] Drying may be carried out by drying methods such as heating and hot air blowing. The drying conditions are not particularly limited, but the drying is carried out so that the content of the organic solvent in the resin composition layer is usually 10% by mass or less, preferably 5% by mass or less. Although it also varies depending on the boiling point of the organic solvent in the resin composition or resin varnish, for example, when using a resin composition or resin varnish containing 30% to 60% by mass of the organic solvent, drying at 50°C to 150°C for 3 minutes to 10 minutes can form the resin composition layer.

[0208] The resin sheet can be wound into a roll for storage. When the resin sheet has a protective film, it can be used by peeling off the protective film.

[0209] In one embodiment, the prepreg is formed by impregnating a sheet-shaped fiber base material with a resin composition.

[0210] The sheet-shaped fiber base material used for the prepreg is not particularly limited, and those commonly used as prepreg base materials such as glass cloth, aramid non-woven fabric, and liquid crystal polymer non-woven fabric can be used. From the perspective of thinning printed wiring boards and semiconductor chip packages, the thickness of the sheet-shaped fiber base material is preferably 50 μm or less, more preferably 40 μm or less, still more preferably 30 μm or less, and particularly preferably 20 μm or less. The lower limit of the thickness of the sheet-shaped fiber base material is not particularly limited. Usually, it is 10 μm or more.

[0211] The prepreg can be manufactured by known methods such as the hot melt method and the solvent method.

[0212] The thickness of the prepreg can be in the same range as the resin composition layer in the above-mentioned resin sheet.

[0213] The sheet-like laminate material can be suitably used to form an insulating layer of a printed circuit board (for the insulating layer of a printed circuit board), and more suitably used to form an interlayer insulating layer of a printed circuit board (for the insulating interlayer edge layer of a printed circuit board). The sheet-like laminate material can also be suitably used to encapsulate a semiconductor chip (for encapsulating a semiconductor chip), and can be suitably used as a rewiring-forming layer as an insulating layer for forming a rewiring layer.

[0214] <Printed wiring board> A printed circuit board according to one embodiment of the present invention comprises an insulating layer formed of a cured product of the above-described resin composition. The insulating layer includes a cured product of the above-described resin composition, and preferably includes only a cured product of the above-described resin composition.

[0215] A printed circuit board is, for example, (i) Step of forming a resin composition layer on an inner layer substrate. (ii) A step of curing (e.g., thermal curing) the resin composition layer to form an insulating layer. It can be manufactured by a method that includes [a specific component].

[0216] In step (i), the resin composition layer may be formed by coating the resin composition onto the inner layer substrate, but it is preferable to form it by laminating a resin sheet onto the inner layer substrate such that the resin composition layer of the resin sheet is bonded to the inner layer substrate.

[0217] The "internal layer substrate" used in process (i) is a material that serves as the substrate for a printed wiring board, and examples include glass epoxy substrates, metal substrates, polyester substrates, polyimide substrates, BT resin substrates, thermosetting polyphenylene ether substrates, etc. The substrate may also have a conductive layer on one or both sides, and this conductive layer may be patterned. An internal layer substrate in which a conductive layer (circuit) is formed on one or both sides of the substrate may be called an "internal layer circuit board." Intermediate products on which an insulating layer and / or a conductive layer is further formed when manufacturing a printed wiring board are also included in the "internal layer substrate" as defined herein. If the printed wiring board is a component-embedded circuit board, an internal layer substrate with embedded components may be used.

[0218] The lamination of the inner layer substrate and the resin sheet can be performed, for example, by heating and pressing the resin sheet onto the inner layer substrate from the support side. Examples of the member used to heat and press the resin sheet onto the inner layer substrate (hereinafter sometimes referred to as the "heat-pressing member") include a heated metal plate (such as a SUS end plate) or a metal roll (such as a SUS roll). The heat-pressing member may be pressed directly onto the resin sheet, or it may be pressed via an elastic material such as heat-resistant rubber so that the resin sheet can adequately follow the surface irregularities of the inner layer substrate.

[0219] Lamination of the inner layer substrate and the resin sheet may be carried out by a vacuum lamination method. In the vacuum lamination method, the heat-pressure temperature is preferably in the range of 60°C to 160°C, more preferably in the range of 80°C to 140°C, the heat-pressure pressure is preferably in the range of 0.098 MPa to 1.77 MPa, more preferably in the range of 0.29 MPa to 1.47 MPa, and the heat-pressure time is preferably in the range of 20 seconds to 400 seconds, more preferably in the range of 30 seconds to 300 seconds. Lamination may preferably be carried out under reduced pressure conditions of 26.7 hPa or less.

[0220] Lamination can be performed using a commercially available vacuum laminator. Examples of commercially available vacuum laminators include vacuum pressure laminators manufactured by Meiki Seisakusho Co., Ltd., vacuum applicators manufactured by Nikko Materials Co., Ltd., and batch-type vacuum pressure laminators.

[0221] After lamination, the laminated resin sheets may be smoothed by pressing a heat-sealing member from the support side under normal pressure (atmospheric pressure). The pressing conditions for the smoothing process may be the same as the heat-sealing conditions for lamination. The smoothing process can be performed using a commercially available laminator. Lamination and smoothing may be performed continuously using the commercially available vacuum laminator mentioned above.

[0222] The support may be removed between steps (i) and (ii), or after step (ii). If a metal foil is used as the support, the conductive layer may be formed using the metal foil without peeling off the support. Furthermore, if a metal foil with a support substrate is used as the support, the support substrate (and release layer) may be peeled off. Then, the conductive layer can be formed using the metal foil.

[0223] In step (ii), the resin composition layer is cured (e.g., by thermal curing) to form an insulating layer made of the cured resin composition. The curing conditions for the resin composition layer are not particularly limited, and conditions commonly used when forming an insulating layer for printed circuit boards may be used.

[0224] For example, the thermal curing conditions for the resin composition layer vary depending on the type of resin composition, but in one embodiment, the curing temperature is preferably 120°C to 250°C, more preferably 150°C to 240°C, and even more preferably 180°C to 230°C. The curing time can be preferably 5 minutes to 240 minutes, more preferably 10 minutes to 150 minutes, and even more preferably 15 minutes to 120 minutes.

[0225] Prior to thermal curing the resin composition layer, the resin composition layer may be preheated at a temperature lower than the curing temperature. For example, prior to thermal curing the resin composition layer, it may be preheated at a temperature of typically 50°C to 120°C, preferably 60°C to 115°C, more preferably 70°C to 110°C for typically 5 minutes or more, preferably 5 minutes to 150 minutes, more preferably 15 minutes to 120 minutes, and even more preferably 15 minutes to 100 minutes.

[0226] In manufacturing printed circuit boards, the following steps may be further performed: (iii) drilling holes in the insulating layer, (iv) roughening the insulating layer, and (v) forming the conductor layer. These steps (iii) through (v) may be carried out according to various methods known to those skilled in the art that are used in the manufacture of printed circuit boards. If the support is removed after step (ii), the removal of the support may be carried out between steps (ii) and (iii), between steps (iii) and (iv), or between steps (iv) and (v). Furthermore, if necessary, the formation of the insulating layer and the conductor layer in steps (i) through (v) may be repeated to form a multilayer circuit board.

[0227] In other embodiments, the printed circuit board can be manufactured using the prepreg described above. The manufacturing method is basically the same as when using a resin sheet.

[0228] Step (iii) is a step of drilling holes in the insulating layer, thereby forming holes such as via holes and through holes in the insulating layer. Step (iii) may be carried out using, for example, a drill, laser, plasma, etc., depending on the composition of the resin composition used to form the insulating layer. The dimensions and shape of the holes may be appropriately determined according to the design of the printed circuit board.

[0229] Step (iv) is a process for roughening the insulating layer. Typically, smear removal (desmear) is also performed in this step (iv). The procedure and conditions for the roughening process are not particularly limited, and known procedures and conditions commonly used when forming the insulating layer of a printed circuit board can be adopted. For example, the insulating layer can be roughened by performing swelling treatment with a swelling solution, roughening treatment with an oxidizing agent, and neutralization treatment with a neutralizing solution in this order.

[0230] The swelling solution used for the roughening treatment is not particularly limited, but examples include alkaline solutions and surfactant solutions, and is preferably an alkaline solution. Sodium hydroxide solution and potassium hydroxide solution are more preferred as the alkaline solution. Examples of commercially available swelling solutions include "Swelling Dip Securing P" and "Swelling Dip Securing SBU" manufactured by Atotec Japan. The swelling treatment with the swelling solution is not particularly limited, but can be carried out, for example, by immersing the insulating layer in a swelling solution at 30°C to 90°C for 1 to 20 minutes. From the viewpoint of suppressing the swelling of the resin of the insulating layer to an appropriate level, it is preferable to immerse the insulating layer in a swelling solution at 40°C to 80°C for 5 to 15 minutes.

[0231] The oxidizing agent used for the roughening treatment is not particularly limited, but examples include an alkaline permanganate solution obtained by dissolving potassium permanganate or sodium permanganate in an aqueous solution of sodium hydroxide. The roughening treatment with an oxidizing agent such as an alkaline permanganate solution is preferably carried out by immersing the insulating layer in an oxidizing agent solution heated to 60°C to 100°C for 10 to 30 minutes. Furthermore, the concentration of permanganate in the alkaline permanganate solution is preferably 5% to 10% by mass. Examples of commercially available oxidizing agents include alkaline permanganate solutions such as "Concentrate Compact CP" and "Dosing Solution Securigans P" manufactured by Attec Japan.

[0232] Furthermore, an acidic aqueous solution is preferred as the neutralizing solution used for the roughening treatment. A commercially available example is "Reduction Solution Securigant P" manufactured by Attec Japan. The treatment with the neutralizing solution can be carried out by immersing the treated surface, which has been roughened with an oxidizing agent, in a neutralizing solution at 30°C to 80°C for 5 to 30 minutes. From the standpoint of workability, it is preferable to immerse the object that has been roughened with an oxidizing agent in a neutralizing solution at 40°C to 70°C for 5 to 20 minutes.

[0233] Step (v) is a step of forming a conductive layer, in which a conductive layer is formed on an insulating layer. The conductive material used for the conductive layer is not particularly limited. In a preferred embodiment, the conductive layer contains one or more metals selected from the group consisting of gold, platinum, palladium, silver, copper, aluminum, cobalt, chromium, zinc, nickel, titanium, tungsten, iron, tin, and indium. The conductive layer may be a single-metal layer or an alloy layer, and examples of alloy layers include layers formed from alloys of two or more metals selected from the above group (e.g., nickel-chromium alloy, copper-nickel alloy, and copper-titanium alloy). In particular, from the viewpoint of versatility in conductor layer formation, cost, and ease of patterning, single metal layers of chromium, nickel, titanium, aluminum, zinc, gold, palladium, silver, or copper, or alloy layers of nickel-chromium alloy, copper-nickel alloy, or copper-titanium alloy are preferred, single metal layers of chromium, nickel, titanium, aluminum, zinc, gold, palladium, silver, or copper, or alloy layers of nickel-chromium alloy are more preferred, and single metal layers of copper are even more preferred.

[0234] The conductive layer may be a single-layer structure, or it may be a multi-layer structure in which two or more single-metal layers or alloy layers made of different types of metals or alloys are laminated. When the conductive layer is a multi-layer structure, the layer in contact with the insulating layer is preferably a single-metal layer of chromium, zinc, or titanium, or an alloy layer of nickel-chromium alloy.

[0235] The thickness of the conductor layer depends on the desired printed circuit board design, but is generally 3 μm to 35 μm, preferably 5 μm to 30 μm.

[0236] In one embodiment, the conductor layer may be formed by plating. For example, a conductor layer having a desired wiring pattern can be formed by plating the surface of the insulating layer using conventionally known techniques such as the semi-additive method or the fully additive method. From the viewpoint of ease of manufacture, it is preferable to form it by the semi-additive method. An example of forming the conductor layer by the semi-additive method is shown below.

[0237] First, a plating seed layer is formed on the surface of the insulating layer by electroless plating. Next, a mask pattern is formed on the formed plating seed layer, exposing a portion of the plating seed layer corresponding to the desired wiring pattern. After forming a metal layer on the exposed plating seed layer by electroplating, the mask pattern is removed. Then, the unnecessary plating seed layer can be removed by etching or other means to form a conductor layer having the desired wiring pattern.

[0238] In other embodiments, the conductor layer may be formed using metal foil. When forming the conductor layer using metal foil, step (v) is preferably performed between steps (i) and (ii). For example, after step (i), the support is removed and the metal foil is laminated onto the surface of the exposed resin composition layer. The lamination of the resin composition layer and the metal foil may be carried out by a vacuum lamination method. The lamination conditions may be the same as those described for step (i). Next, step (ii) is performed to form an insulating layer. Subsequently, the metal foil on the insulating layer can be used to form a conductor layer having a desired wiring pattern by conventional known techniques such as the subtractive method or the modified semi-additive method.

[0239] Metal foils can be manufactured by known methods such as electrolysis and rolling. Examples of commercially available metal foils include HLP foil and JXUT-III foil manufactured by JX Nippon Oil & Metals Corporation, and 3EC-III foil and TP-III foil manufactured by Mitsui Mining & Smelting Co., Ltd.

[0240] Alternatively, as mentioned above, if a metal foil or a metal foil with a support substrate is used as the support for the resin sheet, the conductive layer may be formed using the metal foil.

[0241] <Semiconductor Chip Packages> The semiconductor chip package may include a sealing layer formed from a cured product of the above-described resin composition. The sealing layer includes, and preferably contains only, a cured product of the above-described resin composition. The semiconductor chip package may also include an insulating layer (redistribution-forming layer) made from a cured product of the above-described resin composition for forming a redistribution layer.

[0242] A semiconductor chip package can be manufactured, for example, by a method including the following steps (1) to (6) using the resin composition or resin sheet described above. The resin composition and resin sheet described above can be used to form the encapsulation layer in step (3) or the redistribution layer in step (5). An example of forming the encapsulation layer and redistribution layer using the resin composition and resin sheet is shown below, but the techniques for forming the encapsulation layer and redistribution layer of a semiconductor chip package are well known, and those skilled in the art can manufacture a semiconductor package using the resin composition and resin sheet in accordance with known techniques. (1) A step of laminating a temporary fixing film onto the substrate, (2) A step of temporarily fixing the semiconductor chip onto a temporary fixing film, (3) A step of forming a sealing layer on a semiconductor chip, (4) Steps to peel off the substrate and temporary fixing film from the semiconductor chip, (5) A step of forming a rewiring layer as an insulating layer on the surface from which the substrate and temporary fixing film of the semiconductor chip have been peeled off, and (6) Step of forming a redistribution layer as a conductor layer on the redistribution formation layer.

[0243] -Process (1)- The material used for the substrate is not particularly limited. Examples of substrates include silicon wafers, glass wafers, glass substrates, metal substrates such as copper, titanium, stainless steel, and cold-rolled steel sheets (SPCC), substrates made by impregnating glass fibers with epoxy resin and heat-curing them (e.g., FR-4 substrates), and substrates made of bismaleimidotriazine resin (BT resin).

[0244] The temporary fixing film is not limited in material as long as it can be peeled off from the semiconductor chip in step (4) and temporarily fix the semiconductor chip. Commercially available temporary fixing films can be used. Examples of commercially available products include Riva Alpha manufactured by Nitto Denko Corporation.

[0245] -Process (2)- Temporary fixing of semiconductor chips can be performed using known devices such as flip-chip bonders and die bonders. The layout and number of semiconductor chips can be appropriately set according to the shape and size of the temporary fixing film, the number of semiconductor packages to be produced, etc. For example, they can be temporarily fixed in a matrix arrangement with multiple rows and multiple columns.

[0246] -Process (3)- A resin composition layer is formed on a semiconductor chip and cured (e.g., by thermal curing) to form a sealing layer. The resin composition layer can be formed, for example, by laminating a resin composition layer of a resin sheet onto a semiconductor chip, or by coating a resin composition onto a semiconductor chip.

[0247] For example, lamination of a semiconductor chip and a resin sheet can be performed by removing the protective film from the resin sheet and then heating and pressing the resin sheet onto the semiconductor chip from the support side. Examples of heating and pressing members used to heat and press the resin sheet onto the semiconductor chip include a heated metal plate (such as a SUS end plate) or a metal roll (such as a SUS roll). It is preferable to press the resin sheet via an elastic material such as heat-resistant rubber, rather than directly pressing the heating and pressing member onto the resin sheet, so that the resin sheet can adequately follow the surface irregularities of the semiconductor chip. Lamination of the semiconductor chip and the resin sheet may also be carried out by a vacuum lamination method, and the lamination conditions may be the same as those described in relation to the manufacturing method of a printed circuit board, and the preferred range may also be the same.

[0248] After lamination, the resin composition is heat-cured to form a sealing layer. The heat-curing conditions may be the same as those described in relation to the manufacturing method of printed circuit boards.

[0249] The resin sheet support may be peeled off after the resin sheet has been laminated onto the semiconductor chip and heat-cured, or the support may be peeled off before the resin sheet has been laminated onto the semiconductor chip.

[0250] When a resin composition is applied to form a sealing layer, the application conditions may be the same as those for forming a resin composition layer as described in relation to a resin sheet, and the preferred range may also be the same.

[0251] -Process (4)- The method for peeling off the substrate and the temporary fixing film can be appropriately changed depending on the material of the temporary fixing film. Examples include a method of peeling off the temporary fixing film by heating and foaming (or expanding) it, and a method of peeling off the temporary fixing film by irradiating it with ultraviolet light from the substrate side to reduce its adhesive strength.

[0252] In the method of peeling off a temporary fixing film by heating and foaming (or expanding) it, the heating conditions are typically 100°C to 250°C for 1 to 90 seconds or 5 to 15 minutes. In the method of peeling off a temporary fixing film by irradiating it with ultraviolet light from the substrate side to reduce its adhesive strength, the amount of ultraviolet light irradiated is typically 10 mJ / cm². 2 ~1000 mJ / cm 2 That is the case.

[0253] -Process (5)- The material used to form the redistribution layer (insulating layer) is not particularly limited as long as the redistribution layer (insulating layer) has insulating properties. From the viewpoint of ease of manufacturing semiconductor chip packages, UV-curable resins and thermosetting resins are preferred. The redistribution layer may also be formed using the resin composition or resin sheet described above.

[0254] After forming the redistribution layer, via holes may be formed in the redistribution layer to interlayer connect the semiconductor chip with the conductor layer described later. The via holes may be formed by known methods depending on the material of the redistribution layer.

[0255] -Process (6)- The formation of the conductor layer on the rewiring layer may be carried out in the same manner as in step (v) described in relation to the manufacturing method of a printed circuit board. Alternatively, steps (5) and (6) may be repeated to alternately stack the conductor layer (rewiring layer) and the rewiring layer (insulating layer) (build-up).

[0256] In manufacturing a semiconductor chip package, the following steps may be further performed: (7) forming a solder resist layer on a conductor layer (redistribution layer), (8) forming bumps, and (9) dicing multiple semiconductor chip packages into individual semiconductor chip packages. These steps may be carried out in accordance with various methods known to those skilled in the art for the manufacture of semiconductor chip packages.

[0257] When a sealing layer or redistribution layer is formed using the resin composition or resin sheet described above, a semiconductor chip package with extremely low transmission loss can be realized, regardless of whether the semiconductor package is a fan-in type package or a fan-out type package. Furthermore, this semiconductor chip package can achieve particularly low transmission loss in high-temperature environments. In one embodiment, the semiconductor chip package is a fan-out type package. The resin composition and resin sheet according to the above embodiment can be applied to fan-out type panel-level packages (FO-PLP) and fan-out type wafer-level packages (FO-WLP). In one embodiment, the semiconductor package is a fan-out type panel-level package (FOPLP). In another embodiment, the semiconductor package is a fan-out type wafer-level package (FOWLP).

[0258] <Semiconductor device> A semiconductor device according to one embodiment of the present invention comprises a layer containing a cured product of the resin composition according to the above embodiment. This semiconductor device typically comprises a printed circuit board or semiconductor chip package as described above. Examples of semiconductor devices include various types of semiconductor devices used in electrical products (e.g., computers, mobile phones, digital cameras, and televisions) and vehicles (e.g., motorcycles, automobiles, trains, ships, and aircraft). [Examples]

[0259] The present invention will be described in detail below with reference to examples. The present invention is not limited to these examples. In the following, unless otherwise specified, "parts" and "%" refer to "parts by mass" and "mass%", respectively. Unless otherwise specified, the temperature condition is room temperature (23°C). Unless otherwise specified, the pressure condition is atmospheric pressure (1 atm).

[0260] <Mass Spectrum Measurement Conditions> In the examples and comparative examples described later, the samples were diluted to 1 mg / mL with tetrahydrofuran (THF), and liquid chromatography-mass spectrometry (LC / MS) was performed under the following conditions. HPLC: ACQUITY UPLC (manufactured by Waters Japan) MS:SQ Detector 2 (manufactured by Waters Inc. Japan) Column: ACQUITY UPLC BEH C8 1.7μm, 2.1mm x 50mm (manufactured by Waters Japan Co., Ltd.) Mobile phase A: 2 mmol ammonium acetate aqueous solution Mobile phase B: 2-propanol / THF (80:20) Mobile phase mixing time and mixing ratio (A%): 0 min (50%) → 5 min (5%) → 12 min (5%) → 12.1 min (50%) → 14 min (50%) Flow rate: 0.25mL / min Analysis time: 14 minutes Column temperature: 40℃ Ion mode: ESI (Electron Spray Ionization) positive or negative Ionic polarity: Positive detection mode or Negative detection mode Desolvent gas flow rate: 700 L / hr, 250°C Corn gas: 70L / hr Ion source heater: 150℃

[0261] <Method for measuring hydroxyl group equivalent> In the examples and comparative examples described later, the hydroxyl groups in the sample were acetylated with pyridine acetate anhydride in accordance with JIS-K0070, followed by hydrolysis, and the amount of hydroxyl group equivalents was quantified by back titration of the remaining acetic acid.

[0262] <Example 1: Synthesis of polyester resin (1a) containing α-methylbenzyl group> (1-1) Synthesis of aromatic dihydroxy compounds (1x) containing an α-methylbenzyl group [ka]

[0263] In a four-necked round-bottom flask equipped with a stirrer, thermometer, and condenser, 224.0 g (1.4 mol) of 2,7-dihydroxynaphthalene (reagent), 291.2 g (2.8 mol) of styrene monomer (reagent), 5.2 g of p-toluenesulfonic acid monohydrate (reagent) as an acid catalyst, and 1300 g of toluene as a reaction solvent were charged in a composition ratio such that the m value becomes 2.0 in the theoretical structure shown in formula (1x) above. The temperature was raised to 100°C while taking care to avoid exothermic reaction. The reaction was then carried out at 100°C for 6 hours. After that, the temperature was lowered to 60°C, and 300 g of distilled water and an appropriate amount of 48% sodium hydroxide aqueous solution for neutralization were added and the mixture was separated by standing, and the lower by-product saline layer was discarded. Further purification was performed by washing twice with the addition of the same amount of distilled water, and then azeotropic dehydration was performed by heating. The resulting solution was microfiltered to remove impurities, and then toluene was distilled under reduced pressure at a maximum temperature of 120°C to obtain 490 g of solids.

[0264] According to the measurement method described above, the hydroxyl group equivalent of this solid was measured, and a value of 187 g / eq. (theoretical value 184 g / eq.) was obtained. Furthermore, the mass spectrum (negative ion mode) of this solid was measured according to the measurement method described above. In the mass spectrum, spectral peaks corresponding to m=1 isomer (m / z=263), m=2 isomer (m / z=367), and m=3 isomer (m / z=471) were detected. However, no peaks corresponding to the polynaphthylene ether structure formed by the etherification of dihydroxy compounds were detected. These analytical data confirmed that the obtained solid material possessed the target molecular structure, namely the structure of the α-methylbenzyl-modified aromatic dihydroxy compound (1x) related to the theoretical structure shown by formula (1x) above.

[0265] (1-2) Esterification reaction: Synthesis of polyester resin (1a) containing α-methylbenzyl group [ka]

[0266] In a four-necked round-bottom flask equipped with a stirrer, thermometer, dropping funnel, and nitrogen gas inlet, 441.6 g of the α-methylbenzyl-modified aromatic dihydroxy compound (1x) obtained in step (1-1) above (2.4 moles of hydroxyl groups), 345.6 g (2.4 moles) of 1-naphthol (reagent), 487.2 g (2.4 moles) of isophthalic acid chloride (reagent), 1.3 g of tetra-n-butylammonium bromide (reagent), and 1100 g of toluene were charged in a composition ratio such that the n value was 1.0 and the active ester group equivalent was 229 g / eq. in the theoretical structure shown in formula (1a) above. The mixture was stirred while blowing in nitrogen gas until completely dissolved. 771.7 g (4.8 moles) of a 25% caustic soda aqueous solution was added dropwise at 30°C over 2 hours, taking care to avoid exothermic reactions, so that the temperature eventually rose to 60°C. Subsequently, stirring was continued at 60°C for another 2 hours, then 300g of distilled water was added and the mixture was allowed to stand before separation, discarding the lower layer of by-product saline solution. After further purification by washing twice with the addition of the same amount of distilled water, the solution was heated and azeotropically dehydrated. The resulting solution was microfiltered to remove impurities, and then toluene was removed by vacuum distillation at a maximum temperature of 200°C to obtain 950g of solids.

[0267] The mass spectrum (positive ion mode) of the obtained solid was measured according to the measurement method described above. In the mass spectrum, spectral peaks of m / z=917, corresponding to m=2 / n=1, and m / z=1415, corresponding to m=2 / n=2, were detected. From these analytical data, it was confirmed that the obtained solid had the target molecular structure, i.e., the structure of a polyester resin (1a) containing α-methylbenzyl groups related to the theoretical structure shown in formula (1a) above.

[0268] <Example 2: Synthesis of polyester resin (2a) containing α-methylbenzyl group> (2-1) Synthesis of aromatic dihydroxy compounds (2x) containing an α-methylbenzyl group [ka]

[0269] Except for replacing 2,7-dihydroxynaphthalene (reagent) with 224.0 g (1.4 mol) of 1,6-dihydroxynaphthalene (reagent), 485 g of solid was obtained in the same manner as in step (1-1) of Example 1.

[0270] According to the measurement method described above, the hydroxyl group equivalent of this solid was measured, and a value of 186 g / eq. (theoretical value 184 g / eq.) was obtained. Furthermore, the mass spectrum (negative ion mode) of this solid was measured according to the measurement method described above. In the mass spectrum, spectral peaks corresponding to m=1 (m / z=263), m=2 (m / z=367), and m=3 (m / z=471) were detected. These analytical data confirmed that the obtained solid material possessed the target molecular structure, namely the structure of the α-methylbenzyl-modified aromatic dihydroxy compound (2x) related to the theoretical structure shown by formula (2x) above.

[0271] (2-2) Esterification reaction: Synthesis of polyester resin (2a) containing α-methylbenzyl group [ka]

[0272] 930 g of solids was obtained by following the same procedure as in Example 1 (1-2), except that α-methylbenzyl-modified aromatic dihydroxy compound (1x) was replaced with 441.6 g of α-methylbenzyl-modified aromatic dihydroxy compound (2x) (2.4 moles of hydroxyl groups).

[0273] The mass spectrum (positive ion mode) of the obtained solid was measured according to the measurement method described above. In the mass spectrum, spectral peaks corresponding to m=2 / n=1 (m / z=917) and m=2 / n=2 (m / z=1415) were detected. Furthermore, no peaks corresponding to the polynaphthylene ether structure formed by the etherification of dihydroxy compounds were detected. From these analytical data, it was confirmed that the obtained solid has the target molecular structure, i.e., the structure of polyester resin (2a) containing α-methylbenzyl groups related to the theoretical structure shown in formula (2a) above.

[0274] <Example 3: Synthesis of polyester resin (3a) containing α-methylbenzyl group> (3-1) Synthesis of aromatic dihydroxy compounds (3x) containing an α-methylbenzyl group [ka]

[0275] 480 g of solids was obtained by following the same procedure as in Example 1 (1-1), except that 2,7-dihydroxynaphthalene (reagent) was replaced with 224.0 g (1.4 mol) of 1,5-dihydroxynaphthalene (reagent).

[0276] According to the measurement method described above, the hydroxyl group equivalent of this solid was measured, and a value of 182 g / eq. (theoretical value 184 g / eq.) was obtained. Furthermore, the mass spectrum (negative ion mode) of this solid was measured according to the measurement method described above. In the mass spectrum, spectral peaks corresponding to m=1 (m / z=263), m=2 (m / z=367), and m=3 (m / z=471) were detected. These analytical data confirmed that the obtained solid material possessed the target molecular structure, namely the structure of the α-methylbenzyl-modified aromatic dihydroxy compound (3x) related to the theoretical structure shown by formula (3x) above.

[0277] (3-2) Esterification reaction: Synthesis of polyester resin (3a) containing α-methylbenzyl group [ka]

[0278] Except for replacing α-methylbenzyl-modified aromatic dihydroxy compound (1x) with 441.6 g of α-methylbenzyl-modified aromatic dihydroxy compound (3x) (2.4 moles of hydroxyl groups), 930 g of solids was obtained in the same manner as in step (1-2) of Example 1.

[0279] The mass spectrum (positive ion mode) of the obtained solid was measured according to the measurement method described above. In the mass spectrum, spectral peaks corresponding to m=2 / n=1 (m / z=917) and m=2 / n=2 (m / z=1415) were detected. Furthermore, no peaks corresponding to the polynaphthylene ether structure formed by the etherification of dihydroxy compounds were detected. From these analytical data, it was confirmed that the obtained solid has the target molecular structure, i.e., the structure of a polyester resin (3a) containing α-methylbenzyl groups related to the theoretical structure shown in formula (3a) above.

[0280] <Example 4: Synthesis of polyester resin (4a) containing α-methylbenzyl group> [ka]

[0281] In a four-necked round-bottom flask equipped with a stirrer, thermometer, dropping funnel, and nitrogen gas inlet, 441.6 g of α-methylbenzyl-modified aromatic dihydroxy compound (1x) (2.4 mol of hydroxyl groups), 136.0 g (0.8 mol) of 2-phenylphenol (reagent), 324.8 g (1.6 mol) of isophthalic acid chloride, 0.9 g of tetra-n-butylammonium bromide, and 1000 g of toluene were charged in a composition ratio such that the n value was 3.0 and the active ester group equivalent was 246 g / eq. in the theoretical structure shown in formula (4a), and 2-phenylphenol (reagent) was 0.8 mol, 324.8 g (1.6 mol) of isophthalic acid chloride, 0.9 g of tetra-n-butylammonium bromide, and 1000 g of toluene were stirred while blowing in nitrogen gas until completely dissolved. 512.0 g (3.2 mol) of 25% caustic soda aqueous solution was added dropwise at 30°C over 2 hours, taking care to avoid exothermic reactions, so that the temperature eventually rose to 60°C. Subsequently, stirring was continued at 60°C for another 2 hours, then 300g of distilled water was added and the mixture was allowed to stand before separation, discarding the lower layer of by-product saline solution. After further purification by washing twice with the addition of the same amount of distilled water, the solution was heated and azeotropically dehydrated. The resulting solution was microfiltered to remove impurities, and then toluene was removed by vacuum distillation at a maximum temperature of 200°C to obtain 708g of solids.

[0282] The mass spectrum (positive ion mode) of the obtained solid was measured according to the measurement method described above. In the mass spectrum, spectral peaks corresponding to m=2 / n=1 (m / z=969), m=2 / n=2 (m / z=1468), and m=2 / n=3 (m / z=1966) were detected. From these analytical data, it was confirmed that the obtained solid had the target molecular structure, i.e., the structure of a polyester resin (4a) containing α-methylbenzyl groups related to the theoretical structure shown in formula (4a) above.

[0283] <Example 5: Synthesis of polyester resin (5a) containing α-methylbenzyl group> (5-1) Synthesis of aromatic dihydroxy compounds (5x) containing an α-methylbenzyl group [ka]

[0284] In a four-necked round-bottom flask equipped with a stirrer, thermometer, and condenser, 300.0 g (1.5 mol) of bisphenol F (manufactured by Honshu Chemical Co., Ltd.), 312.0 g (3.0 mol) of styrene monomer (reagent), 6.1 g of p-toluenesulfonic acid monohydrate (reagent) as an acid catalyst, and 1300 g of toluene as a reaction solvent were charged in a composition ratio such that the total value of m in the theoretical structure shown in formula (5x) above is 2.0. The mixture was heated to 100°C while taking care to avoid exothermic reactions. The reaction was then carried out at 100°C for 6 hours. After that, the temperature was lowered to 60°C, and 300 g of distilled water and an appropriate amount of 48% sodium hydroxide aqueous solution for neutralization were added and the mixture was separated by standing, and the lower by-product saline layer was discarded. Further purification was performed by washing twice with the same amount of distilled water, and then azeotropic dehydration was carried out by heating. The resulting solution was microfiltered to remove impurities, and then toluene was distilled under reduced pressure at a maximum temperature of 120°C to obtain 550 g of solid material.

[0285] According to the measurement method described above, the hydroxyl group equivalent of this solid was measured, and a value of 207 g / eq. (theoretical value 204 g / eq.) was obtained. Furthermore, the mass spectrum (negative ion mode) of this solid was measured according to the measurement method described above. In the mass spectrum, spectral peaks corresponding to a total m value of 1 entity (m / z=304), a total m value of 2 entities (m / z=409), and a total m value of 3 entities (m / z=513) were detected. No peaks corresponding to polyether structures formed by the etherification of dihydroxy compounds were detected. These analytical data confirmed that the obtained solid material possessed the target molecular structure, namely the structure of the α-methylbenzyl-modified aromatic dihydroxy compound (5x) related to the theoretical structure shown by formula (5x) above.

[0286] (5-2) Esterification reaction: Synthesis of polyester resin containing α-methylbenzyl group (5a) [ka]

[0287] In a four-necked round-bottom flask equipped with a stirrer, thermometer, dropping funnel, and nitrogen gas inlet, 489.6 g of α-methylbenzyl-modified aromatic dihydroxy compound (5x) obtained in step (5-1) above (2.4 mol hydroxyl groups), 408.0 g (2.4 mol) of 2-phenylphenol (reagent), 487.2 g (2.4 mol) of isophthalic acid chloride (reagent), 1.4 g of tetra-n-butylammonium bromide (reagent), and 1250 g of toluene were charged in a composition ratio such that the n value was 1.0 and the active ester group equivalent was 252 g / eq. in the theoretical structure shown in formula (5a) below. The mixture was stirred while blowing in nitrogen gas until completely dissolved. 768.0 g (4.8 mol) of 25% caustic soda aqueous solution was added dropwise at 30°C over 2 hours, taking care to avoid exothermic reactions, so that the temperature eventually rose to 60°C. Subsequently, stirring was continued at 60°C for another 2 hours, then 300g of distilled water was added and the mixture was allowed to stand before separation, discarding the lower layer of by-product saline solution. After further purification by washing twice with the addition of the same amount of distilled water, the solution was heated and azeotropically dehydrated. The resulting solution was microfiltered to remove impurities, and then toluene was removed by vacuum distillation at a maximum temperature of 200°C to obtain 785g of solids.

[0288] The mass spectrum (positive ion mode) of the obtained solid was measured according to the measurement method described above. In the mass spectrum, spectral peaks of m / z=1009, corresponding to a total m value of 2 / n=1, and m / z=1548, corresponding to a total m value of 2 / n=2, were detected. From these analytical data, it was confirmed that the obtained solid had the target molecular structure, i.e., the structure of a polyester resin (5a) containing α-methylbenzyl groups related to the theoretical structure shown in formula (5a) above.

[0289] <Example 6: Synthesis of polyester resin (6a) containing α-methylbenzyl group> [ka]

[0290] In a four-necked round-bottom flask equipped with a stirrer, thermometer, dropping funnel, and nitrogen gas inlet, 441.6 g of α-methylbenzyl-modified aromatic dihydroxy compound (1x) (2.4 mol of hydroxyl groups), obtained by the same method as in step (1-1) of Example 1, was charged in a composition ratio such that the n value was 1.0 and the active ester group equivalent was 256 g / eq. in the theoretical structure shown in formula (6a), 521.9 g (2.4 mol) of styrene-modified phenol (manufactured by Sanko Co., Ltd., 258 mg KOH / g), 487.2 g (2.4 mol) of isophthalic acid chloride (reagent), 1.3 g of tetra-n-butylammonium bromide (reagent), and 1100 g of toluene. The mixture was stirred while blowing in nitrogen gas until completely dissolved. 512.0 g (3.2 mol) of a 25% caustic soda aqueous solution was added dropwise at 30°C over 2 hours, taking care to avoid exothermic reactions, until the temperature was raised to 60°C. After stirring was continued at 60°C for another 2 hours, 300 g of distilled water was added and the mixture was allowed to stand before separation. The lower layer of by-product saline solution was discarded. The solution was then purified by washing twice with the same amount of distilled water, followed by azeotropic dehydration by heating. The resulting solution was microfiltration to remove impurities, and then toluene was removed by vacuum distillation at a maximum temperature of 200°C to obtain 708 g of solids.

[0291] The mass spectrum (positive ion mode) of the obtained solid was measured according to the measurement method described above. In the mass spectrum, spectral peaks of m / z=1041, corresponding to the m=2 / n=1 entity, and m / z=1556, corresponding to the m=2 / n=2 entity, were detected. From these analytical data, it was confirmed that the obtained solid had the target molecular structure, i.e., the structure of a polyester resin (6a) containing α-methylbenzyl groups related to the theoretical structure shown in formula (6a) above.

[0292] <Example 7: Synthesis of polyester resin (7a) containing α-methylbenzyl group> (7-1) Synthesis of aromatic dihydroxy compounds (7x) containing an α-methylbenzyl group [ka]

[0293] In a four-necked round-bottom flask equipped with a stirrer, thermometer, and condenser, 495.0 g (1.5 mol) of dicyclopentadienediphenol ("J-DPP-85", manufactured by JFE Chemical Co., Ltd., hydroxyl group equivalent 165), 156.0 g (1.5 mol) of styrene monomer (reagent), 6.5 g of p-toluenesulfonic acid monohydrate (reagent) as an acid catalyst, and 1200 g of toluene as a reaction solvent were charged in a composition ratio such that the total value of m in the theoretical structure shown in formula (7x) above is 1.0. The mixture was heated to 100°C while taking care to avoid exothermic reactions. The reaction was then carried out at 100°C for 6 hours. After that, the temperature was lowered to 60°C, and 300 g of distilled water and an appropriate amount of 48% sodium hydroxide aqueous solution for neutralization were added and the mixture was separated by standing, and the lower by-product saline layer was discarded. Further purification was performed by washing twice with the addition of the same amount of distilled water, and then azeotropic dehydration was performed by heating. The obtained solution was microfiltered to remove impurities, and then toluene was distilled under reduced pressure at a maximum temperature of 120°C to obtain 605 g of solids.

[0294] According to the measurement method described above, the hydroxyl group equivalent of this solid was measured, and a value of 214 g / eq. (theoretical value 212 g / eq.) was obtained. Furthermore, the mass spectrum (negative ion mode) of this solid was measured according to the measurement method described above. In the mass spectrum, spectral peaks corresponding to a total m value of 1 body (m / z=425), a total m value of 2 bodies (m / z=529), and a total m value of 3 bodies (m / z=633) were detected. No peaks corresponding to polyether structures formed by the etherification of dihydroxy compounds were detected. These analytical data confirmed that the obtained solid material possessed the target molecular structure, namely the structure of the α-methylbenzyl-modified aromatic dihydroxy compound (7x) related to the theoretical structure shown by formula (7x) above.

[0295] (7-2) Esterification reaction: Synthesis of polyester resin containing α-methylbenzyl group (7a) [ka]

[0296] In a four-necked round-bottom flask equipped with a stirrer, thermometer, dropping funnel, and nitrogen gas inlet, 645.6 g of the α-methylbenzyl-modified aromatic dihydroxy compound (7x) obtained in step (7-1) above (2.4 mol hydroxyl groups), 225.9 g (2.4 mol) of phenol (reagent), 487.2 g (2.4 mol) of isophthalic acid chloride (reagent), 1.4 g of tetra-n-butylammonium bromide (reagent), and 1200 g of toluene were charged in a composition ratio such that the n value was 1.0 and the active ester group equivalent was 269 g / eq. in the theoretical structure shown in formula (7a) above. The mixture was stirred while blowing in nitrogen gas until completely dissolved. 768.0 g (4.8 mol) of a 25% caustic soda aqueous solution was added dropwise at 30°C over 2 hours, taking care to avoid exothermic reactions, so that the temperature eventually rose to 60°C. Subsequently, stirring was continued at 60°C for another 2 hours, then 300g of distilled water was added and the mixture was allowed to stand before separation, discarding the lower layer of by-product saline solution. After further purification by washing twice with the addition of the same amount of distilled water, the solution was heated and azeotropically dehydrated. The resulting solution was microfiltered to remove impurities, and then toluene was removed by vacuum distillation at a maximum temperature of 200°C to obtain 860g of solids.

[0297] The mass spectrum (positive ion mode) of the obtained solid was measured according to the measurement method described above. In the mass spectrum, spectral peaks of m / z = 873, corresponding to a total m value of 1 / n = 1 entity, and m / z = 1428, corresponding to a total m value of 1 / n = 2 entities, were detected. From these analytical data, it was confirmed that the obtained solid had the target molecular structure, i.e., the structure of a polyester resin (7a) containing α-methylbenzyl groups related to the theoretical structure shown in formula (7a) above.

[0298] <Example 8: Synthesis of polyester resin (8a) containing α-methylbenzyl group> (8-1) Synthesis of aromatic dihydroxy compounds (8x) containing an α-methylbenzyl group [ka]

[0299] In a four-necked round-bottom flask equipped with a stirrer, thermometer, and condenser, 279.3 g (1.5 mol) of 4,4'-biphenol (reagent), 468.0 g (4.5 mol) of styrene monomer (reagent), 7.5 g of p-toluenesulfonic acid monohydrate (reagent) as an acid catalyst, and 750 g of dimethyl sulfoxide as a reaction solvent were charged in a composition ratio such that the total value of m in the theoretical structure shown in formula (8x) above is 3.0. The mixture was heated to 130°C while taking care to avoid exothermic reactions. The reaction was then carried out at 130°C for 48 hours. After that, the temperature was lowered to 60°C, and 300 g of distilled water and an appropriate amount of 48% sodium hydroxide aqueous solution for neutralization were added and the mixture was separated by standing, discarding the lower by-product saline layer. Further purification was performed by washing twice with the addition of the same amount of distilled water, and then azeotropic dehydration was carried out by heating. The resulting solution was microfiltered to remove impurities, and then toluene and dimethyl sulfoxide were removed by vacuum distillation at a maximum temperature of 120°C to obtain 760 g of solids.

[0300] According to the measurement method described above, the hydroxyl group equivalent of this solid was measured, and a value of 253 g / eq. (theoretical value 249 g / eq.) was obtained. Furthermore, the mass spectrum (negative ion mode) of this solid was measured according to the measurement method described above. In the mass spectrum, spectral peaks corresponding to a total m value of 1 entity (m / z=290), a total m value of 2 entities (m / z=395), and a total m value of 3 entities (m / z=499) were detected. No peaks representing polyether structures formed by the etherification of dihydroxy compounds were detected. These analytical data confirmed that the obtained solid material possessed the target molecular structure, namely the structure of the α-methylbenzyl-modified aromatic dihydroxy compound (8x) related to the theoretical structure shown by formula (8x) above.

[0301] (8-2) Esterification reaction: Synthesis of polyester resin (8a) containing α-methylbenzyl group [ka]

[0302] In a four-necked round-bottom flask equipped with a stirrer, thermometer, dropping funnel, and nitrogen gas inlet, 645.6 g of the α-methylbenzyl-modified aromatic dihydroxy compound (8x) obtained in step (8-1) above (2.4 moles of hydroxyl groups), 345.6 g (2.4 moles) of 1-naphthol (reagent), 487.2 g (2.4 moles) of isophthalic acid chloride (reagent), 1.5 g of tetra-n-butylammonium bromide (reagent), and 1300 g of toluene were charged in a composition ratio such that the n value was 2.0 and the active ester group equivalent was 279 g / eq. in the theoretical structure shown in formula (8a) above. The mixture was stirred while blowing in nitrogen gas until completely dissolved. 768.0 g (4.8 moles) of a 25% caustic soda aqueous solution was added dropwise at 30°C over 2 hours, taking care to avoid exothermic reactions, so that the temperature eventually rose to 60°C. Subsequently, stirring was continued at 60°C for another 2 hours, after which 300g of distilled water was added and the mixture was allowed to stand before separation, discarding the lower layer of by-product saline solution. The same amount of distilled water was then added and the mixture was washed twice for purification, followed by heating and azeotropic dehydration. The resulting solution was microfiltered to remove impurities, and then toluene was removed by vacuum distillation at a maximum temperature of 200°C to obtain 810g of solids.

[0303] The mass spectrum (positive ion mode) of the obtained solid was measured according to the measurement method described above. In the mass spectrum, the following spectral peaks were detected: m / z=943 corresponding to a total m value of 2 / n=1, m / z=1468 corresponding to a total m value of 2 / n=2, m / z=1047 corresponding to a total m value of 3 / n=1, and m / z=1676 corresponding to a total m value of 3 / n=2. From these analytical data, it was confirmed that the obtained solid has the target molecular structure, i.e., the structure of a polyester resin (8a) containing α-methylbenzyl groups related to the theoretical structure shown in formula (8a) above.

[0304] <Comparative Example 1: Synthesis of a polyester resin (9) containing a benzyl group> Synthesis of (C1-1) Benzyl group-containing aromatic dihydroxy compounds (9x) [ka]

[0305] In a four-necked round-bottom flask equipped with a stirrer, thermometer, and condenser, 224.0 g (1.4 mol) of 2,7-dihydroxynaphthalene, 302.4 g (2.8 mol) of benzyl alcohol, and 5.2 g of p-toluenesulfonic acid monohydrate (reagent) as an acid catalyst were charged. The mixture was heated to 150°C, taking care to avoid exothermic reactions, and stirred for 4 hours while distilling off the water produced. The temperature was then lowered to 60°C, 300 g of distilled water and an appropriate amount of 48% sodium hydroxide aqueous solution for neutralization were added, and the mixture was allowed to stand before liquid-liquid separation. The lower by-product saline layer was discarded. The mixture was then purified by washing twice with the same amount of distilled water, and then heated to azeotropic dehydration. The resulting solution was microfiltered to remove impurities, and then toluene was distilled under reduced pressure at a maximum temperature of 120°C to obtain 450 g of solids.

[0306] According to the measurement method described above, the hydroxyl group equivalent of this solid was measured, and a value of 200 g / eq. was obtained. Furthermore, the mass spectrum (negative ion mode) of this solid content was measured according to the measurement method described above. In the mass spectrum, spectral peaks corresponding to the structure with one benzyl group attached to 2,7-dihydroxynaphthalene were observed at m / z=250, the structure with two benzyl groups attached at m / z=340, and the structure with three benzyl groups attached at m / z=430. In addition, spectral peaks corresponding to the structure with one benzyl group attached to the 2,7-dihydroxynaphthalene dimer produced by intermolecular dehydration of 2,7-dihydroxynaphthalene were observed at m / z=392, the structure with two benzyl groups attached at m / z=483, the structure with three benzyl groups attached at m / z=573, and the structure with four benzyl groups attached at m / z=663. Furthermore, spectral peaks corresponding to the structures formed by intermolecular dehydration of 2,7-dihydroxynaphthalene were observed: m / z=535, m / z=625, m / z=715, and m / z=805. These peaks correspond to a structure with one benzyl group added to the 2,7-dihydroxynaphthalene trimer, m / z=715, m / z=805, and m / z=805, respectively. These analytical data confirmed that the obtained solid material possesses benzyl-modified dihydroxynaphthalene and benzyl-modified dihydroxypolynaphthylene ether structures, as shown by formula (9x).

[0307] (C1-2) Esterification reaction: Synthesis of polyester resin containing benzyl groups (9a) [ka]

[0308] In a four-necked round-bottom flask equipped with a stirrer, thermometer, dropping funnel, and nitrogen gas inlet, 480 g of the benzyl-modified aromatic dihydroxy compound (9x) obtained in step (C1-1) above (2.4 moles of hydroxyl groups), 345.6 g (2.4 moles) of 1-naphthol (reagent), 487.2 g (2.4 moles) of isophthalic acid chloride (reagent), 1.5 g of tetra-n-butylammonium bromide (reagent), and 1300 g of toluene were charged in a composition ratio such that the n value was 2.0 and the active ester group equivalent was 247 g / eq. in the theoretical structure shown in formula (9a) above. The mixture was stirred while blowing in nitrogen gas until completely dissolved. 768.0 g (4.8 moles) of a 25% caustic soda aqueous solution was added dropwise at 30°C over 2 hours, taking care to avoid exothermic reactions, so that the temperature eventually rose to 60°C. Subsequently, stirring was continued at 60°C for another 2 hours, then 300g of distilled water was added and the mixture was allowed to stand before separation, discarding the lower layer of by-product saline solution. After further purification by washing twice with the addition of the same amount of distilled water, the solution was heated and azeotropically dehydrated. The resulting solution was microfiltered to remove impurities, and then toluene was removed by vacuum distillation at a maximum temperature of 200°C to obtain 770g of solids.

[0309] The mass spectrum (positive ion mode) of the obtained solid was measured according to the measurement method described above. In the mass spectrum, the following spectral peaks were detected: m / z=889 corresponding to the p=0 / m=2 / n=1 entity, m / z=1211 corresponding to the p=1 / m=2 / n=1 entity, and m / z=1360 corresponding to the p=0 / m=2 / n=2 entity. From these analytical data, it was confirmed that the obtained solid had the target molecular structure, i.e., the structure of a polyester resin (9a) with a benzyl-modified polynaphthylene ether structure related to the theoretical structure shown in formula (9a) above.

[0310] <Examples 9-16 and Comparative Example 2> (1) Preparation of resin composition The synthesized polyester resins (1a) to (9a) with the compositions shown in Table 1, bisphenol A type liquid epoxy resin (DIC Corporation "850S", epoxy equivalent 183 g / eq.), and biphenyl aralkyl type epoxy resin (Nippon Kayaku Co., Ltd. "NC3000", epoxy equivalent 275 g / eq.) were melt-mixed at 150°C. Then, 4-dimethylaminopyridine (Koei Chemical Industry Co., Ltd. "DMAP") was mixed in to prepare the resin composition.

[0311] (2) Manufacturing of hardened products The prepared resin composition was filled into a mold (100 mm × 100 mm × 0.5 mm) coated with a release agent, and heated and cured at 150°C for 10 minutes to obtain a cured product. The cured product was removed from the mold, and further heated and cured at 200°C for 3 hours to produce a sheet-like cured product.

[0312] (3) Evaluation of the cured product Evaluation tests were conducted on the sheet-like cured material according to the following procedure.

[0313] <Measurement of dielectric properties (room temperature)> Sheet-like cured material was cut into test specimens of a predetermined size, and the relative permittivity and dielectric loss tangent were measured using a split-cylinder resonator (EM Labs "CR-710") and a PNA microwave network analyzer (Keysight "N5227B") at a measurement frequency of 5.8 GHz and 23°C. Measurements were performed on 5 test specimens for each cured material (n=5), and the average value was calculated.

[0314] <Measurement of dielectric properties (high temperature)> Sheet-like cured material was cut into test specimens of a predetermined size, and the relative permittivity and dielectric loss tangent were measured at a measurement frequency of 10 GHz and 90°C using a split-cylinder resonator (EM Labs "CR-710") and a PNA microwave network analyzer (Keysight "N5227B"). Measurements were performed on 5 test specimens for each cured material (n=5), and the average value was calculated.

[0315] (3) Results of Examples 9-16 and Comparative Example 2 The measurement results for Examples 9-16 and Comparative Example 2 are shown in Table 1. In Table 1, the unit of quantity for each component is parts by mass. The meanings of the abbreviations in Table 1 are as follows. Dk: Relative permittivity. Df: Dielectric loss tangent.

[0316] [Table 1]

[0317] <Examples 17-24 and Comparative Example 3> (1) Preparation of resin composition varnish A resin composition varnish was prepared by mixing the synthesized polyester resins (1a) to (9a) shown in Table 2, bisphenol A type liquid epoxy resin (DIC Corporation "850S", epoxy equivalent 183 g / eq.), biphenyl aralkyl type epoxy resin (Nippon Kayaku Co., Ltd. "NC3000H", epoxy equivalent 291 g / eq.), 4-dimethylaminopyridine (Koei Chemical Industry Co., Ltd. "DMAP"), phenoxy resin (Mitsubishi Chemical Corporation "YL6954BH30"), spherical silica (Admatex Corporation "SO-C2", average particle size 0.50 μm), methyl ethyl ketone (MEK), and cyclohexanone.

[0318] (2) Preparation of resin sheets The prepared resin composition varnish was applied to a polyethylene terephthalate film (38 μm thick, hereinafter abbreviated as "PET film") using a die coater so that the thickness of the resin composition layer after drying was 40 μm. The film was then dried at 80°C to 120°C (average 100°C) for 6 minutes to produce a resin sheet.

[0319] (3) Manufacturing of cured products The prepared resin sheet was heated at 190°C for 120 minutes to heat-cur the resin composition layer. Then the PET film was peeled off to obtain a sheet-like cured product.

[0320] (4) Evaluation of the cured product Evaluation tests were conducted on the sheet-like cured material according to the following procedure. <Measurement of dielectric properties (high temperature)> The sheet-like cured products produced in Examples 17-24 and Comparative Example 3 were subjected to dielectric property evaluation tests in the same manner as in Examples 9-16 and Comparative Example 2.

[0321] <Evaluation of smear removal ability> (Surface preparation for interior substrates) As the inner layer substrate, a glass cloth-based epoxy resin double-sided copper-clad laminate with copper foil on its surface (copper foil thickness 18 μm, substrate thickness 0.8 mm, Panasonic "R1515A") was prepared. The copper foil on the surface of this inner layer substrate was roughened by etching with a micro-etching agent (MEC "CZ8101") to a copper etching amount of 1 μm. After that, it was dried at 190°C for 30 minutes.

[0322] (Lamination and curing of resin sheets) The resin sheets obtained in the above-described examples and comparative examples were laminated to both sides of the inner layer substrate using a batch-type vacuum pressure laminator (Nikko Materials Co., Ltd. 2-stage build-up laminator "CVP700") so that the resin composition layer was bonded to the inner layer substrate. This lamination was performed by reducing the pressure to 13 hPa or less for 30 seconds, followed by pressing at a temperature of 100°C and a pressure of 0.74 MPa for 30 seconds.

[0323] Next, the laminated resin sheet was heat-pressed and smoothed at atmospheric pressure, 100°C, and a pressure of 0.5 MPa for 60 seconds. This was then placed in a 130°C oven and heated for 30 minutes, and then transferred to a 170°C oven and heated for another 30 minutes. The heating cured the resin composition layer, resulting in an insulating layer containing the cured resin composition. Thus, the above operation yielded an intermediate substrate having a layer structure of PET film / insulating layer / inner substrate / insulating layer / PET film.

[0324] (Forming a beer hall) A CO2 laser processing machine (LK-2K212 / 2C) manufactured by Via Mechanics Co., Ltd. was used to process the insulating layer and form via holes in the insulating layer. The processing was performed under the following conditions: frequency 2000 Hz, pulse width 3 μs, output 0.95 W, and number of shots 3. The formed via holes had a top diameter (diameter) of 50 μm on the insulating layer surface and a diameter of 40 μm on the insulating layer bottom surface. The top diameter refers to the diameter of the opening of the via hole. Subsequently, the PET film was peeled off.

[0325] (Roughening treatment) The intermediate substrate was immersed in a swelling solution, Sweling Dip Securigant P, manufactured by Atotec Japan, at 60°C for 10 minutes. Next, the intermediate substrate was immersed in a roughening solution, Concentrate Compact P (an aqueous solution of KMnO4: 60 g / L and NaOH: 40 g / L), manufactured by Atotec Japan, at 80°C for 20 minutes. After that, the intermediate substrate was immersed in a neutralizing solution, Reduction Solution Securigant P, manufactured by Atotec Japan, at 40°C for 5 minutes. The resulting intermediate substrate is referred to as evaluation substrate A.

[0326] (Evaluation of smear removal ability) The area around the bottom of the via holes (via bottom) of evaluation substrate A was observed using a scanning electron microscope (SEM). From the images obtained from this observation, the maximum smear length from the wall surface of the via hole bottom was measured and evaluated according to the following criteria. The maximum smear length represents the length of the longest smear formed at the bottom of the via hole. "○" Maximum smear length is less than 5 μm. "×" Maximum smear length is 5 μm or more.

[0327] <Evaluation of Haloing> Cross-sectional observation of evaluation substrate A was performed using a FIB-SEM combined system (SMI3050SE, manufactured by SII Nanotechnology). Specifically, the insulating layer was cut using a FIB (focused ion beam) so that a cross-section parallel to the thickness direction of the insulating layer and passing through the center of the via bottom of the via hole was revealed. This cross-section was observed using SEM. From the observed image, the bottom diameter and top diameter of the via hole were measured. The bottom diameter represents the diameter of the bottom of the via hole, and the top diameter represents the diameter of the opening of the via hole.

[0328] Furthermore, the images observed by SEM showed a gap formed by the delamination of the insulating layer from the copper foil of the inner substrate, extending continuously from the edge of the via bottom. Therefore, from the observed images, the distance r1 from the center of the via bottom to the edge of the via bottom (corresponding to the inner radius of the gap) and the distance r2 from the center of the via bottom to the far end of the gap (corresponding to the outer radius of the gap) were measured, and the difference r2-r1 between these distances r1 and r2 was calculated as the haloing distance from the edge of the via bottom at that measurement point.

[0329] The above measurements were performed at five randomly selected via holes. The average of the top diameters of the five via holes was adopted as the top diameter Lt of the sample after roughening. The average of the bottom diameters of the five via holes was adopted as the bottom diameter Lb of the sample after roughening. Furthermore, the average of the halloing distances of the five via holes was adopted as the halloing distance Wb from the edge of the via bottom of the sample.

[0330] From the above measurement results, the haloing ratio Hb (the ratio of the haloing distance Wb from the edge of the via bottom after roughening to the radius (Lb / 2) of the via bottom of the via hole after roughening, "Wb / (Lb / 2)") was calculated. If the haloing ratio Hb was 50% or less, it was judged as "○", and if the haloing ratio Ht was greater than 50%, it was judged as "×".

[0331] (5) Results of Examples 17-24 and Comparative Example 3 The measurement results for Examples 17-24 and Comparative Example 3 are shown in Table 2. In Table 2, the unit of quantity for each component is parts by mass. Furthermore, the meanings of the abbreviations in Table 2 are as follows. Dk: Relative permittivity. Df: Dielectric loss tangent.

[0332] [Table 2]

[0333] [Consider] As shown in Tables 1 and 2, it was confirmed that when the resin composition contains the active ester resin of the present invention, a cured product with excellent dielectric properties at high temperatures can be obtained. Furthermore, it was confirmed that even when the active ester resin of the present invention is used as a resin crosslinking agent, a cured product exhibiting good dielectric properties at high temperatures can be obtained. In addition, it was confirmed that when a resin composition containing the active ester resin of the present invention is used, a cured product with good smear removal properties and minimal haloing can usually be obtained.

Claims

1. An activated ester resin represented by the following formula (II). 【Chemistry 1】 (In equation (II), Base Ar Ａ Each independently represents a monovalent organic group containing at least one aromatic ring, Base Ar Ｂ Each independently represents a divalent organic group containing at least one aromatic ring, Base Ar Ｃ Each independently represents a divalent organic group containing at least one aromatic ring, Organic group ArA and organic group Ar Ｃ At least one of the organic groups contains an α-methylbenzyl group. n represents a number greater than 0 and less than or equal to 10.

2. Organic group Ar Ｃ The activated ester resin according to claim 1, wherein the active ester resin represents a divalent hydrocarbon group containing at least one aromatic ring.

3. Organic group Ar Ｃ The active ester resin according to claim 1, wherein it contains an α-methylbenzyl group.

4. The active ester resin according to claim 1, comprising an aromatic ring to which an α-methylbenzyl group is bonded.

5. The active ester resin according to claim 4, wherein, on average, one to six α-methylbenzyl groups are bonded to each aromatic ring to which an α-methylbenzyl group is attached.

6. The activated ester resin according to claim 1, wherein the content of α-methylbenzyl groups is in the range of 1% by mass to 60% by mass.

7. The active ester resin according to claim 1, which is a condensation product of (X1) an aromatic polyhydric hydroxy compound containing an α-methylbenzyl group (X1-1), (X2) an aromatic carboxylic acid compound or an aromatic carboxylic acid halide compound, and (X3) an aromatic monohydroxy compound.

8. A method for producing an active ester resin according to any one of claims 1 to 7, A method for producing an active ester resin, comprising the step of reacting an aromatic polyhydric hydroxy compound (X1) containing an α-methylbenzyl group (X1-1), an aromatic polyhydric hydroxy compound (X1), an aromatic carboxylic acid compound or an aromatic carboxylic acid halide compound (X2), and an aromatic monohydroxy compound (X3).

9. A resin crosslinking agent comprising the active ester resin described in any one of claims 1 to 7.

10. A resin composition comprising an active ester resin according to any one of claims 1 to 7 and a crosslinkable resin.

11. The resin composition according to claim 10, wherein the crosslinkable resin comprises one or more selected from the group consisting of thermosetting resins and radical polymerizable resins.

12. The resin composition according to claim 10 for forming an insulating layer on a printed circuit board.

13. The resin composition according to claim 10 for semiconductor chip encapsulation.

14. A cured product of the resin composition according to claim 10.

15. A sheet-like laminate material comprising the resin composition described in claim 10.

16. The system comprises a support and a resin composition layer formed on the support. A resin sheet in which the resin composition layer comprises the resin composition described in claim 10.

17. A printed circuit board comprising an insulating layer containing a cured product of the resin composition described in claim 10.

18. A semiconductor chip package comprising a sealing layer containing a cured product of the resin composition described in claim 10.

19. The semiconductor chip package according to claim 18, which is a fan-out type package.

20. A semiconductor device comprising a printed circuit board as described in claim 17.

21. A semiconductor device comprising the semiconductor chip package described in claim 18.

22. A resin composition for semiconductor chip encapsulation, comprising an active ester resin containing one or more α-methylbenzyl groups per molecule and a crosslinkable resin.

23. A semiconductor chip package comprising a sealing layer containing a cured product of the resin composition described in claim 22.

24. The semiconductor chip package according to claim 23, which is a fan-out type package.

25. A semiconductor device comprising the semiconductor chip package described in claim 24.

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