Manufacturing method for copper-aluminum composite pole plate material

The method for manufacturing copper-aluminum composite pole materials addresses the issue of inconsistent quality by evaluating aluminum quality and enhancing bonding strength, resulting in compliant and high-quality products.

JP7884668B2Active Publication Date: 2026-07-03TRIO METAL (GZ) CO LTD +1
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Patent Information

Application Number
JP2025501884
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2024-04-12
Filing Date
2024-12-09
Publication Date
2026-07-03
Estimated Expiration
2044-12-09

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Abstract

The present invention belongs to the field of new energy technology, and provides a method for manufacturing copper-aluminum composite electrode plates for electrode plates, which involves heating and melting an aluminum ingot to 700-800°C, allowing the aluminum ingot liquid at 700-800°C to stand for 0-30 minutes to obtain an aluminum solution, roughening and washing copper strips to complete pretreatment of the copper strip surface, continuously casting the aluminum strips into the aluminum solution after standing, forming the aluminum bosses of the aluminum electrode plates using forming rolls to increase the copper-aluminum bonding strength, discharging aluminum waste to the side, pressing at room temperature to form the fine features of the roll-rolled bosses and shape the larger bosses, supplying material to the electrode plates, and determining whether the battery electrode plate products conform to the standard, thereby improving the manufacturing process and equipment for copper-aluminum composite electrode plate materials, and detecting electrode plate aluminum-copper formed by warm rolling rolls instead of the conventional type of copper coil shape after forming, and distinguishing from among them electrode plate aluminum-copper formed by warm rolling rolls that conform to the standard.
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Description

Technical Field

[0001] The present invention belongs to the field of new energy technologies, and specifically relates to a method for manufacturing a copper-aluminum composite pole plate material.

Background Art

[0002] The plate material of the copper-aluminum composite pole is a composite material that combines the excellent properties of two metals, copper and aluminum. Copper has good electrical conductivity, corrosion resistance, oxidation resistance, and high heat capacity, and aluminum has the characteristics of light specific gravity and low density. Therefore, in the process of manufacturing the plate material of the copper-aluminum composite pole, an important technology is how to achieve an effective composite of copper and aluminum while maintaining their respective excellent properties.

[0003] The Chinese patent application with the publication number CN109616607B discloses a forming method of a copper-aluminum composite pole, which includes supplying copper bar materials and aluminum bar materials respectively to obtain copper bars and aluminum bars, pressing the copper bars and aluminum bars respectively to obtain copper conductive sheets and aluminum conductive sheets respectively, aligning the bottoms of the copper conductive sheet and the aluminum conductive sheet and welding them together integrally to obtain a copper-aluminum composite pole, washing the copper-aluminum composite pole, pressing it, and moving the material.

[0004] In the prior art, when only pressing the copper conductive sheet and the aluminum conductive sheet obtained by re-pressing to move the material, it flows around along the copper positioning holes and the aluminum positioning holes to move the material uniformly and stabilize the structures of the copper conductive sheet and the aluminum conductive sheet. However, the copper conductive sheet and the aluminum conductive sheet have not been specifically analyzed to obtain the influence on the manufacturing of the copper-aluminum composite pole, nor has the performance of the copper-aluminum composite pole been analyzed to determine whether the obtained copper-aluminum composite pole meets the standard.

[0005] Therefore, the present invention provides a method for manufacturing a copper-aluminum composite pole plate material. [Overview of the Initiative]

[0006] To compensate for the shortcomings of conventional technologies, this technology solves at least one technical problem proposed in the background technology.

[0007] The technical solution employed by the present invention to solve its technical problems is a method for manufacturing copper-aluminum composite pole plate material, Step 1 involves allowing an aluminum ingot liquid at 700-800°C to stand for 0-30 minutes to obtain an aluminum solution, and then evaluating the quality of the aluminum solution. Step 2 involves roughening and cleaning the copper strip to complete the surface pretreatment of the copper strip, Step 3 involves continuous casting of aluminum strips into the aluminum solution after it has been allowed to stand, Step 4 involves forming the aluminum boss of the pole column using forming rolls to increase the copper-aluminum bonding strength and discharging the aluminum waste to the side. Step 5 involves pressing at room temperature to form the fine features of the roll-rolled boss and shape the larger boss, The process includes step 6, which involves supplying material to the electrode poles and determining whether the battery electrode pole product meets the standards. The standard judgment value Q for aluminum-copper in the forming warm rolling roll poles is compared with a preset standard judgment threshold for aluminum-copper in the forming warm rolling roll poles, and the comparison process is as follows. If the standard judgment value Q for aluminum-copper in the forming warm rolling roll pole is equal to or greater than the preset standard judgment threshold for aluminum-copper in the forming warm rolling roll pole, then the aluminum-copper in the forming warm rolling roll pole meets the standard. If the standard judgment value Q for aluminum-copper in the forming warm rolling roll pole is smaller than the preset standard judgment threshold for aluminum-copper in the forming warm rolling roll pole, the aluminum-copper in the forming warm rolling roll pole does not meet the standard.

[0008] As a further technical proposal of the present invention, in step 1, an aluminum ingot liquid at 700-800°C is allowed to stand for 0-30 minutes to obtain an aluminum solution, and the quality of the aluminum solution is evaluated. In A1, the fluidity of the aluminum solution after standing is detected, and a representative value of the aluminum solution's fluidity is obtained. In A2, the gas content of the aluminum solution after standing is detected, and a representative value of the gas content of the aluminum solution is obtained. In A3, processing is performed based on the representative flow value E and the representative gas content value R of the aluminum solution to obtain a quality determination value for the aluminum solution and evaluate the quality of the aluminum solution.

[0009] As a further technical proposal of the present invention, in A1, the fluidity of the aluminum solution is determined by detecting the viscosity of the aluminum solution after standing, and the specific process is as follows. In A101, a portion of the aluminum solution was extracted and divided into multiple groups of equal volumes of aluminum solution, and representative viscosity values ​​were obtained for the multiple groups of equal volumes of aluminum solution. In A102, the viscosity representative values ​​of equal amounts of aluminum solutions from multiple groups are added together to obtain the average value, and this average value is used as the viscosity determination value for the solution. In A103, processing is performed based on the viscosity determination value of a portion of the extracted solution, and a representative flow value E of the aluminum solution is obtained using the formula E = M × α, where M represents the viscosity determination value of the solution and α represents a predetermined ratio coefficient.

[0010] As a further technical proposal of the present invention, in A2, the gas content of the aluminum solution is determined by detecting the density deviation value of the aluminum solution after standing, and the specific process is as follows. In A201, the density of the aluminum solution after standing was obtained. In A202, the difference between the density of the aluminum solution after standing and the standard density of the aluminum solution is determined, and this difference is taken as the density deviation value of the actual aluminum solution. In A203, the ratio of the density deviation value of the actual aluminum solution to the standard density of the aluminum solution is used as the representative value of the gas content of the aluminum solution. The following formula is used to obtain a representative value R for the gas content of the aluminum solution, where F represents the standard density of the aluminum solution, U represents the density of the aluminum solution after standing, and β represents a predetermined ratio coefficient.

number

[0011] As a further technical proposal of the present invention, in A3, the aluminum solution is treated based on the representative flow value E and the representative gas content value R of the aluminum solution, and the specific process is as follows. In A301, based on the representative flow value E of the aluminum solution and the representative gas content value R of the aluminum solution, the quality determination value W of the aluminum solution is obtained by the following formula, where ε represents a predetermined ratio coefficient.

number

[0012] As a further technical proposal of the present invention, in step 2, the copper strip after roughening and cleaning is processed to obtain the surface flatness value of the copper strip, and the specific process is as follows. In B1, the copper strip surface after roughening treatment and cleaning is detected, and flatness values ​​are obtained at different locations on the copper strip surface. In B2, sorting is performed based on the flatness values ​​at different locations on the copper strip surface, and the mode of the flatness values ​​at different locations on the copper strip surface is obtained. In B3, based on the mode of the flatness value at different locations on the surface of the copper strip, the difference between the flatness value at different locations on the surface of the copper strip and the mode of the flatness value is calculated, and the value of this difference is taken as the deviation score of the flatness at different locations on the surface of the copper strip. In B4, the average value is calculated by adding the deviation values ​​of the flatness at different locations on the copper strip surface, and this average value is used as the deviation coefficient of the flatness at different locations on the copper strip surface. In B5, the representative value K of the flatness of the copper strip surface is obtained using the formula K = T × ω, where T represents the mode of the flatness values ​​at different locations on the copper strip surface, and ω represents the flatness deviation coefficient at different locations on the copper strip surface.

[0013] As a further technical proposal of the present invention, in step 3, flatness detection is performed on the surface of the aluminum strip after continuous casting, and a representative value of the surface flatness of the aluminum strip after continuous casting is obtained. The specific processing steps are as follows. In C1, the surface of the aluminum strip after continuous casting is detected, and flatness values ​​are obtained at different locations on the surface of the aluminum strip. In C2, sorting is performed based on the flatness values ​​at different locations on the surface of the aluminum strip, and the flatness values ​​at different locations on the surface of the aluminum strip are obtained. In C3, the flatness values ​​at different locations on the surface of the aluminum strip are added together to obtain an average value, and this average value is taken as the representative flatness value L for different locations on the surface of the aluminum strip.

[0014] As a further technical proposal of the present invention, in step 4, stress tolerance detection is performed on the aluminum-copper pole column of the forming warm rolling roll to obtain a representative stress tolerance value, and the specific process is as follows. In D1, stress tolerance detection is performed for different positions of aluminum-copper in the formed warm rolling roll pole to obtain stress tolerance values at different positions. In D2, based on the stress tolerance values at different positions of aluminum-copper in the formed warm rolling roll pole, addition is performed to obtain the square difference, and the square difference is used as the aluminum-copper stress tolerance representative value of the formed warm rolling roll pole.

[0015] As a further technical solution of the present invention, in step 6, based on the flatness representative value K of the copper strip surface, the flatness representative values L at different positions of the aluminum strip surface, and the aluminum-copper stress tolerance representative value of the formed warm rolling roll pole, processing is performed. The specific processing process is as follows. In S1, based on the flatness representative value K of the copper strip surface and the flatness representative values L at different positions of the aluminum strip surface, the aluminum-copper resistance representative value of the formed warm rolling roll pole is obtained. Specifically, the aluminum-copper resistance representative value V of the formed warm rolling roll pole is obtained by V = lg(K + L) × h, where h represents a preset ratio coefficient. In S2, based on the aluminum-copper resistance representative value V of the formed warm rolling roll pole and the aluminum-copper stress tolerance representative value of the formed warm rolling roll pole, processing is performed to obtain the aluminum-copper standard determination value of the formed warm rolling roll pole.

[0016] As a further technical solution of the present invention, in S2, the aluminum-copper standard determination value Q of the formed warm rolling roll pole is obtained by the following formula. P represents the aluminum-copper stress tolerance representative value of the formed warm rolling roll pole, and θ represents a preset ratio coefficient.

Equation

[0017] The beneficial effects of this invention are as follows:

[0018] 1. The present invention provides a method for manufacturing copper-aluminum composite electrode plate material, which involves heating an aluminum ingot to 700-800°C to melt it, allowing the aluminum ingot liquid at 700-800°C to stand for 0-30 minutes to obtain an aluminum solution, performing roughening and washing treatment on a copper strip to complete the surface pretreatment of the copper strip, continuously casting the aluminum strip into the aluminum solution after standing, forming the aluminum boss of the electrode plate using a forming roll to increase the copper-aluminum bonding strength, discharging aluminum waste to the side, pressing at room temperature to form the fine features of the roll-rolled boss and shape the larger boss, supplying material to the electrode plate, and determining whether the battery electrode plate product meets the standard. This improves the manufacturing process and equipment for copper-aluminum composite material for electrode plates, and prevents the formed battery electrode plate from being in the shape of a conventional copper coil.

[0019] 2. The method for manufacturing copper-aluminum composite pole plate material according to the present invention involves obtaining a representative aluminum-copper resistance value of the forming warm rolling roll pole based on a representative surface flatness value K of the copper strip and a representative flatness value L of different positions on the surface of the aluminum strip, performing processing based on the representative aluminum-copper resistance value V of the forming warm rolling roll pole and the representative aluminum-copper stress tolerance value of the forming warm rolling roll pole, obtaining a standard judgment value of aluminum-copper of the forming warm rolling roll pole, and setting the standard judgment value Q of aluminum-copper of the forming warm rolling roll pole to a preset forming warm rolling roll The standard judgment value Q for aluminum-copper of the forming hot-rolling pole column is compared with the standard judgment threshold for aluminum-copper of the forming hot-rolling pole column. If the standard judgment value Q for aluminum-copper of the forming hot-rolling pole column is greater than or equal to the preset standard judgment threshold for aluminum-copper of the forming hot-rolling pole column, the aluminum-copper of the forming hot-rolling pole column conforms to the standard. Conversely, if it does not conform to the standard, the aluminum of the aluminum pole column formed by the hot-rolling roll is detected, and the aluminum pole column formed by the hot-rolling roll that conforms to the standard is distinguished from among them. The manufacturing plan is then further optimized based on the aluminum pole column formed by the hot-rolling roll that does not conform to the standard. [Brief explanation of the drawing]

[0020] The present invention will be further described below with reference to the drawings.

[0021] [Figure 1] Figure 1 is a flowchart of Embodiment 1 of the present invention. [Figure 2] Figure 2 is a flowchart for detecting the surface flatness of a copper sheet according to an embodiment of the present invention. [Figure 3] Figure 3 is a flowchart for detecting the surface flatness of an aluminum sheet according to an embodiment of the present invention. [Figure 4] Figure 4 is a flowchart for determining whether the battery electrode post product according to the present invention conforms to the standard. [Figure 5] Figure 5 is a flowchart illustrating the manufacturing process of the copper-aluminum composite pole plate material of the present invention. [Modes for carrying out the invention]

[0022] To facilitate understanding of the technical means, creative features, objectives, and effects realized by the present invention, the present invention will be further described below by combining specific embodiments.

[0023] Example 1 As shown in Figures 1 to 3, the method for manufacturing a copper-aluminum composite pole plate material according to an embodiment of the present invention includes the following steps.

[0024] In step 1, the aluminum ingot is heated to 700°C and melted, and the aluminum ingot liquid at 700°C is allowed to stand for 5 minutes to obtain an aluminum solution.

[0025] In Step 1, the aluminum ingot liquid at 700°C is allowed to stand for 5 minutes to obtain an aluminum solution, and the quality of the aluminum solution is evaluated.

[0026] In A1, the fluidity of the aluminum solution after standing was detected, and a representative value of the aluminum solution's fluidity was obtained. The specific process is as follows:

[0027] In A101, a portion of the aluminum solution is extracted and divided into multiple groups of equal amounts of aluminum solution, and a representative viscosity value is obtained for each of the multiple groups of equal amounts of aluminum solution.

[0028] In A102, the viscosity representative values ​​of equal amounts of aluminum solutions from multiple groups are added together to obtain the average value, and this average value is used as the viscosity determination value for the solution.

[0029] In A103, processing is performed based on the viscosity determination value of a portion of the extracted solution, and a representative flow value E of the aluminum solution is obtained using the formula E = M × α, where M represents the viscosity determination value of the solution and α represents a predetermined ratio coefficient.

[0030] In A2, the gas content of the aluminum solution after standing was detected, and a representative value of the gas content of the aluminum solution was obtained. The specific process is as follows:

[0031] In A201, the density of the aluminum solution after standing is obtained.

[0032] In A202, the difference between the density of the aluminum solution after standing and the standard density of the aluminum solution is determined, and this difference is taken as the density deviation value of the actual aluminum solution.

[0033] In A203, the ratio of the density deviation value of the actual aluminum solution to the standard density of the aluminum solution is used as the representative value of the gas content of the aluminum solution.

[0034] Specifically, the representative value R of the gas content of the aluminum solution is obtained from the following formula, where F represents the standard density of the aluminum solution, U represents the density of the aluminum solution after standing, and β represents a predetermined ratio coefficient.

number

[0035] In A3, the aluminum solution is processed based on the representative flow value E and the representative gas content value R of the aluminum solution to obtain a quality determination value for the aluminum solution and evaluate the quality of the aluminum solution. The specific process is as follows:

[0036] In A301, the quality determination value W of the aluminum solution is obtained using the following formula, based on the representative flow value E of the aluminum solution and the representative gas content value R of the aluminum solution, where ε represents a predetermined ratio coefficient.

number

[0037] In A302, the quality judgment value W of the aluminum solution is compared with a pre-set quality judgment threshold for the aluminum solution, and the specific comparison process is as follows.

[0038] If the quality judgment value W of the aluminum solution is equal to or greater than the preset quality judgment threshold for the aluminum solution, the aluminum solution is judged to be of high quality.

[0039] If the quality judgment value W of the aluminum solution is smaller than the preset quality judgment threshold for the aluminum solution, the aluminum solution is judged to be of low quality.

[0040] In step 2, the copper strip is roughened and cleaned to complete the surface pretreatment of the copper strip.

[0041] In Step 2, the roughened and cleaned copper strips are processed to obtain the surface flatness value of the copper strips. The specific process is as follows:

[0042] In B1, the copper strip surface after roughening and cleaning is detected, and flatness values ​​are obtained at different locations on the copper strip surface.

[0043] In step B2, the copper strips are sorted based on their flatness values ​​at different locations on the surface, and the mode of the flatness values ​​at different locations on the copper strip surface is obtained.

[0044] In B3, based on the mode of the flatness values ​​at different locations on the surface of the copper strip, the difference between the flatness values ​​at different locations on the surface of the copper strip and the mode of the flatness values ​​is calculated, and the value of this difference is taken as the deviation score of the flatness at different locations on the surface of the copper strip.

[0045] In B4, the deviation values ​​of the flatness at different locations on the copper strip surface are added together to obtain the average value, and this average value is used as the deviation coefficient of the flatness at different locations on the copper strip surface.

[0046] In B5, the representative value K of the flatness of the copper strip surface is obtained using the formula K = T × ω, where T represents the mode of the flatness values ​​at different locations on the copper strip surface, and ω represents the flatness deviation coefficient at different locations on the copper strip surface.

[0047] In step 3, continuous casting of aluminum strips is performed on the aluminum solution after it has been allowed to stand.

[0048] In Step 3, the flatness of the aluminum strip surface after continuous casting is detected, and a representative value of the flatness of the aluminum strip surface after continuous casting is obtained. The specific processing steps are as follows.

[0049] In C1, the surface of the aluminum strip after continuous casting is detected, and flatness values ​​are obtained at different locations on the surface of the aluminum strip.

[0050] In C2, the aluminum strips are sorted based on the flatness values ​​at different locations on their surface, and the flatness values ​​at different locations on the surface of the aluminum strips are obtained.

[0051] In C3, the flatness values ​​at different locations on the surface of the aluminum strip are added together to obtain an average value, and this average value is taken as the representative flatness value L for different locations on the surface of the aluminum strip.

[0052] Specifically, the continuous casting speed is 200 mm / min, the casting width is 10 mm, and the casting thickness is 3 mm.

[0053] The technical proposal for an embodiment of the present invention is as follows: By detecting and sorting the flatness values ​​at different locations on the surface of an aluminum strip after continuous casting, the flatness values ​​at different locations on the surface of the aluminum strip are obtained. Based on the flatness values ​​at different locations on the surface of the aluminum strip, an average value is calculated by adding them together. This average value is used as the representative value L for the flatness at different locations on the surface of the aluminum strip. The flatness of the surface of the aluminum strip is represented using this representative value L. By calculating the average value of the flatness at different locations and using it as the representative value for the flatness at different locations on the surface of the aluminum strip, abnormal fluctuations and errors in the flatness value data at different locations can be avoided by using the average value, and the flatness data of the surface of the aluminum strip can not be excessively affected.

[0054] In step 4, the aluminum boss of the pole column is formed by forming rolls to increase the copper-aluminum bonding strength, and the aluminum waste is discharged to the side.

[0055] Specifically, roll rolling includes cold rolling and warm rolling, and generally the warm rolling temperature is 300°C. Warm rolling also reduces the amount of deformation of the copper.

[0056] As shown in Figure 4, in step 4, stress tolerance detection is performed on the aluminum-copper pole column of the forming warm rolling roll to obtain a representative stress tolerance value.

[0057] In D1, stress tolerance detection is performed on different positions of aluminum-copper in the forming warm rolling roll poles, and stress tolerance values ​​are obtained at these different positions.

[0058] In D2, the squared difference is calculated by adding the allowable stress values ​​of aluminum-copper at different positions on the forming warm rolling roll pole, and this squared difference is taken as the representative allowable stress value of aluminum-copper on the forming warm rolling roll pole.

[0059] In step 5, pressing is performed at room temperature to shape the fine features of the roll-rolled boss and to shape the larger boss.

[0060] In step 6, material is supplied to the electrode poles, and it is determined whether the battery electrode pole products meet the standards.

[0061] In step 6, processing is carried out based on the representative flatness value K of the copper strip surface, the representative flatness value L of different positions on the aluminum strip surface, and the representative allowable aluminum-copper stress of the forming warm rolling roll poles. The specific processing steps are as follows.

[0062] In S1, a representative aluminum-copper resistance value of the forming warm rolling roll pole is obtained based on the representative flatness value K of the copper strip surface and the representative flatness values ​​L of different positions on the aluminum strip surface.

[0063] Specifically, the representative resistance value V of the aluminum-copper electrode column of the forming warm rolling mill is obtained by V = lg(K + L) × h, where h represents a predetermined ratio coefficient.

[0064] In S2, the aluminum-copper resistance value V and the aluminum-copper stress tolerance value of the forming warm rolling roll poles are used to obtain a standard judgment value for the aluminum-copper of the forming warm rolling roll poles.

[0065] In S2, the standard judgment value Q for aluminum-copper in the forming warm rolling roll pole is obtained using the following formula, where P represents the representative stress allowable value for aluminum-copper in the forming warm rolling roll pole, and θ represents a predetermined ratio coefficient.

number

[0066] Specifically, the standard judgment value Q for aluminum-copper in the forming warm rolling roll poles is compared with a preset standard judgment threshold for aluminum-copper in the forming warm rolling roll poles, and the comparison process is as follows.

[0067] If the standard judgment value Q for aluminum-copper in the forming warm rolling roll pole is equal to or greater than the preset standard judgment threshold for aluminum-copper in the forming warm rolling roll pole, then the aluminum-copper in the forming warm rolling roll pole meets the standard.

[0068] If the standard judgment value Q for aluminum-copper in the forming warm rolling roll pole is smaller than the preset standard judgment threshold for aluminum-copper in the forming warm rolling roll pole, the aluminum-copper in the forming warm rolling roll pole does not meet the standard.

[0069] Example 2 The differences from Example 1 are as follows:

[0070] In Step 1, the aluminum ingot liquid is allowed to stand at 800°C for 30 minutes to obtain an aluminum solution, and the quality of the aluminum solution is evaluated.

[0071] Specifically, the continuous casting speed is 1200 mm / min, the casting width is 100 mm, and the casting thickness is 12 mm.

[0072] The basic principles, main features, and advantages of the present invention have been described above. Those skilled in the art will understand that the present invention is not limited to the above embodiments, that the above embodiments and specification are merely for illustrating the principles of the present invention, and that various changes and improvements can be made to the present invention without departing from the gist and scope of the invention, and that all such changes and improvements fall within the scope of the present invention for which protection is sought. The scope of protection of the present invention is limited by the appended claims and equivalents.

Claims

1. A method for manufacturing copper-aluminum composite pole plate material, Step 1 involves heating an aluminum ingot to 700-800°C to melt it, and then allowing the aluminum ingot liquid at 700-800°C to stand for 0-30 minutes to obtain an aluminum solution. Step 2 involves roughening and cleaning the copper strip to complete the surface pretreatment of the copper strip, Step 3 involves continuously casting aluminum strips into the aluminum solution after it has been allowed to stand, Step 4 involves forming the aluminum boss of the pole column using a forming hot rolling roll to increase the copper-aluminum bonding strength and discharging the aluminum waste to the side. Step 5 involves pressing at room temperature to form the fine features of the roll-rolled boss and shape the larger boss, The process includes step 6, which involves supplying material to the electrode poles and determining whether the battery electrode pole product meets the standards. In step 6, the processing is performed based on the representative flatness value K of the copper strip surface, the representative flatness values ​​L of different positions on the aluminum strip surface, and the representative allowable stress value of the aluminum-copper pole column of the forming warm rolling roll. The specific processing steps are as follows: S1 obtains a representative aluminum-copper resistance value of the forming warm rolling roll pole column based on the representative flatness value K of the copper strip surface and the representative flatness values ​​L of the aluminum strip surface at different locations. S2 is a process in which a standard judgment value for aluminum-copper in the forming warm rolling roll pole is obtained by processing based on the representative resistance value V of aluminum-copper in the forming warm rolling roll pole and the representative allowable stress value of aluminum-copper in the forming warm rolling roll pole. In S1, specifically, the representative resistance value V of the aluminum-copper electrode column of the forming warm rolling mill is obtained by V = lg(K+L) × h, where h represents a predetermined ratio coefficient. In S2, the standard judgment value Q for aluminum-copper in the forming warm rolling roll pole is obtained using the following formula, where P represents the representative stress allowable value for aluminum-copper in the forming warm rolling roll pole, and θ represents a predetermined ratio coefficient. [Math 3] Specifically, the standard judgment value Q for aluminum-copper in the forming warm rolling roll pole is compared with a preset standard judgment threshold for aluminum-copper in the forming warm rolling roll pole, and the comparison process is as follows: If the standard judgment value Q for aluminum-copper in the forming warm rolling roll pole is equal to or greater than the preset standard judgment threshold for aluminum-copper in the forming warm rolling roll pole, then the aluminum-copper in the forming warm rolling roll pole is deemed to meet the standard. A method for manufacturing a copper-aluminum composite pole plate, characterized in that if the standard judgment value Q for aluminum-copper in a formed warm-rolling pole is smaller than a preset standard judgment threshold for aluminum-copper in a formed warm-rolling pole, then the aluminum-copper in the formed warm-rolling pole does not meet the standard.

2. In step 1, the aluminum ingot liquid at 700-800°C is allowed to stand for 0-30 minutes to obtain an aluminum solution, and the quality of the aluminum solution is evaluated. In A1, the fluidity of the aluminum solution after standing is detected, and a representative value of the aluminum solution's fluidity is obtained. In A2, the gas content of the aluminum solution after standing is detected, and a representative value of the gas content of the aluminum solution is obtained. A method for manufacturing a copper-aluminum composite pole plate material according to claim 1, characterized in that in A3, processing is performed based on the representative flow value E of the aluminum solution and the representative gas content value R of the aluminum solution to obtain a quality determination value of the aluminum solution and evaluate the quality of the aluminum solution.

3. In A1, the fluidity of the aluminum solution is determined by detecting the viscosity of the aluminum solution after standing. The specific process is as follows: A101 involves extracting a portion of the aluminum solution and separating it into equal amounts of aluminum solutions from multiple groups, thereby obtaining representative viscosity values ​​for the equal amounts of aluminum solutions from multiple groups. A102 calculates the average viscosity value by adding the representative viscosity values ​​of equal amounts of aluminum solutions from multiple groups, and uses the average value as the viscosity determination value for the solution. A method for manufacturing a copper-aluminum composite pole plate material according to claim 2, characterized in that processing is performed based on the viscosity determination value of a portion of the extracted solution, and a representative flow value E of the aluminum solution is obtained by the formula E = M × α, where M represents the viscosity determination value of the solution and α represents a predetermined ratio coefficient A103.

4. In A2, the gas content of the aluminum solution is determined by detecting the density deviation value of the aluminum solution after standing. The specific process is as follows: A201 obtains the density of the aluminum solution after standing, A202 calculates the difference between the density of the aluminum solution after standing and the standard density of the aluminum solution, and uses this difference as the density deviation value of the actual aluminum solution. A203 is a representative value of the gas content of an aluminum solution, based on the ratio of the density deviation value of the actual aluminum solution to the standard density of the aluminum solution. The representative value R of the gas content of the aluminum solution is obtained using the following formula, where F represents the standard density of the aluminum solution, U represents the density of the aluminum solution after standing, and β represents a predetermined ratio coefficient. [Math 1] A method for manufacturing a copper-aluminum composite pole plate material according to claim 2, characterized in that

5. In A3, the process is carried out based on the representative flow value E of the aluminum solution and the representative gas content value R of the aluminum solution, and the specific process is as follows: Based on the representative flow value E of the aluminum solution and the representative gas content value R of the aluminum solution, the quality determination value W of the aluminum solution is obtained by the following formula, where ε is A301, which represents a predetermined ratio coefficient. [Math 2] A302 compares the quality determination value W of the aluminum solution with a preset quality determination threshold for the aluminum solution, based on the quality determination value W of the aluminum solution. The specific comparison process in A302 is as follows: If the quality judgment value W of the aluminum solution is equal to or greater than the pre-set quality judgment threshold for the aluminum solution, the aluminum solution is judged to be of high quality. The method for manufacturing a copper-aluminum composite pole plate material according to claim 2, characterized in that if the quality determination value W of the aluminum solution is smaller than a preset quality determination threshold for the aluminum solution, the quality of the aluminum solution is determined to be low.

6. In step 2, the copper strips after roughening and cleaning are processed to obtain the surface flatness value of the copper strips. The specific process is as follows: B1 detects the surface of the copper strip after roughening treatment and cleaning, and obtains flatness values ​​at different locations on the copper strip surface. B2 selects based on the flatness values ​​at different locations on the copper strip surface and obtains the mode of the flatness values ​​at different locations on the copper strip surface, B3 calculates the difference between the flatness value at different locations on the surface of the copper strip and the mode of the flatness value, and uses this difference as the deviation value of the flatness at different locations on the surface of the copper strip. B4 is a method where the average value is calculated by adding the deviation values ​​of the flatness at different locations on the copper strip surface, and the average value is used as the deviation coefficient of the flatness at different locations on the copper strip surface. A method for manufacturing a copper-aluminum composite pole plate material according to claim 1, characterized in that a representative value K of the flatness of the copper strip surface is obtained by the formula K = T × ω, where T represents the mode of the flatness values ​​at different positions on the copper strip surface, and ω is B5, which represents the flatness deviation coefficient at different positions on the copper strip surface.

7. In step 3, flatness detection is performed on the surface of the aluminum strip after continuous casting, and a representative value of the surface flatness of the aluminum strip after continuous casting is obtained. The specific processing steps are as follows: C1 detects the surface of the aluminum strip after continuous casting and obtains flatness values ​​at different locations on the surface of the aluminum strip. C2 sorts based on the flatness values ​​at different locations on the surface of the aluminum strip and obtains the flatness values ​​at different locations on the surface of the aluminum strip. A method for manufacturing a copper-aluminum composite pole plate material according to claim 1, characterized in that C3 is obtained by adding the flatness values ​​of different positions on the surface of the aluminum strip based on the flatness values ​​of different positions on the surface of the aluminum strip to obtain an average value, and the average value is set as the representative flatness value L of different positions on the surface of the aluminum strip.

8. In step 4, stress tolerance detection is performed on the aluminum-copper pole column of the forming warm rolling roll to obtain a representative stress tolerance value. In D1, stress tolerance detection is performed on different positions of aluminum-copper in the forming warm rolling roll pole column, and stress tolerance values ​​are obtained at different positions. A method for manufacturing a copper-aluminum composite pole plate according to claim 1, characterized in that, in D2, the squared difference is obtained by adding the allowable stress values ​​of aluminum-copper at different positions of the formed warm-rolling pole, and the squared difference is taken as the representative allowable stress value of aluminum-copper of the formed warm-rolling pole.

Citation Information

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