Methods for recovering rare earth elements
A pH-controlled method for recovering rare earth elements from steel slag, involving multiple solvent extractions and solid-liquid separations, addresses inefficiencies in existing methods by enhancing the separation and recovery rates of Sc and other elements from steel slag.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- NIPPON STEEL CORPORATION
- Filing Date
- 2025-10-07
- Publication Date
- 2026-07-23
AI Technical Summary
Existing methods for recovering rare earth elements from steel slag are inefficient, particularly in separating scandium (Sc) and other rare earth elements, with issues such as precipitate formation from silicon (Si) and aluminum (Al) components, and variable leaching efficiency due to slag basicity changes, leading to reduced recovery rates.
A method involving multiple pH adjustments and solvent extractions is employed to separate Sc and other rare earth elements, including a leaching step with acid, followed by pH adjustments to specific ranges (3.5-4.0 for Sc extraction, 3.5-4.7 for precipitate formation, and 6.6 or higher for other rare earth elements, with solid-liquid separation to remove Si and Al precipitates, and subsequent solvent extractions to achieve high recovery rates.
The method enhances the separation accuracy and recovery rate of rare earth elements from steel slag, improving the purity and efficiency of Sc and other elements by utilizing pH-controlled solvent extractions and solid-liquid separations.
Smart Images

Figure 0007894043000004 
Figure 0007894043000005 
Figure 0007894043000006
Abstract
Description
Technical Field
[0001] The present invention relates to a method for recovering rare earth elements, and more particularly to a method for recovering rare earth elements capable of separating Sc (scandium) and other rare earth elements contained in steel slag and recovering these rare earth elements.
Background Art
[0002] Rare earth elements, also called REE (Rare Earth Element), are a general term for a total of 17 elements including Sc, Y, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu. Rare earth elements are used as additives for various materials such as hydrogen storage alloys, secondary battery raw materials, optical glass, rare earth magnets, phosphors, abrasives, and aluminum, and are a group of elements with high industrial value. However, since the ore deposits of rare earth elements are unevenly distributed and have a high scarcity value, the supply volume is small globally, and there is also a problem of drastic price fluctuations due to changes in the social situation. Therefore, establishing a method for stably and abundantly supplying rare earth elements is important for the development of the industry.
[0003] By the way, the production volume of steel accounts for the majority of the total metal production, and the production volume of steel slag produced as a by-product is also very large. For example, in Japan, about 100 million tons of crude steel are produced annually, and as by-products, blast furnace slag is produced about 23 million tons annually, steelmaking slag is produced about 12 million tons annually, and electric furnace slag is produced about 3 million tons annually. Iron ore, coal, limestone, and iron scrap, which are the raw materials for these steel slags, contain rare earth elements, and the steel slag also contains rare earth elements through the ironmaking process.
[0004] There are various prior arts related to REE recovery.
[0005] Patent Document 1 relates to a method for recovering rare earth elements from steel slag, and discloses that in the leaching process, the pH in the second leaching step is lower than the pH in the first leaching step. This allows for the recovery of rare earth elements from steel slag while also performing coarse separation of the rare earth elements.
[0006] Non-patent document 1 studies the separation of Sc from other rare earth elements and discloses that scandium and other rare earth elements can be separated by using a carboxyl-functionalized ionic liquid as a solvent extractant and by controlling the pH of the aqueous phase.
[0007] Furthermore, Patent Document 2 proposes a method and system for regenerating useful products from steel slag. It proposes a process for recovering various valuable materials, including not only rare earth elements but also water glass, calcium carbonate, and other rare earth elements. [Prior art documents] [Patent Documents]
[0008] [Patent Document 1] International Publication No. 2024 / 053596 [Patent Document 2] Japanese Patent Publication No. 2018-530673 [Non-patent literature]
[0009] [Non-Patent Document 1] Yuehua Chen, Huiyong Wang, Yuanchao Pei, Jianji Wang, Separation and Purification Technology, 178 (2017), 261-268 [Overview of the project] [Problems that the invention aims to solve]
[0010] As mentioned above, tens of millions of tons of steel slag are produced annually in Japan as a by-product, and this steel slag contains rare earth elements, albeit at low concentrations. It would be desirable to separate and recover these rare earth elements from such a large amount of by-product steel slag.
[0011] While steel slag contains trace amounts of rare earth elements, its main components are silicon (Si), iron (Fe), aluminum (Al), magnesium (Mg), calcium (Ca), etc. A process is needed to separate these main components from the rare earth elements and recover the rare earth elements.
[0012] In addition, rare earth elements consist of 17 different elements, and their separation is required depending on the final application. While separation and purification are possible by utilizing the differences in the chemical properties of each element, streamlining this separation and purification process is extremely important from an industrial production management perspective, including cost considerations.
[0013] In particular, steel slag contains scandium (Sc), which has high industrial value, and it is desirable to efficiently separate and recover it.
[0014] Patent Document 1 relates to a method for recovering rare earth elements from steel slag, and while recovering rare earth elements from steel slag, it also performs rough separation of the rare earth elements. However, the separation efficiency of the rare earth elements, for example, the separation efficiency of Sc (Sc concentration in the final extract / total rare earth element concentration) is 0.58 to 0.79.
[0015] Non-Patent Document 1 studies the separation of Sc from other rare earth elements, but the experimental subjects were solutions prepared using reagent-grade rare earth oxides and nitric acid, and its applicability to steel slag containing large amounts of Si, Al, etc. is unknown. In fact, when the inventors attempted to separate Sc from other rare earth elements from steel slag using the method described in Non-Patent Document 1, it was found that precipitates derived from Si and Al, which are components of steel slag, were generated, and these precipitates adsorbed the rare earth elements in the leachate, hindering the migration of rare earth elements from the leachate to the organic phase, and resulting in a decrease in the recovery rate of rare earth elements.
[0016] Furthermore, while Patent Document 2 aims to separate not only rare earth elements but also metal salts other than rare earth elements from steel slag, the specific process conditions are not optimal for that purpose. Specifically, the leaching process from steel slag uses only "saline solution, chelating agents, and acid (0.1 mol / L HCl or HNO3)," but since steel slag is basic and the degree of its basicity changes, there is a problem that the leaching efficiency changes greatly depending on the ratio of steel slag to acid when using a fixed acid concentration (0.1 mol / L).
[0017] As mentioned above, there is room for improvement in the industrial methods for recovering rare earth elements from steel slag, and more appropriate methods are needed. The present invention aims to provide a novel method for recovering rare earth elements that can separate scandium (Sc) and other rare earth elements contained in steel slag while recovering those rare earth elements. [Means for solving the problem]
[0018] The inventors of this invention conducted extensive research to solve the above-mentioned problems. Through this research, they obtained the following findings.
[0019] After leaching (dissolving) rare earth elements in steel slag with an acid to obtain a leachate, when a basic solution is added to the leachate to adjust the pH to weakly acidic for operations such as solvent extraction, a gel-like precipitate (hereinafter referred to as precipitate) caused by Si and Al in the leachate occurs. This is a phenomenon peculiar to the case where steel slag is used as a raw material. As a reason for this phenomenon, it is considered that when steel slag is leached with an acid, not only rare earth elements but also Si and Al are inevitably leached (dissolved).
[0020] This precipitate has the property of adsorbing REE, and the adsorption behavior of rare earth elements differed depending on the pH of the leachate. Generally, it is known that there are differences in the solubility of elements, which also depends on pH. However, in the acid leachate of steel slag mainly composed of SiO2 and Al2O3, it has not been clearly shown that a difference occurs in the adsorption rate to the precipitate among rare earth elements by controlling to a predetermined pH.
[0021] The present inventors have found that the pH suitable for solvent extraction of Sc, the pH at which the precipitate precipitates, and the pH at which the precipitate adsorbs rare earth elements other than Sc and inhibits solvent extraction (in other words, the pH not suitable for solvent extraction of rare earth elements other than Sc) are slightly different.
[0022] Utilizing this,[[]] leaching rare earth elements in steel slag with an acid,[[]] performing solvent extraction at a first pH suitable for solvent extraction of Sc to separate Sc into the organic phase,[[]] changing the pH of the aqueous phase (from which Sc has been separated) to a second pH at which the precipitate precipitates to generate the precipitate and separating it by a filtration operation,[[]] the present invention was completed by conceiving to separate rare earth elements other than Sc into the organic phase by performing a solvent extraction operation after changing the pH of the aqueous phase from which the precipitate has been removed by the filtration operation to a third pH.
[0023] That is, the present invention includes the following aspects.[[]] [1][[]] A method for recovering rare earth elements contained in steel slag,[[]] A leaching step is performed in which the aforementioned steel slag is brought into contact with an acid to dissolve it and obtain a leaching solution 1 containing the aforementioned rare earth elements. Solvent extraction step 1 involves adjusting the pH of the leachate 1 to a first pH, adding an organic solvent to separate and extract a first organic phase (organic phase 1) and a first aqueous phase (aqueous phase 1), The process includes a back-extraction step 1 in which water is added to the first organic phase (organic phase 1), and the back-extracted aqueous phase is separated and extracted as a recovery liquid 1, A precipitation step is performed to adjust the pH of the first aqueous phase (aqueous phase 1) to a second pH higher than the first pH, thereby precipitating precipitates containing Si and Al in the first aqueous phase (aqueous phase 1), A solid-liquid separation step is performed to separate the precipitate from the first aqueous phase (aqueous phase 1) using solid-liquid separation to obtain an aqueous phase (aqueous phase 1') from which the precipitate has been removed. Solvent extraction step 2 involves adjusting the pH of the aqueous phase (aqueous phase 1') from which the precipitate has been removed to a third pH higher than the second pH, adding an organic solvent to separate and extract the second organic phase (organic phase 2) and the second aqueous phase (aqueous phase 2), The process includes a back-extraction step 2 in which water is added to the second organic phase (organic phase 2), and the back-extracted aqueous phase is separated and extracted as the recovered liquid 2, Includes, Here, the composition ratio of the rare earth elements contained in the recovered liquid 1 and the recovered liquid 2 are different. Methods for recovering rare earth elements. [2] The method for recovering rare earth elements according to [1], characterized in that the first pH is pH 3.5 or higher and 4.0 or lower. [3] The method for recovering rare earth elements according to [1] or [2], characterized in that the second pH is greater than or equal to pH 3.5 and less than or equal to pH 4.7. [4] A method for recovering rare earth elements according to any one of the [1] to [3], characterized in that the third pH is pH 6.6 or higher. [5] The recovery method according to any one of the following [1] to [4], characterized in that the extractant used in the solvent extraction steps 1 and 2 is neodecanoic acid or a carboxylic acid-based extractant. [Effects of the Invention]
[0024] According to the present invention, a method for recovering rare earth elements is provided, which allows for the separation of rare earth elements in steel slag into Sc and other elements, and the recovery of each, by simple processes such as pH adjustment and filtration of the solution. Furthermore, compared to prior art, this method can improve the separation accuracy of rare earth elements (Sc) from other rare earth elements, or improve the recovery rate of those rare earth elements. [Brief explanation of the drawing]
[0025] [Figure 1] Figure 1 is a flowchart illustrating an example of a method for recovering rare earth elements. [Figure 2] Figure 2 is a conceptual diagram illustrating an example of a rare earth element recovery flow. [Figure 3] Figure 3 schematically illustrates the behavior of rare earth elements other than Sc in solvent extraction step 2, depending on whether or not a solid-liquid separation step is performed. [Figure 4] Figure 4 is a flowchart illustrating the rare earth element recovery method in the embodiment described in Patent Document 1 (a comparative example to the embodiment of the present invention). [Modes for carrying out the invention]
[0026] The following describes specific embodiments of the present invention (hereinafter referred to as "these embodiments") in detail with reference to the drawings. However, the present invention is not limited in any way to the following embodiments, and can be implemented with appropriate modifications without altering the gist of the present invention.
[0027] Although there are multiple definitions of elements included in the term "rare earth elements," the definition of rare earth elements presented in this disclosure refers to a group of 17 elements that include the lanthanides (Ln), which consist of lanthanum (La), cerium (Ce), praseodymium (Pr), neodymium (Nd), promethium (Pm), samarium (Sm), europium (Eu), gadolinium (Gd), terbium (Tb), dysprosium (Dy), holmium (Ho), erbium (Er), thulium (Tm), ytterbium (Yb), and lutetium (Lu), plus yttrium (Y) and scandium (Sc).
[0028] The term "steel slag" as used in this disclosure is defined to include blast furnace slag produced in the ironmaking process, steelmaking slag produced in the steelmaking process, and electric arc furnace slag produced in electric arc furnaces.
[0029] The following description of this embodiment may also refer to Figures 1 and 2. Figure 1 is a flowchart illustrating an exemplary method for recovering rare earth elements. Figure 2 is a conceptual diagram illustrating a more schematic example of a rare earth element recovery flow. However, as stated above, the present invention is not limited to the drawings or embodiments.
[0030] The general method for recovering rare earth elements includes a leaching step, a solvent extraction step 1, a back extraction step 1, a precipitation step, a solid-liquid separation step, a solvent extraction step 2, and a back extraction step 2. In the leaching process, steel slag is brought into contact with acid and dissolved to obtain leaching solution 1 containing rare earth elements. In solvent extraction step 1, the pH of leachate 1 is adjusted to a first pH, and an organic solvent is added to separate it into a first organic phase (organic phase 1) and a first aqueous phase (aqueous phase 1) for extraction. In back-extraction step 1, water is added to the first organic phase (organic phase 1), and the back-extracted aqueous phase is separated and extracted as recovery liquid 1. In the precipitation step, the pH of the first aqueous phase (aqueous phase 1) is adjusted to a second pH that is higher than the first pH, and precipitates containing Si and Al are precipitated from the first aqueous phase (aqueous phase 1). In the solid-liquid separation step, the precipitate formed in the precipitation step is separated from the first aqueous phase (aqueous phase 1) to obtain an aqueous phase (aqueous phase 1') from which the precipitate has been removed. In solvent extraction step 2, the pH of the aqueous phase (aqueous phase 1') from which the precipitate has been removed is adjusted to a third pH higher than the second pH, and an organic solvent is added to separate and extract the second organic phase (organic phase 2) and the second aqueous phase (aqueous phase 2). In back-extraction step 2, water is added to the second organic phase (organic phase 2), and the back-extracted aqueous phase is separated and extracted as recovery liquid 2. Note that the composition ratios of rare earth elements contained in recovery solution 1 and recovery solution 2 are different.
[0031] The gist of this invention is as follows. First, rare earth elements are leached from steel slag with acid. Si and Al, which are the main components of the slag, also dissolve in the leachate. The dissolution or precipitation behavior of each element changes with pH. The pH suitable for solvent extraction of Sc, the pH suitable for precipitation of the main components of the slag, and the pH suitable for solvent extraction of rare earth elements other than Sc are slightly different. Therefore, the pH of the leachate is set to a first pH suitable for solvent extraction of Sc, and solvent extraction is performed to separate Sc into the organic phase. The pH of the aqueous phase from which Sc has been removed is set to a second pH suitable for precipitation of precipitates such as Si and Al, and precipitates are generated and separated by a solid-liquid separation operation. The pH of the aqueous phase from which precipitates have been removed by the solid-liquid separation operation is set to a third pH suitable for solvent extraction of rare earth elements other than Sc, and solvent extraction is performed to separate the rare earth elements other than Sc into the organic phase. In this way, rare earth elements in steel slag can be separated into Sc and others, and each can be recovered.
[0032] The following explains each step. <Leaching process> In the leaching process, the steel slag is brought into contact with an acid to leach and dissolve the main components, such as Si and Al, and rare earth elements, from the steel slag into the acidic solvent. More specifically, the steel slag is brought into contact with an acid to leach it and dissolve the Si and Al, and rare earth elements contained in the steel slag into the acidic solvent. A leachate 1 is obtained in which the steel slag has been leached and Si and Al, and rare earth elements have been dissolved. The acid may be selected to leach and dissolve the steel slag. If at least a portion of the steel slag is leached, the effects of the present invention can be obtained with respect to the leached and dissolved leachate 1. The more of the steel slag leached by the acid, the less slag residue remains, which reduces the effort required for subsequent separation of the slag residue, and is therefore preferable. In this respect, the entire amount of steel slag may be leached and dissolved by the acid.
[0033] The amount of additional acid added can be controlled while monitoring the pH of leachate 1 obtained by contacting steel slag with acid. From the viewpoint of sufficiently leaching or dissolving the steel slag, a low pH of leachate 1 is preferable, and may be 4.5 or lower. Examples of acids include inorganic acids and organic acids, with inorganic acids being preferred. Specific examples of inorganic acids include sulfuric acid, nitric acid, hydrochloric acid, or mixtures thereof.
[0034] The following is an example of a specific method for carrying out the leaching process. Steel slag is charged into the leaching reaction vessel, and acid is added. At this time, the solid-liquid ratio of steel slag to acid is preferably 1:1 to 1:100. The pH of the added acid may be 1.0 or less. Steel slag contains approximately 10-70% oxides and hydroxides of silicon (Si), aluminum (Al), calcium (Ca), magnesium (Mg), etc., so the amount of acid to be initially added and its pH should be determined taking into account that these will neutralize the slag. One method for monitoring the pH is to immerse a pH sensor in the leaching solution 1 obtained by contacting the steel slag with acid and monitor the pH of the leaching solution 1 as it occurs. It is also preferable to stir the solution as needed to ensure that the pH of the leaching solution 1 becomes uniform. Furthermore, adjusting the pH to a target value means that an acid or base is added so that the pH does not deviate by more than ±0.5, preferably ±0.3, and more preferably ±0.1 from the target pH for at least one minute continuously. In addition, while rare earth elements can be sufficiently leached even under conditions where the temperature of the leachate 1 is room temperature (15-35°C) and the pressure is atmospheric pressure (approximately 1013 hPa), the leaching of rare earth elements may be carried out while heating or pressurizing to increase the leaching rate.
[0035] If the pH of leachate 1 is higher than the target pH, the pH can be adjusted to the target pH by adding small amounts of acid while monitoring the pH value. On the other hand, if the pH of leachate 1 is lower than the target pH, the pH can be adjusted to the target pH by adding small amounts of steel slag while monitoring the pH value.
[0036] The target pH can be appropriately determined depending on the degree of leaching or dissolution of the steel slag. From the viewpoint of sufficiently leaching or dissolving the steel slag, a lower pH of leaching solution 1 is preferable, and may be set to 4.5 or lower. The lower limit of pH is not particularly limited and may be selected from -0.5, 0.0, 1.0, 1.5, 2.0, 2.5, 3.0, or 3.5.
[0037] Although not mandatory, the steel slag may be crushed to increase its surface area prior to the leaching process. Alternatively, the molten steel slag may be subjected to a water granulation treatment during cooling to produce fine-grained granulated slag with a large surface area. Increasing the surface area of the steel slag can increase the leaching rate of rare earth elements in the steel slag.
[0038] <Solvent extraction process 1> In solvent extraction step 1, the pH of leachate 1 is adjusted to a first pH, and an organic solvent is added to separate it into a first organic phase (organic phase 1) and a first aqueous phase (aqueous phase 1) for extraction.
[0039] (pH adjustment process 1) In pH adjustment step 1, the pH of leachate 1 is adjusted to a first pH. The first pH may be 3.5 or higher and 4.0 or lower, preferably 3.6 or higher and 3.9 or lower. Within this pH range, it is preferable that mainly only Sc among the rare earth elements is extracted in the subsequent extraction step 1. In solvent extraction step 1, the first pH may be adjusted to prevent precipitate formation. Generally, higher pH levels tend to cause precipitates such as Si and Al to form, which can adversely affect subsequent extraction step 1 and aqueous / organic phase separation step 1. Typically, Sc among the rare earth elements is easily adsorbed by the precipitates, which can reduce the extraction efficiency of Sc. To suppress the amount of precipitate formation, the upper limit of the first pH may be adjusted to a range of 4.0 or lower.
[0040] pH adjustment can be performed by controlling the amount of acid or base added while monitoring the pH of leachate 1. If the pH of leachate 1 is higher than the target pH, the acid can be added little by little while monitoring the pH value to adjust it to the target pH. On the other hand, if the pH of leachate 1 is lower than the target pH, the base can be added little by little while monitoring the pH value to adjust it to the target pH.
[0041] Examples of acids include inorganic acids and organic acids, with inorganic acids being preferred. Specific examples of inorganic acids include sulfuric acid, nitric acid, hydrochloric acid, or mixtures thereof. The acid used in the leaching process may also be used. The pH at the end of the leaching process may also be kept within the range of the first pH. Basic substances are not particularly limited, but examples include sodium hydroxide, potassium hydroxide, calcium hydroxide, magnesium hydroxide, or mixtures thereof.
[0042] One method for monitoring the pH is to immerse a pH sensor in the leachate 1 and monitor the pH of the leachate 1 as it occurs. It is also preferable to stir the leachate 1 as needed to ensure that the pH of the leachate 1 becomes uniform. Adjusting the pH to a target value means that an acid or base is added so that the pH does not deviate by more than ±0.5, preferably ±0.3, and more preferably ±0.1 from the target pH for at least one minute continuously. The temperature and pressure of the leachate 1 are not particularly limited and may be at room temperature of 15 to 35°C and atmospheric pressure of about 1013 hPa.
[0043] (Extraction step 1) In extraction step 1, an organic solvent is added to leachate 1, which has been adjusted to a first pH, to obtain a first organic phase (organic phase 1) and a first aqueous phase (aqueous phase 1). In the preceding pH adjustment step 1, the pH is adjusted to a first pH suitable for the extraction of mainly Sc among the rare earth elements. Therefore, in the first organic phase (organic phase 1), mainly Sc among the rare earth elements is distributed or extracted, resulting in a relatively Sc-rich phase. In the first aqueous phase (aqueous phase 1), Sc is hardly distributed or extracted, resulting in a relatively Sc-free phase. This is preferable because it allows for the separation of Sc from other rare earth elements among the rare earth elements.
[0044] In extraction step 1, the distribution or extraction of Sc into organic phase 1 may be promoted by mixing organic phase 1 and aqueous phase 1. When mixing, known solvent extraction devices such as centrifugal extractors or pulsed columns may be used.
[0045] The organic solvent used in extraction step 1 may contain a solvent extractant. Conventional known solvent extractants can be used, such as carboxylic acid-based extractants like neodecanoic acid, organophosphate-based extractants like di(2-ethylhexyl)phosphate, tributyl phosphate, and trioctylphosphine oxide, and amine-based extractants like triisooctylamine. The solvent extractant may be diluted with kerosene, xylene, or toluene, or it may be used undiluted. The solvent extractant may also be added to the aqueous phase.
[0046] (Aqueous phase / organic phase separation step 1) In aqueous-organic phase separation step 1, the organic phase 1 obtained in extraction step 1 is separated from the aqueous phase 1. The organic phase 1 and aqueous phase 1 can be separated using a separatory funnel or the like. In the separated organic phase 1, mainly only Sc among the rare earth elements is distributed or extracted, and Sc can be separated from other rare earth elements and recovered through a subsequent back-extraction step 1 or the like. In the separated aqueous phase 1, Sc is hardly distributed or extracted, and rare earth elements other than Sc can be recovered through a subsequent precipitation step or the like.
[0047] <Reverse extraction process 1> In back-extraction step 1, water is added as a back-extracting agent to the organic phase 1 separated in aqueous-organic phase separation step 1, and the back-extracted aqueous phase is separated and extracted as recovery liquid 1. Organic phase 1 mainly contains or extracts only Sc among the rare earth elements, and this Sc can be back-extracted from organic phase 1 to the aqueous phase (recovery liquid 1). pH adjustment may be performed in back-extraction step 1 as needed. pH adjustment may be performed by adding an acid or base, as exemplified in pH adjustment step 1. The pH may be set to a pH suitable for the organic solvent used in organic phase 1.
[0048] In the back-extraction step 1, the organic phase and the aqueous phase may be mixed to promote the distribution or extraction of Sc into the aqueous phase (recovery solution 1). When mixing the organic phase and the aqueous phase, known solvent extraction devices such as centrifugal extractors or pulsed columns may be used.
[0049] <Precipitation process> In the precipitation step, the pH of the first aqueous phase (aqueous phase 1) is adjusted to a second pH higher than the first pH, causing precipitates containing Si and Al in the first aqueous phase (aqueous phase 1) to precipitate. The pH can be adjusted by adding a base to aqueous phase 1 obtained in the solution extraction step 1, particularly the aqueous phase-organic phase separation step 1. As a base is added, the pH rises. When the pH rises and is adjusted to the second pH, a gel-like precipitate (hereinafter referred to as precipitate) containing Si and Al, etc., that were dissolved in aqueous phase 1 is generated. The base is not particularly limited, but examples include sodium hydroxide, potassium hydroxide, calcium hydroxide, magnesium hydroxide, etc., or a mixture thereof.
[0050] The second pH may be greater than 3.5 and less than or equal to 4.7. Within this pH range, the precipitate is easily precipitated, which is preferable. Although various elements may be adsorbed onto the precipitate, within this pH range, rare earth elements other than Sc are less likely to be adsorbed onto the precipitate. Furthermore, since Sc is hardly distributed or extracted into the first aqueous phase, Sc is hardly adsorbed onto the precipitate. In other words, within this pH range, precipitates are formed while rare earth elements are hardly adsorbed onto the precipitate, thus promoting the separation and recovery of rare earth elements.
[0051] Generally, precipitates mainly composed of Si and Al begin to form when the pH exceeds approximately 3.5. Furthermore, the amount of precipitate increases as the pH rises. Therefore, from the viewpoint of obtaining (precipitating) a sufficient amount of precipitate, the second pH may be set to above 3.5. Preferably, the lower limit of the pH here may be selected from 4.0 or 4.5.
[0052] Rare earth elements dissolved in liquid phase 1 may also be adsorbed onto this precipitate. Here, each of the 17 rare earth elements exhibits different adsorption behavior towards the precipitate. For example, at a certain pH, some rare earth elements may be adsorbed onto the precipitate, while others may not. Therefore, by adjusting the pH, it is possible to selectively adsorb or prevent the adsorption of rare earth elements onto the precipitate. Generally, as the pH increases, rare earth elements become more readily adsorbed onto the precipitate. Therefore, by increasing the pH, it is possible to adsorb almost all of the rare earth elements onto the precipitate. Alternatively, by lowering the upper limit of the pH, the adsorption of rare earth elements can be suppressed. From the viewpoint of preventing rare earth elements other than Sc from being adsorbed onto the precipitate, the second pH may be 4.7 or less. Preferably, the upper limit of the pH here may be selected from 4.6 or 4.5.
[0053] The following is an example of a specific method for carrying out the precipitation process. The aqueous phase 1 obtained in the solution extraction process 1, particularly the aqueous phase / organic phase separation process 1, is charged into the precipitation reaction vessel, and a base is added. At this time, the liquid-to-liquid ratio of aqueous phase 1 to the base is preferably 1:1 to 100:1. The pH of the added base may be 10.0 or higher. Aqueous phase 1 contains an acid used to leach and dissolve the steel slag, or to extract mainly Sc from the rare earth elements, and the type and amount of base to be added initially should be determined with the expectation that it will be neutralized by this acid. As a method for monitoring the pH, one method is to immerse a pH sensor in the aqueous phase 1 to which the base has been added and monitor the pH as it occurs. It is also preferable to stir as appropriate to ensure that the pH becomes uniform. Note that adjusting the pH to a target constant value means that the acid or base is added so that it does not deviate from the target pH by ±0.5, preferably ±0.3, and more preferably ±0.1 or more for 1 minute or more continuously from the target pH. Furthermore, even under conditions where the temperature of aqueous phase 1 is room temperature (15-35°C) and the pressure is atmospheric pressure (approximately 1013 hPa), precipitates can be generated by adjusting the second pH. However, the pH may also be adjusted while heating or pressurizing to increase the precipitation rate.
[0054] If the pH of aqueous phase 1 is lower than the target final pH, the pH can be adjusted to the target pH by adding a small amount of base while monitoring the pH value. The base to be added is not particularly limited, but examples include sodium hydroxide, potassium hydroxide, calcium hydroxide, magnesium hydroxide, or mixtures thereof.
[0055] <Solid-liquid separation process> In the solid-liquid separation step, the precipitate formed in the precipitation step is separated from the first aqueous phase (aqueous phase 1) by solid-liquid separation to obtain an aqueous phase (aqueous phase 1') from which the precipitate has been removed. The solid-liquid separation step is a step of separating the precipitate, which is the solid component, from aqueous phase 1 obtained in the precipitation step. In the solid-liquid separation step, the precipitate that appeared in the precipitation step can be physically separated from the liquid portion of aqueous phase 1. As for the separation method, known solid-liquid separation devices such as continuous thickeners, deep cone thickeners, lamellar thickeners, drum filters, disc filters, horizontal belt filters, filter presses, pressure filters, and centrifugal separators may be used.
[0056] The aqueous phase from which precipitates have been removed by the solid-liquid separation process is called aqueous phase 1' and is distinguished from aqueous phase 1 obtained in the aforementioned solution extraction process 1, particularly the aqueous phase-organic phase separation process 1. Generally, aqueous phase 1 contains almost no Sc among the rare earth elements. Furthermore, aqueous phase 1' has had precipitates removed, and these precipitates can be mainly composed of Si and Al, and hardly adsorb any rare earth elements. Therefore, aqueous phase 1' can contain rare earth elements other than Sc while being separated from Sc, Si, and Al. In other words, it can promote the separation and recovery of rare earth elements other than Sc.
[0057] <Solvent extraction process 2> In solvent extraction step 2, the pH of aqueous phase 1' from which precipitates have been removed is adjusted to a third pH, and an organic solvent is added to separate it into a second organic phase (organic phase 2) and a second aqueous phase (aqueous phase 2), and then extracted.
[0058] (pH adjustment process 2) In pH adjustment step 2, the pH of aqueous phase 1' is adjusted to a third pH. The third pH may be 6.6 or higher. This pH range is suitable for the extraction of rare earth elements other than Sc in the subsequent extraction step 2.
[0059] pH adjustment can be performed by controlling the amount of acid or base added while monitoring the pH of aqueous phase 1'. If the pH of aqueous phase 1' is higher than the target pH, the acid can be added little by little while monitoring the pH value to adjust it to the target pH. On the other hand, if the pH of leachate 1 is lower than the target pH, the base can be added little by little while monitoring the pH value to adjust it to the target pH.
[0060] Examples of acids include inorganic acids and organic acids, with inorganic acids being preferred. Specific examples of inorganic acids include sulfuric acid, nitric acid, hydrochloric acid, or mixtures thereof. The acid used in the leaching process may also be used. Basic substances are not particularly limited, but examples include sodium hydroxide, potassium hydroxide, calcium hydroxide, magnesium hydroxide, or mixtures thereof.
[0061] One method for monitoring pH is to immerse a pH sensor in the aqueous phase 1' and monitor the pH of the leachate 1 as needed. It is also preferable to stir the mixture as appropriate to ensure that the pH of the aqueous phase 1' becomes uniform. Adjusting the pH to a target value means that an acid or base is added so that the pH does not deviate by more than ±0.5, preferably ±0.3, and more preferably ±0.1 from the target pH for at least one minute continuously. The temperature and pressure of the aqueous phase 1' are not particularly limited and may be at room temperature of 15 to 35°C and atmospheric pressure of approximately 1013 hPa.
[0062] (Extraction process 2) In extraction step 2, an organic solvent is added to aqueous phase 1', which has been adjusted to a third pH, to obtain a second organic phase (organic phase 2) and a second aqueous phase (aqueous phase 2). In the preceding pH adjustment step 2, the pH has been adjusted to a second pH suitable for the extraction of rare earth elements other than Sc. Therefore, in the second organic phase (organic phase 2), rare earth elements other than Sc are distributed or extracted, resulting in a phase that is relatively rich in rare earth elements other than Sc. In the second aqueous phase (aqueous phase 2), rare earth elements other than Sc are hardly distributed or extracted, resulting in a phase from which rare earth elements other than Sc have been relatively removed. This is preferable as it allows for the separation of rare earth elements other than Sc. Furthermore, the second aqueous phase (aqueous phase 2) may mainly contain Ca, Mg, etc., which were not removed in the previous step. Therefore, in the second organic phase (organic phase 2), Ca, Mg, etc., are hardly distributed or extracted, which is preferable as it allows for the separation of them (Ca, Mg, etc.) from rare earth elements other than Sc.
[0063] In extraction step 2, the organic phase 2 and aqueous phase 2 may be mixed to promote the distribution or extraction of rare earth elements other than Sc into the organic phase 2. When mixing, known solvent extraction devices such as centrifugal extractors or pulsed columns may be used.
[0064] The organic solvent used in extraction step 2 may include a solvent extractant. Conventional known solvent extractants can be used, such as carboxylic acid-based extractants like neodecanoic acid, organophosphate-based extractants like di(2-ethylhexyl)phosphate, tributyl phosphate, and trioctylphosphine oxide, and amine-based extractants like triisooctylamine. The solvent extractant may be diluted with kerosene, xylene, or toluene, or it may be used undiluted. The solvent extractant may also be added to the aqueous phase. Furthermore, the organic solvent used in extraction step 2 may be the same as the organic solvent used in extraction step 1, or it may be different.
[0065] (Aqueous phase / organic phase separation step 2) In aqueous-organic phase separation step 2, the organic phase 2 obtained in extraction step 2 is separated from the aqueous phase 2. The organic phase 2 and aqueous phase 2 can be separated using a separatory funnel or the like. The separated organic phase 2 contains rare earth elements other than Sc, which have been distributed or extracted. These rare earth elements other than Sc can be separated from other elements and recovered through a subsequent back-extraction step 2 or the like. The separated aqueous phase 2 contains almost no rare earth elements other than Sc, and may mainly contain Ca, Mg, etc., which were not removed in the previous steps.
[0066] Figure 3 schematically illustrates the difference in the behavior of rare earth elements other than Sc in solvent extraction step 2, depending on whether the precipitate formed in the preceding precipitation step is separated in a solid-liquid separation step or not. Since the precipitate has the property of adsorbing rare earth elements when the pH of the aqueous phase increases, if the pH of the aqueous phase is increased for solvent extraction without performing a solid-liquid separation step (i.e., with the precipitate remaining), the rare earth elements in the aqueous phase are adsorbed onto the precipitate. As a result, when solvent extraction is performed, a certain amount of rare earth elements remain adsorbed onto the precipitate, reducing the recovery rate. In contrast, in this embodiment, the precipitate formed in the preceding precipitation step is separated in a solid-liquid separation step, and when the pH of aqueous phase 1' is increased for the solvent extraction step, the rare earth elements in the aqueous phase are not adsorbed onto the precipitate. As a result, the recovery rate of rare earth elements other than Sc can be increased when extraction step 2 is performed.
[0067] <Reverse extraction process 2> In the back-extraction step 2, water is added as a back-extracting agent to the organic phase 2 separated in the aqueous-organic phase separation step 2, and the back-extracted aqueous phase is separated and extracted as the recovery liquid 2. In the organic phase 2, rare earth elements other than Sc are distributed or extracted, while Ca, Mg, etc. are hardly distributed or extracted, and these rare earth elements other than Sc can be back-extracted from the organic phase 2 to the aqueous phase (recovery liquid 2). In the back-extraction step 2, the pH may be adjusted as needed. pH adjustment may be done by adding an acid or base, as exemplified in the pH adjustment step 2. The pH may be set to a pH suitable for the organic solvent used in the organic phase 2. For example, when using neodecanoic acid or a carboxylic acid-based extractant, a pH of 6.6 or higher is suitable, preferably a pH of 6.9 or higher, and more preferably a pH of 7.8 or higher.
[0068] In the back-extraction step 2, the organic phase and the aqueous phase may be mixed to promote the distribution or extraction of rare earth elements other than Sc into the aqueous phase (recovery solution 2). When mixing the organic phase and the aqueous phase, known solvent extraction devices such as centrifugal extractors or pulsed columns may be used.
[0069] The composition ratio of the rare earth elements contained in recovered liquid 1 and recovered liquid 2 obtained through the above process is different. In other words, recovered liquid 1 obtained through the above process has Sc separated from other rare earth elements, or recovered liquid 2 has rare earth elements other than Sc separated and recovered. Therefore, the purity of the rare earth elements can be further increased by subjecting recovered liquid 1 or recovered liquid 2 to an optional purification process. Examples of optional purification processes include precipitation, secondary solid-liquid separation, and roasting. Examples of each process are described below.
[0070] <Precipitation process> The precipitation step involves adding a precipitating agent to a liquid containing rare earth elements, typically recovery solution 1 or recovery solution 2, to obtain a precipitate containing rare earth elements (hereinafter sometimes referred to as rare earth element precipitate). Examples of precipitating agents include bases and acids. Examples of bases include metal-containing basic salts such as sodium hydroxide and potassium hydroxide, and organic bases such as tetramethylammonium hydroxide (TMAOH), or mixed bases thereof, but organic bases are preferred from the viewpoint of obtaining rare earth elements of higher purity. Examples of acids include tartaric acid, carbonic acid, oxalic acid, or mixed acids thereof, with oxalic acid being preferred.
[0071] In the aforementioned precipitation process, using oxalic acid as the precipitating agent has the advantage of efficiently separating the rare earth elements from impurities such as aluminum and iron that may be present in the liquid containing the rare earth elements (recovered liquid 1 or recovered liquid 2), but it has the disadvantage of having low separation efficiency from magnesium and calcium. On the other hand, using a base as the precipitating agent has the advantage of efficiently separating the rare earth elements from impurities such as magnesium and calcium present in the liquid containing the rare earth elements (recovered liquid 1 or recovered liquid 2), but it has the disadvantage of having low separation efficiency from iron and aluminum. The impurities contained in the liquid containing the rare earth elements (recovered liquid 1 or recovered liquid 2) vary depending on the composition of the steel slag, and the problematic impurity elements differ depending on the intended use of the rare earth elements, so the precipitating agent should be selected according to the purpose.
[0072] <Secondary solid-liquid separation process> Although not shown in Figure 1, the secondary solid-liquid separation step allows for the physical separation of the rare earth element precipitate and the post-precipitation solution obtained in the precipitation step. Known solid-liquid separation devices such as continuous thickeners, deep cone thickeners, lamellar thickeners, drum filters, disc filters, horizontal belt filters, filter presses, pressure filters, and centrifugal separators can be used for the separation. This secondary solid-liquid separation step is referred to as such to distinguish it from the solid-liquid separation step described above, which separates precipitates from the first aqueous phase (aqueous phase 1).
[0073] <Roasting process> The roasting process is a process of roasting the rare earth element precipitate separated in the secondary solid-liquid separation process to obtain rare earth element oxides. The roasting process may include a washing process and a heating process. In the washing process, for example, the rare earth element precipitate separated in the secondary solid-liquid separation process may be washed with water to remove impurities. In the heating process, the rare earth element precipitate that has undergone the washing process may be heated to remove water, and volatile elements such as carbon, phosphorus, and nitrogen may be vaporized and removed, and reacted with oxygen to obtain rare earth element oxides.
[0074] In the roasting process described above, the roasting conditions are not limited, but for example, heating in a tubular furnace at approximately 900°C for about 2 hours is sufficient. Alternatively, by using a continuous furnace such as a rotary kiln, drying and roasting can be performed in the same apparatus, enabling the industrially efficient production of rare earth element oxides. [Examples]
[0075] The present invention will be described in more detail below with reference to examples, but the present invention is not limited in any way to these descriptions.
[0076] Table 1 shows the elemental composition of the steel slag (blast furnace slag) used in the experiment. [Table 1] Note that ΣREE-Sc refers to rare earth elements other than Sc.
[0077] As part of the leaching process, blast furnace granulated slag, adjusted to a solid-liquid weight ratio of 1:100 and with a particle size of 250 μm or less, was brought into contact with an acid (1 mol / L hydrochloric acid) to obtain a leached solution containing rare earth elements.
[0078] As solvent extraction step 1, ammonia water was added to the leachate to adjust its pH to 1.9-8.2, which is the first pH range shown in Table 2. (pH adjustment step 1) Next, an organic solvent, a mixture of neodecanoic acid and kerosene in a volume ratio of 1:1, was added to the leachate in a volume ratio of 5:1, and the Sc in the leachate was extracted into the organic phase. (Extraction step 1) Subsequently, the mixture was separated into aqueous phase 1 and organic phase 1. (Aqueous phase / organic phase separation process 1)
[0079] As a back-extraction step 1, 6 mol / L hydrochloric acid was added to the separated organic phase 1 in a volume ratio of organic phase:6 mol / L hydrochloric acid = 5:1, and Sc from organic phase 1 was back-extracted into the aqueous phase containing the hydrochloric acid. The aqueous phase obtained by this back-extraction is the recovered liquid 1, from which Sc was recovered from the steel slag.
[0080] Next, as a precipitation step, the aqueous phase 1 separated in solvent extraction step 1 (aqueous phase / organic phase separation step) was adjusted to a second pH by adding hydrochloric acid if the pH of aqueous phase 1 was higher than pH 4.5, or by adding ammonia water if it was lower, thereby adjusting the pH to 4.5 and allowing the precipitate to precipitate in aqueous phase 1.
[0081] As a solid-liquid separation step, the precipitate obtained in the precipitation step was separated from aqueous phase 1 to obtain aqueous phase 1' from which the precipitate had been removed.
[0082] Subsequently, as solvent extraction step 2, aqueous ammonia was added to the aqueous phase 1' to adjust the pH to the third pH range of 4.6 to 7.8 shown in Table 2. (pH adjustment step 2) Next, an organic solvent, a mixture of neodecanoic acid and kerosene in a volume ratio of 1:1, was added to the aqueous phase 1' in a volume ratio of aqueous phase 1':organic solvent = 5:1, and rare earth elements other than Sc in the aqueous phase 1' were extracted into the organic phase. (Extraction step 2) Subsequently, the mixture was separated into aqueous phase 2 and organic phase 2. (Aqueous phase / organic phase separation step 2)
[0083] In the back-extraction step 2, 6 mol / L hydrochloric acid was added to the separated organic phase 2 in a volume ratio of organic phase:6 mol / L hydrochloric acid = 5:1, and the rare earth elements other than Sc in the organic phase 2 were back-extracted into the aqueous phase containing the hydrochloric acid. The aqueous phase obtained by this back-extraction is the recovered liquid 2, from which the rare earth elements other than Sc in the steel slag were recovered.
[0084] Table 2 shows the recovery rates of Sc and other rare earth elements in each recovered solution obtained above. The concentrations of each element were determined by elemental analysis using an inductively coupled plasma mass spectrometer.
[0085] [Table 2]
[0086] As a comparative example, a recovery liquid containing rare earth elements other than Sc was obtained from blast furnace slag using the method described in the example of Patent Document 1. Figure 4 shows the rare earth element recovery flow described in the example of Patent Document 1, which was carried out as a comparative example.
[0087] In the leaching process 1, blast furnace slag with the composition shown in Table 1 was brought into contact with granulated blast furnace slag and acid (1 mol / L nitric acid) with a solid-liquid weight ratio of 1:100 to leach rare earth elements from the blast furnace slag. During leaching, the pH of the leachate was monitored to maintain a range of 3.4 to 6.0. If the pH was higher than the target value, nitric acid was added; if the pH was lower than the target value, ammonia water was added to maintain the target pH. This produced leachate A, which mainly contained rare earth elements other than Sc.
[0088] Furthermore, a filtration separation process was performed to recover a solid phase mainly containing Sc.
[0089] As part of solvent extraction step 1, the pH of leachate A was adjusted to 7.8. (pH adjustment step 1) Next, an organic solvent containing neodecanoic acid and kerosene mixed in a 1:1 volume ratio was added to the leachate, and rare earth elements other than Sc in leachate A were extracted into the organic phase. (Extraction step 1) Subsequently, the mixture was separated into aqueous phase 1 and organic phase 1. (Aqueous phase / organic phase separation process 1)
[0090] In the back-extraction step 1, 6 mol / L hydrochloric acid was added to the separated organic phase 1, and rare earth elements other than Sc in organic phase 1 were back-extracted into the aqueous phase containing the hydrochloric acid. The aqueous phase obtained by this back-extraction is recovery solution 1 (comparative example), in which rare earth elements other than Sc were recovered from the steel slag.
[0091] Next, in leaching step 2, the solid phase recovered in the filtration separation step following leaching step 1 was brought into contact with nitric acid at a pH of -0.5 to leach Sc from the solid phase. Similar to leaching step 1, the pH of the leachate was monitored during leaching, and if the pH was higher than the target value, an acid was added, and if the pH was lower than the target value, a base was added to maintain the target pH. In leaching step 2, a liquid phase mainly composed of leached Sc was produced.
[0092] Furthermore, a filtration separation process was performed to separate the solid phase and obtain leachate B.
[0093] Subsequently, in solvent extraction step 2, the nitric acid concentration of leachate B was adjusted to 1 mol / L. (pH adjustment step 2) Next, an organic solvent containing 10% tetrabutylmethylenediphosate dissolved in toluene was added to leachate B, and the organic phase was extracted from leachate B. (Extraction step 2) Subsequently, the mixture was separated into aqueous phase 2 and organic phase 2. As a result, the Sc contained in leachate B was extracted and separated into organic phase 2. (Aqueous-organic phase separation step 2)
[0094] In the second back-extraction step, 10 mol / L nitric acid was added to the separated organic phase 2, and Sc was back-extracted from organic phase 2 into the aqueous phase containing the nitric acid. The solvent from which the back-extraction was performed was separated into the aqueous phase and the organic phase. The aqueous phase obtained by this back-extraction is the recovered solution 2 (comparative example) from which Sc was recovered from the steel slag.
[0095] Table 3 shows the recovery rates of Sc and other rare earth elements in each recovered solution obtained above. The concentrations of each element were determined by elemental analysis using an inductively coupled plasma mass spectrometer.
[0096] [Table 3]
[0097] The above shows the test results conducted as examples and comparative examples of the present invention.
[0098] In this example, it was confirmed that it is possible to separate the rare earth element Sc (scandium) from other rare earth elements contained in steel slag and recover those rare earth elements.
[0099] In particular, as is clear from Table 2, by setting the first pH of the solvent extraction step 1, which is performed for the purpose of recovering Sc, to between 3.5 and 4.0, it was possible to recover 78.5% by mass or more of the Sc contained in the steel slag.
[0100] In addition, by setting the pH of the third solvent extraction step 2, which is performed for the purpose of recovering rare earth elements other than Sc, to 6.6 or higher, it was possible to recover more than 78.5% by mass of rare earth elements other than Sc.
[0101] Therefore, in this embodiment, by setting the first pH to pH 3.5 or higher and the third pH to pH 6.6 or higher, it is possible to efficiently recover Sc and other rare earth elements.
[0102] In the comparative example, when the method described in Patent Document 1 was reproduced, the recovery rate of rare earth elements other than Sc was a maximum of approximately 47% by mass, as shown in Table 3. Furthermore, while the recovery rate of Sc could be achieved at 70% by mass or more, in that case the recovery rate of rare earth elements other than Sc was low at approximately 18% by mass or less, indicating that it was not possible to recover Sc and other rare earth elements simultaneously at a high recovery rate.
[0103] In other words, it was confirmed that this embodiment allows for the simultaneous recovery of Sc and other rare earth elements with a higher recovery rate compared to the conventional technology.
[0104] Furthermore, Patent Document 1 uses an index called the Sc purification rate to confirm the effect of separating Sc from other rare earth elements. Specifically, it checks the extent to which other rare earth elements are contained in the recovered liquid intended for Sc recovery. The Sc purification rate can be calculated using the following formula. (Some modifications have been made from the expression in Patent Document 1 to comply with the terminology of this specification.) [Sc purification rate] = [Sc mass in recovered liquid] ÷ [Total rare earth element mass in recovered liquid] = ([Sc recovery rate in recovered liquid] × [Sc concentration in blast furnace slag]) ÷ ([Total rare earth element recovery rate in recovered liquid] × [Total rare earth element concentration in blast furnace slag])
[0105] The Sc purification rate disclosed in the example of Patent Document 1 is 0.58 to 0.79. In contrast, in the example of this embodiment, typically when the first, second, and third pH values are within a preferred range, the Sc purification rate was 0.97 to 1.00.
[0106] In other words, it was confirmed that this embodiment allows for the separation of Sc from other rare earth elements with higher separation accuracy compared to the conventional technology.
Claims
1. A method for recovering rare earth elements contained in steel slag, A leaching step is performed in which the aforementioned steel slag is brought into contact with an acid to dissolve it and obtain a leaching solution 1 containing the aforementioned rare earth elements. Solvent extraction step 1 involves adjusting the pH of the leachate 1 to a first pH, adding an organic solvent, and separating and extracting into a first organic phase (organic phase 1) mainly containing Sc among the rare earth elements, and a first aqueous phase (aqueous phase 1) mainly containing rare earth elements other than Sc. Back-extraction step 1 involves adding water to the first organic phase (organic phase 1), back-extracting, and separating and extracting the aqueous phase containing the Sc as a recovered liquid 1. A precipitation step is performed to adjust the pH of the first aqueous phase (aqueous phase 1) to a second pH that is higher than the first pH, thereby precipitating precipitates containing Si and Al in the first aqueous phase (aqueous phase 1), A solid-liquid separation step is performed to separate the precipitate from the first aqueous phase (aqueous phase 1) using solid-liquid separation to obtain an aqueous phase (aqueous phase 1') containing rare earth elements other than Sc, from which the precipitate has been removed. Solvent extraction step 2 involves adjusting the pH of the aqueous phase (aqueous phase 1') containing rare earth elements other than Sc, from which the precipitate has been removed, to a third pH higher than the second pH, adding an organic solvent to separate and extract a second organic phase (organic phase 2) containing rare earth elements other than Sc and a second aqueous phase (aqueous phase 2), and Back-extraction step 2 involves adding water to the second organic phase (organic phase 2), and separating and extracting the aqueous phase containing rare earth elements other than Sc, which has been back-extracted, as a recovery liquid 2. Includes, Here, the composition ratio of the rare earth elements contained in the recovered liquid 1 and the recovered liquid 2 are different. Methods for recovering rare earth elements.
2. The method for recovering rare earth elements according to claim 1, characterized in that the first pH is pH 3.5 or higher and 4.0 or lower.
3. The method for recovering rare earth elements according to claim 2, characterized in that the second pH is greater than or equal to pH 3.5 and less than or equal to pH 4.
7.
4. The method for recovering rare earth elements according to claim 3, characterized in that the third pH is pH 6.6 or higher.
5. The recovery method according to any one of claims 1 to 4, characterized in that the extractant used in the solvent extraction steps 1 and 2 is neodecanoic acid or a carboxylic acid-based extractant.