Non-combustion-type flavor inhaler
Patent Information
- Application Number
- JP2024557002
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Priority Date
- 2022-11-11
- Filing Date
- 2022-11-11
- Publication Date
- 2025-08-04
AI Technical Summary
In non-combustion flavor inhalers, the placement of capacitance sensors interferes with the heating section, making it difficult to accurately detect the insertion state of the flavor stick and control the device effectively.
A capacitance sensor arrangement with a first and second electrode placed along the bottom surface of the accommodating part, ensuring the tip of the flavor stick contacts them at a prescribed position, allowing for accurate detection and improved device performance.
This configuration enables precise detection of the flavor stick's insertion state and proper control of the heating unit, enhancing the overall performance of the non-combustion flavor inhaler by minimizing interference with the heating section.
Abstract
Description
Non-burning flavor inhaler
[0001] The present invention relates to a non-combustion type flavor inhaler.
[0002] Non-combustion flavor inhalation systems have been proposed as an alternative to conventional combustion cigarettes, which are smoked by burning tobacco leaves. For example, a non-combustion heated tobacco product is known that includes an electrically heated device having a heater assembly, a battery unit that serves as a power source for the heater assembly, a control unit that controls the heating elements of the heater assembly, and a tobacco stick that is used with the electrically heated device.
[0003] Also, in a non-combustion flavor inhaler in which a user inserts a tobacco stick into the inhaler and heats the tobacco stick, a mechanism is known that detects the insertion of the tobacco stick by a change in capacitance (Patent Document 1).Furthermore, a mechanism is known that provides a marker on the stick and detects the insertion and type of tobacco stick by measuring the capacitance associated with the marker (Patent Document 2).
[0004] JP 2017-510270 A, WO 2019 / 185748 A
[0005] In a non-combustion type flavor inhaler, when the insertion state of a flavor stick (hereinafter also referred to as a tobacco stick) is detected by a capacitance sensor, if the capacitance sensor is arranged along the side of the storage section, it will interfere with the heating section that heats the flavor stick from around the storage section, so the capacitance sensor has to be arranged to avoid the heating section, which makes it difficult to properly arrange the capacitance sensor. If the capacitance sensor is not properly arranged, it will not be possible to accurately detect the state of the flavor stick, making it difficult to properly control the non-combustion type flavor inhaler and achieve sufficient performance.
[0006] The object of the present invention has been made in consideration of the above-mentioned circumstances, and is to provide a technology that enables the performance of a non-combustion type flavor inhaler to be improved by appropriately arranging a capacitance sensor.
[0007] (Aspect 1) In order to achieve the above object, the technology disclosed herein is a non-combustion type flavor inhaler, comprising: a storage section that stores a flavor stick having a flavor rod section and a mouthpiece section in an insertable and removable manner; a control section that controls the power supplied to a heating section for heating the flavor stick, thereby controlling heating by the heating section; and a capacitance sensor that detects capacitance that changes depending on the state of the flavor stick stored in the storage section. The capacitance sensor has a first electrode and a second electrode, and the first electrode and the second electrode are arranged along the bottom surface of the storage section that comes into contact with the tip of the flavor stick when the flavor stick is inserted at a specified position in the storage section.
[0008] (Aspect 2) In the above aspect 1, when the capacitance sensor detects the insertion of the flavor stick, the control unit may perform at least one of turning on the power, starting heating by the heating unit, and notifying the user that the insertion of the flavor stick has been completed.
[0009] (Aspect 3) In the above aspect 1 or 2, the control unit may determine that the insertion of the flavor stick is complete when the capacitance value detected by the capacitance sensor reaches a predetermined threshold value.
[0010] (Aspect 4) In the above aspect 3, when the power is turned on and the flavor stick is not inserted in the storage section, the control unit may detect the capacitance using the capacitance sensor, and correct the value of the capacitance detected by the capacitance sensor based on the detection result.
[0011] (Aspect 5) When the power is turned off and the flavor stick is not inserted in the storage portion, the control unit may detect the capacitance using the capacitance sensor, and based on the detection result, correct the value of the capacitance detected by the capacitance sensor the next time the power is turned on.
[0012] (Aspect 6) In any of Aspects 1 to 3 above, the capacitance sensor may be arranged on the same plane along the bottom surface of the storage section such that the minimum distance between the first electrode and the second electrode is 7 mm or less.
[0013] (Aspect 7) In any of Aspects 1 to 4 above, the capacitance sensor may be arranged so as to overlap a range of 40% or more but less than 100% of the tip end surface of the flavor stick inserted at the specified position in the insertion / removal direction of the flavor stick.
[0014] The means for solving the problems in the present invention can be adopted in combination as much as possible.
[0015] According to the present invention, a technique can be provided that enables the performance of a non-combustion type flavor inhaler to be improved by appropriately arranging a capacitance sensor.
[0016] FIG. 1 is a schematic diagram of a non-combustion flavor inhalation system according to an embodiment; FIG. 2 is a perspective view of a tobacco stick according to an embodiment; FIG. 3 is a diagram illustrating the internal structure of a tobacco stick according to an embodiment; FIG. 4 is a diagram illustrating the internal structure of a non-combustion flavor inhaler according to an embodiment; FIG. 5 is a diagram illustrating the internal structure of a non-combustion flavor inhaler equipped with a microwave heating type heating unit (induction coil); FIG. 6 is a diagram illustrating the internal structure of a non-combustion flavor inhaler equipped with an internal heating type heater; FIG. 7 is a diagram illustrating an example in which a flat electrode is arranged along the rear wall of a storage unit; FIG. 8 is a diagram illustrating the positional relationship between the electrode and the second electrode and the tip end surface of the tobacco stick; FIG. 9 is a diagram illustrating the configuration of a control unit; and FIG. 10 is a diagram illustrating a control method executed by the control unit.
[0017] Here, embodiments of a flavor stick and a non-combustion type flavor inhalation system according to the present invention will be described with reference to the drawings. Note that the dimensions, materials, shapes, relative positions, etc. of the components described in the present embodiment are merely examples. For example, in the present embodiment, a flavor stick (hereinafter also referred to as a "tobacco stick") containing a tobacco filler as a flavor source will be described as an example of a flavor stick, but the flavor stick may not contain a tobacco filler and may contain other flavor components.
[0018] FIG. 1 is a schematic diagram of a non-combustion flavor inhalation system 200 according to an embodiment. FIG. 2 is a perspective view of a tobacco stick 100 according to an embodiment, and FIG. 3 is a diagram illustrating the internal structure of the tobacco stick 100 according to an embodiment. In FIGS. 1 to 3, the left-right direction of the tobacco stick 100 or the non-combustion flavor inhaler 30 into which the tobacco stick 100 is inserted is indicated as the X direction, the up-down direction as the Y direction, and the depth direction as the Z direction. This also applies to the subsequent figures. These directions are merely examples for the sake of convenience of explanation, and do not limit the elements of the non-combustion flavor inhalation system 200. For example, the elements of the non-combustion flavor inhalation system 200 are not limited to being arranged in the directions shown in the figures.
[0019] The non-combustion type flavor inhalation system 200 includes a tobacco stick 100 and a non-combustion type flavor inhaler 30 that heats the tobacco rod portion (flavor rod portion) 110 of the tobacco stick 100. The tobacco stick 100 is accommodated in the accommodation cavity 313 of the accommodation portion 310 through an insertion port 3A of the non-combustion type flavor inhaler 30 so as to be freely insertable into and removable from the accommodation cavity 313.
[0020] When a user uses the non-combustion flavor inhaler 30, the tobacco stick 100 is inserted into the storage cavity 313, and in this state, the heater 32 provided in the storage portion 310 is made to generate heat, which heats the tobacco filler in the tobacco stick 100, thereby generating an aerosol containing tobacco components, which is then inhaled by the user. At this time, the tobacco stick 100 is positioned at a predetermined position relative to the storage portion 310 so that it can be heated by the heater 32. In this embodiment, the tobacco stick 100 is inserted into the storage portion 310 in the Z direction, and the position where the tip of the tobacco stick 100 hits the bottom surface 319 of the storage portion 310 is the predetermined position.
[0021] [Tobacco Stick] The tobacco stick 100 according to this embodiment is in the form of a substantially cylindrical rod. In the example shown in Figures 2 and 3, the tobacco stick 100 includes a tobacco rod portion 110, a mouthpiece portion (suction mouth portion) 120, and tipping paper 130 that connects these together. The mouthpiece portion 120 is connected coaxially to the tobacco rod portion 110 by being wrapped around the tobacco rod portion 110 by the tipping paper 130.
[0022] Reference numeral 101 denotes the mouth end of the tobacco stick 100 (mouthpiece portion 120). Reference numeral 102 denotes the tip of the tobacco stick 100 opposite the mouth end 101. The tobacco rod portion 110 is disposed on the tip 102 side of the tobacco stick 100. In the example shown in Figures 2 and 3, the tobacco stick 100 has a substantially constant diameter over the entire length in the longitudinal direction (hereinafter also referred to as the axial direction or Z direction) from the mouth end 101 along the tip 102.
[0023] [Tipping Paper] The material of the tipping paper 130 is not particularly limited, and can be paper made from general plant fiber (pulp), a sheet made from polymer-based chemical fiber (polypropylene, polyethylene, nylon, etc.), a polymer-based sheet, metal foil, or a composite material combining these. For example, the tipping paper 130 can be made from a composite material in which a polymer-based sheet is bonded to a paper base material. Note that the tipping paper 130 referred to here refers to a sheet-like material that connects multiple segments of the tobacco stick 100, for example, connecting the tobacco rod portion 110 and the mouthpiece portion 120.
[0024] The method for producing the tipping paper 130 is not particularly limited, and a general method can be applied, and for example, in the case of an embodiment in which pulp is the main component, a method can be mentioned in which the texture is adjusted and made uniform using pulp in a papermaking process using a Fourdrinier paper machine, a cylinder paper machine, a combined cylinder and short-circuit paper machine, etc. If necessary, a wet strength agent can be added to impart water resistance to the cigarette paper, or a sizing agent can be added to adjust the printing condition of the cigarette paper.
[0025] <Tobacco Rod Portion> The configuration of the tobacco rod portion 110 is not particularly limited and may be a general configuration. For example, a tobacco filler 111 wrapped in cigarette paper 112 may be used.
[0026] [Tobacco Filler] In this embodiment, the tobacco filler 111 is configured to include tobacco shreds. The material of the tobacco shreds contained in the tobacco filler 111 is not particularly limited, and known materials such as lamina or ribs can be used. Alternatively, the tobacco filler 111 may be made by crushing dried tobacco leaves to an average particle size of 20 μm or more and 200 μm or less to produce tobacco shreds, which are then homogenized and processed into a sheet (hereinafter simply referred to as a homogenized sheet). Furthermore, the tobacco filler 111 may be a so-called strand type, in which a homogenized sheet having a length approximately the same as the longitudinal direction of the tobacco rod is shredded approximately parallel to the longitudinal direction of the tobacco rod and filled into the tobacco rod. Furthermore, the width of the tobacco shreds is preferably 0.5 mm or more and 2.0 mm or less when filling the tobacco rod portion 110. The content of dried tobacco leaves contained in the tobacco rod portion 110 is not particularly limited, but may be 200 mg or more and 800 mg or less per rod portion, and preferably 250 mg or more and 600 mg or less per rod portion. This range is particularly suitable for a tobacco rod portion 110 having a circumference of 22 mm and a length of 20 mm.
[0027] Various types of tobacco can be used for the tobacco shreds and the preparation of homogenized sheets. Examples include flue-cured tobacco, burley, oriental tobacco, native tobacco, other Nicotiana tabacum varieties, Nicotiana rustica varieties, and mixtures thereof. Mixtures can be created by appropriately blending the aforementioned varieties to achieve the desired flavor. Details of the tobacco varieties are disclosed in the "Encyclopedia of Tobacco," published by the Tobacco Research Center on March 31, 2009. There are several conventional methods for producing homogenized sheets, i.e., grinding tobacco leaves and processing them into homogenized sheets. The first method is to produce a paper-making sheet using a papermaking process. The second method involves mixing a suitable solvent, such as water, with ground tobacco leaves to homogenize them, then casting a thin layer of the homogenized mixture on a metal plate or metal belt and drying it to produce a cast sheet. The third method involves mixing a suitable solvent, such as water, with ground tobacco leaves to homogenize them, and extruding the mixture into a sheet to produce a rolled sheet. The types of the homogenizing sheets are disclosed in detail in "Encyclopedia of Tobacco, Tobacco Research Center, March 31, 2009."
[0028] The moisture content of the tobacco filler 111 can be 10% by weight or more and 15% by weight or less, and preferably 11% by weight or more and 13% by weight or less, based on the total weight of the tobacco filler 111. This moisture content suppresses the occurrence of stains on the surface of the tobacco rod 110 and improves the suitability for wrapping during the production of the tobacco rod portion 110. There are no particular restrictions on the size or preparation method of the tobacco shreds contained in the tobacco filler 111. For example, dried tobacco leaves shredded to a width of 0.5 mm or more and 2.0 mm or less may be used. Furthermore, when using a ground homogenized sheet, dried tobacco leaves may be ground to an average particle size of approximately 20 μm to 200 μm, homogenized, and then shredded to a width of 0.5 mm or more and 2.0 mm or less.
[0029] The tobacco filler 111 may contain an aerosol base material that generates aerosol smoke. The type of the aerosol base material is not particularly limited, and extracts from various natural products and / or their constituent components can be selected depending on the application. Examples of aerosol base materials include glycerin, propylene glycol, triacetin, 1,3-butanediol, and mixtures thereof. The content of the aerosol base material in the tobacco filler 111 is not particularly limited, and from the viewpoints of generating sufficient aerosol and imparting a good flavor, it is usually 5% by weight or more, preferably 10% by weight or more, and usually 50% by weight or less, preferably 15% by weight or more and 25% by weight or less, based on the total weight of the tobacco filler.
[0030] Tobacco filler 111 may contain a flavoring such as menthol. The content of the flavoring in tobacco filler 111 is not particularly limited, and from the viewpoint of imparting a good flavor, it is usually 10,000 ppm or more, preferably 20,000 ppm or more, more preferably 25,000 ppm or more, and is usually 70,000 ppm or less, preferably 50,000 ppm or less, more preferably 40,000 ppm or less, and even more preferably 33,000 ppm or less.
[0031] [Cigarette Paper] The cigarette paper 112 is a sheet material for wrapping the tobacco filler 111, and its configuration is not particularly limited, and a general one can be used. For example, the base paper used for the cigarette paper 112 can be cellulose fiber paper, and more specifically, hemp, wood, or a mixture thereof can be used.
[0032] In addition to the above, the cigarette paper 112 may contain fillers such as calcium carbonate, titanium dioxide, kaolin, etc. Furthermore, various auxiliary agents other than base paper and fillers may be added to the cigarette paper 112. For example, in order to improve water resistance, water resistance improvers such as wet strength agents (WS agents) and sizing agents may be added. Furthermore, the cigarette paper 112 may be appropriately coated.
[0033] The axial length of the tobacco rod portion 110 can be changed appropriately according to the size of the product, but is, for example, 5 mm or more, preferably 10 mm or more, more preferably 12 mm or more, and even more preferably 18 mm or more, and is usually 70 mm or less, preferably 50 mm or less, more preferably 30 mm or less, and even more preferably 25 mm or less.
[0034] <Mouthpiece portion> The configuration of the tobacco stick 100 is not particularly limited and can be a general embodiment. In the embodiment shown in Fig. 1, the mouthpiece portion 120 includes two segments (divisions), namely a cooling segment 121 and a filter segment 122. The cooling segment 121 is arranged so as to be sandwiched between the tobacco rod portion 110 and the filter segment 122 in abutting contact therewith. In other embodiments, gaps may be formed between the tobacco rod portion 110 and the cooling segment 121, and between the tobacco rod portion 110 and the filter segment 122. The mouthpiece portion 120 may also be formed from a single segment.
[0035] The cooling segment 121 may have any configuration as long as it has the function of cooling the tobacco mainstream smoke, and may be, for example, a cylindrical piece of cardboard. In this case, the inside of the cylinder is hollow, and the vapor containing the aerosol-generating base material and the tobacco flavor components is cooled by contact with the air in the hollow.
[0036] One embodiment of the cooling segment 121 may be a paper tube formed by processing a single sheet of paper or multiple sheets of paper together into a cylindrical shape. Furthermore, it is preferable that the paper tube has holes around it for introducing external air, so that room temperature external air can come into contact with high-temperature steam to increase the cooling effect. The cooling segment 121 is provided with ventilation holes 103, which are openings for introducing air from the outside. The number of ventilation holes 103 in the cooling segment 121 is not particularly limited.
[0037] [Filter Segment] The configuration of the filter segment 122 is not particularly limited as long as it functions as a general filter. For example, it can be cellulose acetate tow processed into a cylindrical shape. The single-filament fineness and total fineness of the cellulose acetate tow are not particularly limited. However, when the filter segment 122 has a circumference of 22 mm, the single-filament fineness is preferably 5 to 20 g / 9000 m and the total fineness is preferably 12,000 to 30,000 g / 9000 m. The cross-sectional shape of the cellulose acetate tow fibers may be either a Y-shaped cross section or an R-shaped cross section. When the filter segment 122 is formed by filling cellulose acetate tow, 5 to 10 wt. % of triacetin may be added relative to the weight of the cellulose acetate tow to improve filter hardness. In the example shown in FIG. 2, the filter segment 122 is composed of a single segment, but the filter segment 122 may also be composed of multiple segments.
[0038] Typical functions of the filter in the filter segment 122 include, for example, adjusting the amount of air mixed in when inhaling aerosols, reducing flavor, and reducing nicotine and tar, but it is not necessary for the filter to have all of these functions. Furthermore, in electrically heated tobacco products, which tend to produce fewer components and have a lower tobacco filler filling rate than cigarette products, another important function is to prevent the tobacco filler from falling out while suppressing the filtering function.
[0039] The rod-shaped tobacco stick 100 preferably has a columnar shape that satisfies an aspect ratio defined as follows, which is 1 or greater: aspect ratio = h / w
[0040] where w is the width of the tip 102 of the tobacco stick 100, and h is the length in the axial direction, and it is preferable that h≧w. The cross-sectional shape of the tobacco stick 100 is not particularly limited, and may be polygonal, rounded polygonal, circular, elliptical, or the like. The width w of the tobacco stick 100 is the diameter when the cross-sectional shape of the tobacco stick 100 is circular, the major axis when the cross-sectional shape is elliptical, and the diameter of the circumscribed circle or the major axis of the circumscribed ellipse when the cross-sectional shape is polygonal or rounded polygonal. The axial length h of the tobacco stick 100 is not particularly limited, and is, for example, typically 40 mm or more, preferably 45 mm or more, and more preferably 50 mm or more. It is also typically 100 mm or less, preferably 90 mm or less, and more preferably 80 mm or less. The width w of the tip 102 of the tobacco stick 100 is not particularly limited, and is, for example, typically 5 mm or more, and preferably 5.5 mm or more. It is also typically 10 mm or less, preferably 9 mm or less, and more preferably 8 mm or less. The ratio of the lengths of the cooling segment 121 and the filter segment 122 to the length of the tobacco stick 100 (cooling segment:filter segment) is not particularly limited, but from the viewpoint of the amount of flavor delivered and an appropriate aerosol temperature, it is usually 0.60 to 1.40:0.60 to 1.40, preferably 0.80 to 1.20:0.80 to 1.20, more preferably 0.85 to 1.15:0.85 to 1.15, even more preferably 0.90 to 1.10:0.90 to 1.10, and particularly preferably 0.95 to 1.05:0.95 to 1.05. By setting the length ratio of the cooling segment 121 and the filter segment 122 within the above range, a balance is achieved between the cooling effect, the effect of suppressing losses due to adhesion of the generated steam and aerosol to the inner wall of the cooling segment 121, and the filter's air volume and flavor adjustment function, thereby achieving a good flavor and flavor intensity.
[0041] <Non-burning Flavor Inhaler> Fig. 4A is a diagram schematically showing the internal structure of the non-burning flavor inhaler 30 according to the first embodiment. The non-burning flavor inhaler 30 has a housing 31, which is a case for accommodating various components. The housing 31 accommodates a heater 32, a capacitance sensor 33, a temperature sensor 35, a suction sensor 36, a control unit 37, a power source 38, etc.
[0042] [Storage section] The housing 31 has a storage section 310 that stores the tobacco stick 100 in an insertable / removable manner from the front end to the rear end. The storage section 310 extends in the insertion / removal direction of the tobacco stick 100 and includes a cylindrical peripheral wall 312 that defines the outer periphery of the space into which the tobacco stick 100 is inserted, and a disk-shaped rear wall 311 that closes the rear end of the peripheral wall 312 so as to define the rear end of the space. The peripheral wall 312 and rear wall 311 of the storage section 310 may be formed integrally with the housing 31, or may be formed separately from the housing 31 and assembled to the housing 31. In the present embodiment, the inner wall surface of the rear wall 311, i.e., the surface facing the space into which the tobacco stick 100 is inserted, is the bottom surface 319 of the storage section 310.
[0043] The open end of the peripheral wall 312 of the storage portion 310 is open toward the outside of the housing 31, and serves as an insertion opening 3A for inserting the tobacco stick 100. The internal space of the peripheral wall 312 serves as a cylindrical storage cavity 313 into which the tip portion of the tobacco stick 100 can be inserted and removed via the insertion opening 3A. In FIG. 4 , symbol CL indicates the central axis of the storage cavity 313 in the insertion and removal direction of the tobacco stick 100. Hereinafter, the direction along this central axis CL will also be referred to as the axial direction. The outer diameter of the storage cavity 313, i.e., the inner diameter of the peripheral wall 312, may be equal to the outer diameter of the tobacco stick 100, or may be slightly larger than the outer diameter of the tobacco rod portion 110. It may also be slightly smaller than the outer diameter of the tobacco rod portion 110.
[0044] The heater 32 is provided in the housing cavity 313. The peripheral wall 312 and rear wall 311 of the housing portion 310 are formed of a material that can withstand the heat of the heater 32 and has heat insulating and heat resistant properties so as to prevent the heat from diffusing from the heater 32. Examples of materials that can be used for the housing portion 310 include alumina-silica ceramics and highly heat-resistant resins such as PEEK (polyether ether ketone), PPS (polyphenylene sulfide), and PTFE (polytetrafluoroethylene).
[0045] [Heater] The heater 32 generates heat upon receiving power supply from the control unit 37, and heats the tobacco sticks 100 stored in the storage unit 310. In other words, the heater 32 is one form of a heating unit that heats the tobacco sticks 100.
[0046] The heater 32 is a generally cylindrical member provided along the outer circumferential surface 360 of the peripheral wall 312 of the storage section 310. The heater 32 is a peripheral heating type heating section that heats the tobacco stick 100 from the outer periphery side.
[0047] The type of heater 32 is not particularly limited, but examples include a steel material with a heating wire (e.g., a wire material with high electrical resistance, such as nichrome, iron chromium, or iron nickel) strung throughout, a ceramic heater, a sheathed heater, etc. A sheathed heater is a heater in which a heating wire is covered with a metal pipe together with a filler.
[0048] The heater (heating unit) 32 is not particularly limited in its heating method as long as it can heat the tobacco rod portion 110 to generate an aerosol. For example, while Fig. 4A shows a method of heating from the inside of the tobacco rod, it may also be a heating method using the outer periphery of the tobacco rod wrapping paper or an inductive heater.
[0049] 4B is a diagram schematically illustrating the internal structure of a non-combustion type flavor inhaler 30 equipped with a microwave heating type heating unit (induction coil) 32A. The tobacco stick 100B includes a heating element (susceptor) 326, which generates heat through electromagnetic induction by a coil 325, within the tobacco rod portion 110. The heating element 326 is a generally plate-shaped member formed longitudinally along the axial direction of the tobacco rod portion 110. The shape of the heating element 326 is not particularly limited. The heating element 326 generates heat through electromagnetic induction, thereby heating the surrounding tobacco filler 111.
[0050] 4C is a diagram schematically illustrating the internal structure of the non-combustion flavor inhaler 30 equipped with an internal heater 32B. The heater 32B is a generally rod-shaped member extending along the axial direction of the storage cavity 313. The heater 32B protrudes axially forward from the center of the rear wall 311 of the storage portion 310. Reference numeral 321 denotes the base end of the heater 32, and reference numeral 322 denotes the tip end of the heater 32. The heater 32B has a conical shape that gradually tapers from the base end 321 to the tip end 322. The shape of the heater 32B is not limited thereto, and it may be a rod-like shape or a flat plate-like shape (blade-like shape) having the same diameter from the base end 321 to the tip end 322.
[0051] When the tobacco stick 100 is inserted into the storage cavity 313, the heater 32B is fitted into the tobacco rod portion 110 from the tip 102 of the tobacco stick 100. In this state, the heater 32B receives power supply from the control unit 37 and heats the tobacco rod portion 110 to a predetermined temperature.
[0052] Here, the space in the accommodating cavity 313 that is heated to a predetermined temperature by the heat of the heater 32 (32A, 32B) is defined as the heated area A1, and the space adjacent to the insertion opening side of the heated area A1 in the axial direction (insertion / removal direction) is defined as the non-heated area A2. The non-heated area A2 is formed on the insertion opening side of the accommodating cavity 313, while the heated area A1 is formed on the rear side of the accommodating cavity 313. Note that the heater 32 does not only heat the area in contact with the heater 32, but also heats areas distant from the heater 32 by radiation and heat transfer. For example, the heater 32 heats the area from the front end of the heater 32A to a position 317 on the insertion opening side in the axial direction at a predetermined temperature. Therefore, the heated area A1 is the area from the position 317 to the rear wall 311 in the axial direction of the accommodating section 310. That is, the position 317 is the boundary between the heated area A1 and the non-heated area A2, and the non-heated area A2 extends from the boundary 317 to the front end of the accommodating cavity 313 in the axial direction. Note that this boundary 317 may be defined as the boundary between the region where the temperature reaches a predetermined temperature when actually heated by the heater 32 and the region where the temperature falls below the predetermined temperature, or may be defined as the estimated boundary between the region where the temperature reaches a predetermined temperature and the region where the temperature falls below the predetermined temperature when the heater 32 is operated under predetermined conditions. Note that in this embodiment, the position of the boundary between the region where the temperature reaches a predetermined temperature and the region where the temperature falls below the predetermined temperature on the central axis CL is estimated, and a plane that passes through this boundary position and is perpendicular to the central axis CL is defined as the boundary 317, as shown by the two-dot chain line in Figure 4. When the tobacco stick 100 is inserted into the containing cavity 313, the tobacco rod portion 110 is located in the heated region A1, and at least a portion of the mouthpiece portion (suction mouth portion) 120 is located in the non-heated region A2. When the tobacco stick 100 is in a predetermined state, for example, inserted into the storage cavity 313 until the tip 102 of the tobacco stick 100 hits the rear wall 311 of the storage section 310, the portion of the storage cavity 313 where the tobacco rod section 110 is located may be defined as the heated area A1, and the portion where the mouthpiece section 120 is located may be defined as the non-heated area A2.
[0053] [Sensor] The capacitance sensor 33 is a sensor that detects the capacitance of the tip of the tobacco stick 100 when the tobacco stick 100 is stored in the storage unit 310. The tobacco rod portion 110 may be disposed at the tip of the tobacco stick 100, or may not be disposed at the tip of the tobacco stick 100. For example, the tobacco stick 100 may have a filter segment at its tip. If a filter segment is present at the tip, the capacitance sensor 33 detects the capacitance of the tip portion of the tobacco stick 100 including the filter segment. The capacitance sensor 33 has a first electrode (first electrode) 301 and a second electrode (second electrode) 302, and detects the capacitance between the first electrode 301 and the second electrode 302. The first electrode 301 and the second electrode 302 are disposed along the bottom surface 319 of the storage unit 310, with which the tip of the tobacco stick 100 comes into contact when the tobacco stick 100 is inserted at a specified position in the storage unit 310. In other words, the first electrode 301 and the second electrode 302 are arranged on the same plane parallel to the bottom surface 319 of the storage section 310, with their detection surfaces facing the storage cavity 313. At this time, the capacitance generated between the electrodes 301 and 302 via the tobacco rod section 110 varies depending on, for example, whether the tobacco rod section 110 is inserted, the insertion position of the tobacco rod section 110, the moisture content of the tobacco filler in the tobacco rod section 110, the aerosol base material, etc. Therefore, the capacitance sensor 33 can detect information indicating the state of the tobacco rod section 110 by detecting this capacitance. The first electrode 301 and the second electrode 302 are electrically connected to the control section 37 via wiring 307, and the detection result of the capacitance is acquired by the control section 37.
[0054] 5 is a diagram showing an example in which flat electrodes 301 and 302 are arranged along a rear wall 311 of a housing portion 310. As shown in FIG. 5, the capacitance sensor 33 has a flat first electrode 301 and a flat second electrode 302 provided on the surface of the rear wall 311 of the housing portion 310 opposite a bottom surface 319, i.e., on a surface 318 on the inner side of the housing where the control unit 37 and the like are accommodated. The first electrode 301 and the second electrode 302 are arranged on the same plane 318 such that the minimum distance LA between the first electrode 301 and the second electrode 302 is 7 mm or less, preferably 4 mm or less. The first electrode 301 and the second electrode 302 may be arranged close to each other with an insulating film or the like separating them so as to prevent electrical conduction.
[0055] The first electrode 301 and the second electrode 302 of the capacitance sensor 33 are disposed opposite in the Z direction to the tip surface of the tobacco stick 100 inserted at a specified position in the storage section 310. Fig. 6 is a diagram showing the positional relationship between the first electrode 301 and the second electrode 302 and the tip surface of the tobacco stick 100. In Fig. 6, reference numeral 104 indicates the tip surface of the tobacco stick 100. The first electrode 301 and the second electrode 302 and the tip surface 104 of the tobacco stick 100 are disposed so as to overlap in the Z direction as shown in Fig. 6. The shaded portion in Fig. 6 is a range 105 where the first electrode 301 and the second electrode 302 overlap with the tip surface 104 of the tobacco stick 100. The ratio of the area of this overlapping range 105 to the total area of the tip surface 104 of the tobacco stick 100 is, for example, 40% or more and less than 100%. By setting this ratio to a large value, stable detection results can be obtained.
[0056] Each of the electrodes 301, 302 may have any shape as long as it fits the tip surface 104 of the tobacco stick 100, and for example, its outer shape is not particularly limited. While Fig. 6 shows an example in which the outer shape of each of the electrodes 301, 302 is rectangular, other shapes such as an oval or a polygon other than a rectangle may also be used. For example, each of the electrodes 301, 302 may be formed in a semicircular shape, and when both electrodes 301, 302 are arranged side by side on the same plane 318, the outer shapes of both electrodes 301, 302 may be formed to form approximately the same circle as the tip surface 104 of the tobacco stick 100.
[0057] Furthermore, the electrodes 301, 302 are provided on a surface 318 opposite to the bottom surface 319 of the rear wall 311 of the storage section 310, and when stored in the housing, are in close proximity to the tip surface 104 of the tobacco stick 100 via the rear wall 311. As a result, the electrodes 301, 302 are positioned close to the tobacco stick 100 without competing with elements arranged around the storage section 310, allowing for accurate capacitance detection, and protecting the electrodes 301, 302 from impacts and dirt caused by inserting and removing the tobacco stick 100.
[0058] As shown in FIG. 1 , a temperature sensor 35 is provided near the outer periphery of the heating region A1 in the storage unit 310. The temperature sensor 35 is connected to the control unit 37, detects the temperature of the heating region A1, and inputs the detection results to the control unit 37. The storage unit 310 is also provided with a suction sensor 36. The suction sensor 36 is a sensor for detecting the status of puffing, such as whether puffing has occurred, and is, for example, a pressure sensor for detecting the pressure inside the storage cavity 313. The suction sensor 36 is connected to the control unit 37 and inputs the detection results to the control unit 37. Note that the temperature sensor 35 is not an essential component, and if the detection results of the temperature sensor are not used for control, such as when the control unit 37 controls the temperature based on the current value supplied to the heater 32, the temperature sensor 35 may be omitted. Similarly, if suction information is not used for control, the suction sensor 36 may be omitted.
[0059] 7 is a diagram showing the configuration of the control unit 37. The control unit 37 controls the operating state of the non-combustion type flavor inhaler 30, such as controlling heating by the heater 32. The control unit 37 is a computer including a processor 71, such as a CPU (Central Processing Unit), a DSP (Digital Signal Processor), or an FPGA (Field-Programmable Gate Array), a memory 72, such as a RAM (Random Access Memory) or a ROM (Read Only Memory), and an input / output unit 73. The control unit 37 of this embodiment also includes a drive circuit 74 for the heater 32.
[0060] The memory 72 may include a memory that functions as a main memory unit 721 and a memory that functions as an auxiliary memory unit 722. The memory 72 may be formed integrally (on one chip) with the processor 71. Examples of the memory 72 include storage media such as volatile memory such as RAM, non-volatile memory such as ROM, EPROM (Erasable Programmable ROM), SSD, and removable media.
[0061] The memory 72 can store an operating system (OS), various programs (firmware), various data tables, various databases, setting data, user data, etc., for executing the operation of the non-combustion type flavor inhaler 30.
[0062] The input / output unit 73 is a means for inputting operational information, such as power on / off by the user (smoker), to the processor 71 or outputting information to be presented to the user. The input / output unit 73 is, for example, an interface that operates the capacitance sensor 33, the temperature sensor 35, and the suction sensor 36 at predetermined timing and acquires the detected values of the sensors 33, 35, and 36. The input / output unit 73 of this embodiment may also include input means such as operation buttons and a touch panel, as well as output means such as a display, a vibrator, and a speaker. The input / output unit 73 may also include a communication unit for communicating with an external device via a communication line. For example, the communication unit may connect to another computer via a communication cable, receive programs and data for controlling the non-combustion flavor inhaler 30, and store them in the memory 72, thereby updating the firmware, heating profile, and the like. The display is a means for displaying information, and may be, for example, an indicator such as an LED, a liquid crystal display, or an organic EL display.
[0063] The drive circuit 74 supplies power from the power supply 38 to the heater 32 in accordance with instructions from the processor 71, thereby operating the heater 32. The drive circuit 74 is, for example, a converter that adjusts the amount of current flowing to the heater 32.
[0064] The control unit 37 has a processor 71 that reads a program stored in the memory 72 into a working area of the main storage unit and executes it, and functions as predetermined functional units, such as a determination unit 711, a heating control unit 712, and an output control unit 713. Note that these functional units are not limited to those that are realized based on a program (software), and some or all of them may be configured by hardware circuits such as a processor, an integrated circuit, and a logic circuit.
[0065] Based on the detection results of the sensors 33, 35, and 36 and input information from the input means, the determination unit 711 determines information such as the user's operation, the state of the tobacco stick 100, and the heating status by the heater 32. For example, based on the detection value of the capacitance sensor 33, the determination unit 711 determines at least one of whether the tobacco stick 100 has been inserted into a specified position, the insertion position of the tobacco stick 100, whether the tobacco stick 100 has been heated, the moisture content of the tobacco stick 100, the amount of aerosol source in the tobacco stick 100, the amount of flavor source in the tobacco stick 100, and the type of flavor stick.
[0066] The heating control unit 712 controls the drive circuit 74 based on the determination result of the determination unit 711, thereby controlling the power supplied from the power source 38 to the heater 32 via the drive circuit 74. For example, the heating control unit 712 starts heating when it is determined that the tobacco stick 100 has been inserted into the storage cavity 313. Furthermore, when the determination unit 711 determines that the amount of moisture or flavor source in the tobacco rod portion 110 has decreased and it is time to end the heating, the heating control unit 712 stops the power supply to the heater 32 and ends the heating.
[0067] The output control unit 713 outputs a notification, a warning, etc. to the user based on the determination result of the determination unit 711. For example, the output control unit 713 outputs a warning when the insertion position of the tobacco stick 100 is not appropriate, and as an output to the user, the output control unit 713 outputs a warning, for example, by displaying on the display unit, outputting sound from a speaker, or vibrating with a vibrator.
[0068] [Detection of Tobacco Sticks by Capacitance Sensor] The detection value by the capacitance sensor 33 is low when the tobacco stick 100 is not inserted into the storage section 310, and increases as the tobacco stick 100 is inserted into the storage section 310 and approaches the capacitance sensor 33. For this reason, the value when the tobacco stick 100 is in a specified position is determined by experiment or the like, and a threshold value is determined based on this value and stored in the memory 72.
[0069] Then, when the detection value by the capacitance sensor 33 exceeds the threshold value, the determination unit 711 determines that the tobacco stick 100 has been inserted at a specified position. Furthermore, when the tobacco stick 100 has not been inserted sufficiently to reach the bottom surface 319, the capacitance value differs depending on the distance between the capacitance sensor 33 and the tobacco stick 100.
[0070] For this reason, the determination unit 711 may determine the distance between the tobacco stick 100 and the capacitance sensor 33, i.e., the distance to a specified position, based on the detection value by the capacitance sensor 303. Then, the control unit 37 may perform control based on the position of the tobacco stick 100, such as outputting a voice message or displaying a message such as "The stick is not inserted sufficiently" or "Please insert it another XX mm," based on the calculated distance.
[0071] Alternatively, multiple thresholds may be set, and the determination unit 711 may turn on the power when the detection value by the capacitance sensor 33 exceeds a first threshold H1, start heating when it exceeds a second threshold H2, and determine that the tobacco stick 100 has reached a specified position when it exceeds a third threshold, and notify the user that insertion is complete, i.e., that inhalation is now possible.
[0072] Furthermore, the capacitance detected by the capacitance sensor 33 is greater when the tobacco stick 100 contains a greater amount of moisture, and is smaller when the moisture content is lower. For this reason, capacitance is measured experimentally while varying the moisture content of the tobacco stick 100 inserted at a specified position, and capacitance values corresponding to the moisture content are stored in the memory 72 as a data table. The determination unit 711 may then determine the moisture content corresponding to the detection value by the capacitance sensor 33 from the data table. Furthermore, calibration data may be created in advance by substituting this moisture content for the amount of flavor source or the amount of aerosol source, and the amount of flavor source or the amount of aerosol source may be determined from the detected capacitance value. Furthermore, the moisture content or capacitance values of a reference tobacco stick 100 before puffing (unused state) and after puffing is completed (used state) may be detected in advance and stored in the memory 72 as reference data, and when the tobacco stick 100 is inserted into the storage cavity 313, the control unit 37 may compare the moisture content or capacitance value of the inserted tobacco stick 100 with the reference data to determine whether the inserted tobacco stick 100 is used or not. Furthermore, the capacitance value of an unused tobacco stick 100 differs depending on the type of tobacco stick 100. For this reason, the capacitance is measured for each type of tobacco stick 100, and the capacitance values corresponding to the types of tobacco sticks 100 are stored in the memory 72 as a data table. The control unit 37 may then determine the type of tobacco stick 100 corresponding to the capacitance value of the inserted tobacco stick 100 from the data table.
[0073] [Control Method] Fig. 8 is a diagram showing a control method executed by the control unit 37. The control unit 37 starts the process of Fig. 8 when the power of the non-combustion type flavor inhaler 30 is turned on.
[0074] In step S10, the control unit 37 acquires a detection value from the capacitance sensor 33. The control unit 37 also stores the acquired detection value in the memory 72.
[0075] In step S20, the control unit 37 determines whether the detection value detected in step S10 is equal to or less than a first threshold. The first threshold is the upper limit of the detection value obtained when no tobacco stick 100 is inserted in the storage unit 310. That is, if the detection value detected in step S10 is equal to or less than the first threshold, the control unit 37 can determine that no tobacco stick 100 was inserted when the power was turned on. If the determination in step S20 is affirmative, the control unit 37 proceeds to step S30, where it determines a correction value for the capacitance detected by the capacitance sensor 33. This correction value is used to correct for the influence on the capacitance measurement value of external disturbances such as individual differences in the capacitance sensor 33 and humidity at the time of power-on. For example, by setting the value detected in step S10 to 0 and using the difference between this and the value detected in the subsequent steps as the detection result (hereinafter also referred to as the first detection result), it is possible to offset the influence of external disturbances and measure the capacitance with high accuracy.
[0076] In step S40, the control unit 37 obtains the detection value of the capacitance sensor 33, corrects it using the correction value determined in step S30, and acquires it as the detection result. Note that if the determination in step S20 is negative, that is, if a tobacco stick 100 was inserted when the power was turned on, the detection value of step S10 is not used as the correction value, but the detection value of the capacitance sensor 33 may be corrected using a factory default value or a specified value.
[0077] In step S50, the control unit 37 determines whether the first detection result acquired in step S40 is equal to or greater than a second threshold value. The second threshold value is the lower limit of the detection value that is obtained when the tobacco stick 100 is inserted at a specified position. That is, if the detection value detected in step S40 is equal to or greater than the second threshold value, the control unit 37 can determine that the tobacco stick 100 has reached the specified position. Note that if the determination in step S50 is negative, the control unit 37 returns to step S40 and repeats the detection of capacitance. At this time, a message indicating that the insertion of the tobacco stick 100 is not complete, such as "Please insert a tobacco stick," may be output.
[0078] If the determination in step S50 is affirmative, the control unit 37 proceeds to step S60, where it notifies the user that the insertion of the tobacco stick 100 has been completed, for example by turning on an indicator.
[0079] In step S70, the control unit 37 obtains the detection value from the capacitance sensor 33, corrects it using the correction value determined in step S30, and acquires it as the detection result.
[0080] In step S80, the control unit 37 determines whether the detection result acquired in step S70 is equal to or less than the first threshold. That is, if the detection result acquired in step S70 is equal to or less than the first threshold, the control unit 37 can determine that the tobacco stick 100 has been removed from the storage unit 310. The first threshold is set to a value that is sufficiently lower than the second threshold, and hysteresis is provided between the determination that the tobacco stick 100 has been inserted and the determination that the tobacco stick 100 has been removed, thereby suppressing erroneous detection.
[0081] If the determination in step S80 is affirmative, the control unit 37 proceeds to step S90, turns off the power to the non-combustion type flavor inhaler 30, and ends the processing of FIG.
[0082] In this embodiment, the correction value is determined in step S30 using the detection value of the capacitance sensor 33 when the power is turned on, but this is not limiting, and the value detected in step S70 immediately before the power is turned off in step S80 may be stored, and the correction value for the capacitance detected by the capacitance sensor 33 may be determined the next time the power is turned on based on this value when the power is turned off. Note that the process of correcting the capacitance value using this correction time and determining the state of the tobacco stick 100 is the same as the process in Figures 8 and 9 described above.
[0083] [Effects of the embodiment] In the non-combustion type flavor inhaler 30 of the present embodiment, the capacitance sensor 33 that detects the state of the tobacco stick 100 is arranged along the bottom surface 319 of the storage section 310, so that the capacitance sensor 33 is arranged close to the tobacco stick 100 without competing with elements arranged around the storage section 310, and the state of the tobacco stick 100 can be detected with high accuracy, thereby improving the performance of the non-combustion type flavor inhaler 30.
[0084] 100: Tobacco stick 101: Mouth end 102: Tip 103: Ventilation hole 110: Tobacco rod portion 111: Filler 112: Wrapping paper 120: Mouthpiece portion 121: Cooling segment 122: Filter segment 130: Tipping paper 200: Non-combustion type flavor inhalation system 30, 30A, 30B, 30C, 30D: Non-combustion type flavor inhaler 301: First electrode 302: Second electrode 307, 308: Wiring 31: Housing 310: Storage portion 311: Rear wall 312: Peripheral wall 313: Storage cavity 32: Heater 321: Base end 322: Tip end 325: Gap portion 325: Void portion 325: Coil 326: Heating element 33: Capacitance sensor 330: Flexible substrate 35: Temperature sensor 36: Suction sensor 37: Control unit 38: Power supply (battery unit) 3A: Insertion port 71: Processor 711: Determination unit 712: Heating control unit 713: Output control unit 72: Memory 73: Input / output unit 74: Drive circuit
Claims
1. A non-combustible fragrance attractor, comprising: a housing portion that removably houses a fragrance stick having a fragrance rod portion and a suction port portion; a control unit that controls the power supplied to a heating unit for heating the fragrance stick to control the heating by the heating unit; a capacitance sensor that detects a capacitance that changes according to the state of the fragrance stick housed in the housing portion. The capacitance sensor includes a first electrode and a second electrode. The first electrode and the second electrode are arranged along the bottom surface of the housing portion in contact with the tip of the fragrance stick when the fragrance stick is inserted into the housing portion at a prescribed position. A non-combustible fragrance attractor.
2. When the control unit detects the insertion of the fragrance stick with the capacitance sensor, the control unit performs at least one of turning on the power supply, starting heating by the heating unit, and notifying the user that the insertion of the fragrance stick is completed. The non-combustible fragrance attractor according to Claim 1.
3. When the value of the capacitance detected by the capacitance sensor reaches a predetermined threshold value, the control unit determines that the insertion of the fragrance stick is completed. The non-combustible fragrance attractor according to Claim 1.
4. When the power supply is turned on and the fragrance stick is not inserted into the housing portion, the control unit detects the capacitance with the capacitance sensor, and based on the detection result, corrects the value of the capacitance detected by the capacitance sensor. The non-combustible fragrance attractor according to Claim 3.
5. When the power supply is turned off and the fragrance stick is not inserted into the housing portion, the control unit detects the capacitance with the capacitance sensor, and based on the detection result, corrects the value of the capacitance detected by the capacitance sensor at the next power-on. The non-combustible fragrance attractor according to Claim 3.
6. The capacitance sensor is arranged such that the minimum distance between the first electrode and the second electrode is 7 mm or less on the same plane along the bottom surface of the housing portion. The non-combustible fragrance attractor according to any one of Claims 1 to 3.
7. The capacitance sensor is arranged so as to overlap with a range of 40% or more and less than 100% of the tip surface of the fragrance stick inserted at the prescribed position in the insertion and extraction direction of the fragrance stick. The non-combustible fragrance attractor according to any one of Claims 1 to 4.