According to the PCB
production line defect detection
system and method based on
image processing, a plurality of high-resolution cameras, an
infrared thermal imaging camera and a 3D
laser scanner are adopted, a dynamically-controlled annular LED
light source, polarized light illumination and a
structured light projection technology are combined, a foreground and a background are separated through a self-adaptive threshold Otsu method, and the defect detection accuracy is improved. A
convolutional neural network denoising model and a
frequency domain filtering technology are introduced,
welding spot and line features are extracted from a preprocessed image, a coding scheme is designed, multi-
modal features are fused, spatial-temporal feature analysis is introduced, fine classification and positioning are performed in combination with SVM preliminary screening and a YOLOv5
deep learning model, an
online learning mechanism is introduced,
model parameters are dynamically optimized, and a multi-
modal image is obtained. An intelligent early warning mechanism is established, automatic grading and alarm sending are carried out, a
statistical report is automatically generated, production process parameters are recorded,
root cause analysis is carried out in combination with
big data analysis, and potential defects are early warned in advance.