Rolled fiber composite racquet

Rolling a fiber composite sheet about a centerline with folded layers addresses the inefficiencies of manual piece placement in racquet manufacturing, resulting in faster, cost-effective production of consistent and stable racquets with reduced voids and improved performance.

US20260151673A1Pending Publication Date: 2026-06-04WILSON SPORTING GOODS CO(US)

Patent Information

Authority / Receiving Office
US · United States
Patent Type
Applications(United States)
Current Assignee / Owner
WILSON SPORTING GOODS CO(US)
Filing Date
2024-12-03
Publication Date
2026-06-04

AI Technical Summary

Technical Problem

Existing sports racquet manufacturing processes are labor-intensive, prone to human error, and result in inconsistent performance due to the manual placement of discrete fiber composite pieces, leading to variations in stiffness, weight, and voids in the racquet construction.

Method used

The racquet is formed by rolling a fiber composite sheet about a centerline, incorporating folded layers and optional additional layers between overlapping portions, reducing the need for individual piece placement and enhancing automation, thus improving manufacturing efficiency and consistency.

Benefits of technology

This method results in faster, less costly production of racquets with uniform performance characteristics, reduced voids, and enhanced torsional stability, while minimizing human error and finishing time.

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Abstract

A fiber composite racquet may include a loop providing a head portion of the fiber composite racquet. The loop is formed from a rolled sheet wound about a centerline by at least 720 degrees. The head portion further includes at least one of (1) a layer joined to the rolled sheet along a fold and sandwiched between adjacent overlapping portions of the rolled sheet and (2) a completely surrounded aperture in the rolled sheet. The head portion includes a fiber composite material.
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