Battery module and battery pack including same
The battery module design with a bus bar assembly and flame prevention member addresses heat dissipation and safety concerns in high-capacity battery packs by using insulating oil for enhanced cooling and preventing flame spread, thereby improving performance and safety.
Patent Information
- Application Number
- PCT/KR2024/005257
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-06-15
- Filing Date
- 2024-04-18
- Publication Date
- 2024-12-19
AI Technical Summary
High-capacity secondary battery modules in battery packs face challenges with heat dissipation, leading to reduced lifespan and increased risk of explosion or ignition due to inadequate cooling, especially in high-temperature environments and when multiple modules are densely packed.
A battery module design that includes a bus bar assembly with a flame prevention member between sub-modules, utilizing insulating oil as a refrigerant to enhance cooling efficiency and prevent flame spread, with a configuration that ensures effective heat transfer and electrical insulation.
This design improves cooling performance and safety by reducing temperature differences between sub-modules, preventing flame propagation, and extending battery lifespan while maintaining electrical insulation.
Smart Images

Figure KR2024005257_19122024_PF_FP_ABST
Abstract
Description
Battery module and battery pack including same
[0001] Cross-citation with related application(s)
[0002] This application claims the benefit of priority to Korean Patent Application No. 10-2023-0076754, filed June 15, 2023, the entire contents of which are incorporated herein by reference.
[0003] The present invention relates to a battery module and a battery pack including the same, and more particularly, to a battery module having improved cooling performance deviation and safety inside the battery module and a battery pack including the same.
[0004] As technological developments and demand for mobile devices increase, the demand for secondary batteries as an energy source is rapidly increasing. Accordingly, extensive research is being conducted on secondary batteries that can meet diverse needs.
[0005] Secondary batteries are attracting much attention not only as an energy source for mobile devices such as cell phones, digital cameras, and laptops, but also as a power source for power devices such as electric bicycles, electric cars, and hybrid electric vehicles.
[0006] Recently, as the need for large-capacity secondary battery structures has increased, including the use of secondary batteries as energy storage sources, the demand for battery packs with medium- to large-sized module structures that assemble battery modules in which a number of secondary batteries are connected in series / parallel is increasing.
[0007] Meanwhile, when configuring a battery pack by connecting multiple battery cells in series / parallel, it is common to configure a battery module composed of at least one battery cell and configure a battery pack by adding other components using at least one battery module.
[0008] The battery cells that make up these medium- to large-sized battery modules are composed of rechargeable secondary batteries. Therefore, these high-output, large-capacity secondary batteries generate a large amount of heat during the charging and discharging process. In this case, the heat from multiple battery cells accumulates in a small space, which can cause the temperature to rise rapidly and severely. In other words, battery modules with multiple battery cells stacked on top of each other and battery packs equipped with such battery modules can achieve high output, but it is difficult to remove the heat generated from the battery cells during charging and discharging. If the heat dissipation of the battery cells is not properly performed, the deterioration of the battery cells will be accelerated, shortening their lifespan and increasing the possibility of explosion or fire.
[0009] Moreover, battery modules included in vehicle battery packs are frequently exposed to direct sunlight and may be subjected to high-temperature conditions, such as summer or desert environments. Furthermore, because multiple battery modules are densely packed together to increase vehicle range, flames or heat generated in one module can easily spread to neighboring modules, ultimately leading to ignition or explosion of the battery pack itself.
[0010] Accordingly, to overcome the above-mentioned problem, at least two sub-modules can be electrically connected to form a single long module, and a coolant such as insulating oil can be injected into the long module to directly cool the battery cells. Here, the sub-module may refer to a battery cell stack in which a busbar assembly is mounted, and may refer to components excluding the module frame in a conventional general battery module.
[0011] Figure 1 is a perspective view showing a conventional battery module, a long module.
[0012] Referring to Fig. 1, a conventional battery module, a long module (10), includes a first sub-module (1) and a second sub-module (2).
[0013] Specifically, the refrigerant can cool the long module (10) by flowing into the long module (10) through the inlet (3), sequentially passing through the first sub-module (1) and the second sub-module (2), and then being discharged to the outside through the outlet (4). In this case, the overall length of the long module (10) is longer than that of a conventional general battery module, and the refrigerant cools the first sub-module (1) first and then the second sub-module (2), so a temperature difference may occur between the first sub-module (1) and the second sub-module (2).
[0014] In addition, since the refrigerant moving inside the battery module (10) moves entirely through a single path, if a flame occurs in the first sub-module (1), the flame may spread to the neighboring second sub-module (2) by the refrigerant, which increases the possibility of explosion of the battery and lowers the safety of the battery.
[0015] The problem to be solved by the present invention is to provide a battery module with improved cooling performance deviation and safety, and a battery pack including the same.
[0016] However, the problems to be solved by the embodiments of the present invention are not limited to the problems described above and can be expanded in various ways within the scope of the technical ideas included in the present invention.
[0017] According to one embodiment of the present invention, a battery module includes a first sub-module and a second sub-module, each including a battery cell stack in which a plurality of battery cells are stacked, and a busbar assembly including a busbar electrically connected to the battery cell stack and a busbar frame covering the battery cell stack on at least one side; a module frame in which the first sub-module and the second sub-module are accommodated; and a flame prevention member positioned between the first sub-module and the second sub-module, wherein one end of the first sub-module and the other end of the second sub-module are electrically connected to each other.
[0018] The above flame-preventing member may include a first flame-preventing member positioned in contact with the lower surface of the module frame, and a second flame-preventing member positioned in contact with the upper surface of the module frame.
[0019] The first flame-preventing member and the second flame-preventing member can be positioned so as to be interlocked with each other.
[0020] The first flame-preventing member may include a first plate in contact with the lower surface of the module frame, and a first insulating member positioned while covering the outer surface of the first plate, and the second flame-preventing member may include a second plate in contact with the upper surface of the module frame, and a second insulating member positioned while covering the outer surface of the second plate.
[0021] The first insulating member may include a first concave portion, which is a fine area on one surface of the first insulating member, and a first protrusion, which is a area of the first insulating member that protrudes compared to the first concave portion, and the second insulating member may include a second concave portion, which is a fine area on one surface of the second insulating member, and a second protrusion, which is a area of the second insulating member that protrudes compared to the second concave portion.
[0022] The first region where the first concave portion and the first protrusion are located can be inserted and positioned into the second region where the second concave portion and the second protrusion are located.
[0023] The first protrusion can be positioned so as to be in contact with the second protrusion and the second concave portion.
[0024] The above first concave portion can be positioned at a constant distance from the second protrusion portion and the second concave portion.
[0025] A path through which the refrigerant moves can be formed between the first concave portion, the second protrusion, and the second concave portion.
[0026] The above movement path may correspond to the shape of the first concave portion.
[0027] The first plate includes a first support plate positioned in contact with the lower surface of the module frame, and a first prevention plate protruding in a plane perpendicular to the first support plate, and the first prevention plate includes one end in contact with the first support plate and the other end extended therefrom, and the first concave portion and the first protrusion may be provided in an area closer to the other end of the first prevention plate than the one end of the first prevention plate.
[0028] The second plate includes a second support plate positioned in contact with the upper surface of the module frame, and a second prevention plate protruding in a plane perpendicular to the second support plate, and the second prevention plate includes one end in contact with the second support plate and the other end extended therefrom, and the second concave portion and the second protrusion may be provided in a second region that is an area closer to the other end of the second prevention plate than the one end of the second prevention plate.
[0029] The above first concave portion may be formed in multiple numbers spaced apart from each other with the first protrusion portion therebetween.
[0030] The first concave portion and the first protrusion have a protrusion structure, and the first protrusion can perform the function of a protrusion.
[0031] The second concave portion is positioned between two second protrusions, and the second protrusion may extend in a direction away from the second concave portion, thereby making the thickness of the second insulating member thinner.
[0032] The above first concave portion may include an area in which the first plate is partially exposed.
[0033] The first sub-module and the second sub-module may further include a busbar assembly including a busbar electrically connected to the battery cell stack and a busbar frame covering the battery cell stack on at least one side.
[0034] A battery pack according to another embodiment of the present invention includes the battery module described above.
[0035] According to embodiments, the cooling performance deviation of the battery can be improved and safety can be enhanced.
[0036] The effects of the present invention are not limited to the effects mentioned above, and other effects not mentioned will be clearly understood by those skilled in the art from the description of the claims.
[0037] Figure 1 is a perspective view showing a conventional battery module, a long module.
[0038] Figure 2 is a perspective view of a battery pack according to one embodiment of the present invention.
[0039] Figure 3 is an exploded perspective view of the battery pack of Figure 2.
[0040] Figure 4 is a perspective view of a battery module according to one embodiment of the present invention.
[0041] Figure 5 is an exploded perspective view of the battery module of Figure 4.
[0042] Figure 6 is a perspective view of a battery module according to one embodiment of the present invention.
[0043] Figure 7 is a perspective view of the battery module excluding the module frame of Figure 5.
[0044] FIG. 8 is a drawing showing a current movement path in a battery module according to one embodiment of the present invention.
[0045] Figure 9 is an exploded perspective view of a sub-module according to one embodiment of the present invention.
[0046] Figure 10 is a perspective view of a flame prevention member according to one embodiment of the present invention.
[0047] FIG. 11 is a perspective view of a first flame prevention member according to one embodiment of the present invention.
[0048] Figure 12 is a drawing showing A1 of Figure 11.
[0049] FIG. 13 is a perspective view of a second flame prevention member according to one embodiment of the present invention.
[0050] Fig. 14 is a cross-sectional view taken along line B-B' of Fig. 10.
[0051] Hereinafter, various embodiments of the present invention will be described in detail with reference to the attached drawings so that those skilled in the art can easily implement the invention. The present invention may be implemented in various different forms and is not limited to the embodiments described herein.
[0052] In order to clearly explain the present invention, parts that are not related to the description are omitted, and the same reference numerals are used for identical or similar components throughout the specification.
[0053] Furthermore, the sizes and thicknesses of each component shown in the drawings are arbitrarily indicated for convenience of explanation, and thus the present invention is not necessarily limited to the illustrated components. In the drawings, the thicknesses are enlarged to clearly represent various layers and regions. Furthermore, in the drawings, the thicknesses of some layers and regions are exaggerated for convenience of explanation.
[0054] Furthermore, when we say that a layer, membrane, region, plate, or other part is "on" or "over" another part, this includes not only cases where it is "directly on" the other part, but also cases where there are other parts in between. Conversely, when we say that a part is "directly on" another part, we mean that there are no other parts in between. Furthermore, saying that a part is "on" or "over" a reference part means that it is located above or below the reference part, and does not necessarily mean that it is located "above" or "over" the reference part in the opposite direction of gravity.
[0055] Additionally, throughout the specification, whenever a part is said to "include" a component, this does not mean that it excludes other components, but rather that it may include other components, unless otherwise specifically stated.
[0056] Additionally, throughout the specification, when we say "in plan", we mean when the target portion is viewed from above, and when we say "in cross section", we mean when the target portion is viewed from the side in a cross-section cut vertically.
[0057] Additionally, terms such as "first" and "second" used in this application may be used to describe various components, but the components should not be limited by the terms. The terms are used solely to distinguish one component from another.
[0058] In addition, in the present application, the upper and lower may be defined as meaning the z-axis direction and the -z-axis direction, respectively, the side as meaning the y-axis direction and the -y-axis direction, and the front and rear as meaning the x-axis direction and the -x-axis direction, respectively, but these are defined arbitrarily within the specification for convenience, and the scope of rights is not limited to these names and directions.
[0059]
[0060] Fig. 2 is a perspective view of a battery pack according to one embodiment of the present invention. Fig. 3 is an exploded perspective view of the battery pack of Fig. 2.
[0061] Referring to FIGS. 2 and 3, a battery pack (1000) according to one embodiment of the present invention includes a lower pack frame (1100) on which a plurality of battery modules (100) are mounted, an upper pack frame (1200) positioned above the battery modules (100), and at least one venting portion (2000) provided on a side surface of the lower pack frame (1100). Here, the lower pack frame (1100) and the upper pack frame (1200) can be joined to each other by a method such as welding to seal the inside of the battery pack (1000).
[0062] The battery module (100) may include a battery cell stack (120) in which a plurality of battery cells are stacked along a preset direction, and a module frame (200). The module frame (200) may be a monoframe in the form of a metal plate in which the upper and lower surfaces (z-axis direction and -z-axis direction) and both side surfaces (y-axis direction and -y-axis direction) are integrated. The battery cell stack (120) may be mounted inside the module frame (200) to constitute the battery module (100).
[0063] The lower pack frame (1100) includes a side pack frame (1150) and at least two internal beams (1110) formed on the bottom surface of the lower pack frame (1100). Here, the bottom surface of the lower pack frame (1100) and the at least two internal beams (1110), and the bottom surface of the lower pack frame (1100) and the side pack frame (1150) may be joined to each other by a method such as welding.
[0064] A plurality of battery modules (100) may be mounted in an area partitioned from each other by a side pack frame (1150) and at least two internal beams (1110). In other words, the plurality of battery modules (100) may be respectively disposed in an area between the side pack frame (1150) and the internal beams (1110), and an area positioned between adjacent internal beams (1110). More specifically, in the battery pack (1000), the battery modules (100) may be disposed between a pair of internal beams (1110) that are positioned adjacent to each other among the plurality of internal beams (1110) and the side pack frame (1150).
[0065] Accordingly, the plurality of battery modules (100) are surrounded by at least two internal beams (1110) and side pack frames (1150), so that each battery module (100) can be protected from external impact.
[0066] The side pack frame (1150) may be arranged at an edge of the bottom surface of the lower pack frame (1100) and may extend upward (in the z-axis direction) from the bottom surface of the lower pack frame (1100). More specifically, it may extend upward from each edge of the bottom surface of the lower pack frame (1100). Here, the upper end of the side pack frame (1150) may be in contact with the upper pack frame (1200). At this time, the upper end of the side pack frame (1150) and the upper pack frame (1200) may be joined to each other by a method such as welding, thereby sealing the inside of the battery pack (1000).
[0067] The plurality of inner beams (1110) may be spaced apart from each other. Here, the distance at which the adjacent inner beams (1110) are spaced apart may be equal to or greater than the size of the battery module (100).
[0068] Additionally, the end portion of the inner beam (1110) may be in contact with the inner surface (1151) of the side pack frame (1150). More specifically, both ends of the inner beam (1110) may be in contact with the inner surface (1151) of the side frame (1150), respectively.
[0069] Hereinafter, a battery module (100) according to one embodiment of the present invention will be described in detail.
[0070]
[0071] Fig. 4 is a perspective view of a battery module according to one embodiment of the present invention. Fig. 5 is an exploded perspective view of the battery module of Fig. 4.
[0072] Referring to FIGS. 4 and 5, a battery module (100) according to one embodiment of the present invention may be formed by electrically connecting conventional general battery modules to each other to form a single battery module (100). Specifically, the battery module (100) of the present embodiment may be formed by electrically connecting one end and the other end of each battery cell stack that constitutes two conventional battery modules.
[0073] A battery module (100) includes a battery cell stack (120) in which a plurality of battery cells (110) are stacked, a module frame (200) for accommodating the battery cell stack (120), a bus bar assembly (300) positioned on the front and / or rear surface of the battery cell stack (120), a sealing assembly (400) covering the front and / or rear surface of the bus bar assembly (300), and an end plate (500) covering the front and / or rear surface of the sealing assembly (400).
[0074] First, the battery cell (110) may be a pouch-shaped battery cell. Such a pouch-shaped battery cell may be formed by housing an electrode assembly in a pouch case made of a laminate sheet including a resin layer and a metal layer, and then heat-sealing the sealing portion of the pouch case. In this case, the battery cell (110) may be formed in a rectangular sheet-shaped structure.
[0075] These battery cells (110) may be composed of a plurality of them, and the plurality of battery cells (110) may be stacked so as to be electrically connected to each other to form a battery cell stack (120). In particular, as illustrated in FIG. 5, the plurality of battery cells (110) may be stacked along a direction parallel to the y-axis.
[0076] The module frame (200) may be intended to protect the battery cell stack (120) and electrical components connected thereto from external physical impact. The module frame (200) may accommodate the battery cell stack (120) and electrical components connected thereto in the internal space of the module frame (200).
[0077] The structure of the module frame (200) may vary. According to this drawing, the structure of the module frame (200) may be a monoframe structure. The monoframe may be manufactured by extrusion molding.
[0078] However, the structure of the module frame (200) is not limited thereto, and as another example, the module frame (200) may have a structure in which a U-shaped frame and an upper plate are combined. In this case, the U-shaped frame may be formed by combining or integrating the lower surface and both sides of the module frame (200). At this time, each frame or plate constituting the U-shaped frame may be manufactured by press forming. In addition, the structure of the module frame (200) may be provided as an L-shaped frame structure in addition to a mono-frame or a U-shaped frame, and may also be provided as various structures not described in the above-described examples.
[0079] The module frame (200) may be provided in an open form along the longitudinal direction (x-axis direction) of the battery cell stack (120). In this case, the front (x-axis direction) and the rear (-x-axis direction) of the battery cell stack (120) may not be covered by the module frame (200). The front and the rear of the battery cell stack (120) may be covered by a bus bar assembly (300), a sealing assembly (400), an end plate (500), or the like, through which the front (x-axis direction) and the rear (-x-axis direction) of the battery cell stack (120) may be protected from external physical impacts, etc.
[0080] The busbar assembly (300) includes a busbar frame (310) to be described later and a busbar (330, FIG. 7) mounted on one side of the busbar frame (310, FIG. 7). The busbar assembly (300) may be positioned on the open first side (x-axis direction) and second side (-x-axis direction) of the module frame (200) and may be formed to cover the battery cell stack (120). The busbar assembly (300) may electrically connect the battery cells (110) constituting the battery cell stack (120) in series or in parallel.
[0081] The busbar assembly (300) may include a busbar frame (310, FIG. 7) and a busbar (330, FIG. 7), which will be described later.
[0082] The sealing assembly (400) may be formed to cover the battery cell stack (120) by being positioned on the open first side (x-axis direction) and the second side (-x-axis direction) of the module frame (200). The sealing assembly (400) positioned on the open first side of the module frame (200) may be a first sealing assembly (410), and the sealing assembly (400) positioned on the open second side of the module frame (200) may be a second sealing assembly (450).
[0083] The sealing assembly (400) can isolate the open first and second sides of the module frame (200) from the external environment. Specifically, the sealing assembly (400) can serve to seal the module frame (200) so that the refrigerant does not leak to the outside when the refrigerant is injected into the module frame.
[0084] Specifically, the sealing assembly (400) may include a sealing cover, an inlet (421) through which a coolant flows in, and an outlet (461). Specifically, the coolant may flow into the module frame (200) through the inlet (421) and then be discharged to the outside of the battery module (100) through the outlet (461). The coolant may directly contact the battery cell stack (120) mounted inside the module frame (200), other electrical components, and the busbar assembly (300), and receive heat generated therefrom. Accordingly, the coolant may cool the battery module (100) while circulating inside the battery module (100).
[0085] The refrigerant may be a fluid. However, since the refrigerant comes into direct contact with the battery cell stack (120), other electrical components, and the busbar assembly (300) within the battery module (100), it must be electrically insulated. Therefore, the refrigerant may be a material having insulating properties. For example, the refrigerant may be an insulating oil.
[0086] As described above, the refrigerant can directly cool the battery cell stack (120) and other electrical components and the busbar assembly (300) that generate heat within the battery module (100) by directly contacting them and transferring heat thereto. Therefore, compared to indirectly cooling the battery module using a heat sink or the like as in the past, the cooling efficiency of the battery can be improved, thereby extending the life of the battery.
[0087] The end plate (500) may be formed to cover the sealing assembly (400) by being positioned on the first open side (x-axis direction) and the second side (-x-axis direction) of the module frame (200). The end plate (500) positioned on the first open side of the module frame (200) may be a first end plate (510), and the end plate (500) positioned on the second open side of the module frame (200) may be a second end plate (550).
[0088] These end plates (500) can physically protect the battery cell stack (120) and other electrical components from external impact.
[0089] Below, each sub-module constituting the battery module (100) of the present embodiment will be described in more detail.
[0090]
[0091] Fig. 6 is a perspective view of a battery module according to one embodiment of the present invention. Fig. 7 is a perspective view of the battery module excluding the module frame of Fig. 5. Fig. 8 is a drawing showing the current movement path in a battery module according to one embodiment of the present invention.
[0092] Referring to FIGS. 6 and 7, a battery module (100) according to one embodiment of the present invention may include a first sub-module (100a), a second sub-module (100b), and a flame prevention member (700). Here, the battery module (100) may be one in which the first sub-module (100a) and the second sub-module (100b) are electrically connected.
[0093] The first sub-module (100a) and the second sub-module (100b) may each include a battery cell stack (120a, 120b) in which a plurality of battery cells are stacked, a bus bar assembly (300a, 300b) including a bus bar (330a) electrically connected to the battery cell stack (120a, 120b), and a bus bar frame (310a) that covers the battery cell stack (120a, 120b) on at least one side.
[0094] That is, the first sub-module (100a) and the second sub-module (100b) each include the same configuration.
[0095] The flame prevention member (700) can prevent a flame from spreading to the second sub-module (100b) when a flame occurs in the first sub-module (100a).
[0096] Specifically, the flame prevention member (700) may be positioned between the first sub-module (100a) and the second sub-module (100b). The flame prevention member (700) may be positioned between the other end (-x-axis direction) of the first sub-module (100a) and one end (x-axis direction) of the second sub-module (100b), thereby allowing only the refrigerant to move from the first sub-module (100a) to the second sub-module (100b), and preventing flames and the like from moving.
[0097] Referring to Fig. 8, the region where the first sub-module (100a) and the second sub-module (100b) are electrically connected can be defined as a connection region (Ac). Hereinafter, the connection structure of the electrode leads (130a, 130b) at one end of the first sub-module (100a), the other end of the second sub-module (100b), and the flow of current in the connection region (Ac) will be described in detail.
[0098] The first outermost electrode lead (130a1) located at one end of the first sub-module (100a) and the first electrode lead (130a6) located adjacent thereto are electrically connected to the outside to supply current to the first sub-module (100a) and the second sub-module (100b). In this case, current is supplied from the outside to the first sub-module (100a), but since the first electrode lead (130a) and the second electrode lead (130b) are electrically connected in the connection area (Ac), current can also flow to the second sub-module (100b).
[0099] In the connection area (Ac), the first electrode lead (130a) located at the outermost side of the first battery cell stack (120a) of the first sub-module (100a) and the second electrode lead (130b) located at the outermost side of the second battery cell stack (120b) of the second sub-module (100b) are electrically connected to each other. Specifically, the outermost first electrode leads (130a2, 130a3) located at the other end of the first sub-module (100a) are electrically connected to the outermost second electrode leads (130b1, 130b5) located at one end of the second sub-module (100b).
[0100] In this case, the electrode leads except for the outermost first electrode leads (130a2, 130a3) and the outermost second electrode leads (130b1, 130b5) can be electrically connected to the neighboring electrode leads, respectively. More specifically, at the other end of the first sub-module (100a), the first electrode leads except for the outermost first electrode leads (130a2, 130a3) can be electrically connected to the neighboring first electrode leads while forming pairs. Similarly, at one end of the second sub-module (100b), the second electrode leads except for the outermost second electrode leads (130b1, 130b5) can be electrically connected to the neighboring second electrode leads while forming pairs.
[0101] At one end of the first sub-module (100a) that is not the connection area (Ac), the remaining first electrode leads, excluding the first outermost electrode lead (130a1) and the first electrode lead (130a6) adjacent thereto, which are electrically connected to an external power source, can be electrically connected to adjacent first electrode leads. For example, adjacent first electrode leads can be electrically connected to form pairs.
[0102] At the other end of the second sub-module (100b) other than the connection area (Ac), adjacent second electrode leads may be electrically connected. For example, adjacent second electrode leads may be electrically connected in pairs. Here, the second outermost electrode leads (130b2, 130b4) of the second sub-module (100b) may also be electrically connected to adjacent second electrode leads by forming pairs.
[0103] When the electrical connection of the electrode leads (130a, 130b) is formed as described above, current can flow along the electrical connection of these electrode leads (130a, 130b).
[0104] That is, the arrows in this drawing indicate the flow of current, and the flow of current is not limited to what is described in this drawing, and any flow of current can be easily changed by a person skilled in the art by changing the electrical connection of the electrode leads.
[0105] Referring again to FIGS. 6 to 8, in this case, the flame prevention member (700) may be positioned between the first sub-module (100a) and the second sub-module (100b) without coming into contact with the outermost first electrode leads (130a2, 130a3) and the outermost second electrode leads (130b1, 130b5).
[0106] That is, since only the outermost first electrode leads (130a2, 130a3) and the outermost second electrode leads (130b1, 130b5) are electrically connected to each other, even if the flame prevention member (700) is positioned between the first sub-module (100a) and the second sub-module (100b), the electrical flow between them may not be interrupted or disturbed.
[0107]
[0108] Figure 9 is an exploded perspective view of a sub-module according to one embodiment of the present invention.
[0109] As described above, the first sub-module (100a) and the second sub-module (100b) each have the same configuration, so only the first sub-module (100a) will be described below.
[0110] Referring to FIG. 9, the first sub-module (100a) includes a first battery cell stack (120a) in which a plurality of battery cells are stacked, a first bus bar assembly (300a) covering the front (x-axis direction) and the rear (-x-axis direction) of the first battery cell stack (120a), and a first flexible printed circuit board (FPCB) (350a) electrically connected to the first bus bar assembly (300a).
[0111] The first battery cell stack (120a) is formed by stacking a plurality of first battery cells (110a). The first battery cell stack (120a) includes a first compression pad (250a) provided on one surface of the first outermost battery cell (110a). In addition, the first battery cell stack (120a) includes a first cooling fin (210a) positioned between the plurality of first battery cells (110a) and between the first battery cells (110a) and the first compression pad (250a).
[0112] When the first cooling fin (210a) is positioned between a plurality of first battery cells (110a), for example, the first cooling fin (210a) may be positioned between two first battery cells (110a). Specifically, one first cooling fin (210a) and another neighboring first cooling fin (210a) may be positioned with two first battery cells (110a) therebetween. Alternatively, the first cooling fin (210a) may be positioned between the outermost first battery cell (110a) and the first compression pad (250a).
[0113] In this case, the first cooling fin (210a) may include a cooling plate (211a) that is in contact with one side of the first battery cell (110a). Here, the one side of the first battery cell (110a) may be one side of the battery cell (110) that extends along the longitudinal direction (x-axis direction) of the first battery cell (110a). One side of the cooling plate (211a) may be in contact with one side of the first battery cell (110a) that faces one side of the cooling plate (211a).
[0114] The other side of the cooling plate (211a) may be in contact with one side of another first battery cell (110a) facing the other side of the cooling plate (211a) or one side of the first compression pad (250a). In this case, although not shown in the drawing, an adhesive may be interposed between the side of the first battery cell (110a) and the cooling plate (211a), or between one side of the first compression pad (250a) and the cooling plate (211a), so that the first battery cell (110a) and the cooling plate (211a) may be adhesively fixed. For example, the adhesive may be an insulating tape.
[0115] The upper surface (z-axis direction) of the cooling plate (211a) can be in contact with the upper surface (z-axis direction) of the module frame (200) of FIG. 5, and the lower surface (-z-axis direction) of the cooling plate (211a) can be in contact with the lower surface (-z-axis direction) of the module frame (200) of FIG. 5. Accordingly, the first cooling fin (210a) can be fixedly positioned within the module frame (200), and thereby the first battery cell (110a) attached to the first cooling fin (210a) can also be fixedly positioned within the module frame (200).
[0116] The size of the cooling plate (211a) may be larger than the size of the first battery cell (110a). That is, the height (z-axis direction) of the cooling plate (211a) may be larger than the height of the first battery cell (110a). In this case, the first battery cell (110a) may be attached to the cooling plate (211a) and positioned as if floating inside the module frame without coming into contact with the module frame. Specifically, the upper and lower portions of the first battery cell (110a) may be positioned at a constant height from the upper and lower portions of the module frame (200). More specifically, when the height (z-axis direction) of the cooling plate (211a) is higher than the height (z-axis direction) of the first battery cell (110a), the first battery cell (110a) may be positioned at the center of the cooling plate (211a) and may be adhesively fixed thereto.
[0117] The first cooling fin (210a) may further include a cooling plate (211a) and a cooling fin protrusion (213a) in which one end of the cooling plate (211a) protrudes.
[0118] The cooling fin protrusion (213a) may be an area that protrudes in a direction perpendicular to the cooling plate (211a). The cooling fin protrusion (213a) may be in contact with the upper surface of the module frame (200) of FIG. 5. Specifically, one surface of the cooling fin protrusion (213a) may be in contact with the upper surface of the module frame (200) of FIG. 5, and the other surface of the cooling fin protrusion (213a) may be positioned to face the upper surface of the first battery cell (110a). For example, the first cooling fin (210a) may have an L shape. As a result, the first cooling fin (210a) may be more firmly fixed and positioned within the module frame (200).
[0119] However, the shape of the first cooling fin (210a) is not limited to this drawing, and may be a flat plate shape. That is, the first cooling fin (210a) may have any shape as long as it can be in contact with the first battery cell (110a) and fix the first battery cell (110a). For example, the cooling fin protrusion (213a) may protrude from the other end of the cooling plate (211a), come into contact with the lower surface of the module frame, and be positioned facing the lower surface of the first battery cell (110a). Alternatively, the cooling fin protrusion (213a) may be formed to protrude from both one end and the other end of the cooling plate (211a).
[0120] The first cooling fin (210a) may be made of metal. Specifically, the first cooling fin (210a) may be made of a metal having high thermal conductivity. Therefore, the first cooling fin (210a) can directly receive heat generated from the first battery cell (110a) by charging and discharging the battery. When heat is generated, the heat is primarily cooled by being transferred to the first cooling fin (210a) in contact with the side surface of the first battery cell (110a), and secondarily cooled by the refrigerant directly contacting the upper and lower portions of the first battery cell (110a). Accordingly, direct cooling is possible even for the upper and lower edge regions of the battery cell, which were relatively difficult to cool in the past, thereby improving the cooling efficiency of the battery.
[0121] The first compression pad (250a) may be positioned at the outermost portion of the first battery cell stack (120a). The first compression pad (250a) may serve to absorb swelling of the first battery cell (110a) when it is charged and discharged. Specifically, the first compression pad (250a) may push out the side portion of the module frame (200) of FIG. 5 when the first battery cell (110a) swells, thereby preventing the battery case of the first battery cell (110a) from being broken, thereby improving the safety of the battery.
[0122] However, the first compression pad (250a) is not limited to being located only at the outermost edge of the first battery cell stack (120a), and may also be located between the first battery cells (110a) constituting the first battery cell stack (120a).
[0123] The first busbar assembly (300a) includes a first busbar frame (310a) and a first busbar (330a) mounted on the first busbar frame (310a).
[0124] The first busbar frame (310a) may be positioned on one surface of the first battery cell stack (120a) to cover one surface of the first battery cell stack (120a) and at the same time guide the connection between the first battery cell stack (120a) and an external device. The first busbar frame (310a) may be positioned on the front (x-axis direction) and the rear (-x-axis direction) of the first battery cell stack (120a). A first busbar (330a) may be mounted on the first busbar frame (310a). Specifically, the inner surface of the first busbar frame (310a) may be connected to the front (x-axis direction) and the rear (-x-axis direction) of the first battery cell stack (120a), and the outer surface of the first busbar frame (310a) may be connected to the first busbar (330a).
[0125] The first busbar frame (310a) may include an electrically insulating material. The first busbar frame (310a) may limit the first busbar (330a) from contacting other parts of the first battery cells (110a) other than the part where the first busbar (330a) is connected to the electrode lead (not shown), and may prevent an electrical short circuit from occurring.
[0126] The first bus bar (330a) is mounted on one surface of the first bus bar frame (310a) and may be used to electrically connect the first battery cell stack (120a) or the first battery cells (110a) and an external device circuit. The first bus bar (330a) is positioned on the first bus bar frame (310a), and the first bus bar assembly (300a) is covered by the sealing assembly (400) and the end plate (500) of FIG. 5, so that it can be protected from external impacts, etc., and deterioration of the battery's durability due to external moisture, etc. can be minimized.
[0127] The first bus bar (330a) can be electrically connected to the first battery cell stack (120a) through the electrode lead of the first battery cell (110a). Specifically, the electrode lead of the first battery cell (110a) can be bent after passing through a slit formed in the first bus bar frame (310a) to be connected to the first bus bar (330a). The first battery cells (110a) constituting the first battery cell stack (120a) can be connected in series or in parallel by the first bus bar (330a).
[0128] The first flexible printed circuit board (350a) extends in the longitudinal direction of the first battery cell stack (120a) and is configured to be mounted on one surface of the first battery cell stack (120a) to sense the first battery cell (110a). Specifically, the first flexible printed circuit board (350a) can be positioned in contact with a battery cell located at the center of the first battery cell stack (120a) among the battery cells constituting the first battery cell stack (120a). The first flexible printed circuit board (350a) senses electrical and thermal data of the first battery cell (110a) while being mounted on the upper surface (z-axis direction) of the first battery cell stack (120a). Additionally, the first flexible printed circuit board (350a) is electrically connected to the first bus bar (330a) while being bent toward the first bus bar frame (310a) at the end of the first battery cell stack (120a).
[0129] Hereinafter, the flame prevention member (700) provided between the first sub-module (100a) and the second sub-module (100b) will be described in more detail.
[0130]
[0131] Figure 10 is a perspective view of a flame prevention member according to one embodiment of the present invention.
[0132] Referring to FIG. 10, a flame prevention member (700) according to one embodiment of the present invention includes a first flame prevention member (710) and a second flame prevention member (750).
[0133] The first flame prevention member (710) and the second flame prevention member (750) are positioned between the first sub-module and the second sub-module in a combined state to prevent flames, etc., generated in one sub-module from moving to the neighboring sub-module.
[0134] Specifically, the first flame prevention member (710) can be positioned in contact with the lower surface (-z-axis direction) of the module frame (Fig. 5, 200).
[0135] The first flame prevention member (710) includes a first plate (720, 730) positioned in contact with the lower surface of the module frame. Specifically, the first flame prevention member (710) includes a first support plate (720) positioned in contact with the lower surface of the module frame, and a first prevention plate (730) protruding in a plane perpendicular to the first support plate (720).
[0136] In this case, the first plate (720, 730) may be provided with a first insulating member (740). Specifically, a first insulating member (740) may be provided on the outer surface of the first prevention plate (730) facing the first sub-module and the second sub-module to maintain insulation between the first sub-module and the second sub-module. The first insulating member (740) may be positioned to cover the entire outer surface of the first prevention plate (730).
[0137] The second flame prevention member (750) can be positioned in contact with the upper surface (z-axis direction) of the module frame (Fig. 5, 200).
[0138] The second flame prevention member (750) includes a second plate (760, 770) positioned in contact with the upper surface of the module frame. Specifically, the first flame prevention member (710) includes a second support plate (760) positioned in contact with the upper surface of the module frame, and a second prevention plate (770) protruding in a plane perpendicular to the second support plate (760).
[0139] In this case, the second plate (760, 770) may be provided with a second insulating member (780). Specifically, a second insulating member (780) may be provided on the outer surface of the second prevention plate (770) facing the first sub-module and the second sub-module to maintain insulation between the first sub-module and the second sub-module. The second insulating member (780) may be positioned to cover the entire outer surface of the second prevention plate (770).
[0140] The first flame-prevention member (710) and the second flame-prevention member (750) can be combined in an interlocked state to form one flame-prevention member (700).
[0141] Specifically, the other end of the first prevention plate (730) of the first flame prevention member (710) and the other end of the second prevention plate (770) of the second flame prevention member (750) can be joined in an interlocked state. More specifically, the first insulating member (740) positioned while covering the outer circumference of the first prevention plate (730) and the second insulating member (780) positioned while covering the outer circumference of the second prevention plate (770) can be joined in an interlocked state.
[0142] Below, each of the first flame prevention member (710) and the second flame prevention member (750) will be described in more detail.
[0143]
[0144] Fig. 11 is a perspective view of a first flame-preventing member according to one embodiment of the present invention. Fig. 12 is a drawing showing A1 of Fig. 11.
[0145] Referring to FIGS. 5, 7, 11, and 12, a first flame prevention member (710) according to one embodiment of the present invention includes a first plate (720, 730), and a first insulating member (740) positioned to cover an outer surface of the first prevention plate (730).
[0146] The first plate (720, 730) may include a first support plate (720) and a first prevention plate (730) protruding from the first support plate (720).
[0147] The first support plate (720) may be positioned so as to be in contact with the lower surface (-z-axis direction) of the module frame (200), and the first flame prevention member (710) may be fixedly positioned within the module frame (200). Specifically, one surface of the first support plate (720) may be positioned so as to be adhesively fixed to the lower surface of the module frame (200).
[0148] The first prevention plate (730) may be a plate that protrudes and extends in a plane perpendicular to the first support plate (720). The first prevention plate (730) may be a plate that extends from the first support plate (720) in a direction opposite to the lower surface of the module frame (200) that contacts the first support plate (720) (z-axis direction).
[0149] The first prevention plate (730) may have a surface that becomes sharper as it extends from the first support plate (720). That is, the first prevention plate (730) includes one end (731) that contacts the first support plate (720) and the other end (735) that extends therefrom. Here, the other end (735) of the first support plate (720) may be formed to have a surface that is sharper than the one end (731) of the first prevention plate (730). In other words, the other end (735) of the first support plate (720) may be formed in a shape in which the width (x-axis direction) becomes narrower as it extends from the one end (731) of the first prevention plate (730) in the upper direction (z-axis direction) of the module frame (200).
[0150] The height (z-axis direction) of the first prevention plate (730) may be the distance from one end (731) to the other end (735) of the first prevention plate (730). In this case, the height of the first prevention plate (730) may be lower than the heights (z-axis direction) of the first sub-module (100a) and the second sub-module (100b).
[0151] The first support plate (720) and the first prevention plate (730) may be formed of metal. For example, the first support plate (720) and the first prevention plate (730) may be formed of aluminum (Al). Therefore, the first support plate (720) and the first prevention plate (730) may improve the mechanical rigidity of the battery module (100) according to the present invention. In addition, a portion of the first support plate (720) may come into contact with the coolant circulating within the battery module (100), thereby cooling the coolant, thereby improving the cooling performance of the battery module (100).
[0152] A first insulating member (740) may be positioned on the outer circumference of the first plate. Specifically, the first insulating member (740) may be positioned on the outer circumference of the first prevention plate (730). More specifically, the first insulating member (740) may be positioned so as to cover the entire outer circumference of the first prevention plate (730) facing the first sub-module (100a) and the second sub-module (100b). At this time, the first insulating member (740) may be provided with a shape corresponding to that of the first prevention plate (730).
[0153] In this drawing, the first insulating member (740) is depicted as being positioned to cover only the outer surface of the first prevention plate (730) facing the first sub-module (100a) and the second sub-module (100b), but is not limited thereto, and may be positioned in any form that can be easily changed from the perspective of a person skilled in the art. For example, the first insulating member (740) may be positioned to cover one surface of the first support plate (720) connected to the first prevention plate (730).
[0154] The first insulating member (740) may include an electrically insulating material. Accordingly, even if the first prevention plate (730) comes into contact with the battery cell stacks (120a, 120b) or busbar assemblies (300a, 300b) constituting the first sub-module (100a) and the second sub-module (100b), electrical insulation between them is maintained, thereby ensuring the safety of the battery.
[0155] The first insulating member (740) is provided to cover the entire area from one end (731) of the first prevention plate (730) to the other end (735) of the first prevention plate (730). At this time, the first insulating member (740) includes a first concave portion (741) and a first protrusion (745) positioned closer to the other end (735) of the first prevention plate (730) than to the one end (731) of the first prevention plate (730), and these may have a protruding structure. In the first insulating member (740), the area where the first concave portion (741) and the first protrusion (745) are positioned may be defined as a first area (A1).
[0156] Specifically, in the first concave portion (741) and the first protrusion (745) of the first insulating member (740), the first protrusion (745) may function as a protrusion. At this time, the first concave portion (741) and the first protrusion (745) may be formed in an area adjacent to the other end (735) of the first prevention plate (730) rather than one end (731) of the first prevention plate (730).
[0157] The first concave portion (741) refers to an area where one surface of the first insulating member (740) is concave. Specifically, the first concave portion (741) may be an area having a height lower than the height of the first insulating member (740). Here, the height of the first insulating member (740) may correspond to the thickness of the first insulating member (740).
[0158] The first concave portion (741) may be a region where the surface of the first insulating member (740) is partially fine. That is, the closer the first concave portion (741) gets to the other end (735) of the first prevention plate (730), the thinner the thickness of the first insulating member (740) constituting the first concave portion (741) may become.
[0159] In addition, although not disclosed in the present drawing, the first concave portion (741) may include a region where the first plate (720, 730) is partially exposed. Specifically, the first concave portion (741) may include a region where the other end (735) of the first prevention plate (730) is partially exposed. In this case, the refrigerant may transfer heat of the refrigerant to the first prevention plate (730) while contacting the other end (735) of the first prevention plate (730) exposed to the first concave portion (741). That is, heat of the refrigerant passing through the first sub-module (100a) may be transferred to the other end (735), thereby cooling the refrigerant, and the refrigerant in a cooled state may move to the second sub-module (100b) to cool the second sub-module (100b). Accordingly, the cooling performance of the battery can be improved as the temperature difference between the first sub-module (100a) and the second sub-module (100b) is reduced.
[0160] The first concave portions (741) may be formed in multiple numbers spaced apart at regular intervals. The first concave portions (741) may be formed in multiple numbers spaced apart with the first protrusions (745) interposed therebetween.
[0161] The first protrusion (745) refers to an area of the first insulating member (740) that protrudes compared to the first concave portion (741). Specifically, the first protrusion (745) may be an area that has the same height as the height of the first insulating member (740) but is greater than the height of the first concave portion (741).
[0162] Even if the first protrusion (745) is close to the other end (735) of the first prevention plate (730) of the first insulating member (740), the first protrusion (745) can maintain the same height. That is, the first protrusion (745) can have the same height regardless of the position at which the first protrusion (745) is provided.
[0163] The first protrusions (745) may be formed in multiple numbers spaced apart at regular intervals. The first protrusions (745) may be formed in multiple numbers spaced apart with the first concave portions (741) interposed therebetween.
[0164] The first concave portion (741) and the first protrusion (745) may form a protruding structure with a height difference from each other. Accordingly, when the refrigerant passes through the flame prevention member (700) within the battery module (100), the refrigerant may move while passing between the first concave portion (741) and the first protrusion (745).
[0165] In this case, turbulence may occur in the refrigerant due to the protrusion structure formed by the first concave portion (741) and the first protrusion (745). Specifically, as the refrigerant passes between the first concave portion (741) and the first protrusion (745) of the protrusion structure, the laminar flow state of the refrigerant changes into a turbulent flow state, thereby improving the heat transfer coefficient of the refrigerant. Accordingly, since the refrigerant moves from the first sub-module (100a) to the second sub-module (100b) with improved heat transfer efficiency, the temperature difference between the sub-modules (100a, 100b) can be eliminated, and the cooling performance of the battery can be improved.
[0166] Regarding the movement of the refrigerant through the first concave portion (741), this will be described in more detail later in FIG. 14.
[0167]
[0168] FIG. 13 is a perspective view of a second flame prevention member according to one embodiment of the present invention.
[0169] Referring to FIGS. 5, 7 and 13, a second flame prevention member (750) according to one embodiment of the present invention includes a second plate (760, 770) and a second insulating member (780) positioned to cover an outer surface of the second plate (760, 770).
[0170] The second plate (760, 770) may include a second support plate (760) and a second prevention plate (770) protruding from the second support plate (760).
[0171] The second support plate (760) may be positioned so as to be in contact with the upper surface (z-axis direction) of the module frame (200), and the second flame prevention member (750) may be fixedly positioned within the module frame (200). Specifically, one surface of the second support plate (760) may be positioned so as to be adhesively fixed to the upper surface (z-axis direction) of the module frame (200).
[0172] The second prevention plate (770) may be a plate that protrudes and extends in a plane perpendicular to the second support plate (760). The second prevention plate (770) may be a plate that extends from the second support plate (760) in the opposite direction (-z-axis direction) to the upper surface (z-axis direction) of the module frame (200) that contacts the second support plate (760).
[0173] The second prevention plate (770) includes one end (771) that is in contact with the second support plate (760) and the other end (775) extending therefrom. In this case, the height (z-axis direction) of the second prevention plate (770) may be the distance from one end (771) of the second prevention plate (770) to the other end (775), and the height (z-axis direction) of the second prevention plate (770) may be lower than the heights (z-axis direction) of the first sub-module (100a) and the second sub-module (100b).
[0174] The second support plate (760) and the second prevention plate (770) may be formed of metal. For example, the second support plate (760) and the second prevention plate (770) may be formed of aluminum (Al). Therefore, the second support plate (760) and the second prevention plate (770) may improve the mechanical rigidity of the battery module (100) according to the present invention. In addition, a portion of the second support plate (760) may come into contact with the coolant circulating within the battery module (100), thereby cooling the coolant, thereby improving the cooling performance of the battery module (100).
[0175] A second insulating member (780) may be positioned on the outer circumference of the second plate (760, 770). Specifically, a second insulating member (780) may be positioned on the outer circumference of the second prevention plate (770). More specifically, the second insulating member (780) may be positioned so as to cover the entire outer circumference of the second prevention plate (770) facing the first sub-module (100a) and the second sub-module (100b).
[0176] In this drawing, the second insulating member (780) is depicted as being positioned to cover only the outer surface of the second prevention plate (770) facing the first sub-module (100a) and the second sub-module (100b), but is not limited thereto, and may be positioned in any form that can be easily changed from the perspective of a person skilled in the art. For example, the second insulating member (780) may be positioned to cover one surface of the second support plate (760) connected to the second prevention plate (770).
[0177] The second insulating member (780) is positioned so as to cover the entire area from one end (771) of the second prevention plate (770) to the other end (775) of the second prevention plate (770). At this time, the second insulating member (780) includes a second concave portion (781) and a second protrusion (785) that are positioned closer to the other end (775) of the second prevention plate (770) than to the one end (771) of the second prevention plate (770). At this time, in the second insulating member (780), the area where the second concave portion (781) and the second protrusion (785) are positioned can be defined as a second area (A2).
[0178] The second concave portion (781) may be a partially fine region on one surface of the second insulating member (780). The second concave portion (781) may be a partially fine region on the surface of the second insulating member (780). The second concave portion (781) may be a region of the second insulating member (780) that is relatively finer than the second protrusion (785). Specifically, the second concave portion (781) may be a region of the second insulating member (780) that is finer toward the other end (775) of the second prevention plate (770).
[0179] The second concave portion (781) may be located between the second protrusions (785). The second concave portion (781) may be located between two second protrusions (785). In this case, the second concave portion (781) may be V-shaped.
[0180] The second protrusion (785) refers to a region of the second insulating member (780) that protrudes compared to the second concave portion (781). Specifically, the second protrusion (785) may be a region of the second insulating member (780) that protrudes in a more extended form from the other end (775) of the second prevention plate (770). The second protrusion (785) may have a sharper surface as it extends from the other end (775) of the second prevention plate (770). In other words, the second protrusion (785) may be formed in a shape in which the width (x-axis direction) becomes narrower as it extends away from the second concave portion (781). That is, the second protrusion (785) may extend in a direction away from the other end (775) of the second prevention plate (770) and the second concave portion (781), and the thickness of the second insulating member (780) constituting the second protrusion (785) may become thinner.
[0181] The second protrusion (785) may be provided with the second concave portion (781) interposed therebetween. The second protrusion (785) may be formed in two pieces and positioned with one second concave portion (781) interposed therebetween.
[0182] A first concave portion (741) and a first protrusion (745) may be inserted and positioned between the second protrusion (785) and the second concave portion (781). This will be described in more detail later in Fig. 14.
[0183] The second insulating member (780) may include an electrically insulating material. Accordingly, even if the second prevention plate (770) comes into contact with the battery cell stacks (120a, 120b) or bus bar assemblies (300a, 300b) constituting the first sub-module (100a) and the second sub-module (100b), electrical insulation between them is maintained, thereby ensuring the safety of the battery.
[0184]
[0185] Fig. 14 is a cross-sectional view taken along line B-B' of Fig. 10.
[0186] Referring to FIGS. 10 to 14, a flame prevention member (700) according to one embodiment of the present invention may be provided in a state in which a first flame prevention member (710) and a second flame prevention member (750) are interlocked and combined.
[0187] Specifically, the first area (A1) in which the first concave portion (741) and the first protrusion (745) of the first flame-preventing member (710) are formed can be inserted and positioned in the second area (A2) in which the second protrusion (785) and the second concave portion (781) of the second flame-preventing member (750) are formed. Specifically, the first area (A1) and the second area (A2) can be positioned so as to be interlocked with each other.
[0188] More specifically, the first protrusion (745) of the first region (A1) is positioned in contact with the second concave portion (781) and the second protrusion (785) of the second region (A2), so that the first region (A1) and the second region (A2) can be fixed in a supported state while being interlocked with each other. Since the first concave portion (741) of the first region (A1) is positioned at a constant distance from the second concave portion (781) and the second protrusion (785) of the second region (A2), a movement path (800) can be formed so that the refrigerant can move between the first protrusion (745) and the second region (A2).
[0189] That is, a movement path (800) through which the refrigerant can move can be formed between the first region (A1) and the second region (A2). The movement path (800) can correspond to the shapes of the first region (A1) and the second region (A2). In other words, a movement path (800) through which the refrigerant moves can be formed between the first concave portion (741), the second concave portion (781), and the second protrusion (785). The movement path (800) can correspond to the shape of the first concave portion (741) of the first region (A1).
[0190] The refrigerant can move through the first concave portion (741) of the first region (A1). The refrigerant can move between the first concave portion (741) of the first region (A1) and the second concave portion (781) and the second protrusion (785) of the second region (A2). For reference, the arrows shown in this drawing indicate the direction of movement of the refrigerant.
[0191] Accordingly, as the refrigerant moves along the movement path (800) of the lattice protrusion structure, as shown in the movement path (800) in this drawing, turbulent flow of the refrigerant may occur. The refrigerant in the turbulent state may have an improved heat transfer coefficient compared to the laminar flow state, and thus may move within the battery module with improved heat transfer efficiency, thereby improving the cooling efficiency of the battery. In addition, the temperature difference between the first sub-module and the second sub-module positioned with the flame prevention member (700) between them may be reduced.
[0192] In addition, although not disclosed in the present drawing, the first insulating member (740) constituting the first concave portion (741) may have a partially finer shape, thereby allowing the first prevention plate (730) to be partially exposed on the movement path (800). In this case, the refrigerant becomes turbulent while moving through the movement path (800) and, at the same time, transfers heat of the refrigerant to the first prevention plate (730) while coming into contact with the first prevention plate (730), thereby allowing the temperature of the refrigerant to be partially lowered. That is, the refrigerant, which has been partially cooled while moving through the movement path (800), moves within the battery module, thereby further improving the cooling performance of the battery module, and at the same time, the temperature difference between the first sub-module and the second sub-module positioned with the flame prevention member (700) between them may be reduced.
[0193] The overall height (z-axis direction) of the flame prevention member (700) may correspond to the height (z-axis direction) of the module frame (200, FIG. 5) in which the flame prevention member (700) is provided. Specifically, the overall height of the flame prevention member (700) may be the same as the height of the upper inner surface of the module frame (200) and the lower inner surface of the module frame (200). Therefore, the flame prevention member (700) may be configured to partition the interior of the battery module.
[0194] If a flame occurs in one sub-module, the flame may travel along the refrigerant. In this case, since a flame prevention member (700) is positioned in the refrigerant's path of movement within the battery module, the flame prevention member (700) can prevent the flame from spreading to other neighboring sub-modules.
[0195] That is, within the battery module, the flame prevention member (700) functions to prevent only the refrigerant from moving to the area where the neighboring sub-module is located through the movement path (800) and prevents the flame from spreading, thereby preventing a chain reaction of explosions within the battery module. Accordingly, the safety of the battery can be improved.
[0196] The battery module and battery pack containing the battery module described above can be applied to various devices. These devices include, but are not limited to, means of transportation such as electric bicycles, electric vehicles, and hybrid vehicles. However, the present invention is not limited thereto and can be applied to various devices that can utilize the battery module and battery pack containing the battery module, which also fall within the scope of the present invention.
[0197] Although the preferred embodiments of the present invention have been described in detail above, the scope of the present invention is not limited thereto, and various modifications and improvements made by those skilled in the art using the basic concept of the present invention defined in the following claims also fall within the scope of the present invention.
[0198]
[0199] [Explanation of symbols]
[0200] 100: Battery module
[0201] 100a: Submodule 1
[0202] 100b: Second submodule
[0203] 110: Battery cell
[0204] 120: Battery cell stack
[0205] 300: Busbar assembly
[0206] 700: Flame retardant member
[0207] 710: First flame-prevention member
[0208] 720: First support plate
[0209] 730: First prevention plate
[0210] 740: First insulating member
[0211] 750: Second flame-prevention member
[0212] 760: Second support plate
[0213] 770: Second prevention plate
[0214] 780: Second insulating member
Claims
1. A first sub-module and a second sub-module each including a battery cell stack in which a plurality of battery cells are stacked; A module frame in which the first sub-module and the second sub-module are stored; and A flame prevention member positioned between the first sub-module and the second sub-module is included, A battery module in which one end of the first sub-module and the other end of the second sub-module are electrically connected to each other.
2. In paragraph 1, The above flame-preventing member is, A first flame-preventing member positioned in contact with the lower surface of the above module frame, and A battery module comprising a second flame-preventing member positioned in contact with the upper surface of the module frame.
3. In paragraph 2, A battery module in which the first flame-preventing member and the second flame-preventing member are positioned and connected to each other.
4. In paragraph 2, The above first flame-preventing member is, It includes a first plate in contact with the lower surface of the module frame, and a first insulating member positioned while covering the outer surface of the first plate, The above second flame-preventing member is, A battery module comprising a second plate in contact with the upper surface of the module frame, and a second insulating member positioned to cover the outer circumferential surface of the second plate.
5. In paragraph 4, The above first insulating member is, A first concave portion is a fine area on one side of the first insulating member, and a first protrusion is a area of the first insulating member that protrudes compared to the first concave portion, The above second insulating member is, A battery module comprising a second concave portion, which is a fine area on one side of a second insulating member, and a second protrusion, which is a area of the second insulating member that protrudes compared to the second concave portion.
6. In paragraph 5, The first region where the first concave portion and the first protrusion portion are located is A battery module inserted and positioned in the second region where the second concave portion and the second protrusion portion are located.
7. In paragraph 5, A battery module in which the first protrusion is positioned in contact with the second protrusion and the second concave portion.
8. In paragraph 5, A battery module in which the first concave portion is positioned at a constant distance from the second protrusion portion and the second concave portion.
9. In paragraph 8, A battery module in which a path for a refrigerant to move is formed between the first concave portion, the second protrusion, and the second concave portion.
10. In paragraph 9, The above movement path is a battery module corresponding to the shape of the first concave portion.
11. In paragraph 5, The first plate includes a first support plate positioned in contact with the lower surface of the module frame, and a first prevention plate protruding in a plane perpendicular to the first support plate. The first prevention plate includes one end in contact with the first support plate and the other end extending therefrom, A battery module in which the first concave portion and the first protrusion are provided in an area adjacent to the other end of the first prevention plate rather than one end of the first prevention plate.
12. In paragraph 5, The second plate includes a second support plate positioned in contact with the upper surface of the module frame, and a second prevention plate protruding in a plane perpendicular to the second support plate. The second prevention plate includes one end in contact with the second support plate and the other end extending therefrom, A battery module in which the second concave portion and the second protrusion are provided in a second region, which is an region adjacent to the other end of the second prevention plate rather than one end of the second prevention plate.
13. In paragraph 5, A battery module in which the first concave portion is formed in plurality and spaced apart from each other with the first protrusion portion therebetween.
14. In paragraph 5, A battery module in which the first concave portion and the first protrusion have a protrusion structure, and the first protrusion functions as a protrusion.
15. In paragraph 5, The above second concave portion is located between two of the above second protrusions, A battery module in which the second protrusion extends in a direction away from the second concave portion, and the thickness of the second insulating member becomes thinner.
16. In paragraph 5, A battery module wherein the first concave portion includes an area in which the first plate is partially exposed.
17. In paragraph 1, A battery module wherein the first sub-module and the second sub-module further include a busbar assembly including a busbar electrically connected to the battery cell stack and a busbar frame covering the battery cell stack on at least one side.
18. A battery pack comprising a battery module according to paragraph 1.
Citation Information
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