Solar aluminum alloy profile production processing device

Abstract

A solar aluminum alloy profile production processing device, comprising: a stage (1); a positioning mechanism (2), the positioning mechanism (2) being fixedly connected to the rear part of the stage (1); a fixing mechanism (3), the fixing mechanism (3) being fixedly connected to the middle of the stage (1); a working mechanism (4), the working mechanism (4) being fixedly connected to two sides of the fixing mechanism (3) in the middle of the stage (1); and a corner connector (5), the corner connector (5) being arranged inside a material to be processed. By providing the positioning mechanism (2) and the fixing mechanism (3), aluminum materials are accurately assembled and are fixed and held in place; and then corner connectors are tightly adhered to the aluminum materials by means of glue injection.

Description

A kind of aluminum alloy profile production and processing equipment for solar energy Technical Field

[0001] The invention belongs to the technical field of aluminum profile processing, and in particular relates to production and processing equipment for aluminum alloy profiles for solar energy. Background Art

[0002] With the growing demand for clean energy, solar photovoltaic power generation has become an increasingly prominent focus. As an important component of converting solar energy into electrical energy, photovoltaic panels need to be installed in a reliable frame. Aluminum alloy profiles are the preferred choice due to their excellent performance. In outdoor environments, aluminum alloy profiles have good corrosion resistance. Angle-jointing machines are usually used to connect aluminum alloy frames. They can fix two pre-treated aluminum profiles together, but existing angle-jointing machines still have some problems.

[0003] First of all, the corner assembly machines currently in use are still mainly based on manual material discharge, which requires manual splicing of the aluminum materials to be assembled together, fixing the aluminum materials with the top block, and then pressing them with the clamping mechanism before operation. If the aluminum materials are not manually spliced ​​together, the corner assembly will not meet the standards, that is, when the manual splicing is inaccurate, the clamping mechanism will still press and fix the aluminum materials; in addition, in order to ensure the strength of the aluminum profile frame, it is necessary to set angle codes inside the aluminum materials, but there will still be slight displacement if only the angle codes are set, so it is necessary to continue the glue injection process after the corner assembly, and during the glue injection process, when the glue is injected into the gap between the aluminum material and the angle code, in order to ensure that the glue is injected sufficiently, there is a high pressure during the injection, which will cause the angle code and the aluminum material, as well as the aluminum materials on both sides to be displaced due to pressure, thereby failing to guarantee the structural strength of the aluminum combination and the reliability and stability in harsh outdoor environments.

[0004] Summary of the Invention

[0005] The purpose of the present invention is to provide a production and processing equipment for aluminum alloy profiles for solar energy, so as to solve the problems raised in the above background technology.

[0006] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a production and processing equipment for aluminum alloy profiles for solar energy, comprising

[0007] storage table;

[0008] A positioning mechanism, the positioning mechanism is fixedly connected to the rear of the storage platform, the positioning mechanism includes a front top block, the front top block is fixedly connected to the opening in the middle of the storage platform, the rear of the storage platform is fixedly connected to a slide rail, the slide rail is movably sleeved with the rear top block, and the rear of the slide rail is fixedly connected to an adjustment screw;

[0009] A clamping mechanism, wherein the clamping mechanism is fixedly connected to the middle part of the storage table, the clamping mechanism includes a support rod, the middle part of the support rod is fixedly connected to the mounting table, the other end of the mounting table is movably connected to the adjustment platform, one end of the adjustment platform is movably connected to the hydraulic cylinder, the lower part of the hydraulic cylinder is fixedly connected to the support rod, the upper part of the hydraulic cylinder is fixedly connected to the oil pipe, and the other end of the oil pipe is fixedly connected to the outer top block;

[0010] A working mechanism, the working mechanism being fixedly connected to both sides of the clamping mechanism in the middle of the storage platform;

[0011] Angle code, wherein the angle code is placed inside the processed material.

[0012] Preferably, the storage table includes a group of baffles, a bottom plate is fixedly connected between the group of baffles, an air outlet is opened on the bottom plate, and a compressor is fixedly connected to the lower part of the bottom plate.

[0013] Preferably, the working mechanism includes a group of guide rails, and sliders are movably connected to the group of guide rails. A cornering knife is fixedly connected to one of the sliders, and a glue injection knife is fixedly connected to the other slider.

[0014] Preferably, a fixing groove is provided on one side of the angle code, a guide groove is provided at the lower part of the fixing groove, a circular groove is provided on the other side of the angle code, a glue injection hole is provided below the circular groove, and the other end of the guide groove is connected to the glue injection hole.

[0015] Preferably, the rear top block includes an inner top block, the outer portion of the inner top block is movably sleeved with an outer top block, an oil storage chamber is provided inside the outer top block, and an electrode is fixedly connected to an inner wall of one side of the oil storage chamber.

[0016] Preferably, the glue injection knife includes a shell, the upper part of the shell is provided with an oil chamber, the lower part of the shell is movably connected with a telescopic drill bit, the inside of the oil chamber is fixedly connected with a spring, the other end of the spring is fixedly connected to the upper part of the telescopic drill bit, a glue injection tube is provided on one side of the shell, the upper part of the glue injection tube is fixedly connected with oil circuit 2, the oil circuit 2 is communicated with the oil chamber, the other end of the oil circuit 2 is connected to the oil tank, a push rod is provided on the other side of the shell, the lower part of the push rod is fixedly connected with a reset spring, the other end of the reset spring is fixedly connected to the lower part of the shell, a transition chamber is provided on the upper part of the other side, the shell is fixedly connected with oil circuit 1 below the transition chamber, a sealing plug is provided inside the transition chamber, the outside of the sealing plug is fixedly connected with a compression spring, and the lower part of the sealing plug abuts against the push rod.

[0017] Preferably, a circular hole is opened on the oil circuit 1, the push rod is cylindrical, and the sealing plug is truncated cone-shaped, and the three are adapted to each other.

[0018] The beneficial effects of the present invention are as follows:

[0019] 1. The present invention fixes the aluminum material when it is manually spliced ​​accurately by setting a positioning mechanism and a clamping mechanism. When the aluminum material is spliced, it contacts the rear top block. Then the front top block works to align the aluminum material. At this time, the inner top block on the rear top block moves inside the outer top block. When the aluminum material is placed, the rear top block contacts the electrode, and the compressor is started. Under the action of the air outlet on the bottom plate, the aluminum material is tightly adsorbed on the bottom plate. At the same time, the oil inside the outer top block enters the hydraulic cylinder of the clamping mechanism through the oil pipe, and the support rod presses and fixes the aluminum material on the upper part of the aluminum material.

[0020] 2. The present invention sets a tool and a matching angle code so that the aluminum material on one side is fixed to the fixed groove on the angle code under the movement of the angle assembly knife, and the aluminum material on the other side is firstly contacted by the glue injection knife and pierced by the telescopic drill bit. With the movement of the glue injection knife, the pierced part of the aluminum material is fixed on the side wall of the circular groove on the angle code. At this time, the push rod contacts the aluminum material and pushes open the sealing plug. The oil in the oil cavity passes through the degree chamber and the oil circuit and enters the oil tank. The telescopic drill bit retracts into the interior of the shell under the action of the spring. At this time, the glue injection tube is exposed and the glue is injected into the guide groove through the glue injection hole, and further flows into the fixed groove, so that the angle code and the aluminum material are tightly bonded together. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] FIG1 is an overall schematic diagram of the present invention;

[0022] FIG2 is a schematic top view of the present invention;

[0023] FIG3 is a schematic diagram of an angle code of the present invention;

[0024] FIG4 is a front view of the angle code of the present invention;

[0025] FIG5 is a front cross-sectional view of the angle code of the present invention;

[0026] FIG6 is a schematic diagram of the rear top block of the present invention;

[0027] FIG7 is a schematic diagram of the interior of the rear top block of the present invention;

[0028] FIG8 is a schematic diagram of a corner cutter according to the present invention;

[0029] FIG9 is a schematic diagram of a glue injection knife according to the present invention;

[0030] FIG10 is a schematic cross-sectional view of a glue injection knife according to the present invention;

[0031] FIG11 is a schematic diagram of the sealing plug of the glue injection knife of the present invention;

[0032] FIG12 is a partial schematic diagram of the ejector rod of the glue injection knife of the present invention.

[0033] Figure: 1. Storage table; 2. Positioning mechanism; 3. Clamping mechanism; 4. Working mechanism; 5. Angle bracket; 11. Baffle; 12. Bottom plate; 13. Air vent; 14. Compressor; 21. Front top block; 22. Rear top block; 221. Inner top block; 222. Outer top block; 223. Oil storage chamber; 224. Electrode; 23. Slide rail; 24. Adjusting screw; 31. Support rod; 32. Mounting table; 33. Adjusting platform; 34. Hydraulic cylinder; 35. Support rod. 36. Oil pipe; 41. Angle cutter; 42. Glue injection knife; 421. Telescopic drill bit; 422. Housing; 423. Oil chamber; 424. Spring; 425. Glue injection tube; 426. Ejector rod; 427. Return spring; 428. Sealing plug; 429. Compression spring; 430. Oil circuit 1; 431. Transition chamber; 432. Oil circuit 2; 43. Guide rail; 44. Slider; 51. Fixing groove; 52. Guide groove; 53. Circular groove; 54. Glue injection hole. DETAILED DESCRIPTION

[0034] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0035] As shown in Figures 1 to 6, the embodiment of the present invention provides a production and processing equipment for aluminum alloy profiles for solar energy, including

[0036] Storage table 1;

[0037] Positioning mechanism 2, which is fixedly connected to the rear of the storage platform 1, includes a front top block 21, which is fixedly connected to the opening in the middle of the storage platform 1. The rear of the storage platform 1 is fixedly connected to a slide rail 23, on which a rear top block 22 is movably sleeved. The rear of the slide rail 23 is fixedly connected to an adjusting screw 24;

[0038] The clamping mechanism 3 is fixedly connected to the middle of the storage table 1. The clamping mechanism 3 includes a support rod 31. The middle of the support rod 31 is fixedly connected to the mounting platform 32. The other end of the mounting platform 32 is movably connected to the adjusting platform 33. One end of the adjusting platform 33 is movably connected to the hydraulic cylinder 34. The lower part of the hydraulic cylinder 34 is fixedly connected to the support rod 35. The upper part of the hydraulic cylinder 34 is fixedly connected to the oil pipe 36. The other end of the oil pipe 36 is fixedly connected to the outer top block 222.

[0039] The working mechanism 4 is fixedly connected to both sides of the clamping mechanism 3 in the middle of the storage platform 1;

[0040] Angle code 5, Angle code 5 is placed inside the processed material.

[0041] The storage table 1 includes a group of baffles 11 , a bottom plate 12 is fixedly connected between the baffles 11 , an air outlet 13 is opened on the bottom plate 12 , and a compressor 14 is fixedly connected to the lower part of the bottom plate 12 .

[0042] By arranging a compressor 14 under the bottom plate 12 , after the aluminum material is positioned, the compressor 14 is started, and the aluminum material is tightly adsorbed on the bottom plate 12 through the air outlet 13 on the bottom plate 12 .

[0043] The working mechanism 4 includes a set of guide rails 43 , on which a slider 44 is movably sleeved. A cornering knife 41 is fixedly connected to one slider 44 , and a glue injection knife 42 is fixedly connected to the other slider 44 .

[0044] The aluminum material on one side is angled by the angle assembly knife 41 , while the glue injection knife 42 on the other side injects glue into the angle bracket 5 , and the glue fills the guide groove 52 and the fixing groove 51 , firmly connecting the aluminum material and the angle bracket 5 together.

[0045] Among them, a fixing groove 51 is provided on one side of the angle code 5, and a guide groove 52 is opened at the lower part of the fixing groove 51. A circular groove 53 is provided on the other side of the angle code 5, and a glue injection hole 54 is provided below the circular groove 53. The other end of the guide groove 52 is connected to the glue injection hole 54.

[0046] The fixing groove 51 cooperates with the corner assembly knife 41 to fix one side of the aluminum material and the corner bracket 5 together, and the glue injection knife 42 fills the fixing groove 51 with glue through the glue injection hole 54 through the guide groove 52 to bond the corner bracket 5 to the aluminum material together.

[0047] The rear top block 22 includes an inner top block 221 , the outer top block 222 is movably connected to the outer top block 221 , an oil storage chamber 223 is provided inside the outer top block 222 , and an electrode 224 is fixedly connected to the inner wall of one side of the oil storage chamber 223 .

[0048] By setting an oil storage chamber 223 inside the outer top block 222, the oil in the oil storage chamber 223 is squeezed into the hydraulic cylinder 34 when the inner top block 221 moves, so that the support rod 35 moves downward to press and fix the aluminum material. At the same time, when the inner top block 221 contacts the electrode 224 in the oil storage chamber 223, the compressor 14 is started to tightly adsorb the aluminum material on the bottom plate 12.

[0049] The glue injection knife 42 includes a shell 422, an oil chamber 423 is provided on the upper part of the shell 422, a telescopic drill bit 421 is movably sleeved on the lower part of the shell 422, a spring 424 is fixedly connected to the inside of the oil chamber 423, and the other end of the spring 424 is fixedly connected to the upper part of the telescopic drill bit 421, a glue injection tube 425 is provided on one side of the shell 422, and an oil circuit 2 432 is fixedly connected to the upper part of the glue injection tube 425, and the oil circuit 2 432 is communicated with the oil chamber 423, and the other end of the oil circuit 2 432 is connected to the oil tank. A push rod 426 is provided on the other side of the shell 422, and a return spring 427 is fixedly connected to the lower part of the shell 422. The other end of the return spring 427 is fixedly connected to the lower part of the shell 422. A transition chamber 431 is provided on the upper part of the other side. The shell 422 is fixedly connected to an oil circuit 430 below the transition chamber 431. A sealing plug 428 is provided inside the transition chamber 431. A compression spring 429 is fixedly connected to the outside of the sealing plug 428, and the lower part of the sealing plug 428 abuts against the push rod 426.

[0050] The aluminum material is squeezed onto the inner wall of the circular groove 53 on the angle bracket 5 by setting the telescopic drill bit 421, and then the push rod 426 contacts the aluminum material to push open the sealing plug 428 so that the oil in the oil chamber 423 flows back to the oil tank through the oil path 430. The telescopic drill bit 421 retracts into the interior of the shell 422 under the action of the spring 424, and then the glue injection tube 425 starts to work to fill the fixing groove 51 and the guide groove 52 with glue through the glue injection hole 54, so that the aluminum material and the angle bracket 5 are adhered together.

[0051] Among them, a round hole is opened on the oil channel 1 430, the push rod 426 is cylindrical, and the sealing plug 428 is frustum-shaped, and the three are adapted to each other.

[0052] The oil circuit 1 430 can be sealed by the sealing plug 428 , and the push rod 426 can control the opening and closing of the sealing plug 428 .

[0053] Working principle and usage process:

[0054] First, place the angle code 5 into the aluminum material to be processed, and preliminarily splice the aluminum materials together. Then, place the aluminum material on the bottom plate 12 on the storage table 1, and align one side of the aluminum material with the inner top block 221 on the rear top block 22. At this time, the front top block 21 is working, and the front top block 21 aligns the aluminum material on the other side. The preliminary positioning of the aluminum material is completed.

[0055] The front top block 21 continues to move, driving the inner top block 221 on the rear top block 22 to move toward the inside of the outer top block 222. The oil in the oil storage chamber 223 inside the outer top block 222 flows into the hydraulic cylinder 34 on the clamping mechanism 3 through the oil pipe 36, and then the support rod 35 moves downward to press and fix the upper part of the aluminum material. When the inner top block 221 contacts the electrode 224 inside the oil storage chamber 223, the compressor 14 starts to tightly adsorb the aluminum material on the bottom plate 12, and the aluminum material is fixed.

[0056] The working mechanism 4 starts to operate. The aluminum material on one side is fixed to the fixed groove 51 on the corner code 5 under the movement of the corner assembly knife 41. When the glue injection knife 42 contacts the aluminum material on the other side, the telescopic drill bit 421 contacts the aluminum material first and pierces the aluminum material. As the glue injection knife 42 moves, the pierced part of the aluminum material is fixed to the side wall of the circular groove 53 on the corner code 5, replacing the original corner assembly. At the same time, the push rod 426 contacts the aluminum material and pushes open the sealing plug 428. The oil in the oil chamber 423 enters the oil tank through the degree chamber 431 and the oil circuit 430. The telescopic drill bit 421 retracts into the interior of the shell 422 under the action of the spring 424. At this time, the glue injection tube 425 is exposed to inject glue into the guide groove 52 through the glue injection hole 54, and further flows into the fixed groove 51, tightly bonding the corner code 5 to the aluminum material.

[0057] When the glue injection knife 42 finishes its operation, the working mechanism 4 retreats, the push rod 426 returns to its original position under the action of the return spring 427, the sealing plug 428 seals the oil circuit 1 430 under the action of the compression spring 429, and the oil in the oil tank is pumped into the oil chamber 423 through the oil circuit 2 432 under the action of the oil pump, restoring the telescopic drill bit 421 to its original position and blocking the glue injection tube 425.

[0058] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0059] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A solar aluminum alloy profile production and processing equipment, characterized by: Included Storage table(1); A positioning mechanism (2), the positioning mechanism (2) is fixedly connected to the rear of the storage platform (1), the positioning mechanism (2) comprises a front top block (21), the front top block (21) is fixedly connected to the opening in the middle of the storage platform (1), the rear of the storage platform (1) is fixedly connected to a slide rail (23), the slide rail (23) is movably sleeved with a rear top block (22), and the rear of the slide rail (23) is fixedly connected to an adjusting screw (24); A clamping mechanism (3), the clamping mechanism (3) is fixedly connected to the middle part of the storage platform (1), the clamping mechanism (3) comprises a support rod (31), the middle part of the support rod (31) is fixedly connected to a mounting platform (32), the other end of the mounting platform (32) is movably sleeved with an adjustment platform (33), one end of the adjustment platform (33) is movably sleeved with a hydraulic cylinder (34), the lower part of the hydraulic cylinder (34) is fixedly connected to a support rod (35), the upper part of the hydraulic cylinder (34) is fixedly connected to an oil pipe (36), and the other end of the oil pipe (36) is fixedly connected to an outer top block (222); A working mechanism (4), wherein the working mechanism (4) is fixedly connected to two sides of the clamping mechanism (3) in the middle of the storage platform (1); Angle code (5), the angle code (5) is placed inside the processed material.

2. The solar aluminum alloy profile production and processing equipment according to claim 1 is characterized by: The storage table (1) comprises a group of baffles (11), a bottom plate (12) is fixedly connected between the group of baffles (11), an air outlet (13) is opened on the bottom plate (12), and a compressor (14) is fixedly connected to the lower part of the bottom plate (12).

3. The solar energy aluminum alloy profile production and processing equipment according to claim 1 is characterized by: The working mechanism (4) comprises a group of guide rails (43), on which slide blocks (44) are movably sleeved respectively, one of the slide blocks (44) is fixedly connected to a cornering knife (41), and the other slide block (44) is fixedly connected to a glue injection knife (42).

4. The solar aluminum alloy profile production and processing equipment according to claim 1 is characterized by: One side of the angle code (5) is provided with a fixing groove (51), a guide groove (52) is provided at the lower part of the fixing groove (51), and the other side of the angle code (5) is provided with a circular groove (53), a glue injection hole (54) is provided below the circular groove (53), and the other end of the guide groove (52) is connected to the glue injection hole (54).

5. The solar energy aluminum alloy profile production and processing equipment according to claim 1 is characterized by: The rear top block (22) comprises an inner top block (221), the outer portion of the inner top block (221) is movably sleeved with an outer top block (222), an oil storage chamber (223) is provided inside the outer top block (222), and an electrode (224) is fixedly connected to an inner wall of one side of the oil storage chamber (223).

6. The solar energy aluminum alloy profile production and processing equipment according to claim 3 is characterized by: The glue injection knife (42) comprises a shell (422), an oil chamber (423) is provided at the upper part of the shell (422), a telescopic drill bit (421) is movably sleeved at the lower part of the shell (422), a spring (424) is fixedly connected inside the oil chamber (423), the other end of the spring (424) is fixedly connected to the upper part of the telescopic drill bit (421), a glue injection tube (425) is provided at one side of the shell (422), an oil circuit 2 (432) is fixedly connected above the glue injection tube (425), the oil circuit 2 (432) is communicated with the oil chamber (423), and the other end of the oil circuit 2 (432) is connected to the oil tank. A push rod (426) is provided on the other side of the shell (422), and a return spring (427) is fixedly connected to the lower part of the push rod (426), and the other end of the return spring (427) is fixedly connected to the lower part of the shell (422). A transition chamber (431) is provided on the upper part of the other side, and the shell (422) is fixedly connected to an oil circuit (430) below the transition chamber (431). A sealing plug (428) is provided inside the transition chamber (431), and a compression spring (429) is fixedly connected to the outside of the sealing plug (428), and the lower part of the sealing plug (428) abuts against the push rod (426).

7. The solar aluminum alloy profile production and processing equipment according to claim 6 is characterized by: The oil passage 1 (430) is provided with a circular hole, the push rod (426) is cylindrical, and the sealing plug (428) is truncated cone-shaped, and the three are adapted to each other.

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