Steel column module, prefabricated steel column module, assembled steel structure, prefabricated shear wall, and modular building
By attaching concave-convex-shaped connecting components on the inner wall of the steel column module and welding and fixing, the complex welding problem of steel structure connection ends is solved, which improves production efficiency and supports automated production.
Patent Information
- Application Number
- PCT/CN2024/082182
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-06-30
- Filing Date
- 2024-03-18
- Publication Date
- 2025-01-02
AI Technical Summary
In existing modular prefabricated buildings, the welding of pull-resistant parts at the connection ends of the steel structure is complicated to operate, resulting in low production efficiency and difficult to achieve automated production.
A steel column module is designed. By opening a welding groove on the side wall of the steel column body and attaching a connecting component with a concave and convex shape to the inner wall, a pull-resistant structure extending in a preset direction is formed, and welding and fixing is performed using the welding groove. , simplify welding operations.
It improves the convenience and speed of welding, improves production efficiency, and supports automated production.
Smart Images

Figure CN2024082182_02012025_PF_FP_ABST
Abstract
Description
Steel column modules, prefabricated steel column modules, prefabricated steel structures, prefabricated shear walls and modular buildings
[0001] CROSS-REFERENCE TO RELATED APPLICATIONS
[0002] This application is based on the Chinese patent application with application number 202310801217.1 and application date June 30, 2023, and claims the priority of the Chinese patent application. The entire content of the Chinese patent application is hereby introduced into this application as a reference. Technical Field
[0003] The present application relates to the technical field of modular prefabricated buildings, and in particular to steel column modules, prefabricated steel column modules, prefabricated steel structures, prefabricated shear walls and modular buildings. Background Art
[0004] In existing technologies, modular prefabricated buildings consist of steel structures on both upper and lower floors, connected by plug-in connections. Typically, the connecting ends of the steel structures are designed to facilitate plug-in connections. After the connection is made, cement is poured into the steel structures, and once the cement solidifies, a stable and strong connection is achieved.
[0005] To enhance the pullout resistance between the ends of the upper and lower steel structures after cement pouring, pullout resistant components can be added to the ends of the steel structures. The current practice is to weld and deposit solder on the outside of the protruding core column at the top of the lower steel structure to form a strip-shaped protrusion, and to weld and deposit solder on the inner wall of the bottom end of the upper steel structure to form a strip-shaped protrusion.
[0006] However, due to the narrow internal space at the bottom of the upper steel structure, welding of tensile-resistant parts is extremely inconvenient and the stacking speed is slow, resulting in reduced production efficiency and hindering the realization of automated production.
[0007] Summary of the Invention
[0008] To solve the above problems, the embodiments of the present invention aim to provide a steel column module, a prefabricated steel column module, an assembled steel structure, a prefabricated shear wall and a modular building.
[0009] In a first aspect, an embodiment of the present invention provides a steel column module, comprising:
[0010] A steel column body, wherein a plurality of welding grooves are provided on the side wall of the steel column body;
[0011] A connecting component, one side of which has a concave-convex shape to form a plurality of anti-pullout structures extending along a preset direction, the side of the connecting component facing away from the anti-pullout structure being attached to the inner side wall of the steel column body, the connecting component and the steel column body being welded and fixed at the welding groove position;
[0012] The preset direction has an included angle with the axial direction of the steel column body.
[0013] Furthermore, the connecting assembly includes a steel plate and steel bars, and the number of the steel bars is multiple. The steel plate includes a first side surface and a second side surface facing each other. The multiple steel bars are welded to the first side surface of the steel plate in sequence and at intervals. The multiple steel bars extend along a preset direction to form the anti-pullout structure, and the second side surface of the steel plate is attached to the inner wall of the steel column body.
[0014] Furthermore, the plurality of steel bars are uniformly welded to the first side surface of the steel plate.
[0015] Furthermore, the steel bar is a bent structure, including a first section and a second section connected to each other, and the first section and the second section have an angle.
[0016] Furthermore, the steel bar is a wavy structure, an arc structure or a long straight structure.
[0017] Furthermore, the connecting assembly includes a steel plate, which includes a first side surface and a second side surface facing each other, the first side surface is provided with a plurality of ridges extending along a preset direction to form the anti-pull-out structure, and the second side surface of the steel plate is attached to the inner wall of the steel column body.
[0018] Furthermore, the ribs are integrally formed with the steel plate.
[0019] Furthermore, a plurality of grooves are sequentially and spaced apart on the first side surface of the steel plate, and the plurality of grooves extend along a preset direction, and the ridge is formed between any two adjacent grooves.
[0020] Furthermore, the ridge is a bent structure, including a first section and a second section connected to each other, and the first section and the second section have an angle.
[0021] Furthermore, the ridges are wavy, arc-shaped or long straight-line structures.
[0022] Furthermore, the end of the steel plate is fixed to the end of the steel column body by welding.
[0023] Furthermore, the end of the steel plate is chamfered on one side close to the inner wall of the steel column body, and / or the end of the steel column body is chamfered on one side close to the steel plate.
[0024] Furthermore, the connecting assembly is a frame structure, including cross beams and longitudinal beams arranged crosswise, the longitudinal beams are parallel to the axis of the steel column body, and the cross beams extend along the preset direction to form the anti-pullout structure.
[0025] Furthermore, the number of the longitudinal beams is at least two, the number of the transverse beams is multiple, the multiple transverse beams are arranged in sequence and spaced apart, and the ends of the transverse beams are respectively connected to the outermost longitudinal beams.
[0026] Furthermore, the crossbeam is a bent, wavy, arc-shaped or long straight-line structure.
[0027] Furthermore, the connection assembly includes a fitting portion that is in contact with the inner side wall of the steel column body, and the opening position of the welding groove is adapted to the fitting portion.
[0028] Furthermore, the steel column body includes a plurality of inner side walls, and each inner side wall is attached with one of the connection components.
[0029] Furthermore, the welding groove is a strip groove, a circular groove, an arc groove or a broken line groove.
[0030] In a second aspect, an embodiment of the present invention further provides a prefabricated steel column module, comprising a steel column body, an inner core column and the above-mentioned steel column module;
[0031] The steel column includes a bottom end and a top end relative to each other, the steel column module is fixedly connected to the bottom end of the steel column, the inner core column is fixedly connected to the top end of the steel column, and the inner core column protrudes from the top of the steel column.
[0032] Furthermore, an anti-pullout structure extending along a preset direction is protruded from the outer side wall of the inner core column.
[0033] In the third aspect, an embodiment of the present invention also provides an assembled steel structure, comprising at least two of the above-mentioned prefabricated steel column modules, wherein the at least two prefabricated steel column modules include a lower steel column module and an upper steel column module, the steel column module of the upper steel column module is sleeved on the inner core column of the lower steel column module, and the steel column module of the upper steel column module is abutted against the top of the steel column body of the lower steel column module.
[0034] In a fourth aspect, an embodiment of the present invention further provides a prefabricated shear wall, comprising:
[0035] a shear wall body, the shear wall body having a receiving cavity; and
[0036] Two prefabricated steel column modules are fixedly connected to both sides of the shear wall body along the length direction, and the shear wall body and the two prefabricated steel column modules enclose a wall cavity for cast-in-place concrete.
[0037] Furthermore, the shear wall body includes an inner membrane shell and an outer membrane shell that are arranged relatively parallel to each other, and the inner membrane shell, the outer membrane shell and the two prefabricated steel column modules enclose the wall cavity.
[0038] Furthermore, it also includes a shear wall steel frame, which is fixedly connected to the wall cavity, and the two ends of the shear wall steel frame are respectively fixedly connected to the two prefabricated steel column modules.
[0039] Furthermore, the two prefabricated steel column modules are fixedly connected to both sides of the shear wall body along the length direction and are located in the accommodating cavity.
[0040] In a fifth aspect, an embodiment of the present invention further provides a modular building, comprising the above-mentioned steel column module, prefabricated steel column module, assembled steel structure or prefabricated shear wall.
[0041] This application has the following beneficial effects:
[0042] In the solution provided in the first aspect of the embodiment of the present invention, the steel column module includes a steel column body and a connecting assembly, and an anti-pullout structure extending in a preset direction is formed on one side of the connecting assembly. The side of the connecting assembly facing away from the anti-pullout structure is attached to the inner wall of the steel column body, and the connecting assembly and the steel column body are welded and fixed from the welding groove position on the outer wall of the steel column body, thereby forming an anti-pullout structure with a concave and convex shape on the inner wall of the steel column body. The anti-pullout structure is set on the inner wall of the steel column body by using the connecting assembly, and welding is performed from the outside of the steel column body by opening a welding groove on the steel column body. This greatly improves the convenience of welding, increases the welding speed, and improves production efficiency, which is conducive to realizing automated production.
[0043] In the solution provided in the second aspect of the embodiment of the present invention, the prefabricated steel column module has the beneficial effects of the above-mentioned steel column module.
[0044] In the solution provided in the third aspect of the embodiment of the present invention, the prefabricated steel structure has the beneficial effects of the above-mentioned steel column module.
[0045] In the solution provided in the fourth aspect of the embodiment of the present invention, the prefabricated shear wall has the beneficial effects of the above-mentioned prefabricated steel column module.
[0046] In the solution provided in the fifth aspect of the embodiment of the present invention, the modular building has the beneficial effects of the above-mentioned steel column module. BRIEF DESCRIPTION OF THE DRAWINGS
[0047] The drawings described herein are used to provide further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute improper limitations on the present application.
[0048] FIG1 shows a schematic structural diagram of a steel column module provided by an embodiment of the present invention;
[0049] FIG2 shows a schematic structural diagram of a first structure of a connection assembly in a steel column module provided by an embodiment of the present invention;
[0050] FIG3 shows a schematic structural diagram of a second structure of a connecting assembly in a steel column module provided by an embodiment of the present invention;
[0051] FIG4 shows a schematic structural diagram of the connection between the steel plate and the end of the steel column body in the steel column module provided by an embodiment of the present invention;
[0052] FIG5 shows a schematic structural diagram of a third structure of a connection assembly in a steel column module provided by an embodiment of the present invention;
[0053] FIG6 shows a schematic structural diagram of a prefabricated steel column module provided in an embodiment of the present invention;
[0054] FIG7 shows a schematic structural diagram of an assembled steel structure provided by an embodiment of the present invention;
[0055] FIG8 shows a cross-sectional view of the connection portion between the upper steel column module and the lower steel column module in the prefabricated steel structure provided by an embodiment of the present invention;
[0056] FIG9 shows a schematic structural diagram of a first type of prefabricated shear wall structure provided by an embodiment of the present invention;
[0057] FIG10 shows a schematic structural diagram of a second type of prefabricated shear wall structure provided by an embodiment of the present invention.
[0058] Icons: 100-steel column module; 001-steel column body; 005-welding groove; 010-connection assembly; 012-steel plate; 014-steel bar; 016-rib; 017-crossbeam; 019-longitudinal beam; 200-prefabricated steel column module; 021-steel column; 023-inner core column; 300-assembled steel structure; 031-upper steel column module; 033-lower steel column module; 400-preset direction; 401-weld; 500-prefabricated shear wall; 510-shear wall body; 515-wall cavity; 5102-inner membrane shell; 5104-outer membrane shell; 530-shear wall steel frame. DETAILED DESCRIPTION
[0059] In order to make the technical solutions and advantages of the embodiments of the present application more clearly understood, the exemplary embodiments of the present application are further described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present application, and are not an exhaustive list of all the embodiments. It should be noted that the embodiments and features in the embodiments of the present application can be combined with each other unless they conflict.
[0060] In the description of the present invention, it should be understood that the terms "vertical", "horizontal", "inside", "outside", "up", "down", "front", "back", "left", "right", "center", "longitudinal", "transverse", "length", "width", "thickness", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention.
[0061] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature identified as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
[0062] In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "connect," "fixed," etc. should be understood broadly. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0063] A steel column module 100 is provided in an embodiment of the present application. Please refer to FIG1 , which is a schematic structural diagram of the steel column module 100 .
[0064] The steel column module 100 includes a steel column body 001 and a connecting assembly 010, which is mounted on the inner sidewall of the steel column body 001. The sidewall of the steel column body 001 is provided with multiple welding grooves 005. One side of the connecting assembly 010 has a concave-convex shape to form multiple anti-pullout structures extending along a predetermined direction 400. During installation, the side of the connecting assembly 010 facing away from the anti-pullout structure is attached to the inner sidewall of the steel column body 001. The connecting assembly 010 and the steel column body 001 are welded together at the welding grooves 005 from the outside of the steel column body 001.
[0065] When the upper and lower steel structures of a building are connected via the end-jointed structure and cement is poured into the steel structures, to enhance the pull-out resistance between the end-jointed portions of the upper and lower steel structures, the pull-out resistance structure provided on the connection assembly 010 extends in an angle with the axis of the steel column body 001. That is, when the steel column module 100 is in use, the pull-out resistance structure is not arranged vertically.
[0066] The steel column module 100 is constructed by attaching the connecting assembly 010 to the inner sidewall of the steel column body 001, with the side facing away from the anti-pullout structure. A welding groove 005 is provided on the steel column body 001. During welding, the connecting assembly 010 is welded to the steel column body 001 at the welding groove 005 on the outer sidewall of the steel column body 001. This forms a concave and convex anti-pullout structure on the inner sidewall of the steel column body 001, facilitating welding operations and greatly improving welding convenience, thereby increasing welding speed, improving production efficiency, and facilitating automated production.
[0067] The steel column module 100 provided in the embodiment of the present application is introduced in detail below.
[0068] Please refer to FIG. 2 , which is a schematic structural diagram of a first structure of the connection component 010 .
[0069] Specifically, the connection assembly 010 includes a steel plate 012 and a steel bar 014 , and the steel bar 014 is welded to the inner wall of the steel column body 001 through the steel plate 012 .
[0070] Optionally, there are multiple steel bars 014, and the steel plate 012 includes a first side surface and a second side surface facing each other. The multiple steel bars 014 are sequentially welded to the first side surface of the steel plate 012 at intervals. The multiple steel bars 014 extend along a predetermined direction 400 to form a pull-out resistant structure. The multiple steel bars 014 are welded to the steel plate 012 to form an integral structure. The second side surface of the steel plate 012 is then attached to the inner side wall of the steel column body 001. Finally, welding is performed from the outer side wall of the steel column body 001.
[0071] Alternatively, the steel plate 012 may be a thin-walled steel plate, the shape of which matches the inner wall shape of the steel column body 001, for example, a rectangular structure. A plurality of steel bars 014 are sequentially spaced apart, so that the first side surface of the steel plate 012 forms a concave-convex tensile-resistant structure.
[0072] Optionally, multiple steel bars 014 are evenly welded to the first side of the steel plate 012 , and each steel bar 014 extends along a preset direction 400 , and the multiple steel bars 014 are distributed in sequence along a direction perpendicular to the preset direction 400 .
[0073] Optionally, the shape of the steel bar 014 welded to the steel plate 012 is not limited and may be a wavy structure, an arcuate structure, a long straight structure, a long diagonal structure, a special-shaped structure, or a bent structure. When the steel bar 014 is a bent structure, it may include a first segment and a second segment connected to each other, with the first segment and the second segment forming an angle. The present application does not limit the specific shape of the steel bar 014, as long as it is welded to the steel plate 012 and extends along the predetermined direction 400, forming a concave-convex structure on the first side surface of the steel plate 012 and providing a pull-out resistance effect.
[0074] Please refer to FIG. 3 , which is a schematic structural diagram of a second structure of the connection component 010 .
[0075] Specifically, connection assembly 010 includes a steel plate 012, which includes a first side surface and a second side surface facing each other. The first side surface is provided with a plurality of ridges 016 extending in a predetermined direction 400 to form a pull-out resistant structure. During installation, the second side surface of steel plate 012 is attached to the inner sidewall of steel column body 001 and welded.
[0076] Optionally, the ridge 016 and the steel plate 012 can be integrally formed, for example, by die casting, or extrusion molding, etc., which is not limited in the embodiments of the present application.
[0077] In other optional embodiments, a plurality of grooves may be sequentially and spaced apart from each other on the first side surface of the steel plate 012 , and the plurality of grooves extend along a preset direction 400 , with a ridge 016 formed between any two adjacent grooves.
[0078] Preferably, the width of the groove formed on the first side of the steel plate 012 can be much greater than the height, and can be formed by a milling process, that is, a plurality of grooves are milled on a flat plate by a milling process, so that any two adjacent grooves are separated by a ridge 016 .
[0079] Optionally, the shape of the ridge 016 on the first side surface of the steel plate 012 is not limited and may be a wavy structure, an arc structure, a long straight line structure, a long oblique line structure, a special-shaped structure, or a curved structure. When the ridge 016 is a curved structure, it may include a first segment and a second segment connected to each other, with the first segment and the second segment forming an angle. The present application does not limit the specific shape of the ridge 016, as long as it is protruding from the steel plate 012 and extends along the predetermined direction 400, forming a concave-convex structure on the first side surface of the steel plate 012 and providing a pull-out resistance effect.
[0080] In order to improve the connection stability between the connecting component 010 and the steel column body 001, in addition to welding and fixing through the position of the welding groove 005, the end of the steel plate 012 can also be welded and fixed to the end of the steel column body 001.
[0081] Furthermore, when the steel plate 012 is arranged on the inner side of the steel column body 001, the end of the steel plate 012 can be set flush with the end of the steel column body 001, or the end of the steel plate 012 can be slightly closer to the inside relative to the end of the steel column body 001, that is, slightly lower than the end of the steel column body 001.
[0082] Please refer to FIG. 4 , which is a schematic structural diagram showing the connection between the steel plate 012 and the end of the steel column body 001 .
[0083] Optionally, to facilitate welding, a weld seam 401 is provided at the connection between the steel plate 012 and the steel column body 001. Specifically, the end of the steel plate 012 adjacent to the inner wall of the steel column body 001 is chamfered, and / or the end of the steel column body 001 adjacent to the steel plate 012 is chamfered. Chamfering the ends of the steel plate 012 and the steel column body 001 at the joints forms a weld seam, facilitating welding and securing.
[0084] Please refer to FIG. 5 , which is a schematic structural diagram of a third structure of the connection component 010 .
[0085] Specifically, the connection assembly 010 is a frame structure, which may include a cross-beam 017 and a longitudinal beam 019. During installation, the longitudinal beam 019 is parallel to the axis of the steel column body 001, and the crossbeam 017 extends along a preset direction 400 to form a pull-out resistant structure.
[0086] Optionally, there can be at least two longitudinal beams 019 and multiple transverse beams 017. At least two longitudinal beams 019 extend axially along the steel column body 001, and multiple transverse beams 017 are spaced apart in sequence, with the ends of the transverse beams 017 connected to the outermost longitudinal beams 019. For example, in the structure shown in Figure 5, there are two longitudinal beams 019, each located at the outermost position, and multiple transverse beams 017 are evenly spaced between the two longitudinal beams 019.
[0087] During installation, the connection component 010 of the frame structure is set on the inner wall of the steel column body 001, but it should be noted that the welding groove 005 opened on the steel column body 001 needs to correspond to the solid beam of the frame structure. The solid beam can include horizontal beams and / or longitudinal beams to facilitate welding.
[0088] In summary, the welding groove 005 of the steel column body 001 must correspond to the physical structure of the connecting assembly 010. Optionally, the connecting assembly 010 includes a fitting portion that fits against the inner sidewall of the steel column body 001, and the opening position of the welding groove 005 is adapted to the fitting portion to facilitate welding from the outside of the steel column body 001.
[0089] Optionally, the welding groove 005 opened on the side wall of the steel column body 001 can be a strip groove, a circular groove, an arc groove or a broken line groove, etc. The present application does not limit the shape, size, position, etc. of the welding groove 005. As long as it meets the production welding requirements, the steel column body 001 can be welded and fixed to the connecting component 010 through the welding groove 005 from the outer wall of the steel column body 001.
[0090] Optionally, the shape of the beam 017 can be a bent, wavy, arc-shaped or long straight-line structure. The present application does not limit the specific shape of the beam 017. As long as it extends as a whole along the preset direction 400, the connecting component 010 is welded to the inner wall of the steel column body 001, so that the inner side of the steel column body 001 forms a concave-convex structure with an anti-pull-out effect.
[0091] In this embodiment of the present application, to improve the pullout resistance between the ends of the upper and lower steel structures, a connection assembly 010 can be provided on each inner sidewall of the steel column body 001. That is, the steel column body 001 includes multiple inner sidewalls, each of which is affixed with a connection assembly 010, thereby enhancing the pullout resistance from all sides.
[0092] The forming method and working principle of the steel column module 100 provided in the embodiment of the present application are as follows, and are explained using the connection assembly 010 shown in Figure 2 as an example.
[0093] Push multiple steel bars 014 evenly onto the steel plate 012 for positioning, and use a welding gun to spot weld each steel bar 014 to achieve preliminary fixation;
[0094] After fixing, remove the positioning mechanism and use a multi-head welding gun to simultaneously weld multiple steel bars 014 to fix the steel bars 014 and the steel plate 012 into one;
[0095] Repeat the above steps to form a plurality (e.g., four) of steel plates 012 welded with steel bars 014, i.e., connection components 010;
[0096] Place the connecting assembly 010 on one of the inner side walls of the steel column body 001, with the side of the connecting assembly 010 away from the steel bar 014 in contact with the inner side wall of the steel column body 001. Spot weld the ends of the connecting assembly 010 and the steel column body 001 to achieve preliminary fixation.
[0097] Repeat the above steps until each inner wall of the steel column body 001 is provided with a connection assembly 010;
[0098] Full welding is performed from the outer welding groove 005 position of the steel column body 001, and one side is flipped 90° during welding, and all sides are fully welded in turn.
[0099] In other optional embodiments, a connecting component may be first set on an inner side wall of the steel column body, and the connecting component may be welded and fixed to the steel column body at the welding groove position from the outside of the steel column body. After fixing, it may be flipped 90°, and then a connecting component may be set on the other inner side wall of the steel column body. Similarly, other connecting components may be fixed and welded to other inner side walls of the steel column body until all side welding is completed.
[0100] The process of "welding a pullout member on the inner sidewall of steel column body 001" is converted to: welding steel bar 014 to steel plate 012 with the aid of steel plate 012, creating welding groove 005 on the sidewall of steel column body 001, and welding steel plate 012 and steel column body 001 through welding groove 005, thereby indirectly welding steel bar 014 to the inner sidewall of steel column body 001 through steel plate 012. This facilitates operation and welding, increases welding speed, improves production efficiency, and facilitates further automated production.
[0101] A prefabricated steel column module 200 is further provided in an embodiment of the present application. Please refer to FIG6 , which is a schematic structural diagram of the prefabricated steel column module 200 .
[0102] Prefabricated steel column module 200 includes a steel column body 021, an inner core column 023, and the aforementioned steel column module 100. Steel column body 021 is a hollow, elongated structure with a bottom and a top. Steel column module 100 is fixedly connected to the bottom of steel column body 021, while inner core column 023 is fixedly connected to the top of steel column body 021, with inner core column 023 protruding from the top of steel column body 021.
[0103] Among them, the cross-sectional width dimension of the inner core column 023 is smaller than the cross-sectional width dimension of the steel column 021, and the cross-sectional width dimension of the steel column module 100 is the same as the cross-sectional width dimension of the steel column 021. The steel column module 100 can be fixedly connected to the bottom end of the steel column 021 by welding.
[0104] Optionally, in order to further improve the pull-out resistance between the end plug-in parts of the upper and lower steel structures, a pull-out resistance structure extending along a preset direction may be provided on the outer side wall of the inner core column 023 .
[0105] When the upper and lower layers of prefabricated steel column modules 200 are plugged in and cement is poured, the pull-out resistance of the steel structure can be effectively improved through the pull-out resistance structure of the outer wall of the inner core column 023 and the inner wall of the steel column module 100.
[0106] The prefabricated steel column module 200 has the beneficial effects of the above-mentioned steel column module 100, which will not be described in detail here.
[0107] An assembled steel structure 300 is also provided in an embodiment of the present application. Please refer to Figures 7 and 8. Figure 7 is a structural schematic diagram of the assembled steel structure 300, and Figure 8 is a cross-sectional view of the connection portion between the upper steel column module 031 and the lower steel column module 033.
[0108] The prefabricated steel structure 300 includes at least two of the above-mentioned prefabricated steel column modules, wherein the at least two prefabricated steel column modules include a lower steel column module 033 and an upper steel column module 031 .
[0109] After installation, the steel column module 100 of the upper steel column module 031 is sleeved on the inner core column 023 of the lower steel column module 033 , and the steel column module 100 of the upper steel column module 031 abuts against the top of the steel column body 021 of the lower steel column module 033 .
[0110] For example, the prefabricated steel structure 300 includes two prefabricated steel column modules 200, namely a lower steel column module 033 and an upper steel column module 031. The steel column modules 100 of the lower steel column module 033 are located at the bottom, and the inner core column 023 is located at the top. During installation, the steel column modules 100 of the upper steel column module 031 are placed over the inner core column 023 of the lower steel column module 033, and the steel column modules 100 of the upper steel column module 031 are mated and abutted against the steel column 021 of the lower steel column module 033.
[0111] After installation, the anti-pullout structure protruding from the outer wall of the inner core column 023 corresponds to the anti-pullout structure of the inner wall of the steel column module 100, which is beneficial to improving the anti-pullout performance after pouring cement.
[0112] The assembled steel structure 300 has the beneficial effects of the above-mentioned steel column module 100, which will not be described in detail here.
[0113] A prefabricated shear wall 500 is also provided in an embodiment of the present application. Please refer to FIG9 , which is a structural diagram of a first structure of the prefabricated shear wall 500 .
[0114] Specifically, the prefabricated shear wall 500 may include a shear wall body 510 and the above-mentioned prefabricated steel column module 200, the shear wall body 510 having a accommodating cavity; the number of prefabricated steel column modules 200 is two, the two prefabricated steel column modules 200 are fixedly connected to both sides of the shear wall body 510 along the length direction, and the shear wall body 510 and the two prefabricated steel column modules 200 enclose a wall cavity 515 for cast-in-place concrete.
[0115] The shear wall body 510 includes a receiving cavity. The shear wall body 510 and the two prefabricated steel column modules 200 at its ends enclose a wall cavity 515. This wall cavity 515 is used to accommodate concrete poured into the prefabricated shear wall 500 at the construction site, allowing the shear wall body 510 and prefabricated steel column modules 200 to form a shear wall. Once the concrete is poured into the wall cavity 515 and solidifies, the shear wall is formed.
[0116] As shown in Figure 9, two prefabricated steel column modules 200 are respectively fixedly connected to the longitudinal sides of the shear wall body 510 and are located in the receiving cavity of the shear wall body 510. The longitudinal sides of the shear wall body 510 mentioned above refer to the left and right sides of the shear wall body 510 when installed / in use. The geometric shape of the prefabricated shear wall 500 is defined by the shear wall body 510.
[0117] Furthermore, the shear wall body 510 may include an inner membrane shell 5102 and an outer membrane shell 5104 that are arranged relative to and in parallel. The inner membrane shell 5102, the outer membrane shell 5104 and the two prefabricated steel column modules 200 enclose a wall cavity 515. That is, the wall cavity 515 is formed by the inner membrane shell 5102, the outer membrane shell 5104 and the two prefabricated steel column modules 200 from four directions: front, back, left and right.
[0118] Continuing with FIG9 , in the embodiment of the present application, two prefabricated steel column modules 200 are fixedly connected to both sides of the shear wall body 510 along the length direction and are located in the accommodating cavity. The surface of the prefabricated steel column module 200 near the inner membrane shell 5102 is fixedly connected to the inner membrane shell 5102, and the surface of the prefabricated steel column module 200 near the outer membrane shell 5104 is fixedly connected to the outer membrane shell 5104. For example, the fixed connection method may include welding, bolt connection, or self-tapping screw connection. The embodiment of the present invention does not specifically limit the above-mentioned fixed connection method, and it can be determined according to actual needs.
[0119] Furthermore, the prefabricated shear wall 500 may also include a shear wall steel frame 530 .
[0120] Specifically, the shear wall steel frame 530 is fixedly connected in the wall cavity 515 , and the two ends of the shear wall steel frame 530 along the transverse direction are respectively fixedly connected to the two prefabricated steel column modules 200 .
[0121] Optionally, one side of the shear wall steel frame 530 along the thickness direction is fixedly connected to the inner membrane shell 5102 via a first connector, and the other side of the shear wall steel frame 530 along the thickness direction is fixedly connected to the outer membrane shell 5104 via a second connector. The shear wall steel frame 530 can be connected to the inner membrane shell 5102 and the outer membrane shell 5104 via the first connector and the second connector, respectively, so that the shear wall body 510 forms a "sandwich" structure. That is, one side of the shear wall steel frame 530 is connected to the inner membrane shell 5102 via the first connector, and the other side is connected to the outer membrane shell 5104 via the second connector, forming a monolithic structure with a non-removable formwork.
[0122] Optionally, the first connecting member and the second connecting member may include self-tapping screws, angle steels, channel steels or flat steel plates.
[0123] The length direction of the shear wall steel frame 530 is the lateral extension direction of the shear wall body 510. The prefabricated steel column modules 200 are vertically fixedly connected at both ends of the shear wall steel frame 530 extending along the length direction. The two ends of the shear wall steel frame 530 in the length direction can be fixedly connected to the surface of the prefabricated steel column modules 200 by welding.
[0124] Please refer to FIG10 , which is a schematic structural diagram of a second structure of a prefabricated shear wall 500 .
[0125] The prefabricated shear wall of this structure has the same basic structure as the prefabricated shear wall of the above-mentioned structure, with the difference that: the two prefabricated steel column modules 200 are fixedly connected to both sides of the shear wall body 510 along the length direction, but the prefabricated steel column module 200 is not located in the accommodating cavity of the shear wall body 510, that is, the prefabricated steel column module 200 is fixedly connected to the end of the shear wall body 510 along the length direction.
[0126] As shown in Figure 10, the shear wall body 510 includes an inner membrane shell 5102 and an outer membrane shell 5104. Two prefabricated steel column modules 200 are fixedly connected to the two ends of the shear wall body 510. Through the inner membrane shell 5102, the outer membrane shell 5104, and the two prefabricated steel column modules 200 on the left and right sides, a wall cavity 515 is enclosed from the front, back, left and right directions. The shear wall steel frame 530 is fixedly connected in the wall cavity 515, and the shear wall steel frame 530 is fixedly connected to the two prefabricated steel column modules 200 at both ends along the horizontal direction.
[0127] In summary, for the two prefabricated shear walls 500 of the above two structures, when the shear wall formed after the concrete is poured into the prefabricated shear wall 500 is the exterior wall of the building, the inner membrane shell 5102 of the shear wall body 510 is located on the side of the shear wall facing indoors, and the outer membrane shell 5104 of the shear wall body 510 is located on the side of the shear wall facing outdoors. The inner membrane shell 5102 and the outer membrane shell 5104 are arranged opposite and parallel to each other, and the wall cavity 515 is formed by the inner membrane shell 5102, the outer membrane shell 5104, and the prefabricated steel column modules 200 on both sides. In other words, at the construction site, the concrete poured into the prefabricated shear wall 500 will be poured between the inner membrane shell 5102, the outer membrane shell 5104, and the two prefabricated steel column modules 200 of the shear wall body 510.
[0128] Because the inner membrane shell 5102 and the outer membrane shell 5104 included in the shear wall body 510 can be used as wall side panels in the module production and hoisting stages and as templates in the construction stage, the prefabricated room module provided by the embodiment of the present invention can not only improve the module rigidity in the production and transportation stages, but also avoid the on-site shear wall reinforcement binding and template support work, saving construction steps and construction personnel.
[0129] The present application also provides a modular building, including the above-mentioned steel column module, prefabricated steel column module or assembled steel structure. The modular building has the beneficial effects of the above-mentioned steel column module, which will not be described in detail here.
[0130] Although the preferred embodiments of the present application have been described, those skilled in the art may make additional changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications that fall within the scope of the present application.
[0131] Obviously, those skilled in the art may make various changes and modifications to this application without departing from the spirit and scope of this application. Thus, if these modifications and variations of this application fall within the scope of the claims of this application and their equivalents, this application is intended to include these modifications and variations.
Claims
1. A steel column module, characterized in that: include: A steel column body, wherein a plurality of welding grooves are provided on the side wall of the steel column body; A connecting component, one side of which has a concave-convex shape to form a plurality of anti-pullout structures extending along a preset direction, a side of the connecting component away from the anti-pullout structure is attached to the inner side wall of the steel column body, and the connecting component and the steel column body are welded and fixed at the welding groove position; The preset direction has an included angle with the axial direction of the steel column body.
2. The steel column module according to claim 1, characterized in that: The connecting assembly includes a steel plate and a steel bar, wherein the steel bar is in multiple numbers, the steel plate includes a first side surface and a second side surface facing each other, the multiple steel bars are welded to the first side surface of the steel plate in sequence and at intervals, the multiple steel bars extend along a preset direction to form the anti-pullout structure, and the second side surface of the steel plate is attached to the inner wall of the steel column body.
3. The steel column module according to claim 2, characterized in that: The plurality of steel bars are uniformly welded to the first side surface of the steel plate.
4. The steel column module according to claim 2, characterized in that: The steel bar is a bent structure, comprising a first section and a second section connected to each other, wherein the first section and the second section have an included angle.
5. The steel column module according to claim 2, characterized in that: The steel bar is a wavy structure, an arc structure or a long straight structure.
6. The steel column module according to claim 1, characterized in that: The connecting component includes a steel plate, which includes a first side surface and a second side surface facing each other, the first side surface is provided with a plurality of ridges extending along a preset direction to form the anti-pull-out structure, and the second side surface of the steel plate is attached to the inner wall of the steel column body.
7. The steel column module according to claim 6, characterized in that: The convex ridge is integrally formed with the steel plate.
8. The steel column module according to claim 6, characterized in that: A plurality of grooves are sequentially and spaced apart on the first side surface of the steel plate. The plurality of grooves extend along a preset direction, and the convex ridge is formed between any two adjacent grooves.
9. The steel column module according to claim 6, characterized in that: The convex ridge is a bent structure, including a first section and a second section connected to each other, and the first section and the second section have an angle.
10. The steel column module according to claim 6, characterized in that: The convex ridge is a wave-shaped structure, an arc-shaped structure or a long straight-line structure.
11. The steel column module according to any one of claims 2 to 10, characterized in that: The end of the steel plate is fixed to the end of the steel column body by welding.
12. The steel column module according to claim 11, characterized in that: The end of the steel plate is chamfered on one side close to the inner wall of the steel column body, and / or the end of the steel column body is chamfered on one side close to the steel plate.
13. The steel column module according to claim 1, characterized in that: The connection assembly is a frame structure, including cross beams and longitudinal beams arranged crosswise, the longitudinal beams are parallel to the axis of the steel column body, and the cross beams extend along the preset direction to form the anti-pullout structure.
14. The steel column module according to claim 13, characterized in that: The number of the longitudinal beams is at least two, the number of the transverse beams is multiple, the multiple transverse beams are arranged in sequence and spaced apart, and the ends of the transverse beams are respectively connected to the outermost longitudinal beams.
15. The steel column module according to claim 13, characterized in that: The crossbeam is a bent, wavy, arc-shaped or long straight-line structure.
16. The steel column module according to claim 1, characterized in that: The connection assembly includes a fitting portion that is in contact with the inner wall of the steel column body, and the opening position of the welding groove is adapted to the fitting portion.
17. The steel column module according to claim 1, characterized in that: The steel column body comprises a plurality of inner side walls, and each inner side wall is provided with a connecting component.
18. The steel column module according to any one of claims 1-10, 13-17, characterized in that: The welding groove is a strip groove, a circular groove, an arc groove or a broken line groove.
19. A prefabricated steel column module, characterized in that: It comprises a steel column, an inner core column and a steel column module as claimed in any one of claims 1 to 18; The steel column comprises a bottom end and a top end opposite to each other, the steel column module is fixedly connected to the bottom end of the steel column, the inner core column is fixedly connected to the top end of the steel column, and the inner core column protrudes from the top of the steel column.
20. The prefabricated steel column module according to claim 19, characterized in that: The outer side wall of the inner core column is convexly provided with an anti-pullout structure extending along a preset direction.
21. An assembled steel structure, characterized in that: It comprises at least two prefabricated steel column modules as described in claim 19 or 20, wherein the at least two prefabricated steel column modules include a lower steel column module and an upper steel column module, the steel column module of the upper steel column module is sleeved on the inner core column of the lower steel column module, and the steel column module of the upper steel column module is abutted against the top end of the steel column body of the lower steel column module.
22. A prefabricated shear wall, characterized in that: include: A shear wall body, wherein the shear wall body has a receiving cavity; and Two prefabricated steel column modules as described in claim 19 or 20, wherein the two prefabricated steel column modules are fixedly connected to both sides of the shear wall body along the length direction, and the shear wall body and the two prefabricated steel column modules enclose a wall cavity for cast-in-place concrete.
23. The prefabricated shear wall according to claim 22, characterized in that: The shear wall body comprises an inner membrane shell and an outer membrane shell which are arranged relatively parallel to each other. The inner membrane shell, the outer membrane shell and the two prefabricated steel column modules enclose the wall cavity.
24. The prefabricated shear wall according to claim 22, characterized in that: It also includes a shear wall steel frame, which is fixedly connected in the wall cavity, and two ends of the shear wall steel frame are respectively fixedly connected to the two prefabricated steel column modules.
25. The prefabricated shear wall according to claim 22, characterized in that: The two prefabricated steel column modules are fixedly connected to two sides of the shear wall body along the length direction and are located in the accommodating cavity.
26. A modular building, characterized in that: It comprises the steel column module as described in any one of claims 1 to 18, the prefabricated steel column module as described in claim 19 or 20, the assembled steel structure as described in claim 21, or the prefabricated shear wall as described in any one of claims 22 to 25.
Citation Information
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