The intelligent compressor

The intelligent compressor system addresses the reliance on external energy in traditional compressor systems by integrating a rotary pump and generator to produce internal electricity, enhancing efficiency and reducing energy losses.

WO2025034176A1PCT designated stage expired Publication Date: 2025-02-13SAKULSIRIYUTHANA AUEANGKUL +3
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Patent Information

Application Number
PCT/TH2023/000018
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Filing Date
2023-08-07
Publication Date
2025-02-13

AI Technical Summary

Technical Problem

Existing compressor systems in the refrigeration industry rely on external energy to operate, leading to significant energy losses and inefficiencies.

Method used

The intelligent compressor design removes the motor drive and incorporates a rotary pump system with a generator to produce electricity internally, using a brushless DC motor and a controller to manage energy production and distribution.

Benefits of technology

This solution enables the compressor system to operate independently of external energy, reducing energy losses and improving efficiency by utilizing self-generated electricity to power the system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The intelligent compressor is the unique design that does not rely on external power to drive the refrigeration system by pressing the switch button (2) before passing commands to the controller set (3) to order the motor controller to work, instruct the motor (15) to drive by relying on the electricity from the battery (1) to be the starter for the first time only. When the motor (13) turns to drive the central shaft axis (17) that is used together as a result, the generator (9) turns to generate the electricity through the connector (8) and passing the electrical current to the controller (3) commands through the motor controller (13) and then sends it back to control the motor (13) again to maintain the constant rotation as specified and another part of the electrical current will be sent to feed the other electrical devices of the machine and another part of the electrical current will be voltage-limited and current-limited before passing through to charge back to the battery (1) according to the voltage value that has been set to reserve power for the next using. When, the generator (9) produces the voltage greater than the voltage of the battery (1), the controller set (3) will cat off the current from the battery (1) immediately by relying on the electricity that generated by itself to be used as driving force instead.
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Description

[0001] THE INTELLIGENT COMPRESSOR he nature and the purpose of the invention to solve the problems, therefore improving the compressor system used in the refrigeration industry such as, air conditioners, refrigerations, freezers, etc. Especially, it must use external energy to drive the operation of the machine system and compressor so that the refrigerant circulating in the system can be circulated for cooling. Many engineers have tried to design compressor systems to consume as little current as possible. However, they must use external power to drive the compressor to work. Therefore, there is an idea to design a compressor that can generate electricity by itself to support itself without relying on the external energy with “the specific characteristic design” by removing the motor drive set in the original compressor, leaving only the rotary pump system and design a generator to have a suitable size to generate electricity sufficient with the use of the entire system up to 1 more set and design the power transmission motor to be the suitable size that has enough power to drive the generator and another set of rotary pump working through the controller that is specific characteristic design to start the brushless de motor. Let the system start for the first time only. By using the batery power of the appropriate voltage to achieve a single initial spin. When the brushless de motor is driven the generator set will produce enough electricity to be used for both the system of the machine and the compressor before passing the electricity to the controller to feed back to the brushless de motor again. As a result, in the rotation to drive the entire cooling system without retying on external energy as the energy to drive the system to work. “The intelligent compressor” can also be applied to the fishing industry, agricultural industry, various refrigeration industries that require compressors to drive the refrigerant circulating system, etc. This is a solution to the problem of having to rely on external energy to be energy for the operation of the machine system and compressor.cience related fields of invention.

[0002] Engineering related to compressor and cooling systems ackground of related arts or sciences.

[0003] An invention related to the compressor system that acts as a suction and discharge pump to circulate the refrigerant in the refrigeration system that relies on external energy to drive the operation of the machine and the compressor in the refrigeration system. This result in huge energy losses in the colling system to solve such energy problems, the intelligent compressor system has been invented and developed the intelligent compressor that do not rely on external energy to drive the machine and the compressor in the refrigeration system. “With the specific characteristic design is” removes the motor drive in the original compressor, leaving only the rotary pump system and design another 1 set of the generator to have a suitable size to generate electricity sufficient for use and design a suitable sized motor that has enough power to drive the generator and another 1 set of the suction and discharge refrigerant circulating pump, all using the same central shaft axis, working through the controller. That is the specific characteristic design in the brushless de motor starting system. Let the system starts for the first time. By using batery power of the appropriate voltage to achieve a single initial spin. When the brushless de motor toms to drive, the starting system is cut off immediately when the voltage spun out of the generator is greater than the voltage of the battery . When the brushless de motor turns to drive, the generator set generates enough electricity to use both the system of the machine and the compressor by passing the electricity to the controller to feed back to the brushless de motor as a result, the rotation drives the entire system by using the energy produced by itself in the compressor to drive the compressor and the refrigeration system. Detail will be disclosure in the frill invention disclosure. Full disclosure of the invention.

[0004] Describe the nature of this invention with reference to the atached drawing figure 1. It is the device and the electrical circuit system which is the main function of the entire system of the intelligent compressor (4). The refrigerant circulating system is not described as it is an existing system. The intelligent compressor (4) is cut off into half to reveal the internal components. It works through the specific characteristic design controllers (3) system with the batteries (1) of voltage suitable for the machine to be used to act as a starter for the first time only. Due to the size of the machine and the system of each machine will use different voltages and currents. The design of the unique machine system can be designed for both ac power supply system and de power supply system. Figure 2. It is the half-magnified view showing the internal working of “ the intelligent compressor (4)” with the body structure (7) as a mounting equipment by relying on the electricity from the batery (1) to start the engine to work for the first time only through the switch button (2) that acts to turn on and off before sending the command to the control set (3) to send the electrical signal to the motor to transmit power to the brushless de motor system (13-16) by separate stator (13) that made of silicon steel acts to transmit the magnetic field generated by the set of the copper coils (14) through the operation of the control box (3). The rotor (15) has the neodymium ( 16) installed to support the magnetic field that sent form the stator (13) in the stroke predetermines as specified, as a result in repulsion causes the rotation of the rotor (15) drive, hereinafter referred to as the series of brushless de motor system set (13-16) is “motor (13)”. When the rotor (15) tarns to drive, causes the central shaft axis (17) that used together is driven the generator (9-12) that acts as the power generator. It is separated into the stator (9) that made of silicon steel act to transmit magnetic field and the set of the copper coil (10) acts to produce electricity that requires the crossing of the magnetic field generated by the rotation of the rotor (11) with the neodymium (12) installed. Hereinafter referred as to this generator (9-12) is “generator (9)” working through the central shaft axis (17) that is used together before transmitting power to drive the rotary pump system (20) that acts to suck and discharge the refrigerant circulating in the system. When the switch button (2) is pressed to start the controller (3), it commands the motor (13) to drive with sufficient power to drive the generator (9) and the rotary pump system (20) consists of suction line (18) and discharge line (19) by relying on to use electricity from the battery (1) to start the first time only. When the motor (13) turns to drive, it transmits power through the central shaft axis (17) thatused together to drive the generator (9) to generate enough electricity to be used throughout the system through the controller (3) to control the pressure to be constant as the generator (9) is the type that can be used for both high cycle andlow cycle. Therefore, in the inverter system, when the temperature drops to the set value at the controller (3) will immediately reduce the motor speed (13) as specified in order to limit the injection of refrigerant to maintain a constant temperature that have been set and the generator (9) can also generate electricity sufficient for the operation of the machine when the generator (9) generates electricity until the voltage is greater than the voltage of the batery (1) according to the predetermined voltage, the controller system (3) will cut off the electrical system from the battery (1) immediately and will rely on the electricity generated by itself to be used instead. The generator (9) is the specific characteristic design that is not like a general generator that can be used in both high cycle and low cycle as specified and can divide the winding of the copper coil (10) separately, use only for specific task to generate electricity suitable for use in series, divided into the work of the copper coil set (10) as follow:

[0005] 1. the set of the copper coil (10.1) acts to generate electricity to feed back to the motor (13) through the controller (3) and to control motor (13) to act as a power source and maintain the constant cycle.

[0006] 2. the set of the copper coil (10.2) acts to generate electricity to feed the controller set (3) acts to control the electricity to be constant as specified before passing through to feed the entire system of the machine by sharing electricity to the fan (5) that acts to ventilate cold air through the evaporation coil panel and the fan (6) that acts to ventilate hot air through the condenser panel and the other devices, etc.

[0007] 3. The set of the copper coil (10.3) acts to generate electricity to charge back to battery (1) through the controller set (3) to control the charging voltage and electrical current when the batery (1) is felly charged the controller (3) will command to stop charging immediately. Electricity produced from the generator (9) is sent via the wire through the connector (8) passes the electrical current to the controller set (3), is activated through the motor controller set (13) and then set back to control the motor controller set (13) again to get the work cycle as specified and another part of the electricity will be sent to feed other the electricity equipment of the machine and the other part of the current will be limited the voltage and current before begin sent to charge the batery (1) according to the voltage that has been sent for backup for the next time “the intelligent compressor” can be designed to be use with many models and sizes of the refrigeration such as, air conditioners, refrigerators, freezers, cold storages and are used in the agricultural industry, the fishing industry, other industries that require compressor as refrigeration, etc. as appropriate to be used in applications that requires the compressor to suck and discharge the refrigerant circulating in the cooling system, designed for both the ac power supply and the de power supply system.

[0008] 5. brief description of the figures.

[0009] Figure 1. shows the devices details and electrical circuits of the intelligent compressor system based on this invention.

[0010] Figure 2. shows the enlarged-view of the half-cut intelligent compressor showing the operation of the internal devices according to this invention.

[0011] 6. the best invention method.

[0012] As already mentioned in the topic full disclosure of the invention.

Claims

Claim1. The intelligent compressor consists with the motor (13) acts to convert the electrical energy into mechanical energy.The generator (9) acts to convert mechanical energy into electrical energy.The rotary pump (20) acts to suck and discharge the refrigerant through the suction line (18) and the discharge line (19) to circulate in the system.The controller (3) acts to control the electrical current to suit the use of the machine and the control system of the motor (13) to maintain the constant cycle.The batery (1) acts as the backup power for starting the first time only.The buton switch (2) acts to open and close the machine system.The connector (8) is the channel for passing electrical current to be used the outside and sent back.The intelligent compressor (4) acts as the source of power to drive the refrigerant system to circulate in the system and generate electricity by itself for use in the colling system.“The specific characteristic design” it is the intelligent compressor (4) has the body structure (7) as the device holder by relying on the electricity from the batery (1) to start the engine to work for the first time only through the switch buton (2) that acts to turn on and off before sending the command to the controller (3) to send the electrical signal to the brushless de motor (13-16) by separated into the stator (3) made of silicon steel that acts to transmit the magnetic field generated by the set of the copper coil (14) through the operation of the control box (3). The rotor (15) is installed with the neodymium (16) act to absorb the magnetic field that transmited from the stator set (13) in the stroke as specified as a result in repulsing resulting in the rotation drive of the rotor (15), hereinafter referred to as the brushless de motor (13-16) is “motor (13)” when the rotor (15) turns to drive causes made the central shaft axis (17) that is used together turns to drive the generator (9-12) acts to generate the electricity by separatedinto the stator (9) that made from silicon steel acts to pass the magnetic field and the set of the copper coil (10) acts to generate electricity that relying on the crossing of the magnetic field caused by the rotation of the rotor (11) with the neodymium (12) is installed. Hereinafter referred to as this generator (9-12) will be called “generator (9)” works through the central shaft axis (17) that is used together before transmitting power to drive the rotary pump (20) that acts to suck and discharge the refrigerant circulating in the system. When the switch buton (2) is pressed to start, the controller (3) will command the motor (13) to turn to drive enough power to drive the generator (9) and the rotary pump system (20) that consists of the suction line (18) and the discharge line (19) relying on using electricity from the batery (1) to start for the first time only. When motor (13) turns to drive to transmit power through the central shaft axis (17) which is used together to drive the generator (9) to generate enough electricity to be used throughout the system through the controller (3) to control the constant pressure. Because the generator (9) is the type that can be used for both hi gh-cycle and low-cycle. Therefore, in the inverter system, when the temperature drops to the set value, the controller (3) will immediately reduce the speed of the motor (13) as specified. In order to limit the injection of the refrigerant circulating to maintain the constant temperature that has been set and the generator (9) can also generate electricity sufficient for the operation of the machine when the generator (9) produces electricity until the voltage is greater than the voltage of the batery (1) according to the predetermined voltage, the controller system (3) will cut off the electrical system from the battery (1) immediately and will rely on the electricity generated by itself to be used instead. The generator (9) is the unique design that is different from the general generator. It can be used for both high cycle and low cycle as specified. It will divide the winding of the copper coil (10) separately, use only for specific tasks to generate electricity suitable for use in series, by divided into the work of the copper coil set (10) as follow:

1. The set of the copper coil (10.1) acts to generate electricity feed back to the motor (13)through the controller (3) and the motor control controller (13) to act as the power source and maintain the constant cycle.

2. The set of the copper coil (10.2) acts to generate electricity to feed the controller set (3) that acts to control the current to be constant as specified before passing through to feed the entire system of the machine by sharing electricity to the fan (5) acts to ventilate cold air through the evaporation coil panel and the fan (6) acts to ventilate hot air through the condenser panel and the other devices, etc.

3. The set of the copper coil (10.3) acts to generate electricity to charge back to the battery (1) through the controller set (3) to control the charging voltage and current. When the batery (1) is folly charged, the controller (3) commands to stop charging immediately. The electricity produced by the generator (9) is transmitted through the wire through the connector (8) to send to pass the electricity to the controller set (3) commands through the motor controller set (13) and send back to control the motor (13) again to order to get the cycle as specified and another part of the electricity will be sent to feed other electrical devices of the machine and another part of the electricity will be voltage-limited and current-limited before passing through to charge the batery (1) according to die voltage value that has been set to reserve power for use in the next time. “The intelligent compressor” can be designed to be used with many models and sizes of refrigerations such as air conditioners, refrigerators, freezers, cold storages and applied to use in agricultural industry, fishing industry, other industries, etc. as appropriate to be used in applications that require the compressor to suck and discharge the refrigerant circulating in the refrigeration system designed for both ac power supply and de power supply systems.

2. The intelligent compressor according to the claim 1. Where the connector (8) acts as a bridge to supply the generated electricity externally and return it through the body structure (7) via wires and the connector (8).

3. The intelligent compressor according to the claim 1. Where the rotor (11) and the rotor (15) are installed on the same central shaft axis (17) for the rotational propulsion.

4. The intelligent compressor according to the claim 1. Where the batery (1) acts as the backup power for the first start only.

5. The intelligent compressor according to the claim 1. Where the controller (3) acts to control to stabilize the pressure that produced by the generator (9) and when the generator (9) produces electricity until the voltage is greater than the voltage on the batery (1) according to the appropriate voltage as specified. The “controller (3)” system will immediately cut off the electricity supplied by the battery (1) and switches to the electricity generated by the intelligent compressor itself.

6. The intelligent compressor according to the claim 1. Where the controller (3) acts to control the electricity produced by the intelligent compressor, the other part is controlled by the voltage and current before being passed to charged back to the battery (1) at the appropriate voltage as specified. When the battery (1) is fully charged, the controller (3) commands to stop charging immediately.

7. The intelligent compressor according to the claim 1. Where the switch (2) acts to open and close, it commands the system to start and starts the intelligent compressor to work for the first time through the controller (3)

Citation Information

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