Fog lamp with cornering function

The cornering fog light design with a bi-aspherical lens and dual projector caps addresses the issue of large dimensions in current models, achieving a compact form while providing extensive lateral lighting and improved safety.

WO2025065068A1PCT designated stage expired Publication Date: 2025-04-03BALBINOT MAURICIO
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Patent Information

Application Number
PCT/BR2023/050331
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Filing Date
2023-09-27
Publication Date
2025-04-03

AI Technical Summary

Technical Problem

Current fog lights with cornering functionality often have large dimensions due to optical concepts with indirect reflection and multiple focal points, which limits their compactness and efficiency.

Method used

A cornering fog light design featuring a bi-aspherical lens with a single focal point, utilizing one or two LEDs and two projector caps to achieve a horizontal lighting opening of at least 60°, while maintaining a compact depth.

Benefits of technology

This design significantly reduces the dimensions of the fog light while maintaining a high level of lateral lighting, enhancing safety and maneuverability without the bulk of traditional fog lights.

✦ Generated by Eureka AI based on patent content.

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Abstract

In general terms, the present invention pertains to the technological field of vehicle illumination devices, and relates more specifically to a novel structural arrangement applied to a fog lamp with cornering function (100), comprising a housing (10) equipped with an outer lens (20) and an inner lens (30) having two reflectors (31, 32), namely a main reflector (31) and another, complementary reflector (32), combined so as to generate a photometric projection that complies with the prescribed standards for combined fog and cornering functions, more specifically in accordance with UNECE Regulation No. 149 and FMVSS 108, with a horizontal projection ranging from -35° to +60°, and two LEDs (41) positioned side by side so as to illuminate both reflectors.
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Description

[0001] FOG LIGHT WITH CORNERING

[0002] FIELD OF INVENTION

[0003]

[0001] In general, the present invention belongs to the technological sector of vehicle lighting devices and refers, more specifically, to the new construction arrangement applied to fog lights, which has one or two light emitters and a lens equipped with two projector caps, so as to constitute a single focal point, providing a lateral illumination range of at least 60°, in a compact manner, especially in relation to depth, being significantly smaller than the fog lights currently available in the state of the art.

[0004] BACKGROUND OF THE INVENTION

[0005]

[0002] In the current state of the art, several cornering fog lamps with LED technology are found. However, the currently known models are essentially produced from two optical concepts: indirect reflector or projector lens (aspherical).

[0006]

[0003] Unlike directional headlights, cornering lights, or "curve lights," are a static side lighting system offered on some vehicle models. When maneuvering, the vehicle provides additional illumination through the curve lights to expand the field of vision in the direction the vehicle is moving.

[0007]

[0004] It is possible to find fog lamps combined with cornering lights in these configurations on the market, including with horizontal projection beyond 60°. However, these prior art headlamps are not as compact, so that when using a mono-aspherical lens or indirect reflector, they become large in their dimensions, unlike the proposed model in which the bi-aspherical lens with a single focal point allows a significant reduction in their dimensions.

[0005] There are some examples of fog lamps with cornering that can be seen in patent documents, such as described in the following documents:

[0008]

[0006] Document DE3645214 (Koito. 1985) describes a combined fog and cornering lamp for a vehicle that has a control circuit causing a small movable reflector to move between two positions after manual actuation of the cornering switch.

[0009]

[0007] Document CN101858550 (Tianjin. 2012) describes a source having a lens having a non-rotating and non-spherical curved surface and groups of lens units. A support assembly is provided with upper and lower reinforcement rings, a cladding plate, an insulating plate and a support anode. A cathode electrically conductive layer is connected to an LED light chip.

[0010]

[0008] Document US9506617 (Myotek. 2016) describes a lamp having a reflector assembly and a first set of LEDs (including a first LED positioned in a focus of the first reflector of the reflector assembly and operable to direct light at the first reflector). The second set of LEDs includes a second LED offset from the focus of the first reflector and to direct light at the first reflector.

[0011]

[0009] Document KR20181 10721 (Seangyong. 2017) describes a cornering lamp for a motor vehicle, which has a fog lamp housing, which is installed so as to be connected for improving visibility with a steering wheel when the steering wheel is turned so that the vehicle changes course.

[0012]

[0010] Document US10414329 (Myotek. 2019) describes a fog lamp comprising an LED assembly operable to direct light to the reflector assembly. The reflector assembly includes a central reflector having a main axis extending parallel to the axis of the lamp, and a pair of side reflectors positioned on opposite sides of the central reflector.

[0013]

[0011] Document WO2023281519 (Minda. 2021) describes a fog and cornering lamp used in a vehicle, which comprises a housing with an open end and a closed end, a lighting module comprising a light source, a heat sink, a primary lens comprising a curved part and an inclined part and a secondary lens.

[0014]

[0012] These documents cited in the prior art present an optical concept of indirect reflection, having at least two focal points and large dimensions. Thus, the constructive form of the product, object of the present invention, presents a bi-aspheric lens with a single focal point that allows a significant reduction in its dimensions.

[0015]

[0013] Therefore, based on all the drawbacks existing in the systems and equipment currently used, described above in the state of the art, it is clear that there is a gap in the creation of a new construction arrangement applied to fog lights, which has one or two LEDs and a lens equipped with two projector caps, in order to constitute a single focal point, providing a lateral lighting range of at least 60°, in a compact way, especially in relation to depth, being significantly smaller than the fog lights currently available in the state of the art.

[0016] SUMMARY AND OBJECTIVES OF THE INVENTION

[0014] The new construction arrangement applied to fog lights with cornering has one or two LEDs and a lens equipped with two projector caps, so as to constitute a single focal point, providing a horizontal illumination opening of at least 60°, in a compact way, especially in relation to depth, being significantly smaller than the fog lights currently available in the state of the art.

[0017]

[0015] Note that the use of two LEDs is especially recommended, mainly because the heat concentration of the two light sources is lower than when compared with the heat generated by a single light source of the same total electrical power, enabling a more economical thermal construction, without losing the luminous flux, however the same photometric solution can be obtained with a single LED, if the heat dissipation system is adequately sized.

[0018]

[0016] In order to remedy the flaws in the current state of the art highlighted above, the present provision aims to propose a solution for fog lights with cornering, equipped with a bi-aspherical lens with a single focal point that allows a significant reduction in its dimensions.

[0019]

[0017] Thus, the present arrangement uses LEDs and two projector caps, in order to constitute a single focal point with a high illumination amplitude.

[0020] BRIEF DESCRIPTION OF THE FIGURES

[0021]

[0018] In order for this provision to be fully understood and put into practice by any technician in this technological sector, it will be described in a clear, concise and sufficient manner, based on the attached drawings, which illustrate and support it, listed below:

[0022]

[0019] Figure 1 shows a perspective of the fog lamp with full cornering.

[0023]

[0020] Figure 2 shows a rear perspective of the fog lamp with complete cornering.

[0024]

[0021] Figure 3 shows the front view of the fog light with complete cornering.

[0025]

[0022] Figure 4 shows a cross-sectional view of the fog light with cornering in the horizontal direction, highlighting the arrangement of the LEDs.

[0026]

[0023] Figure 5 shows an exploded view of the fog light with cornering.

[0027]

[0024] Figure 6 shows a perspective view of the headlight housing.

[0028]

[0025] Figure 7 shows a rear perspective view of the headlight housing.

[0029]

[0026] Figure 8 shows a perspective view of the headlight housing with the way the internal lens is positioned next to the LED set.

[0027] Figure 9 shows a bottom perspective view of the headlight housing with the way the internal lens is positioned next to the LED set.

[0030]

[0028] Figure 10 shows an exploded perspective view of the shell, mask and external lens, detailing how they are applied.

[0031]

[0029] Figure 11 shows an exploded perspective view of the shell and mask, detailing how they are fixed and fitted.

[0032]

[0030] Figure 12 shows the light projection diagram of a pair of fog lights with cornering applied to a vehicle, highlighting the light projection angle (horizontal opening) above 60°.

[0031] Figure 13 shows the light projection diagram of a fog light with cornering composed of an upper window where it is possible to see the direction of the light as it passes through the spherical lens at its ends, an intermediate window with the heat map of the complete photometric projection of the headlight on the horizon and a lower frame highlighting the horizontal opening of 35° in the first cap and 60° in the second.

[0033] DETAILED DESCRIPTION OF THE INVENTION

[0034]

[0032] The constructive arrangement applied in fog lamp with cornering, object of the present invention, describes a headlight (100) composed of a housing (10), an external lens (20) and an internal lens (30) equipped with two caps (31) (32), being a main cap (31) and another complementary cap (32), combined in such a way as to result in a photometric projection in accordance with the standard required by the conjunction of the fog and cornering functions, more specifically, in accordance with the UNECE R149 and FMVSS 108 Standards of -35° and +60°, as seen in figure 6, and LEDs (41) arranged side-by-side next to the plate (40), in such a way as to illuminate both caps.

[0035]

[0033] The housing (10) is equipped with a set of tabs (11) for fixing to the vehicle, a projection (12) for connecting the electrical harness, a projection (13) for positioning the adjustment screw (131) and an opening (14) that allows the positioning and fitting of the heat sink (141).

[0036]

[0034] The housing (10) is provided with a low relief (10A) on the rear face next to the opening (14) so ​​that the heatsink (141) when fitted is aligned with the structure, allowing the positioning of the plate (40).

[0035] The housing (10) is provided in its front portion with a projection (10B) for fitting and positioning the internal lens (30) and mask (30A), said projection (10B) having on the sides points (11 B) for positioning the internal lens (30). In addition, the housing has points (10C) for fixing the fixing screws of the mask (30A), as detailed in figures 6 and 7.

[0037]

[0036] The mask (30A) is equipped with a contoured edge (31 A) that is positioned close to the projection (10B) and with fixing points (32A) that allow screw fixing next to the points (10C), as detailed in figures 10 and 11.

[0038]

[0037] The internal lens (30) equipped with two caps (31)(32) has projections (33) on its sides that allow it to be fixed and positioned next to the points (11 B) of the housing (10). The lens (30) also has a projection (34) that allows the adjustment screw (131) to be fixed in order to allow the movement and adjustment of the lens (30), as detailed in figures 8 to 11.

[0039]

[0038] The external lens (20) is equipped with projections (21) that allow it to fit and lock onto the projections (10D) positioned close to the front edge of the housing (10), as detailed in figure 10.

[0040]

[0039] Note that the two caps (31)(32) of the internal lens (30), applied to the headlight (100), are responsible for the 60° horizontal luminous opening, see figure 12, dispensing with the traditional spherical lenses with a single cap or indirect reflectors, which ensures greater space optimization, consequently increasing safety in maneuvers for drivers, as can be seen in figure 13.

[0040] The use of two LEDs (41), see figure 13, is especially recommended so that the temperature concentrated inside the headlight (100) is reduced, but it would be possible to execute the arrangement described herein with a single LED (41), without compromising compliance with the standards, since the caps (31)(32) are mainly responsible for the horizontal opening now revealed.

[0041]

[0041] In other construction modalities, the headlight (11) may present a construction variation in the positioning of the fixing tabs (11), so that the images presented are not restrictive to the developed product.

Claims

CLAIMS:

1. FOG LIGHT WITH CORNERING which comprises a housing (10) with a lens (20) characterized by describing a compact bi-aspherical optical assembly equipped with an internal lens (30) with a main cap (31) and another complementary cap (32), with a single focal point equipped with LEDs (41).

2. FOG LIGHT WITH CORNERING, according to claim 1, characterized in that it is equipped with a housing (10) that has a set of tabs (11), a projection (12) for connecting the electrical harness, a projection (13) for positioning the adjustment screw (131) and an opening (14) that allows the positioning and fitting of the heat sink (141).

3. FOG LIGHT WITH CORNERING, according to claim 1, characterized in that the housing (10) is provided with a bas-relief (10A) on the rear face next to the opening (14).

4. FOG LIGHT WITH CORNERING, according to claim 1, characterized in that the housing (10) is equipped in its front portion with a projection (10B) that has points (1 1 B) on the sides for positioning the internal lens (30).

5. FOG LIGHT WITH CORNERING, according to claim 1, characterized in that the housing (10) has points (10C) for fixing the mask fixing screws (30A).

6. FOG LIGHT WITH CORNERING, according to claim 1, characterized in that the mask (30A) is provided with a contour edge (31A) that is positioned next to the projection (1 OB) and by fixing points (32A) that allow fixing by screw close to the points (10C).

7. FOG LIGHT WITH CORNERING, according to claim 1, characterized in that the internal lens (30) is equipped with two caps (31)(32) and has projections (33) on its sides that allow fixing and positioning next to the points (11 B) of the housing (10).

8. FOG LIGHT WITH CORNERING, according to claim 1, characterized in that the lens (30) has a projection (34) that allows the adjustment screw (131) to be fixed in order to allow the movement and adjustment of the lens (30).

9. FOG LIGHT WITH CORNERING, according to claim 1, characterized in that the external lens (20) is equipped with projections (21) that allow it to fit and lock onto the projections (10D) positioned close to the front edge of the housing (10).

10. FOG LIGHT WITH CORNERING, according to claim 1, optionally characterized in that the fixing tabs (11) are arranged in various ways next to the housing (10).

Citation Information

Patent Citations

  • Combined fog and cornering lamp for vehicle

    DE3645214C2

  • Lamp unit of vehicle headlamp

    US20070086202A1

  • Vehicle headlamp

    US8123388B2

  • Lighting module for a motor vehicle

    WO2013120121A1

  • A fog and cornering lamp of a vehicle

    WO2023281519A1