Infrared oven
By introducing a planar infrared system and wind field system into the oven, combining infrared light and hot air flow, the existing ovens have solved the problem of long-term and low-efficiency heating and drying of materials, and achieved rapid and efficient material drying.
Patent Information
- Application Number
- PCT/CN2023/135322
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-10-27
- Filing Date
- 2023-11-30
- Publication Date
- 2025-05-01
AI Technical Summary
The existing ovens take a long time to heat and dry materials, and are inefficient, making it difficult to meet the needs of heating and drying processes in actual production.
An infrared oven is designed, including a box, a planar infrared system, a wind farm system and a transmission system. The planar infrared system can emit infrared light deep into the material, and the wind farm system generates a hot air flow, which is used in combination to quickly dry the material.
Through the design of infrared oven, the overall material can be quickly dried, shortened the drying time, improved the drying efficiency, and met the needs of industrial production.
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Figure CN2023135322_01052025_PF_FP_ABST
Abstract
Description
An infrared oven
[0001] CROSS-REFERENCE TO RELATED APPLICATIONS
[0002] This application claims priority to the Chinese patent application filed on October 27, 2023, with application number: 202311410307.4, and invention name: "A kind of infrared oven", all contents of which are incorporated by reference into this application. Technical Field
[0003] The present application relates to an infrared oven. Background Art
[0004] An existing oven includes a box body, a transport unit and a baking unit. A drying chamber is provided in the box body. The transport unit is arranged at the bottom of the drying chamber and is used to transport materials into the drying chamber. The baking unit includes a blowing assembly. The blowing assembly is arranged at the top of the drying chamber and is used to blow hot air into the drying chamber to form a hot air flow in the drying chamber, increase the temperature in the drying chamber, and bake and dry the materials in the drying chamber.
[0005] However, when using the aforementioned drying oven's blowing assembly to dry materials, the entire drying chamber is first heated, and then the high-temperature airflow within the drying chamber dries the material. This cumbersome process also makes it difficult for the high-temperature airflow to penetrate deeply into the material, requiring a long period of continuous drying, resulting in high efficiency and time consumption. Currently, this method is no longer able to meet the heating and drying process requirements of actual production in industries such as lithium batteries, adhesive tapes, and specialty films.
[0006] Summary of the Invention
[0007] The technical problem to be solved by the present application is to provide an infrared drying oven to address the problem that existing drying ovens take a long time to heat and dry materials, are inefficient, and have poor effects.
[0008] To solve the above technical problems, the embodiments of the present application provide an infrared drying oven, comprising a housing, a planar infrared system, a wind field system, and a conveying system. A drying chamber is provided in the housing, and the planar infrared system, the wind field system, and the conveying system are arranged in the drying chamber. One or more planar infrared systems are provided, and the planar infrared system includes a single planar infrared element or multiple coplanar planar infrared elements.
[0009] The wind field system is used to blow air into the drying chamber;
[0010] The conveying system includes a material conveying platform having a material conveying surface for carrying materials. The conveying system is used to convey the materials placed on the material conveying surface along a predetermined direction; wherein the planar infrared system is parallel to the material conveying surface or forms a non-zero angle with the material conveying surface.
[0011] Optionally, the planar infrared system faces the material conveying surface.
[0012] Optionally, the planar infrared element is an infrared plate;
[0013] All infrared panels of each planar infrared element have the same shape, or all infrared panels of each planar infrared element have different shapes, or some infrared panels of each planar infrared element have the same shape.
[0014] Optionally, the infrared panel is in the shape of a triangle, a rectangle, a trapezoid, a parallelogram or a hexagon.
[0015] Optionally, all infrared panels of each planar infrared element are connected, or all infrared panels of each planar infrared element are spaced apart from each other, or some infrared panels of each planar infrared element are connected.
[0016] Optionally, a mounting structure is further included, and the mounting structure is used to mount the planar infrared system on a cavity wall of the drying cavity.
[0017] Optionally, the wind field system includes a wind box and a wind nozzle, the wind box is installed on the top wall of the drying chamber, and the wind nozzle connects the wind box with the drying chamber;
[0018] The installation structure includes a height adjustment component and an angle adjustment component. The height adjustment component is connected to the bellows, and the planar infrared system is connected to the angle adjustment component. The height adjustment component is used to adjust the distance between the planar infrared system and the material conveying surface, and the angle adjustment component is used to adjust the angle between the planar infrared system and the material conveying surface.
[0019] Optionally, the height adjustment assembly includes a lifting plate, a first support shaft and a first nut. The first support shaft is connected to the bellows. The lifting plate has a lifting hole extending in the up and down directions. The first support shaft is inserted into the lifting hole. The lifting plate frame is on the first support shaft. The lifting plate can move up and down relative to the first support shaft. The first support shaft is provided with a thread. The first nut is used to screw on the first support shaft to lock the lifting plate at a fixed height. The angle adjustment assembly is connected to the height adjustment assembly.
[0020] Optionally, the angle adjustment assembly includes a base, a second support shaft and a second nut. The second support shaft is connected to the bottom of the lifting plate. The base is rotatably assembled with the second support shaft. The second support shaft is provided with a thread. The second nut is used to screw onto the second support shaft to lock the base at a fixed angle. The planar infrared element is connected to the base.
[0021] Optionally, the conveying system includes a conveyor belt, the conveyor belt forms a material conveying platform, and the upper surface of the conveyor belt forms a material conveying surface.
[0022] According to the infrared drying oven of the embodiment of the present application, the infrared light emitted by the infrared plate of the planar infrared system can penetrate deeply into the interior of the material and dry the interior of the material. The hot air flow generated by the wind field system in the drying chamber can dry the surface of the material. The planar infrared system and the wind field system work together to quickly dry the entire material, shorten the drying time, and improve the drying efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] FIG1 is a schematic structural diagram of an infrared oven provided in one embodiment of the present application;
[0024] FIG2 is a schematic diagram of the assembly of the planar infrared system and the wind farm system in FIG1 ;
[0025] FIG3 is a schematic structural diagram of the planar infrared element in FIG2 ;
[0026] FIG4 is a schematic structural diagram of a planar infrared element of an infrared oven provided in a second embodiment of the present application;
[0027] FIG5 is a schematic structural diagram of a planar infrared element of an infrared oven provided in the third embodiment of the present application.
[0028] The figures in the specification are as follows: 1. Box body; 2. Drying chamber; 3. Window; 4. Planar infrared system; 5. Wind field system; 6. Conveyor system; 7. Planar infrared element; 8. Infrared plate; 9. Bellows; 10. Nozzle; 11. Height adjustment assembly; 12. Lifting plate; 13. Lifting hole; 14. First support shaft; 15. First nut; 16. Angle adjustment assembly; 17. Base; 18. Second support shaft; 19. Second nut; 20. Conveyor belt. DETAILED DESCRIPTION
[0029] In order to make the technical problems, technical solutions and beneficial effects solved by this application more clearly understood, this application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.
[0030] As shown in Figures 1 to 3, an embodiment of the present application provides an infrared drying oven, including a box body 1, a planar infrared system 4, a wind field system 5 and a conveying system 6. A drying chamber 2 is provided in the box body 1, and the planar infrared system 4, the wind field system 5 and the conveying system 6 are arranged in the drying chamber 2. The planar infrared system 4 is provided with one or more planar infrared elements 7 or multiple coplanar planar infrared elements 7.
[0031] The wind field system 5 is used to blow air into the drying chamber 2 .
[0032] The conveying system 6 includes a material conveying platform, which has a material conveying surface for carrying materials. The conveying system 6 is used to convey the materials placed on the material conveying surface along a predetermined direction; wherein the planar infrared system 4 is parallel to the material conveying surface or forms a non-zero angle with it.
[0033] In one embodiment, the planar infrared system 4 faces the material conveying surface. The planar infrared system 4 faces the material conveying surface, which allows the emitted infrared light to directly illuminate the material on the material conveying surface, thereby improving the drying effect.
[0034] In one embodiment, the planar infrared element 7 is an infrared plate 8. As shown in FIG3 , all infrared plates 8 of each planar infrared element 7 have the same shape. Planar infrared plates are a common structure that provides good illumination, is easy to design and install, and reduces costs.
[0035] In one embodiment, the infrared plate 8 is rectangular. In other embodiments, the infrared plate 8 may be circular, elliptical, triangular, trapezoidal, parallelogram, or hexagonal.
[0036] In one embodiment, all the infrared plates 8 of each planar infrared element 7 are connected to each other, which can increase the irradiation area of the infrared light of the planar infrared element 7 and improve the lighting effect.
[0037] In one embodiment, the infrared oven further includes a mounting structure, and the mounting structure is used to mount the planar infrared system 4 on the cavity wall of the drying cavity 2 .
[0038] In one embodiment, the wind field system 5 includes a wind box 9 and a wind nozzle 10 . The wind box 9 is installed on the top wall of the drying chamber 2 . The wind nozzle 10 connects the wind box 9 with the drying chamber 2 .
[0039] The mounting structure includes a height adjustment assembly 11 and an angle adjustment assembly 16. The height adjustment assembly 11 is connected to the bellows 9, and the planar infrared system 4 is connected to the angle adjustment assembly 16. The height adjustment assembly 11 is used to adjust the distance between the planar infrared system 4 and the material conveying surface, and the angle adjustment assembly 16 is used to adjust the angle between the planar infrared system 4 and the material conveying surface. The height adjustment assembly 11 can reduce or increase the distance between the planar infrared system 4 and the material, and the angle adjustment assembly 16 can adjust the tilt angle of the planar infrared system 4 so that the planar infrared system 4 can directly face the surface of the material, thereby better irradiating and drying the material.
[0040] In one embodiment, the height adjustment assembly 11 includes a lifting plate 12, a first support shaft 14, and a first nut 15. The first support shaft 14 is connected to the bellows 9. The lifting plate 12 has a lifting hole 13 extending in the vertical direction. The first support shaft 14 is inserted into the lifting hole 13. The lifting plate 12 is mounted on the first support shaft 14 and can move up and down relative to the first support shaft 14. The first support shaft 14 is threaded. The first nut 15 is screwed onto the first support shaft 14 to lock the lifting plate 12 at a fixed height. The angle adjustment assembly 16 is connected to the height adjustment assembly 11. Specifically, the bellows 9 has a window 3 that faces the mounting structure. When the distance between the planar infrared system 4 and the material needs to be adjusted, the first nut 15 is manually loosened, the entire planar infrared system 4 is lifted or lowered, and then the first nut 15 is tightened. Manual height adjustment is relatively simple and easy to install.
[0041] In one embodiment, the angle adjustment assembly 16 includes a base 17, a second support shaft 18, and a second nut 19. The second support shaft 18 is connected to the bottom of the lifting plate 12. The base 17 is rotatably assembled with the second support shaft 18. The second support shaft 18 is provided with threads. The second nut 19 is used to be screwed onto the second support shaft 18 to lock the base 17 at a fixed angle. The planar infrared element 7 is connected to the base 17. Specifically, when the surface of the material is tilted, causing the infrared light emitted by the planar infrared system 4 to be unable to properly illuminate the material, the second nut 19 is manually loosened to adjust the tilt angle of the base 17 so that the infrared plate 8 is parallel to the material surface. The second nut 19 is then tightened again to fix the base 17 at the corresponding angle.
[0042] In one embodiment, the conveying system 6 includes a conveyor belt 20, wherein the conveyor belt 20 forms the material conveying platform, and the upper surface of the conveyor belt 20 forms the material conveying surface. The conveyor belt 20 has a simple structure and reduces costs.
[0043] The working principle of the infrared oven in the embodiment of the present application is as follows:
[0044] When the material needs to be dried, the conveying system 6 is started, and the material is placed on the conveyor belt 20. The conveyor belt 20 transports the material to the drying chamber 2 of the oven, and then the conveyor belt 20 is controlled to stop so that the material stays in the drying chamber 2 so that the infrared light emitted by the planar infrared element 7 can irradiate the surface of the material. When the distance between the planar infrared system 4 and the material is too large or too small, the first nut 15 is manually loosened, and the entire planar infrared system 4 is lifted up or pulled down, and then the first nut 15 is tightened to fix the planar infrared system 4 at a suitable height. When the surface of the material is tilted, causing the planar infrared element 7 to When the infrared light emitted by the system 4 cannot irradiate the material well, manually loosen the second nut 19 and adjust the inclination angle of the base 17 so that the infrared plate 8 is parallel to the surface of the material. Then tighten the second nut 19 again to fix the base 17 at the corresponding angle. While the material is irradiated by the infrared light, start the wind field system 5 and blow hot air into the drying chamber 2 through the bellows 9 to form a hot air circulation in the drying chamber 2. The planar infrared system 4 is combined with the wind field system 5 to dry the material as a whole. After the material has been dried for a certain period of time, start the conveyor belt 20 again, and the conveyor belt 20 brings the dried material out of the infrared oven.
[0045] According to the infrared drying oven of the embodiment of the present application, the infrared light emitted by the infrared plate 8 of the planar infrared system 4 can penetrate into the interior of the material and dry the interior of the material. The hot air flow generated by the wind field system 5 in the drying chamber 2 can dry the surface of the material. The planar infrared system 4 and the wind field system 5 cooperate to quickly dry the entire material, shorten the drying time, and improve the drying efficiency.
[0046] In an infrared oven provided by the second embodiment of the present application, as shown in FIG4 , part of the infrared plates 8 of each planar infrared element 7 have the same shape, and all the infrared plates 8 of each planar infrared element 7 are spaced apart from each other.
[0047] In an infrared oven provided by the third embodiment of the present application, as shown in FIG5 , a portion of each planar infrared element 7 is connected to the infrared plate 8 .
[0048] In the infrared oven provided by the fourth embodiment of the present application, all the infrared plates 8 of each planar infrared element 7 have different shapes.
[0049] In an infrared oven provided in the fifth embodiment of the present application, the height adjustment component 11 can also be a lifting cylinder, the top of the lifting cylinder is connected to the bellows 9, and the base 17 of the angle adjustment component 16 is connected to the bottom of the lifting cylinder.
[0050] In the infrared oven provided by the sixth embodiment of the present application, the angle adjustment component 16 may also be a gear transmission mechanism, and the planar infrared element 7 is connected to the gear transmission mechanism.
[0051] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present application should be included in the scope of protection of the present application.
Claims
1. An infrared oven, characterized in that: The invention comprises a housing (1), a planar infrared system (4), a wind field system (5) and a transmission system (6); a drying chamber (2) is arranged in the housing (1); the planar infrared system (4), the wind field system (5) and the transmission system (6) are arranged in the drying chamber (2); one or more planar infrared systems (4) are arranged; the planar infrared system (4) comprises a single planar infrared element (7) or a plurality of coplanar planar infrared elements (7); The wind field system (5) is used to blow air into the drying chamber (2); The conveying system (6) comprises a material conveying platform, the material conveying platform has a material conveying surface for carrying materials, and the conveying system (6) is used to convey the materials placed on the material conveying surface along a predetermined direction; wherein the planar infrared system (4) is parallel to the material conveying surface or forms a non-zero angle with the material conveying surface.
2. The infrared oven according to claim 1, characterized in that: The planar infrared system (4) faces the material conveying surface.
3. The infrared oven according to claim 2, characterized in that: The planar infrared element (7) is an infrared plate (8); All the infrared plates (8) of each planar infrared element (7) have the same shape, or all the infrared plates (8) of each planar infrared element (7) have different shapes, or some of the infrared plates (8) of each planar infrared element (7) have the same shape.
4. The infrared oven according to claim 3, characterized in that: The infrared plate (8) is in the shape of a triangle, a rectangle, a trapezoid, a parallelogram or a hexagon.
5. The infrared oven according to claim 4, characterized in that: All the infrared plates (8) of each planar infrared element (7) are connected, or all the infrared plates (8) of each planar infrared element (7) are spaced apart from each other, or some of the infrared plates (8) of each planar infrared element (7) are connected.
6. The infrared oven according to claim 3, characterized in that: It also comprises a mounting structure, wherein the mounting structure is used to mount the planar infrared system (4) on the cavity wall of the drying cavity (2).
7. The infrared oven according to claim 6, characterized in that: The wind field system (5) comprises a wind box (9) and a wind nozzle (10), wherein the wind box (9) is mounted on the top wall of the drying chamber (2), and the wind nozzle (10) connects the wind box (9) with the drying chamber (2); The mounting structure comprises a height adjustment component (11) and an angle adjustment component (16); the height adjustment component (11) is connected to the bellows (9); the planar infrared system (4) is connected to the angle adjustment component (16); the height adjustment component (11) is used to adjust the distance between the planar infrared system (4) and the material conveying surface; and the angle adjustment component (16) is used to adjust the angle between the planar infrared system (4) and the material conveying surface.
8. The infrared oven according to claim 7, characterized in that: The height adjustment component (11) comprises a lifting plate (12), a first support shaft (14) and a first nut (15); the first support shaft (14) is connected to the bellows (9); the lifting plate (12) has a lifting hole (13) extending in the up-down direction; the first support shaft (14) is inserted into the lifting hole (13); the lifting plate (12) is mounted on the first support shaft (14); the lifting plate (12) can move up and down relative to the first support shaft (14); the first support shaft (14) is provided with a thread; the first nut (15) is used to be screwed onto the first support shaft (14) to lock the lifting plate (12) at a fixed height; the angle adjustment component (16) is connected to the height adjustment component (11).
9. The infrared oven according to claim 8, characterized in that: The angle adjustment assembly (16) comprises a base (17), a second support shaft (18) and a second nut (19); the second support shaft (18) is connected to the bottom of the lifting plate (12); the base (17) and the second support shaft (18) are rotatably assembled; the second support shaft (18) is provided with a thread; the second nut (19) is used to be screwed onto the second support shaft (18) to lock the base (17) at a fixed angle; the planar infrared element (7) is connected to the base (17).
10. The infrared oven according to claim 1, characterized in that: The conveying system (6) comprises a conveyor belt (20), wherein the conveyor belt (20) forms the material conveying platform, and the upper surface of the conveyor belt (20) forms the material conveying surface.
Citation Information
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