Hoisting device for unmanned aerial vehicle-based photovoltaic module transportation

By designing a photovoltaic module transportation hoisting device including drones, rope mechanisms, load bearing mechanisms, partition mechanisms and limit mechanisms, the problem of low transportation efficiency of photovoltaic modules in mountainous areas is solved, efficient photovoltaic module air transportation is achieved, and construction progress is ensured.

WO2025091629A1PCT designated stage expired Publication Date: 2025-05-08ZHICHENGLIUXIN DIGITAL TECH RES INST (NANJING) CO LTD

Patent Information

Application Number
PCT/CN2023/137763
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2023-11-03
Filing Date
2023-12-11
Publication Date
2025-05-08

AI Technical Summary

Technical Problem

When building solar photovoltaic power stations in mountainous areas, the transportation efficiency of photovoltaic modules is low, mainly relying on manpower or mule and horse transportation, affecting the project installation and construction progress.

Method used

A photovoltaic module drone transportation hoisting device is designed, including the drone body, rope mechanism, load bearing mechanism, partition mechanism and limit mechanism. Through the coordinated work of these components, the photovoltaic modules are placed side by side vertically on the load bearing mechanism, separated by separation mechanism and limit mechanism, and connected with the drone through rope mechanism to realize air transport.

Benefits of technology

It improves the transportation efficiency of photovoltaic modules, ensures the project installation and construction progress, and is suitable for the construction of photovoltaic power stations with complex terrain.

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Abstract

The present invention relates to the technical field of photovoltaic module transportation, and discloses a hoisting device for unmanned aerial vehicle-based photovoltaic module transportation. The present invention comprises an unmanned aerial vehicle body, wherein a rope mechanism is connected to the bottom of the fuselage of the unmanned aerial vehicle body; a bearing mechanism is connected to a lower portion of the rope mechanism; a separation mechanism is mounted at a lower portion of the bearing mechanism; and a first limiting mechanism and a second limiting mechanism are mounted at an upper portion of the bearing mechanism. In the present invention, a plurality of photovoltaic modules are vertically placed on the bearing mechanism side by side, and are separated by means of the separation mechanism, then the peripheral sides of the photovoltaic modules are limited by means of the first limiting mechanism and the second limiting mechanism, and then the bearing mechanism is connected to the unmanned aerial vehicle body by means of the rope mechanism, and finally, the photovoltaic modules are airlifted to a designated position by means of the unmanned aerial vehicle body, such that the transportation efficiency of the photovoltaic modules is effectively improved, and the engineering installation and construction progress is also guaranteed.
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Description

A photovoltaic module drone transportation and lifting device Technical Field

[0001] The present invention belongs to the technical field of photovoltaic module transportation, and in particular relates to a photovoltaic module drone transportation and lifting device. Background Art

[0002] With the increasing awareness of environmental protection and the continuous development of new energy technologies, solar photovoltaic systems have become a hot topic of concern for more and more people, and their applications are becoming more and more extensive. Solar photovoltaic power stations are mainly installed in places with abundant sunlight (such as plains, mountains, deserts, etc.) to ensure that solar energy is not blocked and to maximize the capture of solar energy.

[0003] Conventional technology, for solar photovoltaic power stations built on mountainous terrain, wheeled or tracked transport is impractical due to the complex terrain. Instead, photovoltaic modules are primarily transported by hand or by mule, which is not only inefficient but also severely impacts installation and construction progress. However, drones, as a new type of transportation solution, offer ease of operation, high flight speed, and are unaffected by terrain. Therefore, there is an urgent need to develop a drone-based lifting device for transporting photovoltaic modules to address these challenges.

[0004] Summary of the Invention

[0005] The present invention provides a photovoltaic module drone transportation and lifting device, the purpose of which is to solve the technical problems raised in the above background technology.

[0006] To solve the above technical problems, the present invention is achieved through the following technical solutions:

[0007] The present invention is a photovoltaic module drone transportation and lifting device, comprising a drone body; the bottom of the drone body is connected to a rope mechanism; the lower part of the rope mechanism is connected to a carrying mechanism; the lower part of the carrying mechanism is equipped with a partition mechanism; the upper part of the carrying mechanism is equipped with a first limiting mechanism and a second limiting mechanism.

[0008] As a preferred technical solution of the present invention, the rope mechanism includes a pair of suspension rods arranged horizontally side by side; a suspension rope is provided above the two suspension rods, and the two ends of the suspension rope are respectively fixed on the two ends of the suspension rod; the two suspension ropes are respectively hung on a pair of hooks arranged side by side; the two hooks are vertically fixed on the bottom wall of the drone body.

[0009] As a preferred technical solution of the present invention, the bearing mechanism includes a pair of bottom support rods arranged horizontally side by side; side support rods are vertically fixed at both ends of the two bottom support rods, and the upper ends of the two side support rods on the same bottom support rod are connected by a top rod perpendicular to the suspension rod; the two ends of the suspension rod are respectively fixed on the two side support rods; the two pairs of side support rods are tubular structures, and an adjustment column is slidably inserted into the upper end of the side support rod; the upper end of the adjustment column is fixed on the top rod; a side surface of the adjustment column is provided with multiple first through holes side by side along the length direction; a first stud corresponding to the first through hole is vertically inserted on a side surface of the upper end portion of the side support rod; the first stud is threadedly engaged with the side support rod; one end of the first stud can be threadedly engaged in any first through hole.

[0010] As a preferred technical solution of the present invention, the partition mechanism includes a pair of mounting rods arranged side by side between two bottom support rods; the two mounting rods are arranged parallel to the bottom support rods; the two ends of the mounting rods are respectively fixed on the two end portions of adjacent bottom support rods; a plurality of partition strips in a "ㄇ"-shaped structure are arranged side by side between the two mounting rods; a accommodating space for photovoltaic components is formed between two adjacent partition strips; the two ends of the partition strips are respectively slidably mounted on the outer periphery of the two mounting rods.

[0011] As a preferred technical solution of the present invention, the first limiting mechanism includes a pair of limiting rods arranged side by side on the relatively outer sides of the two bottom support rods; both ends of the two limiting rods are rotatably connected to the first transmission rod and the second transmission rod; the upper end of the first transmission rod is rotatably connected to the upper end of the corresponding side support rod; the lower end of the second transmission rod is rotatably connected to the sliding sleeve; the sliding sleeve is slidably sleeved on the outer periphery of the corresponding side support rod; a side surface of the side support rod is provided with a plurality of second through holes side by side from top to bottom; a second stud corresponding to the second through hole is vertically inserted into one side surface of the sliding sleeve; the second stud is threadedly engaged with the sliding sleeve; one end of the second stud can be threadedly engaged in any second through hole.

[0012] As a preferred technical solution of the present invention, the second limiting mechanism includes a pair of limiting slats horizontally arranged side by side between the two limiting rods, and the two limiting slats are arranged perpendicular to the limiting rods; both ends of the limiting slats have guide flanges; both guide flanges are slidably inserted with movable slats parallel to the limiting slats; the ends of the two movable slats that are close to each other have limiting flanges; the ends of the two movable slats that are separated from each other are rotatably inserted with screw sleeves; the two screw sleeves are respectively threadedly engaged with the outer periphery of the two limiting rods.

[0013] The present invention has the following beneficial effects:

[0014] The present invention places multiple photovoltaic modules vertically side by side on a carrying mechanism, separates the multiple photovoltaic modules using a separation mechanism, limits the circumferential sides of the photovoltaic modules using a first limiting mechanism and a second limiting mechanism, connects the carrying mechanism to the drone body using a rope mechanism, and finally transports the photovoltaic modules by air to a designated location via the drone body, thereby not only effectively improving the transportation efficiency of the photovoltaic modules, but also ensuring the progress of project installation and construction.

[0015] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0017] FIG1 is a schematic structural diagram of a photovoltaic module drone transportation and lifting device according to the present invention.

[0018] FIG2 is a front view of the structure of FIG1 .

[0019] FIG3 is a schematic structural diagram of the connection between the rope mechanism, the bearing mechanism, the separation mechanism, the first limiting mechanism and the second limiting mechanism of the present invention.

[0020] FIG4 is a schematic structural diagram of the connection between the rope mechanism and the carrying mechanism of the present invention.

[0021] FIG5 is a schematic structural diagram of the carrying mechanism of the present invention.

[0022] FIG6 is a schematic structural diagram of the separation mechanism of the present invention.

[0023] FIG. 7 is a schematic structural diagram of the connection between the first limiting mechanism and the second limiting mechanism of the present invention.

[0024] FIG8 is a schematic structural diagram of the first limiting mechanism of the present invention.

[0025] FIG9 is a schematic structural diagram of the connection between the sliding sleeve and the second stud according to the present invention.

[0026] FIG10 is a schematic structural diagram of the second limiting mechanism of the present invention.

[0027] In the accompanying drawings, the list of components represented by each reference numeral is as follows: 1-UAV body, 2-rope mechanism, 3-bearing mechanism, 4-partitioning mechanism, 5-first limiting mechanism, 6-second limiting mechanism, 201-suspension rod, 202-suspension rope, 203-hook, 301-bottom support rod, 302-side support rod, 303-top rod, 304-adjusting column, 305-first through hole, 306-first stud, 401-mounting rod, 402-partitioning slat, 501-limiting rod, 502-first transmission rod, 503-second transmission rod, 504-sliding sleeve, 505-second through hole, 506-second stud, 601-limiting slat, 602-guide flange, 603-movable slat, 604-limiting flange, 605-screw sleeve. DETAILED DESCRIPTION

[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0029] Example 1:

[0030] Referring to Figures 1 to 3, the present invention is a photovoltaic module drone transport and hoisting device, comprising a drone body 1; the drone body 1 is a conventional large drone in the art; a rope mechanism 2 is connected to the bottom of the drone body 1; a support mechanism 3 is connected to the lower portion of the rope mechanism 2; a separator 4 is mounted at the lower portion of the support mechanism 3; and a first limiter 5 and a second limiter 6 are mounted at the upper portion of the support mechanism 3. During use, multiple photovoltaic modules are vertically placed side by side on the support mechanism 3, separated by the separator 4, and the sides of the photovoltaic modules are limited by the first limiter 5 and the second limiter 6. The support mechanism 3 is then connected to the drone body 1 by the rope mechanism 2. Finally, the photovoltaic modules are airlifted to a designated location via the drone body 1, thereby effectively improving the transportation efficiency of the photovoltaic modules and ensuring the progress of the project installation and construction.

[0031] As shown in Figures 2 to 4 , the rope mechanism 2 includes a pair of horizontally arranged suspension rods 201. A suspension rope 202 is mounted above each suspension rod 201, with its ends secured to the ends of the suspension rods 201. The suspension ropes 202 are conventional steel wire ropes used in the field. The suspension ropes 202 are respectively attached to a pair of hooks 203 arranged side by side. Both hooks 203 are vertically screwed to the bottom wall of the drone body 1. During use, the support mechanism 3 is connected to the drone body 1 by attaching the suspension ropes 202 to the hooks 203.

[0032] Example 2:

[0033] 3 to 5, the supporting mechanism 3 includes a pair of bottom support rods 301 arranged horizontally side by side; side support rods 302 are vertically welded at both ends of the two bottom support rods 301, and the upper ends of the two side support rods 302 on the same bottom support rod 301 are connected by a top rod 303 perpendicular to the suspension rod 201; the two ends of the suspension rod 201 are respectively welded to the two side support rods 302; the two pairs of side support rods 302 are tubular structures, and the side support rods 302 ... An adjusting column 304 is slidably inserted into the upper port of 02; the upper end of the adjusting column 304 is welded to the top rod 303; a side surface of the adjusting column 304 is provided with multiple first through holes 305 side by side along the length direction; a first stud 306 corresponding to the first through hole 305 is vertically inserted into a side surface of the upper end portion of the side support rod 302; the first stud 306 is threadedly engaged with the side support rod 302; one end of the first stud 306 can be threadedly engaged in any one of the first through holes 305. During use, before placing the photovoltaic component on the bottom support rod 301, first adjust the distance between the bottom support rod 301 and the top rod 303 to the maximum, so that the photovoltaic component can be conveniently placed on the bottom support rod 301. Then, after multiple photovoltaic components are placed side by side on the bottom support rod 301, move the top rod 303 downward to cause the lower surface of the top rod 303 to contact the upper edge of the photovoltaic component. Then, one end of the first stud 306 is threaded into the corresponding first through hole 305, thereby locking the position of the top rod 303 and also constraining the top of the photovoltaic component.

[0034] As shown in FIG6 , the partition mechanism 4 includes a pair of mounting rods 401 arranged side by side between two bottom support rods 301 ; both mounting rods 401 are arranged parallel to the bottom support rods 301 ; the ends of the mounting rods 401 are respectively fixed to the ends of adjacent bottom support rods 301 ; a plurality of "ㄇ"-shaped partition strips 402 are arranged side by side between the two mounting rods 401 ; a storage space for the photovoltaic modules is formed between two adjacent partition strips 402 ; the ends of the partition strips 402 are respectively slidably mounted on the outer periphery of the two mounting rods 401 ; the partition strips 402 are made of conventional elastic rubber in the art. By placing the photovoltaic modules in the storage space formed between two adjacent partition strips 402 , collisions between the photovoltaic modules are avoided, thereby ensuring the quality of the photovoltaic modules.

[0035] Embodiment three:

[0036] On the basis of the second embodiment, as shown in Figures 3 to 5 and Figures 7 to 9, the first limiting mechanism 5 includes a pair of limiting rods 501 arranged side by side on the relatively outer sides of the two bottom support rods 301; both ends of the two limiting rods 501 are rotatably connected to the first transmission rod 502 and the second transmission rod 503; the upper end of the first transmission rod 502 is rotatably connected to the upper end of the corresponding side support rod 302; the lower end of the second transmission rod 503 is rotatably connected to the sliding sleeve 504; the sliding sleeve 504 is slidably sleeved on the outer periphery of the corresponding side support rod 302; one side surface of the side support rod 302 is provided with a plurality of second through holes 505 side by side from top to bottom; one side surface of the sliding sleeve 504 is vertically inserted with a second stud 506 corresponding to the second through hole 505; the second stud 506 is threadedly engaged with the sliding sleeve 504; one end of the second stud 506 can be threadedly engaged in any second through hole 505. During use, after the distance between the bottom support rod 301 and the top rod 303 is adjusted to the maximum, the sliding sleeve 504 is moved upward to force the limit rod 501 to move upward to above the upper end of the side support rod 302 to prevent the limit rod 501 from affecting the placement of the photovoltaic component on the supporting mechanism 3. Then, after the position of the top rod 303 is locked, the sliding sleeve 504 is moved downward to force the limit rod 501 to move downward and approach the photovoltaic component. When the outer wall of the limit rod 501 conflicts with the side edge of the photovoltaic component, one end of the second stud 506 is threadedly engaged with the corresponding second through hole 505, thereby achieving position locking of the limit rod 501 and further achieving position constraints on one relative side of the photovoltaic component.

[0037] As shown in Figures 7, 8 and 10, the second limiting mechanism 6 includes a pair of limiting slats 601 horizontally arranged side by side between the two limiting rods 501, and the two limiting slats 601 are arranged perpendicular to the limiting rods 501; both ends of the limiting slats 601 are integrally formed with guide flanges 602; both guide flanges 602 are slidably inserted with movable slats 603 parallel to the limiting slats 601; the ends of the two movable slats 603 that are close to each other are integrally formed with limiting flanges 604; the ends of the two movable slats 603 that are separated are inserted with screw sleeves 605; the screw sleeves 605 are rotatably connected to the movable slats 603; the two screw sleeves 605 are respectively threadedly fitted on the outer periphery of the two limiting rods 501. During use, after the position of the limit rod 501 is locked, the limit strip 601 is pushed closer to the photovoltaic component by rotating the screw sleeve 605, and the rotation of the screw sleeve 605 is stopped after one side of the limit strip 601 conflicts with the photovoltaic component, thereby achieving position constraints on the other two opposite sides of the photovoltaic component.

[0038] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the content of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A photovoltaic module drone transport and hoisting device, comprising a drone body (1); characterized in that: The bottom of the drone body (1) is connected to a rope mechanism (2); the lower part of the rope mechanism (2) is connected to a carrying mechanism (3); the lower part of the carrying mechanism (3) is provided with a partition mechanism (4); the upper part of the carrying mechanism (3) is provided with a first limiting mechanism (5) and a second limiting mechanism (6).

2. A photovoltaic module drone transportation and hoisting device according to claim 1, characterized in that: The rope mechanism (2) comprises a pair of suspension rods (201) arranged horizontally side by side; a suspension rope (202) is arranged above the two suspension rods (201), and the two ends of the suspension rope (202) are respectively fixed to the two ends of the suspension rods (201); the two suspension ropes (202) are respectively hung on a pair of hooks (203) arranged side by side; the two hooks (203) are both vertically fixed on the bottom wall of the drone body (1).

3. A photovoltaic module drone transportation and hoisting device according to claim 2, characterized in that: The bearing mechanism (3) comprises a pair of bottom support rods (301) arranged horizontally side by side; side support rods (302) are vertically fixed at both ends of the two bottom support rods (301), and the upper ends of the two side support rods (302) on the same bottom support rod (301) are connected by a top rod (303) perpendicular to the suspension rod (201); and the two ends of the suspension rod (201) are respectively fixed to the two side support rods (302).

4. The photovoltaic module drone transportation and hoisting device according to claim 3, characterized in that: The two pairs of side support rods (302) are both tubular structures, and an adjustment column (304) is slidably inserted into the upper end of the side support rod (302); the upper end of the adjustment column (304) is fixed on the top rod (303); a side surface of the adjustment column (304) is provided with a plurality of first through holes (305) arranged side by side along the length direction; a first stud (306) corresponding to the first through hole (305) is vertically inserted into a side surface of the upper end of the side support rod (302); the first stud (306) is threadedly engaged with the side support rod (302); one end of the first stud (306) can be threadedly engaged in any first through hole (305).

5. A photovoltaic module drone transportation and hoisting device according to claim 3 or 4, characterized in that: The partition mechanism (4) comprises a pair of mounting rods (401) arranged side by side between two bottom support rods (301); the two mounting rods (401) are arranged parallel to the bottom support rods (301); the two ends of the mounting rods (401) are respectively fixed to the two ends of the adjacent bottom support rods (301); a plurality of partition strips (402) in a "ㄇ"-shaped structure are arranged side by side between the two mounting rods (401); a storage space for the photovoltaic components is formed between two adjacent partition strips (402); and the two ends of the partition strips (402) are respectively slidably sleeved on the outer peripheries of the two mounting rods (401).

6. The photovoltaic module drone transportation and hoisting device according to claim 5, characterized in that: The first limiting mechanism (5) comprises a pair of limiting rods (501) arranged side by side on the relatively outer sides of the two bottom support rods (301); both ends of the two limiting rods (501) are rotatably connected to the first transmission rod (502) and the second transmission rod (503); the upper end of the first transmission rod (502) is rotatably connected to the upper end of the corresponding side support rod (302); the lower end of the second transmission rod (503) is rotatably connected to the sliding sleeve (504); the sliding sleeve (504) is slidably sleeved on the outer periphery of the corresponding side support rod (302).

7. The photovoltaic module drone transportation and hoisting device according to claim 6, characterized in that: A plurality of second through holes (505) are arranged side by side from top to bottom on one side of the side support rod (302); a second stud (506) corresponding to the second through hole (505) is vertically inserted into one side of the sliding sleeve (504); the second stud (506) is threadedly engaged with the sliding sleeve (504); one end of the second stud (506) can be threadedly engaged in any second through hole (505).

8. A photovoltaic module drone transportation and hoisting device according to claim 6 or 7, characterized in that: The second limiting mechanism (6) comprises a pair of limiting strips (601) arranged horizontally side by side between the two limiting rods (501), and the two limiting strips (601) are arranged perpendicular to the limiting rods (501); both ends of the limiting strips (601) have guide flanges (602); both guide flanges (602) are slidably inserted with movable strips (603) parallel to the limiting strips (601); the ends of the two movable strips (603) that are close to each other have limiting flanges (604); the ends of the two movable strips (603) that are separated from each other are rotatably inserted with screw sleeves (605); the two screw sleeves (605) are respectively threadedly engaged with the outer circumference of the two limiting rods (501).

Citation Information

Patent Citations

  • Automatic balanced aerial handling frame

    CN205653033U

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    CN209758823U

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