Modular electrical docking station

Abstract

A modular electrical docking station can include a frame (102) comprising a base (110), a first column (104a) and a second column (104b), each having a bottom end (103a, 103b) secured to the base (110), and a beam (106) connecting a top end (105a, 105b) of the first and second columns (104a, 104b). The docking station can include a center support panel (120) secured to the base (110) and the beam (106) and one or more support plates (126) secured to the center support panel (120) and one of the first column (104a) or the second column (104b) and one or more circuit breakers (160) supported by a corresponding support plate (126). The docking station can include an electrical connector panel (170) secured to the beam (106) of the frame (102) and having a series of electrical connectors (171). One or more busbars (200) can connect the series of electrical connectors (171) to the one or more circuit breakers (160). A series of exterior panels (302, 304, 308, 310) can enclose the frame (102) and one or more access doors (314, 316).

Description

MODULAR ELECTRICAL DOCKING STATIONCROSS-REFERENCE TO RELATED APPLICATION

[0001] This application claims the benefit of U.S. Provisional Application No. 63 / 594,833, filed October 31, 2023, the content of which is hereby incorporated by reference in its entirety.BRIEF SUMMARY

[0002] Some aspects of this disclosure are related to modular electrical docking stations. Docking stations can include a frame having a base, a first column and a second column secured to the base at a bottom end of the column, and a beam connecting the top end of the first column and the top end of the second column. A center support panel can be secured to base and the beam, and one or more support plates can be secured to the center support panel and one of the first column or the second column. In some examples, the one or more support plates are formed by horizontal surfaces of corresponding one or more risers, each riser having, in addition to the horizontal surface, a vertical surface that can be used to support docking station accessories.

[0003] The docking station can include one or more circuit breakers, each supported by a corresponding support plate, and an electrical connector panel comprising a series of electrical connectors and being secured to the beam. A busbar can be electrical coupled to the series of electrical connectors of the electrical connector panel. In some cases, a docking station includes a series of busbars electrically coupling the series of electrical connectors to the one or more circuit breakers.

[0004] The docking station can include a series of exterior panels configured to enclose the frame. The series of exterior panels can include a top panel, a rear panel, and two side panels. The docking station can include one or more access doors located on a front of the electrical docking station configured to move between an open position and a closed position. The one or more access doors can be configured to cover the one or more circuit breakers and the series of electrical connectors when in the closed position.

[0005] In some examples, a frame and center support panel can provide a sturdy central foundation to support docking station components prior to the addition of the exterior panels. In some cases, such construction and support facilitates structural integrity of an assembled docking station and can provide sufficient structural integrity to pass a seismic test, providestability in an environment with strong and / or persistent vibration, and provide resistance to collisions with the docking station.

[0006] In some cases, assembling the docking station can include providing a frame comprising a base, two or more columns secured to the base at a bottom end, and a beam connecting the two or more columns at a top end. Assembling the fame can be done, for example, by welding components together.

[0007] Assembling the docking station can include securing components to the frame. For example, in some embodiments, assembling the docking station comprises securing a center support panel to the frame and securing one or more risers to the frame and the center support panel. Assembly can further include securing one or more circuit breakers to a horizontal surface of a corresponding riser, securing an electrical connector panel having a series of electrical connectors to the frame, and connecting one or more busbars between the series of electrical connectors and at least one of the one or more circuit breakers.

[0008] Assembling the docking station can further include securing a first side panel, a second side panel, a top panel, and a rear panel to the frame and securing access doors to the frame.

[0009] In some examples, assembling the docking station starting with a fame, attaching components to the frame, and then attaching exterior panels to the frame can facilitate convenient assembly of the docking station, for example, allowing easy access to components while securing the components to the frame and / or easy access to components when providing connections therebetween without exterior panels obstructing access to the components.BRIEF DESCRIPTION OF THE DRAWINGS

[0010] The following drawings are illustrative of particular examples of the present invention and therefore do not limit the scope of invention. The draw ings are not necessarily to scale, though embodiments can include the scale illustrated, and are intended for use in conjunction with the explanations in the following detailed description wherein like reference characters denote like elements. Examples of the present invention will hereinafter be described in conjunction with the appended drawings.

[0011] FIG. 1 show s an example of the frame of the modular electrical docking station.

[0012] FIG. 2A shows an example center support panel connected to a frame and a plurality of risers supported by the frame and center support panel.

[0013] FIG. 2B shows another example center support panel connected to a frame and a plurality of risers supported by the frame and center support panel.

[0014] FIGS. 3A-3B shows example risers.

[0015] FIG. 3C shows an example docking station frame supporting risers.

[0016] FIG. 4A shows a docking station including a plurality of circuit breakers.

[0017] FIG. 4B shows another docking station including a plurality of circuit breakers.

[0018] FIG. 5A shows a docking station comprising an electrical connector panel.

[0019] FIG. 5B shows a rear perspective view of an electrical connector panel.

[0020] FIG. 6 shows a docking station having a first electrical connector panel connected to a beam of the docking station frame and a second electrical connector panel.

[0021] FIG. 7 shows a set of inner doors that can be used to cover an electrical connector panel of a modular docking station.

[0022] FIG. 8A shows a docking station comprising a plurality of busbars.

[0023] FIG. 8B shows a busbar configuration including generally horizontal busbars connected to the busbars in contact with the electrical connectors.

[0024] FIG. 8C shows an alternative busbar configuration for a docking station.

[0025] FIG. 8D shows another view of the busbar configuration of FIG. 8C.

[0026] FIG. 9A shows an example docking station.

[0027] FIG. 9B shows another example docking station.

[0028] FIG. 10 shows a modular electrical docking station comprising side panels.

[0029] FIG. 1 1 shows an example docking station comprising a series of exterior panels.

[0030] FIGS. 12A-12B show an example docking station comprising a series of exterior panels.

[0031] FIG. 13 shows a high level flow diagram of a docking station assembly process.

[0032] FIGS. 14A-14B show various stages in example assembly process.DETAILED DESCRIPTION

[0033] Aspects of this disclosure are directed to a modular electrical docking station. In some embodiments, the modular electrical docking station can include a frame, a center support panel, one or more support plates, one or more circuit breakers, an electrical connector panel, a busbar, a series of exterior panels, and one or more access doors. Some aspects of the disclosure are directed toward a method of assembling a modular electrical docking station, which can include providing and / or assembling a frame and securing components to the frame. The components can include one or more accessory panels, one or more electricalconnector panels including a series of electrical connectors, one or more circuit breakers, a plurality of external side panels configured to enclose the frame, and one or more access doors configured to enable access to at least one of the one or more electrical connector panels or the one or more circuit breakers. The components can be secured to the frame indirectly. In some examples, one or more electrical connectors can be used to provide one or more inputs (e.g., electrical power inputs) to the docking station, for example, to receive power from one or more generators or other electrical power sources. Additionally or alternatively, one or more electrical connectors can provide one or more outputs from the docking station, for example, for providing electrical power from the docking station. In some cases, docking station accessories can additionally or alternatively provide one or more inputs and / or outputs of the docking station. Docking station components can be used to provide one or more outputs using power received at one or more inputs.

[0034] FIG. 1 shows an example of the frame of the modular electrical docking station. The example frame 102 includes a base 110, a first column 104a and a second column 104b, and a beam 106. Each column 104a, 104b has a bottom end 103a. 103b and a top end 105a, 105b. The bottom end 103a, 103b of each of the first column 104a and second column 104b are secured to the base 110. The docking station includes a beam 106 connecting the top end 105a of the first column 104a to the top end 105b of the second column 104b. In some examples, the first and second columns 104a, 104b can be connected to the base 110 using one or more fasteners. In some examples, the fastener can be a bolt, screw, rivet, or other suitable fastener. In some examples, the first and second columns 104a, 104b can be connected to the base 110 via welding, adhesives, or other processes. The beam 106 can be connected to the first and second columns 104a, 104b using one or more fasteners, such as one or more bolts, screws, rivets, or the like. In other examples, the first and second columns 104a, 104b can be welded to the base 110 and / or the beam 106.

[0035] The first column 104a and second column 104b of the frame 102 can include a variety of features. Each column 104a, 104b can include a plurality of openings 117 configured to receive a fastener (not pictured). These openings can be used to fasten additional components of the modular electrical docking station to the frame 102.

[0036] The beam 106 can include a variety of features. In some examples, the beam 106 can be made of the same material as the first column 104a and second column 104b. The beam 106 can include a plurality of fastener openings. The beam of FIG. 1 includes two ends, each attached to a respective one of the first and second columns. In some embodiments, each endof the beam can be configured to have a slotted fit with the first column 104a and second column 104b, for example, such that each column fits inside the beam 106.

[0037] The base 110 of the frame can include a variety of features. In some embodiments, the base 110 can be generally rectangular in shape. The base 110 can include an upper base portion 114 and a lower base portion 112. The upper base portion 114 and lower base portion 112 can be connected through a plurality of vertical support posts 113. In some embodiments, each of a left side and a right side of the base 110 can include a plurality of vertical support posts 1 13. In some embodiments, the base can include multiple vertical support posts. In the example of FIG. 1 , the base includes four vertical support posts.

[0038] In some examples, the upper base portion 114 can be coupled to columns 104a. 104b. In some embodiments, such columns provide further support for the upper base portion 114. In some embodiments, columns 104a, 104b extend from the lower base portion 112 to the beam 106, and upper base portion 114 includes tw o U-shaped channels, each configured to receive a respective column. Various components of the upper base portion 114, low er base portion 112, and components therebetween (e.g.. vertical support posts 113) can be attached by fasteners, welds, adhesives, or any other ways to secure such framing components.

[0039] The upper base portion 114 can be a generally rectangular structure including a plurality of upper base beams. In some examples, an end of an upper base beam can be fastened to an end of an adjacent upper base beam. The upper base portion 114 can include a base support beam 1 15. The base support beam 1 15 can extend laterally from and perpendicularly to one edge of the upper base portion to another, opposing edge, and can extend between columns 104a, 104b. The base support beam 115 can be parallel to the beam 106 connecting upper ends of the first column 104a and second column 104b. The base support beam 115 can be fastened to the first column 104a and second column 104b.

[0040] The lower base portion 112 can include two low er base portions 112a, 112b, on either side of the base 110. The low er base portions 112a, 112b can be laterally opposite one another. In the illustrated example, each lower base portion includes three lower base beams, with two of the lower base beams shorter than a third lower base beam. Adjacent lower base beams can meet at approximately 90° angles and can be connected to one another. The shorter tw o low er base beams can be connected to the third lower base beam at its first end and second end, respectively. In the illustrated example, the shorter two lower base beams can be connected to the longer lower base beam using a fastener, welding, or other suitableattachments. Each of the shorter two lower base beams on each lower base portion (112a, 112b) can be fastened to a corresponding one of vertical support posts 113.

[0041] In the illustrated example, the lower base portion 112 include a plurality of diagonal structures 116, each extending diagonally from lower beams that meet perpendicularly (between a shorter lower base beam and an adjacent longer lower base beam). In some examples, diagonal structure comprise a flat plate. The plate can include an aperture extending therethrough where the plate can be fastened to a surface, such as a ground surface or other support surface on which the docking station rests. In some examples, fastening (e.g., bolting) the diagonal structures 116 to the ground or other support surface can provide added stability- for the docking station, for example, in the case of an earthquake or other mechanical disturbance of the docking station. In some embodiments, diagonal structures are steel plates welded to lower base beams. In some embodiments, such steel plates are at least 1 / 4 inch thick to provide structural integrity and stability when bolted to a support surface. This can provide stability- in environments having high levels of constant vibration.Additionally or alternatively, this can provide added resistance to collisions with the docking station, for example, by industnal equipment or other objects within the operating area of the docking station. In some examples, such plates bolted to a support surface provide structural integrity to the docking station such that an assembled and installed docking station can pass a seismic test.

[0042] In some examples, the lower base portion 112 includes feet (e.g., stainless steel feet) on a bottom surface of the lower base portion 1 12 for contacting the ground. The feet can help prevent other aspects of the lower base portion 112 from being scratched or otherwise damaged when the docking station is moved. In some cases, one or more aspects of the base comprise powder coated aluminum. Stainless steel feet can be used to prevent the power coating from scratching off the aluminum components. Additionally or alternatively, in some examples, diagonal structures 116 can be below aspects of the lower base portion 112 of the frame 102 and can contact the ground to prevent other portions of the lower base portion 112 from being scratched or otherwise damaged when the docking station is moved.

[0043] In some embodiments, the frame 102 (e.g., the base 110 of the frame 102) can include a space 118 suitable to accept forks of a forklift. In some examples, such space 118 allows forks of a forklift to engage portions of the base in order to raise the docking station via the forklift for transportation. For example, in some embodiments, a space 118 below the upper base portion 114 as shown in FIG. 1 can be large enough to accommodate the forks of a forklift therein.

[0044] In some examples, components of the frame (e.g., the first and second columns 104a. 104b, the base 110, the beam 106) are made of metal, though other materials are possible, such as durable plastics (e.g., ABS, HIPS), composites, or other suitable materials.

[0045] The structural features of the frame can engage a center support panel. FIG. 2 A shows an example center support panel connected to a frame and a plurality of risers supported by the frame and center support panel. The center support panel 120 can be secured to the base 110 and the beam 106. The center support panel 120 can be generally rectangular in shape. The outer perimeter of the center support panel 120 can include at least one notch (e.g., 121). The notch(es) can be configured allow the passage therethrough of various components of the modular electrical docking station. One notch 121 can be configured to house the beam 106 of the frame 102. The notch 121 can be at a comer of the center support panel 120.Additional notches can be disposed at other locations on the perimeter of the center support panel 120. The center support panel 120 can include a plurality of fastener openings 122 to receive fasteners to couple the center support panel to one or more docking station components described in further detail below.

[0046] The docking station shown in FIG. 2A further comprises a floor panel covering at least a portion of the base. In the illustrated example, when the center support panel is attached to the frame, the support panel can divide the floor panel. In some examples, the center support panel can be attached to the floor panel. As shown elsewhere herein, for example, in FIGS. 7 and 11, the center support panel 120 can act as a wall forming two compartments of the modular electrical docking station. The center support panel 120 can extend from the beam 106 to an outer edge of a floor panel 107. The center support panel can include openings 124 configured, for example, for the passage of one or more wires, connectors, or other components therethrough, and / or to facilitate visual access between the sides of the panel without opening an access door that otherwise encloses an area of the docking station on an opposite side of the center support panel. Additionally or alternatively, openings 124 can provide internal airflow between internal compartments, for example, to facilitate cooling within the docking station.

[0047] Additional components can be added to the frame 102 during assembly. A method of assembling a modular electrical docking station can include securing a center support panel 120 to a frame 102. The securing the center support panel 120 to the frame 102 can include securing the center support panel 120 to the base 110 and the beam 106 of the frame 102. In some embodiments, prior to securing the center support panel 120 to the frame 102, at least one floor panel 107 can be disposed on the upper base portion 114. Additional floor panelscan be disposed vertically on the upper base portion 114 and lower base portion 112. The floor panels 107 can be fastened to the base 110 using a fastener. In some methods, the floor panels 107 can be fastened to the frame 102 before the center support panel 120 is fastened to the frame 102.

[0048] Once the center support panel 120 is attached to the frame, additional components can be added to the frame. For example, FIG. 2A shows a plurality of support plates that can be attached to the frame. The one or more support plates can be secured to the center support panel 120 and one of the two or more columns e.g., (column 104b). In some examples, the one or more support plates can include a first support plate 126a, a second support plate 126b, and a third support plate 126c.

[0049] Each of the one or more support plates can include a variety of features. Each support plate can include a horizontal surface. Each support plate can be generally rectangular in shape, with each support plate including two shorter sides and two longer sides. In some embodiments, each of the two shorter sides of a support plate can include a fastening flange. In some examples, one or more fastening flanges (e g., 127a) can be oriented upwardly from the support plate. In some such examples, each fastening flange can be configured to be attached to the frame 102 or center support panel 120 to secure the support plate within the docking station. As an example, in the illustrated embodiment of FIG. 2A, support plate 126a includes a fastening flange 127a coupled to the support plate 126a and column 104b. The fastening flange can include a plurality of fastener openings configured to receive fasteners therethrough. The fasteners can be used to attach each flange to the frame 102 and / or center support panel 120.

[0050] In various embodiments, one or more support plates (e.g., 126a) can be located within the docking station, for example, at various positions between the frame 102 and center support panel 120. FIG. 2A shows an exemplar}' embodiment including a plurality of support plates including a first support plate 126a, a second support plate 126b, and a third support plate 126c. A first support plate 126a can be disposed adjacent the floor panels 107. In some examples, the second support plate 126b can be about 18 inches to about 24 inches apart from the first support plate 126a. In some examples, the third support plate 126c can be about 18 inches to about 24 inches apart from the second support plate 126b. However, other dimensions are possible, and in some examples, can be customized for housing desired components.

[0051] The example of FIG. 2A further includes a plurality of vertical support surfaces (e.g., 128a, 128b, 128c) attached to the frame 102 and center support panel 120 proximate eachsupport plate (e.g., 126a, 126b, 126c). A vertical support surface (e.g., 128c) can be configured to support one or more docking station accessories. In some examples, one or more vertical support surfaces are each attached to a corresponding support plate, which is in turn attached to the frame 102 and center support panel 120. In some examples, a vertical support surface can be attached directly to the frame 102 and the center support panel 120 and a corresponding support plate can be attached to the frame 102 and center support panel 120 via the vertical support surface. In some examples, a vertical support surface (e.g.. 128d) is not necessarily associated with a support plate.

[0052] In some embodiments, a vertical support surface (e.g., 128c) and a support plate (e.g., 126c) are integrated into a single riser that includes a vertical surface forming the vertical support surface and a horizontal surface forming the support plate. The riser can be attached to the frame 102 and the center support panel 120 and can be configured to support one or more docking station components on its horizontal surface and one or more docking station components via its vertical surface.

[0053] For instance, in the illustrated examples, a first riser 130a includes a vertical surface and a horizontal surface. In some embodiments, the horizontal surface of the first riser 130a forms the first support plate 126a and the vertical surface of the first riser 130a forms a first vertical support surface 128a. The second riser 130b can include a vertical surface and a horizontal surface. In some embodiments, the horizontal surface of the second riser 130b forms the second support plate 126b and a vertical surface of the second riser 130b forms a second vertical support surface 128b. The vertical surface of the second riser 130b can be approximately coplanar with the vertical surface of the first riser 130a. The third riser 130c can include a vertical surface and a horizontal surface. In some embodiments, the horizontal surface of the third riser 130c forms the third support plate 126c and the vertical surface of the third riser 130c forms a third vertical support surface 128c. The vertical surface of the third riser 130c can be approximately coplanar with the vertical surface of the first riser 130a. A fourth riser 130d can have a vertical surface that corresponds to a fourth vertical support surface 128d.

[0054] The risers can be attached to the frame and center support panel. Assembling the docking station can include securing one or more risers 130a-130d to the frame 102 and the center support panel 120. The risers 130a-130d can be secured to the frame 102, for example, using a plurality of fasteners. In some examples, one or more risers can be recessed into the docking station relative to the remaining plurality of risers. In such an embodiment, a verticalsurface of the recessed riser is not be coplanar with the vertical surface at least one the remaining plurality of risers.

[0055] FIG. 2B shows another example center support panel connected to a frame and a plurality of risers supported by the frame and center support panel. In the example of FIG. 2B, risers 132a, 132b, 132c are attached to second column 104b and center support panel 120. As shown, risers 132B and 132c are approximately similar designs, while lowermost riser 132a includes a larger vertical surface and apertures therein. Riser 132a can be configured to support different docking station accessories compared to risers 132b and 132c. Risers 132a, 132b, 132c can include support plates 133a, 133b, 133c, respectively, for example, to support respective circuit breakers.

[0056] FIGS. 3A-3B shows example risers. In some examples, the riser 230 of FIG. 3 A is used for multiple risers of a docking station, for example, first 130a, second 130b, and third 130c risers of FIG. 2A. Riser 230 can include a vertical surface 232 and being configured to support one or more docking station accessories 244. The vertical surface 232 can include a plurality of openings 238 configured to support the one or more docking station accessories. In some examples, as discussed elsewhere herein, the riser 230 can include a horizontal surface 231, which can form one of the one or more support plates (e.g., 126a, 126b, 126c), for example, to support a circuit breaker.

[0057] FIG. 3B shows an example alternate riser. In some cases, such a riser 250 can constitute a fourth riser positioned above each of the first, second, and third risers of FIG 2 A. In other examples, such a riser 250 can constitute a riser (e.g., 132a) that is positioned below other risers (e.g., 132b, 132c). Riser 250 of FIG. 3B includes a back flange 257 that can be configured to conned to beam 106 of the frame 102 of the docking station. The riser 250 of FIG. 3B further includes a side flange 256 configured to be coupled to the center support panel 120. The riser 250 includes a vertical surface 252 that can be configured to support one or more docking station accessories.

[0058] Additional components can be added to the riser to accommodate various docking station accessories. The modular electrical docking station can include an option panel. The option panel can be configured to support one or more docking station accessories. In some examples, the option panel can have approximately the same dimensions as those of the vertical surface of a respective riser (e.g., riser 230 of FIG. 3A or riser 250 of FIG. 3B) and can be configured to attach thereto. When the option panel is fastened to the vertical surface of a riser, the option panel can substantially cover the vertical surface of the riser.

[0059] The option panel 240 of FIG. 3 A includes a plurality of openings 242. In some embodiments, each of the plurality of openings 242 can be the same size as or smaller than openings 238 of the vertical surface 232 of the riser 230. The plurality of option panel openings 242 can be sized to accommodate accessories for attaching to the option panel. Using different sized of the openings 242 on the option panel 240 can allow for a variety of accessories to be disposed on the vertical surface 232 of the riser 230. If an opening 242 of the option panel 240 is not in use (e.g., an accessory is not disposed therein), a cover 246 can be fastened to the option panel 240 such that the unused opening is covered. The cover can be fastened using a plurality of fasteners. In some examples, multiple covers can be fastened to the option panel. As show n in FIG. 3A, in some embodiments, each of a plurality of fasteners can extend through a corresponding hole in an accessory or cover and attach to option panel 240 (e.g., by engaging a threaded fastener to a threaded hole in riser option panel 240, via a friction fit into a hole in option panel 240 or other attachment mechanisms).

[0060] Option panels can be attached to the risers. For instance, as shown in FIG. 3A, in some embodiments, each of a plurality of fasteners can extend through a corresponding hole in the option panel 240 and attach to vertical surface 232 of riser 230 (e.g.. by engaging a threaded fastener to a threaded hole in riser 230, via a friction fit into a hole in riser 230 or other attachment mechanisms).

[0061] FIG. 3B shows an option panel 261 supporting docking station accessories 264 and configured to attach to a vertical surface 252 of the riser 250. In some examples, accessories can attach to option panel 261 , and option panel 261 can attach to the vertical surface 252 of riser 250.

[0062] FIG. 3C shows an example docking station frame supporting risers. In the illustrated example, riser 130c is coupled to column 104b and center support panel 120 to support the riser. Riser includes a horizontal surface 131, which can form a support plate for example, for supporting a circuit breaker. Riser 130c supports an option panel 140 that can support one or more docking station accessories. Riser 130c can be configured similar to riser 230 in FIG. 3A. In the example of FIG. 3C, riser 130d is coupled to the beam 106 of frame 102 and / or center support panel 120, and supports an option panel 161. which can support one or more docking station accessories. Riser 130d can be configured similar to riser 250 in FIG. 3B. As described, in some examples, other risers (e.g., a lower-most riser) can be configured similar to riser 250 in FIG. 3B.

[0063] In an example docking station, a first option panel can be configured to be attached to the vertical surface of first riser and to support a first set of one or more docking stationaccessories. A second option panel can be configured to be attached to the vertical surface of second riser and to support a second set of one or more docking station accessories. A third option panel can be configured to be attached to the vertical surface of third riser and to support a third set of one or more docking station accessories. The modular electrical docking station can be configured to hold one or more docking station accessories by way of one or more risers being configured to support one or more docking station accessories via an option panel.

[0064] Various docking station accessories are possible. Accessories can include a receptacle or connector for coupling the accessory to a cable or other component to engage the docking station. Other accessories can include control devices, such as a thermostat. Various possible docking station accessories can include, but are not limited to:• a binding post• a temperature sensor• a Load Dump• a 20A ground-fault circuit interrupter (GFCI) 125V• a 30A Nema L5-30 12V• a Load Dump• a 20A GFCI 125V• a 30A Nema L5-30 12V• a 2-Wire Autostart or 6P Autostart• a Blank or 6P Autostart• a Thermostat• a PRM / Phase Rotation Monitor• a SC AD A or ACUVIM• a 50A Twist Lock• one or more fans

[0065] Various combinations are possible. In some examples, certain accessories are not used. For example, in some embodiments, the docking station has no venting to the outside of the docking station, and does not include any fans that would use such venting. For instance, in some embodiments, the docking station meets NEMA 3R standards.

[0066] Certain accessories can be configured in various ways. With reference to FIG. 2A. a first option panel can be disposed on a first riser 130a adjacent the floor panel 107 of the docking station. A second option panel can be disposed on the riser 130b immediately abovethe first riser 130a. A third option panel can be disposed on a riser 130c disposed immediately above the second riser 130b. A fourth option panel can be disposed on a riser 130d immediately above the third riser 130c.

[0067] In an example configuration, a first option panel can include a load dump, 20A GFCI 125V, and / or a 30A Nema L5-30 12V; a second option panel includes a load dump, 20A GFCI 125V, and / or a 30 Nema L5-30 12V; a third option panel can include a 2-wire Autostart and / or a 6P Autostart and / or a thermostat; and a fourth option panel includes a PRM / phase monitor, SCADA or ACUVIM, and / or a 50A twist lock. In some configurations, each accessory' can be disposed from left-to-right in the order described above on each option panel.

[0068] In another example configuration, a first option panel includes a load dump, a 20A GFCI Duplex 125V, and / or a 30A Nema L5-30 125V; a second option panel has no accessories, but can include blank covers to enable future accessory additions; a third option panel includes a 2 wire Autostart or 6 pole Autostart, a 6 pole Autostart, and / or a thermostat; and a fourth option panel can include a 50A twist lock. In some configurations, each accessory can be disposed from left-to-right in the order described above on each option panel.

[0069] In various embodiments, some accessory panels can be interchangeably attached to a riser vertical surface (e.g., vertical surface 232 of riser 230, which, in some examples is used as risers 130a, 130b, 130c). This can allow for customized assembly and use of a docking station to meet the needs of a user and / or adjusting components of the docking station for modifying the use thereof.

[0070] In some examples, a high current docking station accessory (e.g., a 50 Amp pin) can be supported by the vertical surface of a fourth riser (e.g.. 130d), which can be a riser as shown in FIG. 3B. With reference to FIG. 3B, a high current docking station accessory 266 can include a connector recessed from the vertical surface 252 of a riser 250 (e.g., used as fourth riser 130d in FIG 2). In some cases, cables used to attach to a high current docking station accessory comprise a relative thick conductor to safely cany’ a high cunent. However, such cables may be stiff, for example, due to such thickness. A stiff cable may oppose sharp bends (e.g., bending ownward toward a bottom of the docking station w hen connected to a high cunent accessory). Recessing the accessory’ into the docking station allows more room for the cable to bend downward within an enclosed compartment of the docking station (e.g., when a door covering the accessory is closed, such as described elsewhere herein).Otherwise, in some cases, such cable may press outward on a docking station enclosure (e.g..on a closed door covering the accessory). In some embodiments, a recessed accessory' comprises an accessory recessed with respect to the support plate supporting the accessory. Additionally or alternatively, in some examples, an entire vertical surface of a riser can be recessed into the docking station relative to vertical surfaces of other risers. For instance, in some examples, the vertical surface of the fourth riser is not coplanar with, for example, the vertical surface of the third riser.

[0071] In some embodiments, a riser similar to riser 250 of FIG. 3B can be used as a lowermost riser, can be used to support a lower-most circuit breaker, and can support a high current docking station accessory so that such an accessory is easily accessible by all docking station users. Other vertical distributions of risers are possible.

[0072] In various embodiments, additional or alternative features can be disposed adjacent and behind each option panel. In some embodiments of the modular electrical docking station, the modular electrical docking station can include a wire harness configured to hold a plurality7of wires. Each of the plurality' of wires can have a different corresponding connector. In some examples, the wire harness holds the wire near a riser. The connectors on the risers can include a plurality of different connectors configured to engage with a different docking station accessory. The wire harness can be used to easily' connect various wires to docking station accessories held by nearby option panels and maintain the position of various wires as components of the option panel are customized. For example, in a first arrangement, a first option panels is supported by a first riser and holds a first set of docking station accessories. Each docking station accessory is coupled to a wire held by the wire harness within the docking station. Additional wires having additional connectors of the wire harness are left unused. The first option panel can be replaced with a second option panel holding a second set of docking station accessories. The wire harness can include wires with connectors configured to engage the accessories in the second set such that the first option panel can be replaced with a second option panel and connected to the wires supported by' the wire harness held near the riser. In some examples, the docking station includes a terminal hub within the docking station where a plurality of cables extend from the terminal hub toward one or more wire harnesses positioned proximate option panels.

[0073] In some examples, assembling a modular electrical docking station can include securing one or more circuit breakers to the horizontal surface of a corresponding one of the one or more risers. In some examples, the one or more circuit breakers can be secured to the frame via one or more support plates directly connected to the frame and a center support panel directly connected to the frame. When the circuit breakers are secured to the riserhorizontal surface, the circuit breakers can be positioned between the center support panel and a column of the frame.

[0074] In some examples, a modular electrical docking station can include one or more circuit breakers. In other examples, the docking station does not include any circuit breakers. FIG. 4A shows a docking station including a plurality of circuit breakers. The one or more circuit breakers can include a first circuit breaker 160a supported by a first support plate (e.g., 126a), a second circuit breaker 160b supported by the second support plate (e.g.. 126b), and a third circuit breaker 160c supported by the third support plate (e g., 126c). Each of the first, second, and third circuit breakers can be full load amp circuit breakers. For instance, in some examples, each circuit breaker (e.g., 160a, 160b, 160c) is rated up to a 3000 Amp capacity. In some examples, each circuit breaker is rated up to a 5000 Amp capacity. For instance, in an example embodiment, one or more circuit breakers can be a 5000 Amp, 4-Pole breaker.Various off-the-shelf breakers can be used, for example, from Siemens, Square D, Eaton, ABB, or others.

[0075] Each of the circuit breakers can be disposed on the support plates. The circuit breakers can be fastened to the support plates using, in some examples, mechanical fasteners. For instance, in some examples, support plates include one or more apertures in a horizontal surface thereof through w hich a fastener can extend and engage the circuit breaker to secure the circuit breaker to the support plate. As described elsewhere herein, in some embodiments, support plates are horizontal surfaces of risers attached to the frame and center support panel 120. Such a riser can include one or more apertures in a horizontal surface thereof. Each of one or more fasteners can extend through a corresponding one of the one or more holes to secure the circuit breaker to the riser.

[0076] In some examples, when the circuit breakers are disposed on the support plate, the circuit breakers can sit on the support plate such that the circuit breaker extends beyond either side (e.g., forward and backward of) of an adjacent column (e.g., column 104b) of the frame. In various embodiments, the one or more support plates can be configured to support circuit breakers with sizes up to approximately 20 inches wide, up to approximately 15 inches deep, and approximately 22 inches high. In some examples, risers can be configured with a horizontal surface to accommodate most off-the-shelf circuit breakers up to a certain size such as referenced above.

[0077] While the risers 130a, 130b, 130c in FIG. 2A and option panels 162a, 162b, 162c in FIG. 4A appear to be similar, different riser designs can be configured to support different option panels while supporting circuit breakers (e.g., 160a, 160b, 160c). FIG. 4B showsanother docking station including a plurality of circuit breakers. The one or more circuit breakers can include a first circuit breaker 165a supported by a first support plate (e.g.. 133a), a second circuit breaker 165b supported by the second support plate (e.g., 133b), and athird circuit breaker 165c supported by the third support plate (e.g., 133c). Each of the first, second, and third circuit breakers can be full load amp circuit breakers.

[0078] As described elsewhere herein, in some embodiments, support plates are horizontal surfaces of risers attached to the frame and center support panel 120. In some examples, support plates supporting circuit breakers 165b and 165c are part of risers similar to riser 230 in FIG. 3A, and support plate supporting circuit breaker 165a is part of a riser similar to riser 250 in FIG. 3B. Risers that support circuit breakers 165a, 165b. 165c can support option panels 166a, 166b. 166c. respectively, which can be configured to support docking station accessories. In some examples, option panel 166a is configured to support different accessories compared to option panels 166b, 166c. For instance, in an example embodiment, option panel 166a is configured to support one or more high current docking station accessories not supported by option panels 166b, 166c.

[0079] In some examples, as shown in the example of FIG. 4A. risers supporting circuit breakers and option panels that support accessories are included on a first side of the docking station. For instance, in the example of FIG. 4A, circuit breaker 160a is supported by a riser supporting option panel 162a, circuit breaker 160b is supported by a riser supporting option panel 162b, and circuit breaker 160c is supported by a riser supporting option panel 162c. In some examples, the other side of the docking station can include one or more electrical connectors for interfacing with the docking station.

[0080] For example, in some embodiments, one or more electrical connector panel(s) can be located within docking station adjacent the circuit breakers. FIG. 5 A shows a docking station comprising an electrical connector panel 170. In the illustrated example, the electrical connector panel 170 comprises a plurality of electrical connectors 172 and is positioned on an opposite lateral side of the docking station from a plurality of risers, option panels, and circuit breakers. In some examples, the electrical connector panel 170 comprises a plurality of camlock connectors.

[0081] In some embodiments, the electrical connectors 172 can be arranged in columns on the electrical connector panel 170. The electrical connector panel 170 can include a plate having a plurality of openings in w hich a column of electrical connectors 172 can be placed and secured to the plate. In some embodiments, electrical connectors are arranged in a plurality of vertical columns 171a, 171b. A plate 175 can be configured to hold a plurality ofcolumns of electrical connectors (e.g., camlock connectors). In some examples, blanks (e.g., 177) can be used to cover holes in a plate where a column of electrical connectors can be placed, but is not included. Different numbers of columns of electrical connectors can be used, for example, as shown in FIG. 7, electrical connector panel 170 includes four vertical columns of electrical connectors 171a, 171b, 171c, 171d, and a blank 177. Thus, in some examples, electrical connector panel 170 can be configured to hold at least 5 columns of electrical connectors.

[0082] The electrical connector panel 170 can be angled such that the series of electrical connectors 172 face at downw ard at an angle relative to a horizontal direction. When the electrical connector panel 170 is connected to the frame 102, the electrical connecter panel 170 can be angled from the frame 102. In some examples, the electrical connector panel 170 can be rearwardly angled from the frame 102 from the location at which it is attached to the frame 102. One end of the electrical connector panel 170 can include a surface 174 extending forwardly from a low er end of the electrical connector panel 170 toward the frame 102. In some examples, surface 174 includes a downwardly extending lip 176 at an end thereof.

[0083] Various features of the electrical connector panel 170 can facilitate the assembly of the electrical connector panel 170 to the modular electrical docking station. In some examples, one or more components can be supported by the frame 102 of the docking station prior to being fastened thereto. For instance, in some embodiments, the electrical connector panel 170 can include or otherwise be attached to a top lip 178. e.g., as shown in FIGS. 5A and 5B. The top lip 178 can be configured to rest on top of the beam 106 and hold the electrical connector panel 170 until the electrical connector panel 170 is secured to the beam 106. In some embodiments, the top lip 178 can be between about 1.5 inches to 2.5 inches deep for hanging on the beam 106. Features such as the top lip of the electrical connector panel facilitating resting the component on the frame prior to securing the component can reduce the need for labor in assembly of the modular electrical docking station and better distribute the w eight of various components across the frame.

[0084] In some examples, the top lip 178 can be secured to the frame 102, for example, after the electrical connect panel is hung from the beam 106 via the top lip 178. In some examples, assembling the docking station can include hanging the electrical connector panel from the frame and then securing the electrical connector panel to the frame, for example, via attaching the electrical connector panel to a column 104a, beam 106, and / or center support panel 120.

[0085] In some embodiments, electrical connectors supported by the electrical connector panel include a front connection facing a front surface of a docking station. The front connection can include, for example, a connector for interfacing with a cable or other component with a corresponding connector. In some examples, the electrical connectors include a back contact facing the back of the docking station. In some examples, the back contact is configured to connect to one or more other docking station components. FIG. 5B shows a rear perspective view of an electrical connector panel. As shown, top lip 178 of electrical connector panel 170 hangs on beam 106. Electrical connectors 172 include back contacts 173 that can be used to connect electrical connectors to other docking station components.

[0086] In some examples, a docking station includes a second electrical connector panel. FIG. 6 shows a docking station having a first electrical connector panel 170 connected to beam 106 of the frame 102 and a second electrical connector panel 180. In some examples, the second electrical connector panel 180 is configured to attach to at least one of a column 104a. the center support panel 120, and first electrical connector panel 170.

[0087] In various embodiments, the second electrical connector panel 180 includes a variety of features. The second electrical connector panel 180 in FIG. 6 includes a series of electrical connectors 182. In some embodiments, the first electrical connector panel 170 comprises a first series of electrical connectors 172 and the second electrical connector panel 180 comprises a second series of electrical connectors 182. In some examples, the second series of electrical connectors 182 of the second electrical connector panel 180 comprises a plurality of electrical connectors, each having a front connection facing a front surface of a docking station and a back contact facing the back of the docking station.

[0088] In some embodiments, assembling the docking station comprises securing a second electrical connector panel to the frame. In some examples, this includes first hanging the second electrical connector panel on the first electrical connector panel before connecting the second electrical connector panel to the frame, for example, using fasteners. In some examples, the first electrical connector panel 170 is hung over the beam 106, then secured to one or more of the beam 106, column 104a. and center support panel 120, and then the second electrical connector panel 180 is hung on first electrical connector panel and then secured to one or more of the first electrical connector panel 170, column 104a, and center support panel 120. In some examples assembling the docking station includes installing a series of electrical connectors in one or more electrical connector panels before or after the one or more electrical connector panels are secured to the frame.

[0089] In some embodiments, when the docking station includes two electrical connector panels 170. 180, the two electrical connector panels 170, 180 can be disposed one above the other. The second electrical connector panel 180 can be attached to the first electrical connector panel 170 using a plurality of fasteners. For instance, in some examples, atop surface of second electrical connector panel 180 can be attached to downwardly extending lip 176 (as shown, e.g., in FIG. 5A) of the first electrical connector panel 170.

[0090] When the second electrical connector panel 180 is disposed below the first electrical connector panel 170, there may be a space between the second electrical connector panel 180 and the floor panel 107. In some examples, the configuration of the electrical connectors can be substantially the same on the first electrical connector panel 170 and the second electrical connector panel 180. In other embodiments, the electrical connectors can be in differing configurations on the first electrical connector panel 170 and second electrical connector panel 180.

[0091] FIG. 7 shows a set of inner doors that can be used to cover an electrical connector panel 180 of a modular docking station. In some embodiments of the modular electrical docking station, the modular electrical docking station can include two inner doors 184, 186 configured to cover the second electrical connector panel 180. The two inner doors 184, 186 can include a variety' of features. In some embodiments, the height of the two inner doors can be less than the height of the frame 102. In some embodiments, the height of the inner doors can be approximately the height of one electrical connector panel (e.g.. 180). In some examples comprising a first electrical connector panel 170 and a second electrical connector panel 180, when the inner doors 184, 186 are in a closed position, the second electrical connector panel 180 can be covered by the doors 184, 186 with the first electrical connector panel 170 is not covered by the inner doors 184. 186. In some examples, first electrical connector panel 170 is accessible via a second set of closable inner doors similar to 184, 186. In some such embodiments, first electrical connector panel 170 and second electrical connector panel 180 can be accessed individually via a set of interior doors (e.g., 184, 186) that selectively covers one of the electrical connector panels.

[0092] Inner doors (e.g.. 184, 186) covering the electrical connector panel(s) (e.g.. 170, 180) can include a kirk key lock. The kirk key lock can be configured to lock the two inner doors (e.g., 184, 186) in a closed position, for example, when one or more of the second series of electrical connectors 182 is energized. In some examples, one or more series of electrical connectors remains accessible while the inner doors 184, 186 are locked, for instance, toprovide a temporary input connection to the docking station, while other connectors are behind the closed inner doors.

[0093] In some examples, assembly of the modular electrical docking station can include securing the two inner doors 184, 186 to one or more components of the docking station. Securing the two inner doors 184, 186 to the frame 102 can include hanging an inner door 184 on a column 104a of the frame 102 and hanging an inner door 186 on the center support panel 120. In some examples, one or both of inner doors 184. 186 can be secured to the second electrical connector panel 180.

[0094] In some examples, docking station includes a storage compartment and an access door 183. In some cases, the access door 183 can provide access to a storage compartment within the docking station. In some examples, inner doors 184. 186 cover the storage compartment and access door 183 when closed. In some examples, the access door 183 provides access to an area behind the front of the electrical connector panel 180, such as to access one or more busbars or other components located behind the electrical connector panel 180.

[0095] As described elsewhere herein, in some examples, electrical connectors of electrical connector panels can be electrically connected to other docking station components. FIG. 8A shows a docking station comprising a plurality of busbars. In the illustrated example, busbars 200a, 200b, 200c, 200d are electrically coupled to the series of electrical connectors of an electrical connector panel 170 (e.g., columns of electrical connector panels). For instance, in some examples, busbars can be electrically coupled to a back contact of one or more electrical connectors. In some embodiments, docking station includes a series of busbars that electrically couple a series of electrical connectors to the one or more circuit breakers and / or other docking station components.

[0096] Additional busbars can be attached to the busbars coupled to electrical connectors to facilitate communication with other components. For example, in FIG. 8A, busbar 210b extends rearwardly from busbar 200b and can be used to provide electrical communication between busbar 200b and other components.

[0097] In some examples, the docking station includes one or more insulators. In some embodiments, each electrical connector panel can include one or more insulator in contact with busbars attached to electrical connectors. Some embodiments can include a plurality of insulators. The insulator(s) can be disposed between one or more busbar. In some embodiments, multiple insulators can be disposed between two busbars. In such an embodiment, one insulator can be disposed between upper portions of the busbars and a second insulator can be disposed between lower portions of the busbars. In some examples.an insulator extending between two busbars comprises an insulating standoff coupled to the busbar and a rod connecting the standoffs of neighboring busbars. As shown in FIG. 8A. busbar 200a extends along a first series of electrical connectors and busbar 200b extends along a second series of electrical connectors, for example, electrically coupled to back contacts of each of the electrical connectors. An insulator 202 is positions between and attached to busbars 200a, 200b. The insulator includes an insulating standoff 203 coupled to busbar 200a insulating standoff 205 coupled to busbar 200b, and a rod 204 connecting insulating standoffs 203, 205. The insulator 202 can provide mechanical stability between busbars 200a, 200b without providing electrical communication therebetween. In the illustrated example, insulator 202 is positioned near a top of busbars 200a, 200b, and a second insulator 206 is positioned near a bottom of busbars 200a. 200b. Second insulator 206 can be constructed and attached to busbars 200a, 200b in a similar way as insulator 202.

[0098] In the example of FIG. 8 A, busbars 220a and 220b are connected to columns of electrical connectors on a second electrical connector panel 180. Busbars 220a, 220b can be coupled to back contacts of electrical connectors. One or more insulators can be positioned between busbars 220a. 220b (e.g.. insulator 216). In some examples, insulators between busbars (e g., 220a, 220b) of the second electrical connector panel can be arranged as described above, for example, including insulating standoffs and rods connected thereto.

[0099] As shown, electrical connector panels 170, 180 each include four busbars extending along a corresponding column of electrical connectors. As described elsewhere herein, in various example, an electrical connector panel can include up to five columns of electrical connectors, and in some embodiments, can include fewer or more columns of electrical connectors. In various examples, a docking station can include one or more busbars associated with each of one or more columns of electrical connectors supported by an electrical connector panel.

[0100] FIG. 8B shows a busbar configuration including generally horizontal busbars connected to the busbars in contact with the electrical connectors. The horizontal busbars can in turn provide electrical communication to busbars extending from the back of one or more circuit breakers. Accordingly, in some examples, a series of busbars can provide electrical communication between a circuit breaker and one or more electrical connectors of an electrical connector panel.

[0101] For instance, in the illustrated example of FIG. 8B, busbar 200b is connected to a column of electrical connectors. Busbar 210b extends rearwardly from busbar 200b, and horizontal busbar 21 lb is coupled to busbar 210b. Further, busbar 212b is in electricalcommunication with busbar 211b, and can provide electrical communication, for example, to a circuit breaker (e.g., circuit breaker 160c of FIG. 4A) or other docking station components. Series of busbars can be used to connect various docking station components, such as electrical connectors (e.g., 172) of an electrical connector panel (e.g., 170) to a circuit breaker (e.g., 160c).

[0102] Busbars can be arranged in any configuration allowing for the passage of electrical current through the busbars to provide electrical communication between docking station components. In some examples, a plurality of mechanical lugs can be coupled to the busbars, for example, to securely couple busbars to one another and create electrical connectivity therebetween.

[0103] FIG. 8C shows an alternative busbar configuration for a docking station. In the example of FIG. 8C, first column 104a of the frame includes a bracket 224 (e.g., a channel bracket) attached along a length of the column. The bracket 224 supports a brace 225, which can be configured to support a busbar 227 via a standoff 226. Accordingly, in some embodiments, a brace (e g., 225) supported by a bracket (e.g., 224) affixed to a column (e.g., 104a) of the frame can be used to support one or more busbars (e.g., 227). A standoff 226 can be used to support busbar while providing electrical isolation between the busbar and the brace (e.g., 225).

[0104] FIG. 8D shows another view of the alternative busbar configuration of FIG. 8C. As shown, brace 225 supports busbar 227 via standoff 226. Additionally, in the example of FIG. 8D, a second bracket 234 (e.g., a channel bracket) is affixed to the second column 104b of the frame. The second bracket 234 supports a brace 235 that supports busbar 237 via standoff 236. The standoff 236 can be electrically isolating such that the busbar 237 is electrically isolated from the bracket 234 and brace 235.

[0105] In some embodiments, busbars can be approximately 0.25 inches thick, 4-8 inches wide, and cut to length for use in a docking station. In some examples, busbars of the docking station are configured such that no bends in the busbar bend the material of the busbar along a direction parallel to the longest dimension of the busbar. For example, in some such embodiments, a piece of busbar material that is 4 inches wide and 12 inches long can be bent along the 12-inch length to form an “L” shaped piece with two six-inch sections that meet at a 90° angle, but retain the same 4-inch width along both sections, but the busbar would not be bent in the direction that creates an “L” shaped piece with 2-inch sides meeting at a 90° angle and 12 inches in length. Bending or folding the busbar along the direction parallel to the longest dimension can lead to weakening or tearing of the busbar material, and can causeelectro-mechanical failures, such as with respect to the ampacity and / or heat carrying capacity of the busbar. In some cases, busbars are arranged according to NEC guidelines.

[0106] FIG. 9A shows an example docking station. In the illustrated example, the docking station includes a first electrical connector panel 170 and a second electrical connector panel 180. A set of inner doors (including door 184) are configured to close to block access to the second electrical connector panel 180. The docking station further includes a first circuit breaker 160a, a second circuit breaker 160b. and a third circuit breaker 160c. In some embodiments, one or more circuit breakers can be electrically coupled to one or more electrical connectors of the electrical connector panels via a series of busbars. The docking station of FIG. 9 A further includes a plurality of option panels 162a, 162b, 162c, 162d, each configured to support one or more docking station accessories. Such accessories can be coupled to one or more wires within the docking station, for example, supported by a wire harness.

[0107] In some examples, the circuit breakers 160a. 160b, 160c are supported by a horizontal surface of a riser connected to a column and a center support panel. Option panels 162a, 162b, 162c can be supported by a vertical surface of a respective nser. As described, in some examples, a riser can include a vertical surface supporting an option panel and a horizontal surface supporting a circuit breaker. In some embodiments, option panels 162a, 162b, 162c are supported by risers similar to riser 230 shown in FIG. 3A. and option panel 162d is supported by a riser similar to riser 250 shown in FIG. 3B.

[0108] In some embodiments, a docking station can include a plate (161a, 161b, 1 1c) filling the opening around circuit breakers and between adjacent option panels. For example, in FIG. 9A. plate 161a is positioned between option panels 162a and 162b, and generally surrounds circuit breaker 160a. In some examples, such plates block access to an area of the docking station behind circuit breakers for user safety, for example, preventing access to live powered components such as busbars or other components. In some examples, plates can include one or more connectors and / or accessories disposed thereon in order to provide additional docking station interface and functionality.

[0109] FIG. 9B shows another example docking station. In the illustrated example, the docking station includes a first electrical connector panel 179 and a second electrical connector panel 189, which can include one or more connectors, such as camlock connectors as described elsewhere herein. A set of inner doors can be configured to close to block access to one or both of the first 179 or second 189 electrical connector panels.

[0110] The docking station further includes a first circuit breaker 165a, a second circuit breaker 165b, and a third circuit breaker 165c. In some embodiments, one or more circuit breakers can be electrically coupled to one or more electrical connectors of the electrical connector panels via a series of busbars. The docking station of FIG. 9B further includes a plurality of option panels 166a, 166b, 166c, each configured to support one or more docking station accessories. Such accessories can be coupled to one or more wires within the docking station, for example, supported by a wire harness.[OHl] In some examples, the circuit breakers 165a, 165b, 165c are supported by a horizontal surface of a riser connected to a column and a center support panel. Option panels 166a, 166b, 166c can be supported by a vertical surface of a respective riser. As described, in some examples, a riser can include a vertical surface supporting an option panel and a horizontal surface supporting a circuit breaker. In some embodiments, option panels 166b, 166c are supported by risers similar to riser 230 shown in FIG. 3A, and option panel 166a is supported by a riser similar to riser 250 shown in FIG. 3B.

[0112] An access door 181 can provide access to an area behind the second electrical connector panel 189 from the front of the second electrical connector panel 189, for example, to access one or more components (e g., busbars).

[0113] FIG. 10 shows a modular electrical docking station comprising side panels. In some embodiments, the height of the side panels 302a, 302b can be approximately the height of the first and second columns 104a, 104b of the frame 102. The side panels 302a. 302b can be fastened to the frame 102. The side panels 302a, 302b can include a plurality of openings configured to accommodate a fastener therein. Openings can be pre-formed in the panels for fasteners to extend therethrough. In some examples, openings can be formed and / or expanded by fasteners puncturing the panel, such as during attachment to the frame 102.

[0114] In various embodiments, the side panels 302a, 302b can be attached using a variety of fastener types. In some embodiments, rivet nuts can be inserted to the frame 102 to provide a threaded interface between the frame 102 and the panel. A threaded fastener (e.g., bolt) can be used to secure the side panels 302a, 302b to the frame 102 via the rivet nuts supported by the frame 102. Such a fastener configuration can facilitate easy attachment, removal, and reattachment of the side panels 302a, 302b to the frame 102 with a low risk of fastener thread stripping.

[0115] In some embodiments, side panels 302a, 302b each include a top lip 303a, 303b, respectively, configured to rest on top of the beam 106 (and / or one or more components supported by the beam, such as a top riser and / or an electrical connector panel) and hold thetwo side panels 302a, 302b on the beam 106, for example, as two side panels 302a, 302b are secured to the frame 102 (e.g.. secured to columns 104a, 104b). The top lip of a side panel can extend entire length of a top side of the side panel. In some examples, the top lip can have a width of between approximately 1 and 2.5 inches. In some examples, assembling to docking station comprises hanging a side panel on the frame by a top lip and then securing the side panel to the frame.

[0116] In some examples, a side panel is configured to cover and enclose an entire side of the docking station. In some cases, side panel is removable to facilitate access to the interior of the docking station. In some examples, a side panel comprises a side panel frame and a removable panel, removably attached to the side panel frame. In some such examples, the side panel frame is fixedly attached to the frame of the docking station, and the removable panel may be removed to facilitate access to the interior of the docking station.

[0117] In some examples, assembling the docking station includes attaching one or more exterior panels to the frame 102. Assembling the docking station can include securing a first side panel 302a, a second side panel 302b, a top panel (e.g.. 304 in FIG. 11) and one or more rear panels (e.g.. 328a. 328b, 328c of FIG. 12B) to the frame 102. In some examples, securing the first side panel 302a to the frame 102 can include first hanging the first side panel 302a on the frame 102, such as using a lip as described herein, before connecting the first side panel 302a to the frame 102 using fasteners. Securing the second side panel 302b to the frame 102 can include second hanging the second side panel 302b on the frame 102 before connecting the second side panel 302b to the frame 102 using fasteners.

[0118] FIG. 11 and FIGS. 12A-12B show an example docking station comprising a series of exterior panels. In some embodiments, a series of exterior panels can be configured to enclose an interior of a docking station. The series of exterior panels shown in FIG. 11 includes a top panel 304 and two side panels 302a, 302b. In some examples, the top panel 304 has the approximate shape of the base 110 of the frame 102. In some examples, the top panel 304 is rectangular in shape. In some embodiments, the top panel 304 is configured to fit over the side panels 302a, 302b and beam when attached to the modular electrical docking station 100, such as via connecting the top panel to the beam and / or the side panels.

[0119] In some examples, a docking station can include one or more vents, for example, to allow airflow through the interior of the docking station that is otherwise enclosed by exterior panels. In the example of FIG. 11, the docking station 100 includes a bottom front panel 308 and a vent panel 310. In some examples, both the bottom front panel 308 and the vent panel 310 are secured to the base 110 of the frame 102. In some examples, the bottom front panel308 is secured to the base 110 of the frame 102 and the vent panel 310 is secured to the bottom front panel 308. In some examples, the bottom front panel and vent panel can be integral in a single component that can be secured to the base of the frame.

[0120] Docking stations can include one or more access doors. The one or more access doors can be configured to move between an open position and a closed position. The one or more access doors can be configured to cover the one or more circuit breakers and the series of electrical connectors when in the closed position. In some examples, the one or more access doors can include a first door and a second door, for example, in a French door configuration. FIG. 12A shows a docking station comprising access doors configured to block or permit access to an interior of the docking station. Multiple access doors (e.g., 314, 316) can allow for selective access to some docking station components (e.g., circuit breakers) while blocking access to others (e.g., electrical connector panels). This can enable a user to access the portions of the docking station needed while blocking potentially hazardous access to other portions of the docking station that do not need to be accessed.

[0121] The modular electrical docking station 100 of FIG. 12A includes a first access door 314 and a second access door 316 located on a front of the electrical docking station 100. The first door 314 and the second door 316 can extend from the floor panels 107 to the top panel 304 of the modular electrical docking station 100. In some examples, access doors 314 and 316 are attached side panels 302a and 302b, respectively. Each door can include at least one hinge configured to attach the door to a respective side panel. In some examples, each door is coupled to a respective side panel by a plurality of hinges. In the example of FIG. 12 A, hinges 324 are attached to access door 314 and a side panel to permit the access door to pivot relative to the side panel. The access doors 314, 316 can pivot about a hinge axis around the location at which the hinge is attached to the frame 102.

[0122] In some embodiments, each access door 314, 316 can includes a handle (334, 336, respectively). Some access doors 314, 316 can include a locking mechanism, for example, on one or more handles (e.g., 334 and / or 336). In some examples, the locking mechanism can be a key lock. In some examples, only one access door 314, 316 includes a handle. For instance, in some examples, handle 334 is omitted from door 314. Doors 314 and 316 can be configured so that, when closed, door 316 holds door 314 shut, and a single handle (e g., 336) and corresponding handle latch can be used to hold the doors shut or to open door 316, thereby also allowing door 314 to open. For instance, in an example embodiment, closing the access doors comprises closing door 314, then closing door 316. Handle 336 engages and latches to an internal plate to secure the doors closed.

[0123] In some examples, assembling a docking station can include securing first and second access doors to the docking station (e.g., to a respective side panel). In some cases, securing the access doors to the docking station is performed after securing various other aspects to the docking station, such as the electrical connector panels, risers, circuit breakers, and option panels.

[0124] In some embodiments, securing an access door to a docking station can include a variety of steps. For example, securing the access door 314. 316 can include positioning the access door within the docking station 100 at the location at which an access door 314, 316 is desired. Once the access door 314, 316 is positioned, the access door 314, 316 can be fastened to the docking station 100, such as by fastening the door to a side panel, such as via a hinge.

[0125] In some embodiments, access doors (e.g., 314, 316) can include corresponding struts (e.g., gas-propelled door struts). The struts can help guide the door open (e.g., after a handle latch is released) and can help protect the doors when open, for example, from wind gusts or other impacts.

[0126] Various features to access the contents of the modular electrical docking station 100 can be disposed on the access doors 314, 31 , such as a hatch included as a part of an access door. FIG. 12A shows a docking station 100 including an access door 314 having a hatch 320. The hatch 320 can be disposed on the access door 314 and can provide access between the interior and exterior of the docking station even if access door 314 is closed. In the example of FIG. 12 A, hatch 320 is configured to pivot about a top edge of the hatch 320 such that the hatch can be lifted open. In some examples, hatch 320 can be used to provide a path for cables to run from the interior of the docking station to an exterior of the docking station. For instance, as described elsewhere herein, electrical connector panels can angle downward. Cables can include connectors that attach to electrical connectors of electrical connector panels, and such cables can extend downward toward hatch 320 in access door 314 covering electrical connector panels. This can allow the electrical connector panels to provide electrical power to cables extending from the docking station while maintaining an access door in a closed position to cover the electrical connector panels and prevent unwanted and / or unsafe access to energized electrical connectors.

[0127] In some examples, the hatch 320 can be about 24 inches high by about 19 inches wide, although other dimensions are possible. In some examples, hatch 32 can be designed for forklift pockets and / or undercarriage access for wires or cables for the docking station. The hatch 320 can be generally rectangular in shape. In some examples, the hatch 320 ishingedly attached to the access door 314 using hinges 322 disposed on one side of the hatch 320. In some embodiments, the hinges 322 can be disposed on an upper portion 321 of the hatch 320. The hatch 320 can pivot about a hinge axis defined by hinges 322. Hinges 322 can be attached to the hatch 320 and / or access door 314 using one or more fasteners.

[0128] In some examples, the docking station further comprises one or more rear panels, such as one rear panel, two rear panels, three rear panels or more. In some examples, one or more rear panels together enclose a back surface of the docking station. In some such examples a single of the multiple rear panels can be removed, for example, to provide access to a portion of the interior of the docking station. In examples having only a single rear panel, in some cases, the rear panel can be removed to facilitate access to the interior of the docking station.

[0129] FIG. 12B shows an example docking station 100 comprising a first rear panel 328a, a second rear panel 328b, and a third rear panel 328c. In some examples, each rear panel is attached to the frame.

[0130] In some examples, one or more rear panels includes a vent, is configured to support a vent panel, or includes an opening into which a vent panel can be set. for example, for attaching to the base of a docking station adjacent a rear panel. For instance, in the example of FIG. 12B, the first rear panel 328a has a cutout into which a rear vent panel 330 is set. Rear vent panel 330 can be attached to the base of the docking station. In some example, a vent 330 can be included in or otherwise attached to or adjacent a lowermost rear panel (e.g., rear panel 328a in FIG. 12B).

[0131] In some examples, a rear vent panel 330 can be disposed adjacent an edge 329 of a rear panel 328a. In some examples, the rear panel edge 329 at which the vent panel(s) is disposed can be the lower edge of a bottom-most rear panel (first rear panel 328a in FIG 12B). In some examples, the vent panel 330 can fit into a cutout of a rear panel (e.g., 328a in FIG. 12B) such that the resulting rear panel 328acombined with the vent panel 330 has a generally rectangular perimeter.

[0132] The vent panel(s) (e.g.. 310, 330) can be a variety of sizes. In some examples, the vent panel(s) can be between approximately 30 and 32 inches wide and between approximately 9 and 10 inches high.

[0133] In some embodiments, a modular electrical docking station 100 includes a window 350 (Figure 12A), for example, disposed in least one rear panels 328a, 328b, 328c and / or side panels 302a, 302b. Such window can allow visual inspection of the interior of the docking station, even if access doors are closed and / or to allow visual inspection of portions of thedocking station not visible even if access doors are open (e.g., behind circuit breakers and / or an electrical connector panel). In various examples, such a window 350can be at least partially transparent to visible light, infrared light and / or other portions of the electromagnetic spectrum. In some examples, the window 350 is at least partially transparent to infrared light to enable infrared inspection of one or more docking station components, such as infrared inspection of a busbar. This allows for easier inspection of the busbar without needing to disassemble any rear panels or side panels of the docking station 100. In some examples, window is opaque in the visible spectrum while being at least partially transparent to the infrared spectrum to allow for infrared inspection. The window 350 can be fastened to the rear panels or side panels using, in some examples, mechanical fasteners. In some embodiments, one or more windows are integrally formed with one or more panels. One or more windows can have various sizes and shapes. In various embodiments, one or more removable and / or at least partially transparent (e.g., in the visible and / or infrared spectrum) windows can be made of a sheet metal (e.g., a same sheet metal material used to form side, top, and / or rear panels), fiberglass, or other suitable materials.

[0134] The modular electrical docking station can include various additional features. As described elsewhere herein, in some examples, the frame of a docking station (e.g., a base of the frame) can include guide forks for use with a forklift. In some embodiments, one or more side panels (e.g., 304a. 304b) can be removed from the modular electrical docking station 100 to reveal structural features configured to receive the forks of a forklift.

[0135] Some examples of the modular electrical docking station 1 0 can include eyelets 360, 362 secured to the frame 102, as shown in FIG. 12B. In some examples, the eyelets 360, 362 are connected to the frame by fasteners that extend through one or more side panels (e.g., 304a). The eyelets 360, 362 can be disposed on lift attachments 370, 372, respectively, secured to the modular electrical docking station 100. The lift attachments can be fastened to docking station, for example, to the frame or side panels of the modular electrical docking station 100. In some examples, the lift attachments extend above the top panel 304 of the docking station such that eyelets 360, 362 are held above the top panel 304. In some examples, the lift attachments 370, 372 can extend between approximately 2 and 3 inches above the top panel 304 such that the eyelets 360, 362 are accessible to equipment used to lift the modular electrical docking station 100. The eyelets 360, 362 can be configured to support lifting of the frame 102 off the ground, for example, using one or more lifting mechanisms.

[0136] Aspects of docking station 100 described with respect to FIGS. 11, 12A, and 12B can be used in docking stations components arranged in a variety of ways, including, forexample, busbars, risers, options panels, circuit breakers, and electrical connector panels arranged in a variety of configurations. Side panels 302a, 302b. back panels 328a, 328b, 328c, and top panel 304 can be used to enclose components in a variety configurations, such as configurations described elsewhere herein.

[0137] The modularity of the docking station can facilitate assembly and use thereof. FIG. 13 shows a high level flow diagram of a docking station assembly process. The process includes assembling the frame 1300 (e.g.. frame 102), for example, by assembling a base 110 and attaching columns 104a, 104b to the base 110 and a beam 106 to the columns 104a, 104b. The method further comprises securing a center support panel (e.g., 120) to the frame 1302, and securing one or more risers to the frame and center support panel 1304. This can include attaching one or more risers similar to riser 230 in FIG. 3A to a column (e.g.. 104b) and the center support panel (e.g., 120). Additionally or alternatively, this can include attaching a riser similar to riser 250 in FIG. 3B to the beam (e.g., 106) and center support panel (e.g., 120).

[0138] In some example, the process includes securing one or more circuit breakers to a horizontal surface of a corresponding riser 1306, and securing one or more accessories to a vertical surface of one or more risers 1308, such as by way of an option panel as described herein. The process further includes securing an electrical connector panel to the frame 1310, for example, by hanging an electrical connector panel (e.g., 170) from beam (e.g., 106) and then securing the electrical connector panel to a column (e.g.. 104a), beam (e.g., 106), and / or center support panel (e.g., 120). In some examples, the process includes securing a second electrical connector panel to the frame.

[0139] After electrical connector panel and circuit breakers are secured to the frame, the process includes connecting one or more busbars among and / or between circuit breakers and electrical connectors of the electrical connector panel 1312. In some cases, the method includes securing one or more busbars to the frame 131 1, for example, by securing the busbar to a brace supported by a bracket secured to the frame. This can be done before or after electrically connecting busbars among and / or between components for electrical connection 1312.

[0140] The method can further include connecting one or more accessories, such as supported by one or more option panels, to connectors, such as connectors held by a wire harness 1314. After connecting various components of the docking station, the process includes securing side panels, a top panel, and a rear panel to the frame 1316. Doing this after connecting various components of the docking station can provide simplified constructionbefore the rear portion of the docking station is enclosed by panels and more difficult to access. Additionally, in some cases, one or more of the side panels, rear panel(s) or top panel are removably secured to the frame and / or include a removable panel that can be easily removed for providing access to the interior of the docking station, for example, for maintenance, replacement of components, or other service.

[0141] After securing side panels to the frame, the process includes securing one or more access doors to the docking station, for example, by securing the doors to side panels or other components of the docking station 1318.

[0142] In some examples, the order of steps in FIG. 13 are performed in the order shown. Such steps can result in assembling the docking from the inside out, which facilitates easier assembly compared to other methods that involve first assembling a cabinet and then installing inner components therein. In the process of FIG. 13, each step of the assembly is performed at a time when the components being attached or connected to are easily accessible by a worker and / or a mechanism configured, for example, to help lift components for installation into the docking station.

[0143] It will be appreciated that, in various examples, some steps can be omitted, added, or permuted while retaining advantages of the overall process as described. For instance, in some examples, securing accessories to a vertical surface of one or more risers can be performed prior to securing one or more circuit breakers to a horizontal surface of a corresponding riser. Additionally or alternatively, in some cases, securing electrical connector panel(s) can be performed prior to securing accessories and / or circuit breakers to risers. Additional steps can include, for example, securing inner doors to the docking station, which, in some cases, can be performed after securing electrical connector panel(s) to the frame and before securing side panels to the frame. Additionally or alternatively, in some examples, the step includes securing one or more floor panels to the base of the docking station, which can be performed before securing the center support panel to the frame. Other assembly steps and processes are possible, for example, as described elsewhere herein.

[0144] FIGS. 14A-14B show various stages in example assembly process. As shown in FIG. 14A, in stage 1400, a frame, one or more floor panels, a center support panel, and a plurality of risers are assembled. Next, in stage 1402, option panels and docking station accessories are added to vertical surfaces of risers, circuit breakers are added to horizontal surfaces of risers, and plates are added between risers and surrounding circuit breakers.

[0145] In stage 1404, electrical connector panels are attached to the frame, center support panel, and / or other electrical connector panels, and in stage 1406. columns of electrical connectors (e.g., camlock connectors) are added to the electrical connector panels.

[0146] In stage 1408, electrical connector busbars and circuit breaker busbars are added to respective sides of the docking station. Moving to FIG. 14B, in stage 1410, additional busbars are added to connect the electrical connector busbars and the circuit breaker busbars. In stage 1412, additional components are added to the busbars. For instance, in some examples, one or more lugs or other connectors can be electrically connected to one or more busbars or other docking station components to enable connection to components of the docking station. In some cases, such lugs or other connectors can be used when constructing the docking station. Additionally or alternatively, in some cases, such lugs or connectors can be accessed by an end user of the docking station for connecting to one or more docking station components.

[0147] In some examples, the attaching the busbars to and / or between various docking station components is done in a way to provide customized docking station functionality. Such busbars can be arranged to provide desired electrical communication between different docking station components (e.g., electrical connectors, circuit breakers, accessories, etc.) according to the desired functionality of the docking station.

[0148] In stage 1414, side panels are attached to the frame and inner doors are added to selectively cover an electrical connector panel. In stage 1416, a top panel is added, for example, to be attached to one or more side panels and / or the frame. In stage 1418. access doors are attached, for example, to side panels, and one or more back panels are attached to enclose the rear of the docking station.

[0149] The assembly stages as shown in FIGS. 14A-14B can be performed sequentially starting at stage 1400 and proceeding in order through stages 1402, 1404. 1406, 1408, 1410, 1412, 1414, 1416, 1418. In some cases, such an assembly order can facilitate convenient inside-to-outside assembly and provide easy access to the components being installed, connected, or attached at each stage. In some cases, such stages can be carried out in an assembly line, whereby a docking station moves between physical locations at which various assembly steps are carried out.

[0150] Additionally, in some cases, the frame 102 and center support panel 120 can be used to support various docking station more securely when compared to docking stations wherein outer cabinets are assembled and then components are attached thereto. The frame and center support panel can provide a sturdy central foundation to support the components prior to the addition of the exterior panels. In some cases, such construction and support facilitatesstructural integrity of an assembled docking station and can provide sufficient structural integrity to pass a seismic test, provide stability in an environment with strong and / or persistent vibration, and provide resistance to collisions with the docking station.

[0151] Various non-limiting examples have been described. These and others are within the scope of this disclosure.

Claims

CLAIMS1. A modular electrical docking station comprising: a frame comprising: a base; a first column and second column, each having a bottom end and a top end, the bottom end of each of the first column and second column being secured to the base; a beam connecting the top end of the first column to the top end of the second column; a center support panel secured to the base and the beam; one or more support plates secured to the center support panel and one of the first column or the second column; one or more circuit breakers, each of the one or more circuit breakers being supported by a corresponding one of the one or more support plates; an electrical connector panel secured to the beam, the electrical connector panel comprising a series of electrical connectors; a busbar electrically coupled to the series of electrical connectors of the electrical connector panel; a series of exterior panels configured to enclose the frame, the series of exterior panels including: a top panel: a rear panel; and two side panels; and one or more access doors located on a front of the electrical docking station configured to move between an open position and a closed position, and configured to cover the one or more circuit breakers and the series of electrical connectors when in the closed position.

2. The modular electrical docking station of claim 1, further comprising a bracket secured to the first column, a brace coupled to the bracket, and an electrically isolating standoff secured between the brace and the busbar such that the busbar is structurally supported by the frame via the standoff, brace, and bracket.

3. The modular electrical docking station of claim 2, wherein the bracket comprises a channel bracket.

4. The modular electrical docking station of claim 1, wherein the electrical connector panel comprises a first electrical connector panel and the series of electrical connectors comprises a first series of electrical connectors, and further comprising a second electrical connector panel secured to the first electrical panel and the center support panel, the second electrical connector panel comprising a second series of electrical connectors.

5. The modular electrical docking station of claim 4. further comprising two inner doors configured to cover the second electrical connector panel, the two inner doors having a kirk key lock configured to lock the two inner doors in a closed position when one or more of the second series of electrical connectors is energized.

6. The modular electrical docking station of claim 1. wherein the one or more support plates is configured to support circuit breakers with sizes up to 20 inches width by 22 inches height by 15 inches depth.

7. The modular electrical docking station of claim 1. wherein the electrical connector panel comprises a top lip, the top lip configured to rest on top of the beam and hold the electrical connector panel until the electrical connector panel is secured to the beam.

8. The modular electrical docking station of claim 1, wherein the two side panels further comprise a top lip, the top lip configured to rest on top of the beam and hold the two side panels on the beam until the two side panels are secured to the beam.

9. The modular electrical docking station of claim 1. wherein the frame further comprises guide forks configured to accept forks of a forklift.

10. The modular electrical docking station of claim 1, further comprising eyelets secured to the frame, the eyelets configured to support lifting of the frame off the ground.

11. The modular electrical docking station of claim 1, wherein at least one of the rear panel or the two side panels comprise a window configured to enable IR inspection of the busbar.

12. The modular electrical docking station of claim 1, wherein the series of external panels further comprises bottom panels and vent panels, the bottom panels covering side portions of the base and the vent panels covering a front and rear portion of the base.

13. The modular electrical docking station of claim 1, wherein the one or more access doors comprises a first door and a second door, and wherein the first door is configured to move between an open position and a closed position, wherein the first door is configured to cover the one or more circuit breakers when in the closed position; and the second door is configured to move between an open position and a closed position and configured to cover the series of electrical connectors when in the closed position.

14. The modular electrical docking station of claim 1, wherein the electrical connector panel is angled such that the series of electrical connectors face at downward at an angle relative to a horizontal direction.

15. The modular electrical docking station of claim 1, wherein each of the one or more support plates comprises at least one aperture therein for securing a respective one of the one or more circuit breakers to the support plate.1 . The modular electrical docking station of claim 1, further comprising one or more risers, each of the one or more risers comprising a vertical surface and being configured to support one or more docking station accessories.

17. The modular electrical docking station of claim 16, further comprising an option panel being configured to support one or more docking station accessories.

18. The modular electrical docking station of claim 17, wherein the option panel is configured to couple to a first riser of the one or more risers and to hold one or moredocking station accessories such that the first riser is configured to support one or more docking station accessories via the option panel.

19. The modular electrical docking station of claim 18, further comprising a wire harness configured to hold a plurality of wires, each of the plurality of wires having a different corresponding connector, proximate the first riser.

20. The modular electrical docking station of claim 18, wherein the first riser further comprises a horizontal surface forming one of the one or more support plates.

21. The modular electrical docking station of claim 17, wherein the one of the plurality of risers is recessed into the docking station relative to the remaining plurality of risers.

22. The modular electrical docking station of claim 1, wherein the one or more support plates comprises a first support plate, a second support plate, and a third support plate, the one or more circuit breakers comprises a first circuit breaker supported by the first support plate, a second circuit breaker supported by the second support plate, and a third circuit breaker supported by the third support plate, and further comprising: a first riser comprising a vertical surface and the first support plate forming a horizontal surface; a first option panel configured to be attached to the vertical surface of the first riser and to support a first set of one or more docking station accessories; a second riser comprising a vertical surface and the second support plate forming a second horizontal surface, the vertical surface of the second riser being approximately coplanar with the vertical surface of the first riser; a second option panel configured to be attached to the vertical surface of the second riser and to support a second set of one or more docking station accessories; a third riser comprising a vertical surface and the third support plate forming a third horizontal surface, the vertical surface of the third riser being approximately coplanar w ith the vertical surface of the first riser; a third option panel configured to be attached to the vertical surface of the third riser and to support a third set of one or more docking station accessories; each of the first, second, and third circuit breakers are full load amp circuit breakers rated to at least 3000 Amps.

23. The modular electrical docking station of claim 22, further comprising: a fourth riser having a vertical surface; and a high current docking station accessory supported by the vertical surface of the fourth riser, the high current docking station accessory comprising a connector recessed from the vertical surface of the fourth riser.

24. The modular electrical docking station of claim 22, further comprising: a high current docking station accessory' supported by the first option panel, the first option panel being positioned lower than the second option panel and the third option panel.

25. The modular electrical docking station of claim 1, wherein the busbar is one of a series of busbars, the series of busbars electrically coupling the series of electrical connectors to the one or more circuit breakers.

26. A method of assembling a modular electrical docking station comprising: securing a center support panel to a frame, the frame comprising two or more columns secured to a base at a bottom end of each of the columns and a beam connecting the two or more columns to one another at a top end of each of the columns, the securing the center support panel to the frame comprising securing the center support panel to the base and the beam of the frame; securing one or more risers to the frame and the center support panel, each of the one or more risers comprising a vertical surface and a horizontal surface; securing one or more circuit breakers to the horizontal surface of a corresponding one of the one or more risers; securing an electrical connector panel to the frame, the electrical connector panel comprising a series of electrical connectors; connecting one or more busbars between the series of electrical connectors and at least one of the one or more circuit breakers; securing a first side panel, a second side panel, a top panel, and a rear panel to the frame; securing a first access door to the frame, the first access door being movable between an open position and a closed position, wherein, in the closed position, the first access door is configured to cover the one or more circuit breakers;securing a second access door to the frame, the second access door being movable between an open position and a closed position, wherein, in the closed position, the second access door is configured to cover the electrical connector panel.

27. The method of claim 26, wherein the electrical connector panel comprises a first electrical connector panel and the series of electrical connectors comprises a first series of electrical connectors, and further compnsing securing a second electrical connector panel to the frame, the second electrical connector panel comprising a second series of electrical connectors.

28. The method of claim 27, further comprising securing two inner doors to the frame, the two inner doors configured to cover one of the first series of electrical connectors or the second series of electrical connectors.

29. The method of claim 26, further comprising electrically connecting the electrical connector panel to the one or more circuit breakers via a series of busbars.

30. The method of claim 29, wherein electrically connecting the electrical connectors panel to the one or more circuit breakers via the series of busbars is performed at the same time as one of securing one or more accessory panels to the frame, securing two inner doors to the frame, or securing one or more access doors to the frame.

31. The method of claim 26, wherein securing the electrical connector panel to the frame comprises first hanging the electrical connector panel on the frame before connecting the electrical connector panel to the frame using fasteners.

32. The method of claim 26, wherein: securing the first side panel to the frame comprises first hanging the first side panel on the frame before connecting the first side panel to the frame using fasteners; and securing the second side panel to the frame comprises second hanging the second side panel on the frame before connecting the second side panel to the frame using fasteners.

33. The method of claim 26, further comprising securing at least one of the one or more busbars to the frame via a bracket secured to the frame and a brace secured to the bracket.

34. The method of claim 26, wherein: the securing the one or more risers to the frame and the center support panel is performed after securing the center support panel to the frame; the securing one or more circuit breakers to the horizontal surface of a corresponding one of the one or more risers is performed after the securing the one or more risers to the frame; the securing the electrical connector panel to the frame, is performed after securing the center support panel to the frame; the connecting the one or more busbars between the series of electrical connectors and at least one of the one or more circuit breakers is performed after securing the one or more circuit breakers to the horizontal surface of a corresponding riser and after securing the electrical connector panel to the frame; and the securing the rear panel to the frame is performed after the connecting the one or more busbar between the series of electrical connectors and at least one of the one or more circuit breakers.

35. The method of claim 34, further comprising, before securing the electrical connector panel to the frame, securing one or more docking station accessories to a vertical surface of at least one of the one or more risers.

36. The method of claim 34, wherein securing the first side panel, the second side panel, and the top panel are all performed after the connecting the one or more busbar between the series of electrical connectors and at least one of the one or more circuit breakers.

37. A method of assembling a modular electrical docking station comprising: providing a frame, the frame comprising: a base; two or more columns secured to the base at a bottom end; and a beam connecting the two or more columns to one other at a top end;securing components to the frame, the components comprising: one or more accessory panels; one or more electrical connector panels comprising a series of electrical connectors; one or more circuit breakers; a plurality' of external side panels configured to enclose the frame; and one or more access doors configured to enable access to at least one of the one or more electrical connector panels or the one or more circuit breakers.

38. The method of claim 37, wherein the one or more electrical connector panels comprise a first electrical connector panel and a second electrical connector panel, the first electrical connector panel comprising a first series of electrical connectors and the second electrical connector panel comprising a second series of electrical connectors.

39. The method of claim 38, further comprising securing two inner doors to the frame, the two inner doors configured to cover one of the first series of electncal connectors or the second series of electrical connectors.

40. The method of claim 39, wherein the two inner doors further comprise a kirk key lock configured to lock the two inner doors in a closed position when the corresponding covered first series of electrical connectors or the second series of electrical connectors is energized.

41. The method of claim 37, wherein the securing the components to the frame comprises securing the components to the frame indirectly.

42. The method of claim 41, wherein the one or more circuit breakers are secured to the frame via one or more support plates directly connected to the frame and a center support panel directly connected to the frame.

43. The method of claim 37, further comprising electrically connecting the one or more electrical connector panels to the one or more circuit breakers via a series of busbars.

44. The method of claim 43, wherein electrically connecting the one or more electrical connector panels to the one or more circuit breakers via the series of busbars is performed at the same time as one of securing one or more accessory panels to the frame, securing two inner doors to the frame, or securing one or more access doors to the frame.

45. The method of claim 37. wherein securing the one or more electrical connector panels to the frame comprises first hanging the one or more electrical connector panels on the frame before connecting the one or more electrical connector panels to the frame using fasteners.

46. The method of claim 37, wherein securing the plurality of external side panels to the frame comprises first hanging at least one of the plurality of external side panels on the frame before connecting the at least one of the plurality7of external side panels to the frame using fasteners.

47. The method of claim 37, further comprising assembling the components before securing the components to the frame.

48. The method of claim 47. wherein assembling the components comprises installing the series of electrical connectors in the one or more electrical connector panels.

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