Electronic component, in particular a three-phase transformer for an isolated voltage converter

Abstract

The invention relates to an electronic component (15) comprising: - a magnetic circuit (22), - two electrical conductors (31, 32) each having a portion arranged around a single part (27) of the magnetic circuit (22), each of the portions forming a winding between a first and a second end, these two windings being inductively coupled to each other via the magnetic circuit (22), and - a support (30) for the two electrical windings (20, 21), which is arranged between the electrical conductors and the portion (27) of the magnetic circuit, characterised in that the component comprises a guiding piece (86) for guiding at least one of the two electrical conductors (31, 32) outside the electrical winding that it defines, this guiding piece being distinct from the support (30).

Description

[0001] Electronic component, including three-phase transformer for isolated voltage converter

[0002] The present invention relates to an electronic component comprising a magnetic circuit, and at least two electrical conductors each having a portion arranged around the same portion of the magnetic circuit, each of said portions of electrical conductor forming between a first and a second end a winding, these two windings being in inductively coupled with each other via the magnetic circuit.

[0003] Such an electronic component defines for example a three-phase transformer for an isolated voltage converter, such a voltage converter being for example integrated into a component for the electrical supply of a vehicle electrical energy storage unit, also called a "charger" of this electrical energy storage unit. The electrical energy storage unit is for example a battery, which may have a nominal voltage greater than 60V, for example greater than or equal to 300V, 400V, 800V, or even 1000V. The voltage converter receives for example an alternating voltage from an electrical network and supplies the battery with a direct voltage. This converter can carry a power greater than 5kW, for example greater than 7kW, for example greater than 11kW, in particular 22kW or more.

[0004] The component receives electrical conductors which, for their portion not forming an electrical winding, are intended to be connected to the rest of the electrical circuit of the component. For reasons of safety, proper operation and space requirements, it is necessary that the portions of the electrical conductors outside the windings occupy a precise and defined position in the environment of these windings, and therefore that guidance of these portions of at least one of the electrical conductors is provided.

[0005] There is a need to provide this guidance in a simple and inexpensive way.

[0006] The invention aims to meet this need and achieves this, according to one of its aspects, using an electronic component, comprising:

[0007] - a magnetic circuit,

[0008] - two electrical conductors each having a portion arranged around the same portion of the magnetic circuit, each of said portions of electrical conductor forming between a first and a second end a winding, these two windings being in inductively coupled with each other via the magnetic circuit,

[0009] - a support for the two electrical windings, arranged between said electrical conductors and said portion of the magnetic circuit, the support for the two electrical windings comprising: a wall around which the electrical windings are arranged, this wall being in particular cylindrical with a circular cross-section, and three rims offset along the axis of the wall of the support, so that one of the electrical windings is arranged between the first and second rims and the other of the electrical windings is arranged between the second and third rims, and

[0010] - a guide piece for at least one of the two electrical conductors outside the electrical winding that it defines, separate from the support of the two electrical windings, the guide piece comprising two walls extending along the axis of the wall of the support beyond the first rim, these two walls being offset and defining between them a guide channel receiving at least one of the electrical conductors outside the electrical winding that it defines.

[0011] According to the invention, at least one of the two electrical conductors is guided outside the winding that it defines by a part external to the support of the electrical windings. The use of a separate part allows simpler mounting of the support of the electrical windings and the guide part in a housing. Furthermore, the fact that the guide part is independent of the support of the electrical windings allows more freedom in the choice of the shape of the guide channel.

[0012] The guide part may also be separate from the magnetic circuit, this guide part and this magnetic circuit not then being produced together in a single piece.

[0013] The guide piece can guide at least one of the two electrical conductors outside the electrical winding that it defines beyond the first end of the electrical winding and beyond the second end of the electrical winding. Thus, for a given electrical conductor, the guidance is carried out outside the electrical winding, on each side of this electrical winding. The guide piece is for example arranged relative to the support in such a way that the guidance of the electrical conductor beyond the two ends of the electrical winding that it defines is carried out axially on the same side of the support of the electrical windings.

[0014] The guide piece can guide each of the two electrical conductors outside the electrical winding that it defines beyond the first end of the electrical winding and beyond the second end of the electrical winding. The guide piece is for example arranged relative to the support in such a way that the guiding of each electrical conductor beyond the two ends of the electrical winding that it defines takes place axially on the same side of the support of the electrical windings.

[0015] If desired, the two electrical conductors can be accommodated in the guide channel. The two electrical conductors are, for example, stacked axially in this channel or juxtaposed in this channel. The two walls of the guide part can define a constant distance between them, so that the channel maintains a constant dimension. When the component defines a transformer, the electrical conductors at the primary of the transformer can be connected in a star arrangement, as can the electrical conductors at the secondary of the transformer. In this case, each first end of a winding can lead to the outside of the transformer, and each second end can lead to a common point of the star arrangement. If desired, the second ends are connected to each other via an electrically conductive busbar.

[0016] The wall of the support around which the electrical windings are arranged may be cylindrical with a circular cross-section, and each wall of the guide piece may have the shape of a cylindrical sector, in its portion extending axially beyond the first edge of the support. One of these cylindrical sectors has, for example, the same radius as the wall of the support defining the hollow cylinder.

[0017] One of the walls of the guide piece may comprise an opening for the passage of an electrical conductor towards the electrical winding which it defines. This wall is for example the radially outermost or radially innermost wall of these two walls of the guide piece.

[0018] For the purposes of this application:

[0019] - "axially" or "longitudinally" or the term "height" means "along the axis of the wall of the support around which the electrical windings are arranged",

[0020] - “angularly” or “circumferentially” means “moving around this axis of the support wall”, and

[0021] - “radially” means “in a plane perpendicular to this axis, along a straight line intersecting this axis” when this wall defines a hollow cylinder of circular cross-section.

[0022] Where appropriate, each wall of the guide piece, or only one of these walls of the guide piece, comprises one or more openings, whether or not the latter serve for the passage of an electrical conductor towards an electrical winding.

[0023] According to a particular example, the guide piece comprises openings, some of which are used for the passage of an electrical conductor towards the electrical winding which it defines and which are provided in the wall of the guide piece furthest from the axis of the wall of the support (or "radially the outermost"), and the wall of the guide piece closest to the axis of the wall of the support (or "radially the innermost") is devoid of openings.

[0024] The gap between two consecutive edges of the electrical winding support can be constant or vary.

[0025] The support may define a system for guiding the electrical conductors, between the electrical winding that each electrical conductor defines and the guide part. The guide system may comprise a first clamp cooperating with one of the electrical conductors beyond the first end of the electrical winding that it defines. Such a clamp defines in the broad sense a means for positioning this end of the electrical winding. The clamp has, for example, two curved arms so as to match an area of ​​the contour of this end of the electrical conductor. The latter has, for example, a circular contour. The two arms of the clamp may be of identical shape and / or dimensions or not. The clamp is, for example, made in a single piece with the rest of the electrical winding support or not.

[0026] The guidance system comprises, for example, a second clamp cooperating with the electrical conductor beyond the second end of the electrical winding that it defines, these first and second clamps succeeding one another along one of the first, second and third edges. The first clamp has, for example, a shape and / or dimensions identical to that(s) of the second clamp. Thus, outside each end of the same electrical winding, positioning can be ensured by two clamps carried by the same edge.

[0027] The guidance system may include:

[0028] - a first clamp cooperating with one of the electrical conductors beyond the first end of the electrical winding that it defines, and a second clamp cooperating with the electrical conductor beyond the second end of this electrical winding, these first and second clamps succeeding one another along one of the first, second and third edges, and

[0029] - a first clamp cooperating with the other of the electrical conductors beyond the first end of the electrical winding that it defines and a second clamp cooperating with this other electrical conductor beyond the second end of this electrical winding, these first and second clamps succeeding one another along said edge among the first, second and third edges.

[0030] Thus, the same edge can carry clamps involved in the positioning of the two electrical conductors beyond each end of this winding.

[0031] The first two clamps may be spaced apart by a distance greater than the shortest distance between a first clamp and a second clamp. Thus, on the same edge, a first clamp and a second clamp may be grouped together, and another first clamp and another second clamp may be grouped together.

[0032] The first edge may carry two first clamps and two second clamps, cooperating respectively with an electrical conductor, and the second edge may carry a first clamp and a second clamp cooperating with one of the electrical conductors, each clamp of the second edge being in particular aligned with a clamp of the first edge along the axis of the support. The fact of providing two clamps on the second edge allows the guidance of the electrical conductor, the portion defining the electrical winding of which is arranged between the second edge and the third edge. The presence of clamps associated with this electrical conductor on the first edge makes it possible to further improve this guidance.

[0033] Each electrical conductor is, for example, made of Litz wire.

[0034] In all of the above, the electrical winding support and the guide piece may be made, for example, of plastic such as polybutylene terephthalate (PBT), or polyamide (PA). As already mentioned, according to the invention, the guide piece and the electrical winding support are separate parts, not being made together in a single piece. The guide piece and the electrical winding support may be made of the same material, although being separate parts, or be made of different materials.

[0035] In all of the above, the component may comprise two connection terminals for the respective connection of one of the electrical conductors to the rest of the electrical circuit of the component, each connection terminal being carried, in particular directly carried, by the guide piece. Each connection terminal may be formed by a portion of an electrically conductive bar fixed to the guide piece. The guide piece may thus define all or part of a terminal block.

[0036] Each electrically conductive bar has, for example, a portion, opposite the portion defining the terminal, which is electrically connected to one of the aforementioned electrical conductors, for example via a hollow sleeve inside which the conductor is inserted and fixed by crimping or welding.

[0037] Each portion of a bar defining a terminal is, for example, a flat portion, capable of coming into contact with an electrical track of an electronic card for connecting the component to the rest of the electrical circuit of the component.

[0038] Each electrically conductive bar may locally comprise a hole and the fixing of this electrically conductive bar on the guide part is carried out by means of a screw received in this hole.

[0039] According to an exemplary implementation, the guide part may comprise a plurality of housings, each housing cooperating with an electrically conductive bar for fixing the latter to the guide part, the screw for fixing the bar being received in the housing. In this exemplary implementation, the fixing of the bar to the guide part is done directly via the screw, without an intermediate part. According to another exemplary implementation, the guide part may comprise a plurality of housings, each housing comprising an insert forming a hole, each insert cooperating with an electrically conductive bar for fixing the latter to the guide part, the screw for fixing the bar being received in an insert hole. In this other exemplary implementation, the fixing of the bar to the guide part is done via the screw and the insert received in the housing. Such fixing via an insert may be more robust.

[0040] Where inserts are present, each insert may define a positioning relief for the portion of the electrically conductive bar defining the hole. Such an insert may, in addition to the aforementioned robustness, also assist in positioning the portion of the electrically conductive bar on the guide piece.

[0041] The aforementioned screws can simultaneously allow the fixing of electrically conductive bars on an electronic card by which the connection of the component to the outside is made.

[0042] Regardless of whether or not an insert is present, the outer wall of each housing may provide a recess capable of accommodating an end portion of the electrically conductive bar, in order to ensure correct positioning of this bar.

[0043] Each insert can be made of metal, particularly steel. Alternatively, each insert can be made of composite material.

[0044] In all of the above, each terminal may be carried by the guide piece by a first surface and the guide piece may carry, on a second surface opposite the first surface, a catch relief on a housing of the component. The housing may enclose the support for electrical windings, the electrical windings and the magnetic circuit. The housing may comprise a housing body and a cover closing this body. The housing body comprises for example a bottom wall and a side wall extending from the bottom wall and interposed between the bottom wall and the cover. The cover may have a plate shape. The catch relief of the second surface of the guide piece cooperates for example with a complementary relief carried by the upper end of the side wall of the housing body.The hooking relief of the guide part is for example of the male type such as a pin, in which case the hooking relief of the body of the housing is of the female type such as a housing for the pin. The reverse is possible, namely a hooking relief of the female type for the guide part and of the male type for the body of the housing.

[0045] The body of the housing can be filled with a resin capable of being polymerized to harden and immobilize the elements arranged inside the body ("potting" in English).

[0046] In all the above, the electronic component can define a transformer for an isolated voltage converter.

[0047] The transformer is for example a three-phase transformer for an isolated voltage converter, comprising three electrical winding supports, each support being arranged around a portion of the magnetic circuit and carrying two windings in inductive coupling with each other via the magnetic circuit, the supports defining in particular a geometric pattern being an equilateral triangle, and the guide piece guiding for each support each of the two electrical conductors carried by the support outside the electrical winding that it defines beyond the first end of the electrical winding and beyond the second end of the electrical winding.

[0048] Each support thus carries two windings in inductive coupling with each other and together defining a phase of the three-phase transformer.

[0049] The guide piece can thus be common to the three electrical winding supports. In a preferred example, the guide piece can then be a single piece.

[0050] In such a three-phase transformer, the guidance of all electrical conductors outside the electrical windings they define can each be carried out on only one side of the three electrical winding supports.

[0051] In such a three-phase transformer, a single guide channel can be provided in the guide piece between the two walls. The guide channel extends, for example, around the entire circumference of the magnetic circuit, and several electrical conductors, possibly associated with different electrical winding supports, can be stacked axially or juxtaposed in portions of the guide channel. As already mentioned, the fact that the guide piece is physically separate from the electrical winding supports allows greater freedom in choosing the shape of the guide channel.

[0052] The transformer may then comprise six connection terminals for the respective connection of an electrical conductor to the rest of the electrical circuit of the component, each connection terminal being carried by the guide piece. Each terminal may be carried by the guide piece by its first surface and the guide piece may carry, on its second surface opposite the first surface, several hooking reliefs on the housing of the component. These hooking reliefs are distributed on the second surface being present for example in the number of two, three, four, or more. The six connection terminals may be distributed between two distinct zones and at a distance from each other on the periphery of the magnetic circuit.

[0053] The arrangement of the three electrical winding supports in an equilateral triangle can ensure a balance between electrical parameters such as the inductances of the electrical windings and reduce the magnetic volume. The electrical conductor supports can be arranged relative to each other so that the axes of their walls are parallel.

[0054] The magnetic circuit can be made up of two parts, each part defining a base carrying pins, two by two superimposed when these two parts are assembled, and the superposition of two pads defines the portion of the magnetic circuit on which a support of two electrical windings is mounted.

[0055] Each pad may have its portion extending from the base of the part of the magnetic circuit which is made in one piece with this base of the part of the magnetic circuit.

[0056] From one part of the magnetic circuit to the other, the pads may extend towards the base of the other part of the magnetic circuit over the same height. In other words, the height of the pads carried by one part of the magnetic circuit from its base may be equal to the height of the pads carried by the other part of the magnetic circuit from its base.

[0057] Two pads belonging respectively to a part of the magnetic circuit and facing each other can define a leg of the magnetic circuit and this leg can have at least three air gaps, in particular exactly three air gaps.

[0058] When each base of the magnetic circuit has a substantially circular contour, this contour has, for example, only three sides, except where applicable locally at the level of each vertex of the triangle which can be defined by a rounding.

[0059] The transformer may not have an internal cooling circuit in the housing implementing a circulation of liquid, in particular oil, in the housing.

[0060] The invention also relates, according to another of its aspects, to a component for the electrical power supply of a vehicle electrical energy storage unit, comprising the transformer defined above. The electrical energy storage unit is for example a battery which may have one of the nominal voltages above.

[0061] The invention may be better understood by reading the following description of non-limiting examples of its implementation:

[0062] - [Fig.l] schematically represents part of the electrical circuit of a component for the electrical power supply of a vehicle electrical energy storage unit

[0063] - [Fig.2] shows in elevation an example of a three-phase transformer which can be used in the circuit of figure 1,

[0064] - [Fig.3] represents in isolation the magnetic circuit of the three-phase transformer of figure 2,

[0065] - [Fig.4] partially represents the three-phase transformer of figures 2 and 3 when the housing cover is removed - [Fig.5] represents a detail of an example of a system for holding the transformer housing cover on the support,

[0066] - [Fig.6] represents the cover of the housing of figure 4,

[0067] - [Fig.7] represents in isolation the body of the terminal block visible in figure 2,

[0068] - [Fig.8] represents the body of figure 7 in which inserts are arranged,

[0069] - [Fig.9] represents the terminal block of figures 7 and 8 with electrically conductive bar and screws,

[0070] - [Fig.10] represents the face of the transformer opposite to that shown in figure 4,

[0071] - [Fig.11] is a view of the transformer electrical conductor support from the same side as Fig.10, and shows the support holding system on the magnetic circuit and the support holding system on the transformer housing body carried by this support

[0072] - [Fig.12] represents the body of the transformer housing on which the electrical conductor support of figure 11 is held,

[0073] - [Fig.13] is a view similar to Figure 11 and also shows ribs allowing the distance of this support from the portion of the magnetic circuit on which it is mounted,

[0074] - [Fig.14], [Fig.15] and [Fig.16] are views similar to that of figure 13, when the electrical conductor support is mounted on the portion of the magnetic circuit,

[0075] - [Fig.17] is a side sectional view of Figure 16,

[0076] - [Fig.18] represents three supports of electrical conductors of the transformer and their electrical conductors, in the absence of the magnetic circuit,

[0077] - [Fig.19] represents in isolation one of the three electrical conductor supports of figure 18 with its electrical conductors,

[0078] - [Fig.20] represents the electrical conductor support of figure 19 without its electrical conductors,

[0079] - [Fig.21] represents, in a similar way to figure 2, another example of a three-phase transformer differing among other things by the way in which the cover is held,

[0080] - [Fig.22] represents, in a similar manner to figure 2, a three-phase transformer according to an exemplary implementation of the invention,

[0081] - [Fig.23] represents the transformer of figure 22 with the case shown,

[0082] - [Fig. 24] represents in isolation the guide piece and the electrical winding supports of the transformer of figures 22 and 23,

[0083] - [Fig.25] shows in isolated top view the guide part of figure 24,

[0084] - [Fig.26] represents in bottom view the guide piece of figure 25, - [Fig.27] represents in isolation an electrical winding support of the transformer of figures 22 and 23, and

[0085] - [Fig.28] is another view of the electrical winding support of figure 27.

[0086] Figure 1 shows a part of the electrical circuit 1 of a component for the electrical power supply of a vehicle electrical energy storage unit. This component is also called a “charger”. The electrical energy storage unit, not shown in this figure 1, is for example a battery, which may have a nominal voltage greater than 60V, for example greater than or equal to 300V, 400V, 800V, or even 1000V.

[0087] The circuit 1 receives as input an alternating voltage from a network (not shown) which is three-phase here. A rectifier for converting this alternating voltage into a direct voltage, and also performing a power factor correction function (in English), if necessary, is arranged upstream of a direct bus 11. Downstream of this direct bus, from the electrical network, is arranged an isolated voltage converter 12, here being a DC / DC. This converter 12 comprises, in a known manner, an inverter 14, a three-phase transformer 15, and a rectifier 16 supplying the vehicle with a direct voltage isolated from the electrical network. As can be seen in FIG. 1, the three-phase transformer 15 is connected to each of the rectifier 16 and the inverter 14 by an inductor block 17 and a capacitor block 18, so as to define a CLLLC structure. Other structures are of course possible, such as an LLC, CLLC, LC or even CL structure.

[0088] As can be seen in Figure 1, each phase has a primary winding 20 and a secondary winding 21 in inductive coupling with each other, and the primary windings 20 are connected in star and the secondary windings 21 are also connected in star.

[0089] The three-phase transformer 15 comprises in the example considered a magnetic circuit 22, comprising a first part 23 and a second part 24. Each part 23, 24 comprises: a base 26 of substantially triangular outline, and three pads 27 each extending in the direction of the base 26 of the other part of the magnetic circuit 22. Each base 26 here has an outline defining an equilateral triangle.

[0090] The transformer 15 further comprises three supports 30 of electrical conductors 31, 32, each support 30 being here mounted on two facing pads 27 belonging respectively to one and the other of the parts 23, 24 of the magnetic circuit. Two electrical conductors 31, 32 associated with the same support 30 respectively have a portion defining a primary winding 20 and a portion defining a secondary winding 21. These electrical conductors 31, 32 are for example Litz wire.

[0091] As can be seen in Figure 2, the three supports 30 of electrical conductors 31, 32 are positioned so as to define an equilateral triangle.

[0092] The transformer 15 also comprises a housing 50 comprising a body 51 closed by a cover 52, which are visible in FIGS. 4, 6 and 21. This body 51 and this cover 52 are for example made of metal, for example aluminum. The supports 30 and the magnetic circuit 22 are arranged inside the housing 50. The body 51 is filled with a resin capable of being polymerized to harden and immobilize the components arranged inside the body (“potting” in English).

[0093] As can be seen in Figures 4, 6, and 21, the housing 50 also has a triangular outline, being more precisely here an equilateral triangle. The housing is in the example considered exclusively formed by the body 51 and the cover 52, but the invention is not limited to a housing 50 consisting of two parts.

[0094] As can be seen in Figure 3, each pad 27 defines its own air gap 28, for example via an area of ​​the pad 27 filled with non-magnetic material such as a fiberglass-reinforced epoxy resin composite (FR4) or ceramic. This area occupied by this non-magnetic material defines, for example, an entire slice of the pad. Several sections are, for example, assembled with this area of ​​the pad 27 to constitute this pad 27.

[0095] As can be seen in Figure 3, an additional air gap 29 is present between the opposite ends of two pads 27 belonging respectively to different parts 23, 24 of the magnetic circuit 22. Thus, in the example of magnetic circuit 22 considered, each magnetic field allowing inductive coupling between a primary winding 20 and a secondary winding 21 crosses exactly three air gaps.

[0096] Still in Figure 3, it can be seen that the magnetic circuit 22 of the example considered comprises a central leg 40 carried by one of the parts 23, 24 of the magnetic circuit 22. This central leg 40 is here made in a single piece with the part 23 of the magnetic circuit 22 which carries it.

[0097] It can be seen in Figure 3 that the central leg 40 extends in this example continuously between two ends each being in contact with one of the bases 26 of the magnetic circuit 22, so that no air gap is provided in the central leg 40.

[0098] It can also be seen in Figure 3 or in Figure 16 that the central leg 40 has a core 41 and three protrusions 42 extending from this core 41, each protrusion 42 extending between two neighboring pads 27 carried by the same part of the magnetic circuit. As can be seen in Figure 3, in the example considered, each pad 27 has a circular outer contour, and each protrusion 42 of the central leg 40 here has a wall opposite the pads 27 of rounded shape.

[0099] As can be seen in Figure 2, the three-phase transformer 15 comprises a connection terminal block 45. This connection terminal block 45 is fixed to one side of the housing 50 of the three-phase transformer 15. As can be seen in Figure 2, the terminal block 45 here defines six terminals 60 for the connection of the three-phase transformer 15 to the rest of the electrical circuit 1, these terminals 60 being shown schematically in Figure 1. These terminals 60 here come into contact with electrical tracks of an electronic card not shown.

[0100] The connection terminal 45 has, as can be seen in Figure 2, an elongated shape, and the six terminals 60 are here arranged in a row.

[0101] The various elements of the terminal block 45 according to the embodiment shown will now be described with reference to figures 7 to 9.

[0102] The terminal block 45 here comprises a body 61 and a plurality of electrically conductive bars 62, each terminal 60 being defined by a portion 63 of a bar. Each portion 63 is here flat, so as to come into contact with an electrical track of the electronic card mentioned above. The body 61 can be made of plastic, for example PBT, PA, etc.

[0103] Each electrically conductive bar 62 has, for example, a portion 65, opposite the portion 63 defining the terminal, which is electrically connected to one of the electrical conductors 31, 32, here via a hollow sleeve 66 inside which the conductor 31, 32 is inserted, for example fixed by crimping or welding.

[0104] Each electrically conductive bar 62 locally comprises a hole 67 and the fixing of this electrically conductive bar 62 on the body 61 is carried out by means of a screw 68 received in this hole 67. The body 61 here comprises six housings 69, and each of these housings receives an insert 70 forming a hole 71, the aforementioned screw 68 being received in an insert hole 71. Thus, the fixing of the electrically conductive bar 62 on the body 61 is carried out via the screw 68 and the insert 70 received in the housing 69. Each insert 70 can be made of metal, in particular steel. Alternatively, each insert is made of composite material. Six inserts are for example provided, and all these inserts 70 have in the example considered the same shape and the same dimensions. Each screw 68 can, in addition to ensuring the fixing of an electrically conductive bar 62 on the body 61, also ensure the fixing of the electrically conductive bar 62 on the electronic card not shown.As can be seen in Figure 8, each insert 70 can define a positioning relief 73 of the portion 63 of the electrically conductive bar defining the hole 67. This positioning relief 73 is for example a circular-shaped flat.

[0105] As can be seen in Figures 2, 7 and 8, the outer wall of each housing 69 can provide a recess 75 capable of receiving an end portion 64 of the electrically conductive bar 62, in order to ensure correct positioning of this bar on the body 61 and to avoid any relative rotation between this bar and this body.

[0106] In another example of implementation not shown, the body 61 comprises a plurality of housings 69 which directly receive the screws 68, in the absence of an insert 70. In this other example of implementation, the fixing of the electrically conductive bar 62 on the body 61 is done directly via the screw 68, without an intermediate part.

[0107] As can be seen in Figures 4 and 5, each support 30 for electrical conductors can integrate a system 80 for holding the cover 52 on this support 30.

[0108] Each support 30 comprises, for example, a single pin 81 projecting relative to the rest of the support 30 along the longitudinal axis of the latter. Alternatively, only two of the three supports of the transformer 15 comprise a pin 81, the third support 30 being devoid of one.

[0109] Figure 5 shows in detail a pin 81, the latter being able to have a section perpendicular to the longitudinal axis of the support which is cruciform. Each pin 81 of a support 30 of electrical conductors is in the example considered force-fitted into an opening made in the cover 52, as can be seen in Figure 4. The relative arrangement of the pins 81 of the supports 30 makes it possible to immobilize the cover 52.

[0110] As can be seen in Figure 5, the holding system 80 of the cover 52 on the support 30 can extend along the longitudinal axis of the support 30 on the same side of the support 30 as a guiding system 85 of electrical conductors which will be described with reference to Figures 18 to 20.

[0111] In these figures 18 to 20, the holding system 80 is not shown, the guidance system 85 being able to be present without the holding system 80 necessarily being there.

[0112] As can be seen in Figure 18, each electrical conductor 31, 32 carried by a support 30 of the transformer 15 can be guided outside the winding 20, 21 which it defines.

[0113] In the example considered, each of these conductors 31, 32 is guided by the guiding system 85 beyond each of the ends of the electrical winding 20, 21 that it defines. As already mentioned previously, the first ends of the electrical conductors may constitute an output to the electrical circuit 1 outside the transformer 15, and three of the second ends of the electrical conductors may lead to a common point via a star connection to the primary, and three other of these second ends of the electrical conductors may lead to a common point via another star connection to the secondary.

[0114] The support 30 of the two electrical windings 31, 32 comprises:

[0115] - a wall 90 around which the electrical windings 20, 21 are arranged, and this wall 90 defines in the example considered but in a non-limiting manner a hollow cylinder of circular cross-section, and

[0116] - three flanges 92, 93, 94 offset along the longitudinal axis of the support, so that one of the electrical windings 31 is arranged between the first 92 and the second flange 92 and the other of the electrical windings 32 is arranged between the second 93 and the third 94 flange, as is clearly visible in FIG. 2 for example. The distance between two consecutive flanges 92, 93 and 93, 94 remains constant in the example considered.

[0117] The guidance system 85 acts on the electrical conductors on the one hand via clamps 97 and 98, and on the other hand via walls 105 and 106. According to the example described with reference to figures 18 to 20, the walls 105 and 106 are integrated into the guidance system 85 and made in a single piece with the support 30, which is not covered by the present application but useful for its understanding.

[0118] In this example of figures 18 to 20, the guidance system 85 comprises, for each electrical conductor 31, 32, on the one hand a first clamp 97 cooperating with this electrical conductor 31, 32 beyond the first end of the electrical winding 20, 21 that it defines. Such a clamp 97 has for example two arms 99 curved so as to match an area of ​​the contour of this end of the electrical conductor, as shown in figure 18 or 20. This is a circular contour. Each clamp 97 is for example, but in a non-limiting manner, made in a single piece with the rest of the support 30 of electrical conductors. As already explained, each first clamp 97 cooperates for example with a portion of electrical conductor 31, 32 on the way to a connection terminal 60.

[0119] The guidance system 85 further comprises a second clamp 98 cooperating with the electrical conductor beyond the second end of the electrical winding that it defines, these first 97 and second 98 clamps succeeding one another along one of the first 92, second 93 and third 94 edges. As already explained, each second clamp 98 cooperates for example with a portion of electrical conductor 31, 32 on the way to a common point of a star connection.

[0120] More precisely, in the example considered: - the first rim 92 comprises two first clamps 97 which each cooperate respectively with one of the electrical conductors 31, 32 beyond the first end of the electrical winding 20, 21 which it defines, and two second clamps 98 which each cooperate respectively with an electrical conductor beyond the second end of this electrical winding 20, 21, and

[0121] - the second rim 93 comprises a first clamp 97, arranged under a first clamp

[0122] 97 of the first rim 92, and a second clamp 98, arranged under a second clamp 98 of the first rim. The clamps carried by the second rim 94 make it possible to guide the electrical conductor 32 outside the electrical winding arranged between the second rim 93 and the third rim 94.

[0123] It can be seen in Figures 18 to 20 that, along the edge 92, there are two pairs of clamps each formed of a first clamp 97 and a second clamp 98, and that the distance between two pairs of clamps is greater than the distance between two clamps of the same pair.

[0124] It can also be seen in these figures 19 and 20 that the clamps 97, 98 carried by the second rim 93 are aligned along the axis of the cylindrical wall 90 with clamps 97,

[0125] 98 carried by the first rim 92.

[0126] The two walls 105 and 106 of the guide system 85 will now be described. These two walls 105 and 106 are here offset so as to define between them a guide channel 108 receiving in a stacked manner the electrical conductors 31, 32 outside the windings 20, 21 which they define. The channel 108 here has a constant dimension. These walls extend in the example considered on either side of an arcuate portion of the first rim 92, projecting axially beyond this first rim 92. In the overlapping zone of this first rim 92, the walls 105 and 106 each define an arcuate portion, the wall 106 having a radius greater than the wall 105, as is also visible in Figure 17. It can be seen in Figures 17 and 18 that the walls 105 and 106 are here made in a single piece with the first rim 92, this embodiment not being, as already stated, covered by the present application.

[0127] It can be seen in Figures 18 to 20 that the wall 106 comprises first openings 110 for the passage of the electrical conductors 31, 32 towards the electrical winding 20, 21 which it defines, and possibly second openings 111 in which no electrical winding passes. It can be seen that the first openings 110 can be arranged radially opposite a clamp 97, 98.

[0128] In the example of Figures 10 to 12, each support 30 of electrical conductors 31, 32 also incorporates a holding system 120 on the body 51 of the housing 50. This holding system 120 here comprises a pin 121, having in this example a section perpendicular to the longitudinal axis of the support which is cruciform. This pin 121 extends axially away from the rest of the support 30 from the third rim 94. As can be seen in Figures 10 and 12, each pin 121 is force-fitted into an opening 122 formed in the body 51 of the housing 50. This holding system can ensure immobilization of the magnetic circuit 22 on the body 51 of the housing before polymerization of the resin contained in this housing 50.

[0129] When such holding systems 120 exist, they may or may not be combined with the aforementioned holding systems 80 and guide systems 85. As can be seen in FIGS. 10 to 12, each holding system 120 may then extend axially on one side of the support 30 while the holding system 80 and the guide system 85 extend axially on the opposite side of the support 30.

[0130] We will now describe with reference to Figures 13 to 15, a functionality that can be integrated into all or part of the supports 30 of electrical conductors 31, 32. A system 130 for holding the support 30 of electrical conductors 31, 32 on the magnetic circuit 22 is thus provided. This holding system 130 is in the form of two pads 132 projecting relative to the rest of the support 30. When the holding system 120 is provided, these systems 130 and 120 can extend axially on the same side of the support, the pin 121 and a pad 132 being arranged in particular side by side as can be seen in the example of Figure 11.

[0131] Each pad 132 here defines a surface 135 coming into contact with a surface 136 of a base 26 of the magnetic circuit 22. The surfaces 135 and 136 are here flat. Each pad 132 is for example supported by a reinforcement 133, as visible in FIG. 11.

[0132] As can be deduced from Figure 15, the cooperation between the two pads 132 of a support 30 and the base 26 can ensure rotational immobilization of the support 30 on the magnetic circuit 22.

[0133] We will now describe with reference to figures 13 to 16 another functionality which can be integrated into all or part of the supports 30 of electrical conductors 31, 32. It can be seen in these figures that the cylindrical wall 90 of the support 30 comprises ribs 142 extending away from the wall 90 in the direction of the pad 27 on which this support is mounted.

[0134] In the example considered, six ribs 142 are provided, but the invention is not limited to a precise number of ribs 142. These six ribs 142 thus constitute a spacing system 140 of the cylindrical wall 90, and therefore of the electrical windings 20, 21 which it carries, of the pad 27.

[0135] It can be seen in Figures 13 to 16 that all the ribs 142 can have the same shape and be distributed uniformly around the pad 27.

[0136] It can also be seen in these figures that each rib 142 can extend continuously along the axis of the support 30 from the first edge 92 to the third edge 94.

[0137] In a variant not shown, all or part of the ribs extend discontinuously along the axis of the support 30.

[0138] As can be seen in Figure 16, each rib 142 does not extend, for example, as far as the pad 27 on which the support 30 is mounted. An empty space ensuring easy mounting thus remains present between each end of a rib facing the pad 27 and this pad 27.

[0139] As already mentioned, each support 30 of electrical conductors 31, 32 can be made from a single piece.

[0140] When this support 30 integrates:

[0141] - ribs 142, and / or

[0142] - the holding system 80 of the cover 52 on the support, and / or

[0143] - the guidance system 85 of electrical conductors, and / or

[0144] - the holding system 120 of the support on the body 51 of the housing, and / or

[0145] - the system 130 for holding the support on the magnetic circuit 22, all these systems can be made in one piece or not with the rest of the support 30. In a particular example, the support 30 is thus in one piece and has all or part of the aforementioned functionalities.

[0146] In the example of figure 21, the cover 52 is held directly on the body 51 of the housing 50 by means of screws 56 received in a shoulder 57 of the wall of the body 51. The cover 52, which is shown transparently in this figure 21, can close the body 51, thus ensuring EMC shielding of the housing 50.

[0147] It can be seen in this figure 21 that the wall 105 of the guide system 85 can have additional projections 115, received in openings made in the cover 52. These additional projections 115 define for example two slots per side of the transformer 15, and they can facilitate the introduction of the magnetic circuit 22.

[0148] We will now describe with reference to figures 22 to 28 a transformer 15 according to an exemplary implementation of the invention.

[0149] As can be seen, this transformer 15 differs from that which has been previously described with reference to figures 18 to 21 by the fact that the walls 105, 106 defining the guide channel 108 belong to a guide part 86 which is distinct, physically speaking, from the support 30 of the electrical windings, which is notably visible in figure 24. Similar to what has been described with reference to figures 18 to 20, the wall 106 of the guide part 86 comprises first openings 110 for the passage of the electrical conductors 31, 32 towards the electrical winding 20, 21 which it defines. The wall 105 is here devoid of openings. The wall 106 does not comprise in the exemplary implementation described openings 111 in which no electrical winding passes but it could in a variant comprise them.

[0150] Similar to what has been described with reference to figures 18 to 20, first openings 110 are arranged radially opposite a clamp 97, 98. Clamps 97, 98 are also provided here on the first rim 92 and the second rim 93.

[0151] The guide piece 86 is shown in isolation in Figures 25 and 26. It can be seen that it extends here around the entire circumference of the magnetic circuit 22. As shown in these Figures 25 and 26, the guide piece 86 has a first surface which carries connection terminals 60 for connecting the transformer 15 to the rest of the electrical circuit of the converter 12. Each terminal 60 is here directly carried by the guide piece 86 which here defines a terminal block. The transformer 15 also comprises electrically conductive bars 62, a portion 63 of which defines a terminal 60, similarly to what has been described with reference to Figures 7 to 9.

[0152] As described with reference to figures 7 to 9, the fixing of each electrically conductive bar 62 on the guide part 86 can be carried out by means of a screw 68 received in a hole 67 of the bar 62, either by direct cooperation between this screw 68 and a housing 69 of the guide part 86, or via an interposed insert 70.

[0153] As can be seen in Figures 22 to 26, the guide piece 86 may define a terminal block different from that described with reference to Figures 2 to 21.

[0154] Indeed, in the example of figures 22 to 26, the six terminals 60 are distributed between two distinct zones Z1 and Z2 and at a distance from each other on the periphery of the magnetic circuit 22. It can be seen in figure 22 that each zone Z1, Z2 defines exactly three terminals for the connection of the three-phase transformer 15 to the rest of the isolated voltage converter 12. One of the zones Z1 corresponds for example to the terminals for the connection on the primary side of the transformer 15 while the other zone Z2 corresponds to the terminals for the connection on the secondary side of the transformer.

[0155] It is also noted in Figure 22 that each zone Z1, Z2 can be arranged opposite a respective vertex of one of the bases 26 of the magnetic circuit 22. In the example considered, the vertices in question are rounded and each zone Z1, Z2 follows the external shape of one of these rounded shapes.

[0156] Still in Figure 22, we see that, within a zone Zl, Z2, the gap between two consecutive terminals 60 is not constant.

[0157] As shown in Figure 26, the second surface of the guide part 86, opposite that carrying the connection terminals 60, carries in the example described hooking reliefs 87 on the body 51 of the housing 50. Two hooking reliefs 87, each being a pin, can be provided. Each hooking relief 87 is for example formed in the second surface of the guide part 86, at the level of a zone Z1, Z2.

[0158] The guide piece 86 which has just been described with reference to figures 22 to 26 can be used with three electrical winding supports as described with reference to figures 2 to 21, except with regard to the presence of the walls 105, 106. Such supports 30 then comprise for example all or part:

[0159] - ribs 142 of figures 13 to 17, and / or

[0160] - of the holding system 80 of the cover 52 on the support of figures 4 and 5, and / or

[0161] - of the holding system 120 of the support on the body 51 of the housing of figures 10 to 12, and / or

[0162] - of the holding system 130 of the support on the magnetic circuit 22 of figures 10 to 15.

[0163] Alternatively, the guide piece 86 cooperates with three electrical winding supports 30 which are each such as that shown in figures 24, 27 and 28.

[0164] This support 30 always has a wall 90 around which the electrical windings 20, 21 are arranged, and which here defines a hollow cylinder of circular cross-section, and three edges 92, 93, 94 offset along the longitudinal axis of the support. The presence of the clamps 97 and 98 is always noted on the first edge 92 and the second edge 93.

[0165] It can also be seen in Figure 28 that the ribs 142 are still present, although having a reduced height and not extending to the first rim 92 and / or to the third rim 94.

[0166] As shown in Figure 27, the support 30 here has a wall 90 comprising a plurality of openings 91. The openings 91 are here provided throughout the thickness of the wall 90.

[0167] The 91 additions are distributed between:

[0168] - a first series of openings following one another around the perimeter of the support 30 between the first extension 92 and the second edge 93, and

[0169] - a second series of openings following one another around the perimeter of the support 30 between the second rim 93 and the third rim 94.

[0170] Each series of openwork includes, for example, three or four openworks 91.

[0171] Each opening 91 here has a substantially rectangular closed contour. It can be seen in Figures 27 and 28 that two consecutive openings 91 of the same series can have different dimensions, their circumferential dimension varying for example while their axial dimension remains constant.

[0172] It can also be seen in Figures 27 and 28 that two openings 91 belonging to two different series and succeeding each other axially can have the same dimensions.

[0173] In Figure 28, it can be seen that steps 95 are provided on the outer surface of the first rim 92 furthest from the rest of the support 30, leading to a local reduction in the height of the first rim 92. More precisely, several steps 95 are here provided around the periphery of the first rim 92. It can be seen in Figure 28 that these steps 95 are concentrated in a given angular sector of the first rim 92. This angular sector measures for example less than 120°, or even less than 90° when measured from the axis of the support 30.

[0174] Each step 95 is for example identical. Each step 95 has for example, when moving radially towards the outside of the support 30, two successive surfaces 96, 97 of different shapes, inclined relative to each other, which are here flat surfaces. In a variant not shown, each step 95 could have a rounded or more generally curved profile.

[0175] The invention is not limited to the example just described.

[0176] The guide piece 86 described with reference to FIGS. 22 to 28 does not necessarily define a terminal block with two distinct zones Z1 and Z2 spaced apart from each other. In a variant, the guide piece 86, although physically distinct from the electrical winding support 30, defines a terminal block where the terminals 60 are aligned in a row, similarly to what is shown in FIGS. 2 and 21.

Claims

Claims 1. Electronic component (15), comprising: - a magnetic circuit (22), - two electrical conductors (31, 32) each having a portion arranged around the same portion (27) of the magnetic circuit (22), each of said portions of electrical conductor (31, 32) forming between a first and a second end a winding, these two windings being in inductive coupling with each other via the magnetic circuit (22), - a support (30) for the two electrical windings (20, 21), arranged between said electrical conductors and said part (27) of the magnetic circuit, the support (30) for the two electrical windings (20, 21) comprising a wall (90) around which the electrical windings are arranged, this wall (90) being in particular cylindrical with a circular cross-section, and three rims (92, 93, 94) offset along the axis of the wall (90) of the support (30), so that one of the electrical windings (20, 21) is arranged between the first (92) and the second (93) rim and the other of the electrical windings is arranged between the second (93) and the third rim (94), and - a guide piece (86) for guiding at least one of the two electrical conductors (31, 32) outside the electrical winding that it defines, separate from the support (30) of the two electrical windings (20, 21), and separate from the magnetic circuit (22), the guide piece (86) comprising two walls (105, 106) extending along the axis of the wall (90) of the support beyond the first rim (92), these two walls (105, 106) being offset and defining between them a guide channel (108) receiving at least one of the electrical conductors (31, 32) outside the electrical winding (20, 21) that it defines.

2. Component according to claim 1, the guide piece (86) guiding at least one of the two electrical conductors (31, 32) outside the electrical winding which it defines beyond the first end of the electrical winding and beyond the second end of the electrical winding.

3. Component according to one of the preceding claims, the wall (90) of the support (30) around which the electrical windings (20, 21) are arranged being cylindrical with a circular cross-section, and each wall (105, 106) of the guide part (85) having the shape of a cylindrical sector, in its portion extending axially beyond the first rim (92) of the support (30).

4. Component according to any one of the preceding claims, one of the walls (105, 106) of the guide part (86) comprising openings (110) for the passage of an electrical conductor towards the electrical winding which it defines.

5. Component according to claim 4, the openings (110) for the passage of an electrical conductor (31, 32) towards the electrical winding (20, 21) which it defines being provided in the wall (106) of the guide piece (86) furthest from the axis of the wall (90) of the support (30), the wall (105) of the guide piece (86) closest to the axis of the wall (90) of the support (30) being devoid of opening.

6. Component according to any one of the preceding claims, comprising two connection terminals for the respective connection of one of the electrical conductors (31, 32) to the rest of the electrical circuit of the component, each connection terminal (60) being carried by the guide piece (86).

7. Component according to claim 6, each connection terminal (60) being formed by a portion of an electrically conductive bar (62) fixed to the guide piece (86).

8. Component according to any one of the preceding claims, defining a transformer (15) for an isolated voltage converter (12).

9. Component according to the preceding claim, defining a three-phase transformer for an isolated voltage converter, comprising three electrical winding supports (20, 21), each support (30) being arranged around a portion (27) of the magnetic circuit (22) and carrying two windings (20, 21) in inductive coupling with each other via the magnetic circuit (22), the supports (30) defining in particular a geometric pattern being an equilateral triangle, and the guide piece (86) guiding for each support (30) each of the two electrical conductors (31, 32) carried by the support (30) outside the electrical winding that it defines beyond the first end of the electrical winding and beyond the second end of the electrical winding.

10. Component according to claim 9, the guide part (86) being in one piece.

11. Component according to claim 9 or 10, the guiding of all the electrical conductors outside the electrical windings which they each define being carried out axially on the same side only of the three electrical conductor supports (31, 32).

12. Component (1) for the electrical power supply of a vehicle electrical energy storage unit, comprising the component (15) according to any one of claims 1 to 11.

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