Anti-cracking film covering device for precast concrete component, and film covering method

By designing an anti-cracking covering device and using a motor-driven automatic covering frame and hydraulic system, efficient covering by one person is achieved, which solves the problems of waste and uneven covering caused by multiple people working together in the existing technology, and ensures the quality and efficiency of prefabricated components.

WO2025194778A1PCT designated stage Publication Date: 2025-09-25CHINA FIRST HIGHWAY ENGINEERING CO LTD

Patent Information

Application Number
PCT/CN2024/128319
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-03-18
Filing Date
2024-10-30
Publication Date
2025-09-25

AI Technical Summary

Technical Problem

In the prior art, the coating of precast concrete components requires the cooperation of multiple people, which wastes manpower and material resources, has low coating efficiency, cannot effectively maintain the sides, is prone to cracking, and uneven watering leads to poor maintenance.

Method used

An anti-cracking laminating device was designed, which included a laminating frame, a side laminating module, a synchronous moving module, an extrusion module and a nozzle. The laminating roll and the plastic film were automatically operated by a motor to achieve single-person laminating, ensuring tight laminating and uniform watering on the sides. Automatic cutting and balancing were achieved using a motor and a hydraulic rod.

Benefits of technology

It achieves efficient lamination with single-person operation, ensures tight lamination on the sides of prefabricated components, improves lamination efficiency and quality, avoids problems such as cracking and uneven watering, and enhances maintenance effects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of the curing of precast concrete components, and in particular to an anti-cracking film covering device for a precast concrete component, and a film covering method. The anti-cracking film covering device comprises a film covering frame, wherein one side of the film covering frame is fixedly connected to side film covering modules distributed at the front and back; the top of the film covering frame is further fixedly connected to a horizontally arranged balance module; one side of the film covering frame is further fixedly connected to a synchronous movement module; and one side of the synchronous movement module is further fixedly connected to an obliquely arranged pressing module. In the present invention, by means of reserving a certain length of plastic film, a second hydraulic rod driving a friction plate to move downwards, and the bottom of the friction plate coming into contact with the plastic film, the purpose of fixing the plastic film is achieved; pulling the film covering frame realizes the covering of a precast component with a film by a single person; the arranged side film covering modules ensure that a side face of the precast component is pressed, thereby guaranteeing that the side face of the precast component is tightly covered with a film and ensuring the quality of the precast component; and under the action of a water pump, arranged nozzles can uniformly and stably water a surface of the precast component for curing.
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Description

Anti-cracking film covering device and film covering method for prefabricated concrete components Technical Field

[0001] The present invention relates to the technical field of precast concrete component maintenance, in particular to an anti-cracking film covering device and a film covering method for precast concrete components. Background Art

[0002] Precast concrete components refer to prefabricated concrete components that have been completed before installation at the construction site. Common ones include precast concrete floor slabs, concrete box girders for bridges, precast concrete roof beams for industrial plants, culvert frames, precast concrete piles for foundation treatment, etc. During the process of precast concrete components, film curing is also required. Film curing is a maintenance method of covering concrete structures or components. After the initial setting of the concrete and before the final setting, the concrete curing film is manually laid to make the concrete curing film and the concrete surface closely bonded, promote the hydration effect of the concrete, and play a significant role in preventing cracking and moisturizing during the concrete curing process.

[0003] When covering some prefabricated components, it is generally done by multiple people working together to cover the concrete components. One group of people is used to fix one end of the covering layer, and the other group of people drives the covering roll to move. At this time, the covering work of the concrete prefabricated components can be achieved. This setting has the following problems:

[0004] First, the coating of prefabricated components requires the cooperation of multiple people, which wastes a lot of manpower and material resources, and a single person cannot perform the coating, so the scope of use is limited;

[0005] Secondly, when the prefabricated components are coated, the two sides of the prefabricated components cannot be in contact with the film layer, so the two sides of the prefabricated components cannot be effectively maintained, which is prone to cracking and affects the quality;

[0006] Third, the prefabricated components need to be watered to retain moisture before coating, and then the coating is performed. The coating work efficiency is low, and the watering is uneven, which results in poor maintenance. Therefore, in response to the above problems, a crack-proof coating device and coating method for concrete prefabricated components are proposed.

[0007] Summary of the Invention

[0008] The object of the present invention is to provide a crack-proof coating device and a coating method for precast concrete components to solve the problems raised in the above-mentioned background technology.

[0009] To achieve the above object, the present invention provides the following technical solutions:

[0010] As an optional solution of the anti-cracking film covering device and film covering method of the concrete precast component described in the present invention, wherein: an anti-cracking film covering device and film covering method of the concrete precast component comprises a film covering frame,

[0011] The bottom of the film laminating frame is equipped with wheels distributed front and back;

[0012] One side of the laminating frame is fixedly connected to a side laminating module distributed front and back, and one side of the side laminating module is fixedly connected to a cutting module for cutting the laminating film;

[0013] The top of the film laminating frame is also fixedly connected to a horizontally arranged balancing module;

[0014] One side of the film laminating frame is also fixedly connected to a synchronous moving module, and one side of the synchronous moving module is also fixedly connected to an obliquely arranged extrusion module;

[0015] The bottom of the film laminating frame is fixedly connected to a fifth motor, the end of the main shaft of the fifth motor is fixedly connected to a film laminating roll, and a plastic film is provided on the outside of the film laminating roll;

[0016] A support frame fixedly connected to the film laminating frame is provided on one side of the film laminating roll, a water pump is fixedly connected to one side of the support frame, an input end of the water pump is connected to a water pipe, the other end of the water pipe is connected to a water tank, the outer side of the water tank is fixedly connected to the film laminating frame, the output end of the water pump is connected to a hollow frame, one side of the bottom of the hollow frame is fixedly connected to nozzles uniformly distributed in the longitudinal direction, and the top of the hollow frame is fixedly connected to the support frame;

[0017] The side laminating module includes a mounting frame, a rotating shaft and an extrusion wheel. One side of the mounting frame is fixedly connected to the laminating frame. The interior of the mounting frame is rotatably connected to an inclined rotating shaft, and the outer side of the rotating shaft is fixedly connected to the extrusion wheel.

[0018] The interior of the mounting frame is also fixedly connected to a first motor, the end of the main shaft of the first motor is fixedly connected to a driving gear, the outer side of the driving gear is meshed with a driven gear, the inner side of the driven gear is fixedly connected to the rotating shaft, and an extrusion assembly is also installed inside the mounting frame.

[0019] When some prefabricated components are coated, it is generally done by multiple people working together to coat the components. One group of people is used to fix one end of the coating layer, and the other group of people drives the coating roll to move. At this time, the coating of the concrete prefabricated components can be achieved. This arrangement has the following problems: First, it requires the cooperation of multiple people to coat the prefabricated components, which wastes a lot of manpower and material resources, and a single person cannot coat the components, so the scope of use is limited; second, when coating the prefabricated components, the two sides of the prefabricated components cannot be in contact with the film layer, so the two sides of the prefabricated components cannot be effectively maintained, and cracks are likely to occur, affecting the quality; third, before coating the prefabricated components, they need to be watered to keep them moisturized, and then coated. The coating work efficiency is low, and the watering is uneven, which leads to poor maintenance. When the present invention is used, a certain length of plastic film is reserved, which is started by the extrusion module, and the second hydraulic rod drives the friction plate to move downward. The bottom of the friction plate contacts the plastic film, and the purpose of fixing the plastic film can be achieved at this time. Then, the film covering frame can be manually pulled to realize the film covering work of the prefabricated component by one person, and the operation is simple. At the same time, the side film covering module provided can ensure the extrusion of the side of the prefabricated component, ensure that the side of the prefabricated component is tightly covered, and the quality of the prefabricated component is guaranteed. At the same time, the nozzle provided can evenly and stably water the surface of the prefabricated component under the action of the water pump to ensure the quality of the prefabricated component. The fifth motor provided drives the film covering roll to rotate, and at this time, it can ensure that the plastic film is easily pulled, and the plastic film is convenient for covering the surface of the prefabricated component. When the side of the prefabricated component is coated, the first motor is started to drive the driving gear to rotate, and the driven gear drives the rotating shaft to rotate. At this time, the extrusion wheel can extrude and fix the corner of the prefabricated component, and ensure that the side of the prefabricated component is stably coated, and the quality of the prefabricated component is guaranteed.

[0020] As an optional solution of the anti-cracking coating device and coating method for concrete precast components described in the present invention, the extrusion assembly includes a limit frame and a movable shaft, the outer side of the limit frame is fixedly connected to the mounting frame, the interior of the limit frame is provided with a movable shaft, the outer side of the movable shaft is rotatably connected to the extrusion cylinder, the outer side of the movable shaft is fixedly connected to a support block, a rotating ring rotatably connected to the moving shaft is provided above the support block, the outer side of the rotating ring is fixedly connected to a spring, and the other end of the spring is fixedly connected to the limit frame.

[0021] The spring provided at this time can squeeze the rotating ring to move, and the rotating ring drives the moving shaft to move. The support block provided at this time can ensure the stable movement of the moving shaft. The extrusion cylinder provided rotates and is in close contact with the side of the prefabricated component. At this time, it is used to ensure that the plastic film is stably attached to the side of the prefabricated component, thereby ensuring the coating quality of the prefabricated component.

[0022] As an optional solution of the anti-cracking coating device and coating method for concrete precast components described in the present invention, the cutting module includes a fixed frame, a rotating column and a coating extrusion wheel, the outer side of the fixed frame is fixedly connected to the side coating module, the interior of the fixed frame is rotatably connected to a longitudinally arranged rotating column, the outer side of the rotating column is fixedly connected to the coating extrusion wheel, the top of the fixed frame is rotatably connected to a first hydraulic rod, the other end of the first hydraulic rod is rotatably connected to a rotating plate, one side of the rotating plate is rotatably connected to the fixed frame, and the other end of the rotating plate is fixedly connected to the longitudinal frame.

[0023] As an optional solution of the anti-cracking covering device and covering method for concrete precast components described in the present invention, the interior of the longitudinal frame is fixedly connected to a second motor, the end of the main shaft of the second motor is fixedly connected to a first threaded shaft, the other end of the first threaded shaft is rotatably connected to the longitudinal frame, the outer side of the first threaded shaft is spirally connected to a movable sleeve, and the bottom of the movable sleeve is fixedly connected to a cutting knife.

[0024] When coating the upper surface of the prefabricated component, the coating extrusion wheel on the outside of the rotating column can extrude the coating layer, thereby ensuring stable fitting of the prefabricated component and guaranteeing the coating quality. At the same time, after the coating work is completed, the rotating plate is driven to rotate by starting the first hydraulic rod. At this time, the longitudinal frame rotates, and the second motor inside the longitudinal frame drives the first threaded shaft to rotate, the first threaded shaft drives the movable sleeve to move, and the movable sleeve drives the cutting knife to move. At this time, automatic cutting can be performed, which is convenient for the subsequent coating of the prefabricated components of the next cycle.

[0025] As an optional solution of the anti-cracking covering device and covering method for concrete precast components described in the present invention, the synchronous moving module includes a hollow frame, a third motor and a second threaded shaft, one side of the hollow frame is fixedly connected to the covering frame, the inside of the hollow frame is fixedly connected to the third motor, the end of the main shaft of the third motor is fixedly connected to the second threaded shaft, the outer side of the second threaded shaft is spirally connected to a threaded barrel, the other end of the threaded barrel is fixedly connected to a mounting seat, the bottom of the mounting seat is fixedly connected to the extrusion module, the upper part of the threaded barrel is slidably connected to a limiting block, and the top of the limiting block is fixedly connected to the hollow frame.

[0026] As an optional solution of the anti-cracking coating device and coating method for concrete precast components described in the present invention, the extrusion module includes a second hydraulic rod and a friction plate, the top of the second hydraulic rod is fixedly connected to the synchronous moving module, and the bottom of the second hydraulic rod is fixedly connected to the friction plate, and the friction plate is made of rubber block material.

[0027] When the laminating frame moves, the third motor is started to drive the second threaded shaft to rotate, and the second threaded shaft drives the threaded barrel to move. At this time, the friction plate of the extrusion module and the plastic film at the bottom can be kept in a stationary state, ensuring that one end of the plastic film can be stably fixed and the laminating work can be carried out normally. The set limit block can ensure the stable movement of the threaded barrel.

[0028] As an optional solution of the anti-cracking covering device and covering method for concrete precast components described in the present invention, the balancing module includes a counterweight frame, a fourth motor and a third threaded shaft, the bottom of the counterweight frame is fixedly connected to the covering frame, the interior of the counterweight frame is fixedly connected to the fourth motor, the end of the main shaft of the fourth motor is fixedly connected to the third threaded shaft, the other end of the third threaded shaft is rotatably connected to the counterweight frame, and the outer side of the third threaded shaft is spirally connected to a counterweight block.

[0029] When the laminating frame moves, sometimes the weight difference between the two sides of the laminating frame is large, and it is very difficult to pull the laminating frame at this time. By starting the fourth motor to drive the third threaded shaft to rotate, the third threaded shaft drives the counterweight block to move, so that the two sides of the laminating frame can be balanced, making it easier to pull the laminating frame to move.

[0030] As an optional solution of the crack-proof coating device and coating method for precast concrete components of the present invention, the coating steps are as follows:

[0031] Step 1: Install the film roll inside the film laminating frame, and move the film laminating frame to one side of the prefabricated component, pull a certain length of plastic film in advance, and then manually pull the film laminating frame;

[0032] Step 2: When the film covering frame is located above the prefabricated component, the extrusion module is started, and the bottom of the extrusion module squeezes the plastic film on one side;

[0033] Step 3: By manually pulling the film covering frame, the synchronous moving module is started and extended. At this time, the extrusion module is in a relatively static state with the prefabricated component. At the same time, the water pump is started. The water pump drives the water inside the water tank to be discharged through the inclined nozzle at the bottom of the hollow frame to water the prefabricated component.

[0034] Step 4: When the plastic film moves a certain distance, it contacts the prefabricated component through the water, and is used to drive the plastic film to stably lower and cover the prefabricated component. At this time, the extrusion module and the synchronous movement module can be recovered;

[0035] Step 5: When laminating the prefabricated component, the side laminating module can be activated to squeeze the two sides of the prefabricated component. At this time, the plastic film is stably and tightly attached to the side of the prefabricated component to ensure the laminating quality of the prefabricated component.

[0036] Step 6: When laminating, start the balancing module to balance the weight on both sides of the wheels, making it easier for workers to pull the laminating frame to move;

[0037] Step 7: After the prefabricated component is coated, the coating frame is moved further so that one side of the extrusion module is squeezed against the coating roll again, and then the coating roll can be cut by the cutting module;

[0038] Step 8: When it is necessary to continue laminating the prefabricated component, a certain length of laminating roll is reserved and the laminating roll is continued to be extruded by the extrusion module. At this time, the next prefabricated component can be laminarized.

[0039] Compared with the prior art, the present invention has the following beneficial effects:

[0040] When the present invention is used, a certain length of plastic film is reserved, the extrusion module is started, and the second hydraulic rod drives the friction plate to move downward, and the bottom of the friction plate contacts the plastic film. At this time, the purpose of fixing the plastic film can be achieved, and then the film covering frame can be pulled to realize the film covering work of the prefabricated component by one person. The operation is simple. At the same time, the side film covering module provided can ensure that the side of the prefabricated component is squeezed, ensuring that the side of the prefabricated component is tightly covered, thereby ensuring the quality of the prefabricated component. At the same time, the nozzle provided can evenly and stably water the surface of the prefabricated component for maintenance under the action of the water pump, thereby ensuring the quality of the prefabricated component.

[0041] The fifth motor drives the film covering roll to rotate, which ensures that the plastic film can be easily pulled and conveniently covered on the surface of the prefabricated component.

[0042] When the laminating frame moves, the third motor is started to drive the second threaded shaft to rotate, and the second threaded shaft drives the threaded barrel to move. At this time, the extrusion module and the plastic film at the bottom can be kept in a stationary state, ensuring that one end of the plastic film can be stably fixed and the laminating work can be carried out normally.

[0043] When coating the side of the prefabricated component, the first motor is started to drive the driving gear to rotate, and the driven gear drives the rotating shaft to rotate. At this time, the extrusion wheel can squeeze and fix the corner of the prefabricated component, and at the same time, the extrusion cylinder is rotated to closely contact the side of the prefabricated component, which is used to ensure that the plastic film is stably attached to the side of the prefabricated component and the coating quality of the prefabricated component is guaranteed.

[0044] The spring drives the rotating ring to move, and the rotating ring drives the rotating shaft to move, which can ensure that the extrusion cylinder is in stable contact with the side of the prefabricated component;

[0045] When the laminating frame moves, its laminating extrusion wheel rotates. At this time, the laminating extrusion wheel stably squeezes the plastic film, so that the plastic film is stably in close contact with the upper surface of the prefabricated component, ensuring the quality of the laminating. After the peritoneum of the prefabricated component is completed, the first hydraulic rod is started to drive the rotating plate to rotate, and at the same time the second motor drives the first threaded shaft to rotate. At this time, the first threaded shaft drives the moving sleeve to move, and the moving sleeve can drive the cutting knife to move, which is used to cut the plastic film, facilitating the subsequent laminating work.

[0046] When the laminating frame moves, sometimes the weight difference between the two sides of the laminating frame is large, and it is very difficult to pull the laminating frame at this time. By starting the fourth motor to drive the third threaded shaft to rotate, the third threaded shaft drives the counterweight block to move, so that the two sides of the laminating frame can be balanced, making it easier to pull the laminating frame to move. BRIEF DESCRIPTION OF THE DRAWINGS

[0047] FIG1 is a schematic diagram of the overall structure of an anti-cracking coating device and coating method for a precast concrete component;

[0048] FIG2 is a schematic structural diagram of a side coating module of a crack prevention coating device and coating method for a precast concrete component;

[0049] FIG3 is a schematic structural diagram of an extrusion assembly of a crack-proof coating device and coating method for a precast concrete component;

[0050] FIG4 is a structural diagram of a cutting module of a crack-proof coating device and coating method for a precast concrete component;

[0051] FIG5 is a cross-sectional view of a longitudinal frame of a crack-proof coating device and coating method for a precast concrete component;

[0052] FIG6 is a schematic structural diagram of a synchronous moving module of a crack-proof coating device and coating method for a precast concrete component;

[0053] FIG7 is a structural diagram of a balancing module of an anti-cracking coating device and a coating method for a precast concrete component.

[0054] In the figure: 1. Laminating frame; 2. Side laminating module; 201. Mounting frame; 202. Rotating shaft; 203. Extrusion wheel; 204. First motor; 205. Driving gear; 206. Driven gear; 207. Extrusion assembly; 2071. Limiting frame; 2072. Moving shaft; 2073. Extrusion cylinder; 2074. Support block; 2075. Rotating ring; 2076. Spring; 3. Wheel; 4. Cutting module; 401. Fixed frame; 402. Rotating column; 403. Laminating and extruding wheel; 404. First hydraulic rod; 405. Rotating plate; 406. Longitudinal frame; 407. Second motor; 408. First threaded shaft; 409, movable sleeve; 410, cutting knife; 5, synchronous moving module; 501, hollow frame; 502, third motor; 503, second threaded shaft; 504, threaded barrel; 505, mounting seat; 506, limit block; 6, extrusion module; 601, second hydraulic rod; 602, friction plate; 7, balancing module; 701, counterweight frame; 702, fourth motor; 703, third threaded shaft; 704, counterweight block; 8, fifth motor; 9, laminating roll; 10, plastic film; 11, support frame; 12, water pump; 13, water pipe; 14, hollow frame; 15, nozzle; 16, water tank. DETAILED DESCRIPTION

[0055] Example 1:

[0056] Please refer to Figures 1 and 2. The present invention provides a technical solution:

[0057] A crack-proof film covering device and film covering method for precast concrete components, comprising a film covering frame 1,

[0058] The bottom of the film laminating frame 1 is equipped with wheels 3 distributed front and back;

[0059] One side of the laminating frame 1 is fixedly connected to a side laminating module 2 distributed front and back, and one side of the side laminating module 2 is fixedly connected to a cutting module 4 for cutting the laminating film;

[0060] The top of the film laminating frame 1 is also fixedly connected to a horizontally arranged balancing module 7;

[0061] One side of the film laminating frame 1 is further fixedly connected to a synchronous moving module 5, and one side of the synchronous moving module 5 is further fixedly connected to an obliquely arranged extrusion module 6;

[0062] The bottom of the film laminating frame 1 is fixedly connected to a fifth motor 8, the end of the main shaft of the fifth motor 8 is fixedly connected to a film laminating roll 9, and a plastic film 10 is provided on the outside of the film laminating roll 9;

[0063] A support frame 11 fixedly connected to the film coating frame 1 is provided on one side of the film coating roll 9, a water pump 12 is fixedly connected to one side of the support frame 11, the input end of the water pump 12 is connected to a water pipe 13, the other end of the water pipe 13 is connected to a water tank 16, the outer side of the water tank 16 is fixedly connected to the film coating frame 1, the output end of the water pump 12 is connected to a hollow frame 14, one side of the bottom of the hollow frame 14 is fixedly connected to nozzles 15 uniformly distributed in the longitudinal direction, and the top of the hollow frame 14 is fixedly connected to the support frame 11;

[0064] The side laminating module 2 includes a mounting frame 201, a rotating shaft 202 and an extrusion wheel 203. One side of the mounting frame 201 is fixedly connected to the laminating frame 1. The interior of the mounting frame 201 is rotatably connected to the rotating shaft 202 which is set obliquely. The outer side of the rotating shaft 202 is fixedly connected to the extrusion wheel 203.

[0065] The interior of the mounting frame 201 is also fixedly connected to a first motor 204, the main shaft end of the first motor 204 is fixedly connected to a driving gear 205, the outer side of the driving gear 205 is meshed with a driven gear 206, the inner side of the driven gear 206 is fixedly connected to the rotating shaft 202, and an extrusion assembly 207 is also installed inside the mounting frame 201.

[0066] The above-mentioned laminating steps are as follows:

[0067] Step 1: Install the laminating roll 9 inside the laminating frame 1, and move the laminating frame 1 to one side of the prefabricated component, pull a certain length of plastic film 10 in advance, and then manually pull the laminating frame 1;

[0068] Step 2: When the film covering frame 1 is located above the prefabricated component, the extrusion module 6 is started, and the bottom of the extrusion module 6 squeezes the plastic film 10 on one side;

[0069] Step 3: By manually pulling the film covering frame 1, the synchronous moving module 5 is started and extended. At this time, the extrusion module 6 is in a relatively static state with respect to the prefabricated component. At the same time, the water pump 12 is started. The water pump 12 drives the water in the water tank 16 to be discharged through the inclined nozzle 15 at the bottom of the hollow frame 14 to water the prefabricated component.

[0070] Step 4: When the plastic film 10 moves a certain distance, it contacts the prefabricated component through the water, and is used to drive the plastic film 10 to be stably lowered and covered on the prefabricated component. At this time, the extrusion module 6 and the synchronous movement module 5 can be recovered;

[0071] Step 5: When laminating the prefabricated component, the side laminating module 2 is activated to squeeze the two sides of the prefabricated component. At this time, the plastic film 10 is stably and tightly attached to the side of the prefabricated component to ensure the laminating quality of the prefabricated component.

[0072] Step 6: When laminating, the balancing module 7 is activated to balance the weight on both sides of the wheel 3, making it easier for the staff to pull the laminating frame 1 to move;

[0073] Step 7: After the prefabricated component is coated, the coating frame 1 is moved further so that one side of the extrusion module 6 is squeezed against the coating roll 9 again, and then the coating roll 9 can be cut by the cutting module 4;

[0074] Step eight: When it is necessary to continue laminating the prefabricated component, a certain length of the laminating roll 9 is reserved and the laminating roll 9 is continued to be extruded by the extrusion module 6. At this time, the next prefabricated component can be laminarized.

[0075] When some prefabricated components are coated, it is generally done by multiple people working together to coat the components. One group of people is used to fix one end of the coating layer, and the other group of people drives the coating roll to move. At this time, the coating of the concrete prefabricated components can be achieved. This arrangement has the following problems: First, it requires the cooperation of multiple people to coat the prefabricated components, which wastes a lot of manpower and material resources, and a single person cannot coat the components, so the scope of use is limited; second, when coating the prefabricated components, the two sides of the prefabricated components cannot be in contact with the film layer, so the two sides of the prefabricated components cannot be effectively maintained, which is prone to cracking and affects the quality; third, before coating the prefabricated components, watering is required to moisturize them, and then coating is performed. The coating work efficiency is low, and the watering is uneven, which leads to poor maintenance. When the present invention is used, a certain length of plastic film is reserved, and it is started by the extrusion module 6. The second hydraulic rod 601 drives the friction plate 602 to move downward, and the bottom of the friction plate 602 The film is then applied to the prefabricated component by the film-coating frame 1 and the film-coating frame 1 is manually pulled to realize the film coating work of the prefabricated component by a single person. The operation is simple and the side film coating module 2 provided at the same time can ensure that the side of the prefabricated component is squeezed, and the side of the prefabricated component is tightly coated, thereby ensuring the quality of the prefabricated component. At the same time, the nozzle 15 provided can evenly and stably water the surface of the prefabricated component under the action of the water pump 12 to ensure the quality of the prefabricated component. The fifth motor 8 provided drives the film coating roll 9 to rotate. At this time, it can ensure that the plastic film is easily pulled, and it is convenient for the plastic film to cover the surface of the prefabricated component. When coating the side of the prefabricated component, the first motor 204 is started to drive the driving gear 205 to rotate. At this time, the driven gear 205 drives the rotating shaft 206 to rotate. At this time, the extrusion wheel 202 can be squeezed and fixed to the corner of the prefabricated component, thereby ensuring that the side of the prefabricated component is stably coated, thereby ensuring the quality of the prefabricated component.

[0076] Example 2

[0077] This embodiment is an improvement made to Example 1, please refer to Figure 3. Specifically, the above-mentioned extrusion assembly 207 includes a limit frame 2071 and a movable shaft 2072. The outer side of the above-mentioned limit frame 2071 is fixedly connected to the mounting frame 201, and the interior of the above-mentioned limit frame 2071 is provided with a movable shaft 2072. The outer side of the above-mentioned movable shaft 2072 is rotatably connected to an extrusion cylinder 2073, and the outer side of the above-mentioned movable shaft 2072 is fixedly connected to a support block 2074. A rotating ring 2075 rotatably connected to the movable shaft 2072 is provided above the above-mentioned support block 2074. The outer side of the above-mentioned rotating ring 2075 is fixedly connected to a spring 2076, and the other end of the spring 2076 is fixedly connected to the limit frame 2071.

[0078] At this time, the spring 2076 set can squeeze the rotating ring 2075 to move, and the rotating ring 2075 drives the moving shaft 2072 to move. At this time, the support block 2074 set can ensure the stable movement of the moving shaft 2072, and the extrusion cylinder 2073 set rotates and is in close contact with the side of the prefabricated component. At this time, it is used to ensure that the plastic film is stably attached to the side of the prefabricated component, thereby ensuring the quality of the coating of the prefabricated component.

[0079] Example 3

[0080] This embodiment is an improvement made to Example 2, please refer to Figures 4 and 5. Specifically, the cutting module 4 includes a fixed frame 401, a rotating column 402 and a laminating extrusion wheel 403. The outer side of the fixed frame 401 is fixedly connected to the side laminating module 2, the interior of the fixed frame 401 is rotatably connected to the longitudinally arranged rotating column 402, the outer side of the rotating column 402 is fixedly connected to the laminating extrusion wheel 403, the top of the fixed frame 401 is rotatably connected to the first hydraulic rod 404, the other end of the first hydraulic rod 404 is rotatably connected to the rotating plate 405, one side of the rotating plate 405 is rotatably connected to the fixed frame 401, and the other end of the rotating plate 405 is fixedly connected to the longitudinal frame 406.

[0081] The interior of the longitudinal frame 406 is fixedly connected to a second motor 407, the end of the main shaft of the second motor 407 is fixedly connected to a first threaded shaft 408, the other end of the first threaded shaft 408 is rotatably connected to the longitudinal frame 406, the outer side of the first threaded shaft 408 is spirally connected to a movable sleeve 409, and the bottom of the movable sleeve 409 is fixedly connected to a cutting knife 410.

[0082] When coating the upper surface of the prefabricated component, the coating extrusion wheel 403 on the outside of the rotating column 402 can squeeze the coating layer, thereby ensuring stable fitting to the prefabricated component and guaranteeing the coating quality. After the coating work is completed, the rotating plate 405 is driven to rotate by starting the first hydraulic rod 404. At this time, the longitudinal frame 406 rotates, and the second motor 407 inside the longitudinal frame 406 drives the first threaded shaft 408 to rotate, the first threaded shaft 408 drives the movable sleeve 409 to move, and the movable sleeve 409 drives the cutting knife 410 to move. At this time, automatic cutting can be performed, which is convenient for the subsequent coating of the prefabricated components of the next cycle.

[0083] Example 4

[0084] This embodiment is an improvement made to Example 3, please refer to Figure 6. Specifically, the above-mentioned synchronous moving module 5 includes a hollow frame 501, a third motor 502 and a second threaded shaft 503. One side of the above-mentioned hollow frame 501 is fixedly connected to the coating frame 1, the interior of the above-mentioned hollow frame 501 is fixedly connected to the third motor 502, the main shaft end of the above-mentioned third motor 502 is fixedly connected to the second threaded shaft 503, the outer side of the above-mentioned second threaded shaft 503 is spirally connected to a threaded barrel 504, the other end of the above-mentioned threaded barrel 504 is fixedly connected to a mounting seat 505, the bottom of the above-mentioned mounting seat 505 is fixedly connected to the extrusion module 6, the upper part of the above-mentioned threaded barrel 504 is slidably connected to a limiting block 506, and the top of the above-mentioned limiting block 506 is fixedly connected to the hollow frame 501.

[0085] The extrusion module 6 includes a second hydraulic rod 601 and a friction plate 602. The top of the second hydraulic rod 601 is fixedly connected to the synchronous movement module 5. The bottom of the second hydraulic rod 601 is fixedly connected to the friction plate 602. The friction plate 602 is made of rubber block material.

[0086] When the laminating frame 1 moves, the third motor 502 is started to drive the second threaded shaft 503 to rotate, and the second threaded shaft 503 drives the threaded barrel 504 to move. At this time, the friction plate 602 of the extrusion module 6 and the plastic film at the bottom can be kept in a stationary state, ensuring that one end of the plastic film can be stably fixed and the laminating work can be carried out normally. The set limit block 506 can ensure the stable movement of the threaded barrel 504.

[0087] Example 5

[0088] This embodiment is an improvement on Example 4, please refer to Figure 7. Specifically, the above-mentioned balancing module 7 includes a counterweight frame 701, a fourth motor 702 and a third threaded shaft 703. The bottom of the above-mentioned counterweight frame 701 is fixedly connected to the coating frame 1, the interior of the above-mentioned counterweight frame 701 is fixedly connected to the fourth motor 702, the end of the main shaft of the above-mentioned fourth motor 702 is fixedly connected to the third threaded shaft 703, the other end of the above-mentioned third threaded shaft 703 is rotatably connected to the counterweight frame 701, and the outer side of the above-mentioned third threaded shaft 703 is spirally connected to a counterweight block 704.

[0089] When the laminating frame 1 moves, sometimes the weight difference between the two sides of the laminating frame 1 is large. At this time, it is very difficult to pull the laminating frame 1. By starting the fourth motor 702 to drive the third threaded shaft 703 to rotate, the third threaded shaft 703 drives the counterweight block 704 to move. At this time, the two sides of the laminating frame 1 can be balanced, which facilitates pulling the laminating frame 1 to move.

[0090] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method of the present invention and its core ideas. The above is only a preferred implementation method of the present invention. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principles of the present invention, they can make several improvements, modifications or changes, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, should be regarded as the scope of protection of the present invention.

Claims

1. A crack-proof coating device for precast concrete components, characterized by: It includes a laminating frame (1), Wheels (3) distributed front and back are installed at the bottom of the film laminating frame (1); One side of the laminating frame (1) is fixedly connected to a side laminating module (2) distributed front to back, and one side of the side laminating module (2) is fixedly connected to a cutting module (4) for cutting the laminating film; The top of the film laminating frame (1) is also fixedly connected to a horizontally arranged balancing module (7); One side of the film laminating frame (1) is also fixedly connected to a synchronous moving module (5), and one side of the synchronous moving module (5) is also fixedly connected to an inclined extrusion module (6); The bottom of the film laminating frame (1) is fixedly connected to a fifth motor (8), the end of the main shaft of the fifth motor (8) is fixedly connected to a film laminating roll (9), and a plastic film (10) is provided on the outside of the film laminating roll (9); A support frame (11) fixedly connected to the film coating frame (1) is provided on one side of the film coating roll (9); a water pump (12) is fixedly connected to one side of the support frame (11); an input end of the water pump (12) is connected to a water pipe (13); the other end of the water pipe (13) is connected to a water tank (16); the outer side of the water tank (16) is fixedly connected to the film coating frame (1); an output end of the water pump (12) is connected to a hollow frame (14); a bottom side of the hollow frame (14) is fixedly connected to nozzles (15) uniformly distributed in the longitudinal direction; and a top of the hollow frame (14) is fixedly connected to the support frame (11); The side laminating module (2) comprises a mounting frame (201), a rotating shaft (202) and an extrusion wheel (203); one side of the mounting frame (201) is fixedly connected to the laminating frame (1); the interior of the mounting frame (201) is rotatably connected to the rotating shaft (202) which is arranged obliquely; and the outer side of the rotating shaft (202) is fixedly connected to the extrusion wheel (203); A first motor (204) is also fixedly connected to the interior of the mounting frame (201); a driving gear (205) is fixedly connected to the end of the main shaft of the first motor (204); a driven gear (206) is meshed with the outer side of the driving gear (205); the inner side of the driven gear (206) is fixedly connected to the rotating shaft (202); and an extrusion assembly (207) is also installed inside the mounting frame (201).

2. The anti-cracking film covering device for precast concrete components according to claim 1, characterized in that: The extrusion assembly (207) comprises a limit frame (2071) and a movable shaft (2072); the outer side of the limit frame (2071) is fixedly connected to the mounting frame (201); the movable shaft (2072) is provided inside the limit frame (2071); the outer side of the movable shaft (2072) is rotatably connected to an extrusion cylinder (2073); the outer side of the movable shaft (2072) is fixedly connected to a support block (2074); a rotating ring (2075) rotatably connected to the movable shaft (2072) is provided above the support block (2074); the outer side of the rotating ring (2075) is fixedly connected to a spring (2076), and the other end of the spring (2076) is fixedly connected to the limit frame (2071).

3. The anti-cracking film covering device for precast concrete components according to claim 1, characterized in that: The cutting module (4) comprises a fixed frame (401), a rotating column (402) and a laminating extrusion wheel (403); the outer side of the fixed frame (401) is fixedly connected to the side laminating module (2); the interior of the fixed frame (401) is rotatably connected to a longitudinally arranged rotating column (402); the outer side of the rotating column (402) is fixedly connected to the laminating extrusion wheel (403); the top of the fixed frame (401) is rotatably connected to a first hydraulic rod (404); the other end of the first hydraulic rod (404) is rotatably connected to a rotating plate (405); one side of the rotating plate (405) is rotatably connected to the fixed frame (401); the other end of the rotating plate (405) is fixedly connected to a longitudinal frame (406).

4. The anti-cracking film covering device for precast concrete components according to claim 3, characterized in that: A second motor (407) is fixedly connected to the interior of the longitudinal frame (406); a first threaded shaft (408) is fixedly connected to the end of the main shaft of the second motor (407); the other end of the first threaded shaft (408) is rotatably connected to the longitudinal frame (406); a movable sleeve (409) is spirally connected to the outer side of the first threaded shaft (408); and a cutting knife (410) is fixedly connected to the bottom of the movable sleeve (409).

5. The anti-cracking film covering device for precast concrete components according to claim 1, characterized in that: The synchronous moving module (5) comprises a hollow frame (501), a third motor (502) and a second threaded shaft (503), one side of the hollow frame (501) is fixedly connected to the film coating frame (1), the interior of the hollow frame (501) is fixedly connected to the third motor (502), the main shaft end of the third motor (502) is fixedly connected to the second threaded shaft (503), the outer side of the second threaded shaft (503) is spirally connected to a threaded barrel (504), the other end of the threaded barrel (504) is fixedly connected to a mounting seat (505), the bottom of the mounting seat (505) is fixedly connected to the extrusion module (6), the upper part of the threaded barrel (504) is slidably connected to a limiting block (506), and the top of the limiting block (506) is fixedly connected to the hollow frame (501).

6. The anti-cracking film covering device for precast concrete components according to claim 1, characterized in that: The extrusion module (6) comprises a second hydraulic rod (601) and a friction plate (602); the top of the second hydraulic rod (601) is fixedly connected to the synchronous movement module (5); the bottom of the second hydraulic rod (601) is fixedly connected to the friction plate (602); and the friction plate (602) is made of rubber block material.

7. The anti-cracking film covering device for precast concrete components according to claim 1, characterized in that: The balancing module (7) includes a counterweight frame (701), a fourth motor (702) and a third threaded shaft (703), wherein the bottom of the counterweight frame (701) is fixedly connected to the film coating frame (1), the fourth motor (702) is fixedly connected to the inside of the counterweight frame (701), the end of the main shaft of the fourth motor (702) is fixedly connected to the third threaded shaft (703), the other end of the third threaded shaft (703) is rotatably connected to the counterweight frame (701), and the outer side of the third threaded shaft (703) is spirally connected to a counterweight block (704).

8. A coating method for a crack-proof coating device for a precast concrete component according to any one of claims 1 to 7, characterized in that: The laminating steps are as follows: Step 1: Install the film roll (9) inside the film frame (1), and move the film frame (1) to one side of the prefabricated component, pull a certain length of plastic film (10) in advance, and then manually pull the film frame (1); Step 2: When the film covering frame (1) is located above the prefabricated component, the extrusion module (6) is started, and the bottom of the extrusion module (6) squeezes the plastic film (10) on one side; Step 3: Manually pull the film-covering frame (1), and start the synchronous moving module (5). The synchronous moving module (5) is extended, and the extrusion module (6) is in a relatively static state with the prefabricated component. When the water pump (12) is started, the water pump (12) drives the water in the water tank (16) to be discharged through the inclined nozzle (15) at the bottom of the hollow frame (14) for watering the prefabricated components; Step 4: When the plastic film (10) moves a certain distance, it contacts the prefabricated component through the water, and is used to drive the plastic film (10) to be stably lowered and covered on the prefabricated component. At this time, the extrusion module (6) and the synchronous movement module (5) can be recovered; Step 5: When laminating the prefabricated component, the side laminating module (2) is activated to squeeze the two sides of the prefabricated component. At this time, the plastic film (10) is stably and tightly attached to the side of the prefabricated component, thereby ensuring the laminating quality of the prefabricated component. Step 6: When laminating, the balancing module (7) is activated to balance the weight on both sides of the wheel (3), so as to facilitate the staff to pull the laminating frame (1) to move; Step 7: After the prefabricated component is coated, the coating frame (1) is moved further so that one side of the extrusion module (6) is squeezed against the coating roll (9) again, and then the coating roll (9) can be cut by the cutting module (4); Step eight: When it is necessary to continue laminating the prefabricated component, a certain length of laminating roll (9) is reserved and the laminating roll (9) is continued to be squeezed through the extrusion module (6). At this time, the next prefabricated component can be laminarized.

Citation Information

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