Charging pile

By using a combination of counterweights and pulleys in the charging pile, the gravity of the gun line is balanced by the gravity of the counterweight, which solves the problem of the effort required to drag the gun line over long distances and achieves a more labor-saving and safer user experience.

WO2025200070A1PCT designated stage Publication Date: 2025-10-02SUNGROW CHARGING TECH CO LTD

Patent Information

Application Number
PCT/CN2024/089458
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-03-29
Filing Date
2024-04-24
Publication Date
2025-10-02

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Abstract

A charging pile, comprising a housing (112), a counterweight component (109), a pulley block, and a traction rope (113), wherein the housing is provided with a cable output hole; the counterweight component is arranged in the housing, and is capable of moving in a vertical direction; the pulley block comprises a movable pulley (108) mounted on the counterweight component and a fixed pulley (104) mounted at the top of the housing; and a first end of the traction rope is fixed to the top of the housing, and a second end thereof sequentially passes around the movable pulley and the fixed pulley, then extends out of the housing through the cable output hole and connects to a gun cable, so as to suspend the gun cable. The charging pile can ensure that the force exerted by the traction rope on the gun cable remains unchanged during the process of dragging the gun cable, such that a situation where a user experiences greater resistance when dragging the gun cable over a longer distance is prevented, thereby allowing the user to drag the gun cable over longer distances with less effort, and making same convenient to use.
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Description

charging piles

[0001] This application claims priority to the Chinese patent application filed with the China Patent Office on March 29, 2024, with application number 202420633502.7 and invention name “Charging Pile”, the entire contents of which are incorporated by reference into this application. Technical Field

[0002] The present application relates to the technical field of gun line management of charging piles, and more specifically, to a charging pile. Background Art

[0003] A charging pile is a device that provides power replenishment for mobile electrical devices such as electric vehicles. Its function is similar to that of a gas pump in a gas station. It can be fixed on the ground or wall and installed in public buildings (such as charging stations, shopping malls, public parking lots, etc.) and residential parking lots. It can charge various types of mobile electrical devices according to the adjusted voltage and current.

[0004] Charging piles draw high currents, and the cables they use are thick and heavy. These cables can slide against the ground during use, causing severe wear and tear, posing safety risks and increasing maintenance costs. To address this issue, existing technologies typically install a balancer on the charging pile to suspend the cables. Users simply drag the suspended cables to a mobile power device, preventing friction between the cables and the ground.

[0005] However, the longer the gun line is stretched, the greater the rebound force generated by the balancer, which makes it more difficult for the user to pull the gun line and inconvenient to use.

[0006] Therefore, how to make the gun line of the charging pile more labor-saving when dragging it to a long distance is a problem that needs to be solved urgently by those skilled in the art.

[0007] Application Contents

[0008] In view of this, the present application provides a charging pile, in which a counterweight is connected to the gun line through a traction rope wound around a pulley group, so that the gravity of the gun line is balanced by the gravity of the counterweight, ensuring that the force exerted by the traction rope on the gun line remains unchanged when the gun is dragged, avoiding the situation where the user encounters greater resistance when dragging the gun line for a longer distance, making it easier for the user to drag the gun line to a long distance and more convenient for the user to use.

[0009] To achieve the above objectives, this application provides the following technical solutions:

[0010] A charging pile, comprising:

[0011] A housing, wherein the housing is provided with a wire outlet hole;

[0012] a counterweight, the counterweight being disposed in the housing and being movable in a vertical direction;

[0013] a pulley assembly, the pulley assembly comprising a movable pulley mounted on the counterweight and a fixed pulley mounted on the top of the housing;

[0014] A traction rope, wherein the first end of the traction rope is fixed to the top of the shell, and the second end of the traction rope passes through the movable pulley and the fixed pulley in sequence, then extends out of the shell through the outlet hole and is connected to the gun line.

[0015] Optionally, the above-mentioned charging pile further includes a tensioning member, which is located between the fixed pulley and the wire outlet hole and presses against the traction rope.

[0016] Optionally, in the above-mentioned charging pile, the tensioning member includes a bracket fixed to the shell, the tensioning member is provided with a threading hole for the traction rope to pass through, and an arc-shaped enclosure is provided around the threading hole.

[0017] Optionally, in the above-mentioned charging pile, the upper edge of the threading hole is pressed against the traction rope; the upper edge of the threading hole is lower than the lower edge of the wire outlet hole.

[0018] Optionally, in the above-mentioned charging pile, a guide rail is installed in the shell, and a slider is clamped on the guide rail; the counterweight is fixed to the slider.

[0019] Optionally, in the above-mentioned charging pile, the counterweight component includes a counterweight cabin with an opening, a door panel fixed at the opening of the counterweight cabin, and a counterweight block arranged in the counterweight cabin; the movable pulley is installed at the upper end of the counterweight cabin.

[0020] Optionally, in the above-mentioned charging pile, the counterweight block is a cement block, a lead block or an iron block.

[0021] Optionally, in the above-mentioned charging pile, a first buffer pad for abutting against the counterweight when the counterweight moves to the upper limit position and a second buffer pad for abutting against the counterweight when the counterweight moves to the lower limit position are provided in the shell.

[0022] Optionally, in the above-mentioned charging pile, an upper bracket for limiting the upper limit position of the counterweight and a lower bracket for limiting the lower limit position of the counterweight are installed in the shell; the first buffer pad is fixed to the upper bracket, and the second buffer pad is fixed to the lower bracket.

[0023] Optionally, in the above-mentioned charging pile, a reinforcement is fixed to the shell, and the reinforcement is provided with the outlet hole for leading out the traction rope; a metal ring with a smooth outer surface is fixed to the outlet hole.

[0024] Optionally, in the above-mentioned charging pile, the metal ring is welded to the reinforcement, and the metal ring is a spray-free metal ring.

[0025] The present application provides a charging pile, comprising a shell, a counterweight, a pulley group and a traction rope; the shell is provided with a wire outlet hole; the counterweight is arranged in the shell, and the counterweight can move in a vertical direction; the pulley group comprises a movable pulley installed on the counterweight and a fixed pulley installed on the top of the shell; the first end of the traction rope is fixed to the top of the shell, and the second end passes through the movable pulley and the fixed pulley in sequence, then extends out of the shell through the wire outlet hole and is connected to the gun line to suspend the gun line.

[0026] In the above-mentioned charging pile, the first end of the traction rope is fixed to the top of the shell, and the second end of the traction rope is first passed around the movable pulley to suspend and pull the counterweight up and down in the vertical direction; the second end of the traction rope is then passed around the fixed pulley, which changes the extension direction and force direction of the traction rope, making it convenient for the traction rope to be connected to the gun line after it exits the shell, so that the user can use the gun line directly by pulling.

[0027] When using the above-mentioned charging pile, the user pulls the gun line, and the gun line stretches the traction rope gradually out of the shell. The traction rope is pulled upward by the steering action of the fixed pulley to pull the pulley, and the counterweight carried by the movable pulley uses its own weight to balance the tension of the gun line through the traction rope, wherein the weight of the counterweight remains unchanged, and the force provided to the gun line by the counterweight through the traction rope also remains constant, and will not increase as the gun line is pulled to a longer distance. Since the movable pulley can reduce the pulling force, compared with the solution of using a balancer to suspend the gun line in the prior art, it can save users effort when dragging the gun line to a long distance, which is convenient for users to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0029] FIG1 is an exploded view of the connection between the counterweight, movable pulley, and slider in a charging pile provided by an embodiment of the present application;

[0030] FIG2 is a schematic diagram of the main structure of a charging pile provided in an embodiment of the present application;

[0031] FIG3 is a schematic diagram of the three-dimensional structure of a charging pile provided in an embodiment of the present application;

[0032] FIG4 is an assembly diagram of a reinforcement member and a metal ring provided in an embodiment of the present application;

[0033] FIG5 is a schematic structural diagram of a tensioning member provided in an embodiment of the present application;

[0034] Among them, in Figures 1 to 5: upper bracket 101; slider 102; lower bracket 103; fixed pulley 104; reinforcement 105; tensioner 106; bracket 161; arc-shaped enclosure 162; threading hole 163; first buffer pad 107; movable pulley 108; counterweight 109; counterweight compartment 1091; door panel 1092; counterweight block 1093; guide rail 110; second buffer pad 111; outer shell 112; traction rope 113; gun line 114; metal ring 115. DETAILED DESCRIPTION

[0035] The embodiment of the present application discloses a charging pile, in which a counterweight is connected to a gun line through a traction rope wound around a pulley assembly, so that the gravity of the gun line is balanced by the gravity of the counterweight, ensuring that the force exerted by the traction rope on the gun line remains unchanged when the gun is dragged, avoiding the situation where the user encounters greater resistance when dragging the gun line for a longer distance, making it easier for the user to drag the gun line to a long distance and convenient for the user to use.

[0036] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0037] In this application, the words indicating directions, such as "upper", "lower", "top", "vertical direction", etc., refer to the directions of the charging pile when it is in normal use.

[0038] Please refer to Figures 1 to 5. An embodiment of the present application provides a charging pile, including a shell 112, a counterweight 109, a pulley group and a traction rope 113; the shell 112 is provided with a wire outlet hole; the counterweight 109 is arranged in the shell 112, and the counterweight 109 can move in the vertical direction; the pulley group includes a movable pulley 108 installed on the counterweight 109 and a fixed pulley 104 installed on the top of the shell 112; the first end of the traction rope 113 is fixed to the top of the shell 112, and the second end passes through the movable pulley 108 and the fixed pulley 104 in sequence, then extends out of the shell 112 and is connected to the gun line 114 to suspend the gun line 114.

[0039] In the above-mentioned charging pile, the first end of the traction rope 113 is fixed to the top of the shell 112, and the second end of the traction rope 113 first passes around the movable pulley 108 to suspend and pull the counterweight 109 up and down in the vertical direction; the second end of the traction rope 113 then passes around the fixed pulley 104, which changes the extension direction and force direction of the traction rope 113, making it convenient for the traction rope 113 to be connected to the gun line 114 after it exits the shell 112, so that the user can use the gun line 114 directly by dragging it.

[0040] When using the above-mentioned charging pile, the user pulls the gun line 114, and the gun line 114 stretches the traction rope 113 and gradually extends out of the shell 112. The traction rope 113 is pulled upward by the steering action of the fixed pulley 104 to pull the pulley 108, and the counterweight 109 carried by the movable pulley 108 uses its own weight to balance the tension of the gun line 114 through the traction rope 113; wherein the weight of the counterweight 109 remains unchanged, and the force provided by the counterweight 109 to the gun line 114 through the traction rope 113 remains constant, and will not increase as the gun line 114 is pulled to a longer distance. Since the movable pulley can reduce the pulling force, compared with the solution of suspending the gun line 114 by a balancer in the prior art, it can save the user effort when dragging the gun line 114 to a long distance, which is convenient for the user to use.

[0041] In addition, the charging pile provided in this embodiment uses the gravity of the counterweight 109 to balance the gravity of the gun line 114. The gun line 114 is subjected to constant force when stretched. When use is finished, the gun line 114 can also automatically restore its initial position under the action of the gravity of the counterweight 109, providing a better user experience.

[0042] Furthermore, the pulley assembly in the charging pile provided in this embodiment applies the movable pulley principle, which doubles the movement stroke of the traction rope 113 and greatly increases the use range of the gun line 114.

[0043] The charging station can be configured to further include a tensioning member 106, which is located between the fixed pulley 104 and the cable outlet, and which presses against the traction rope 113. In this embodiment, the charging station is equipped with a tensioning member 106 to keep the traction rope 113 in a taut state, thereby reliably winding around the fixed pulley 104 and preventing the traction rope 113 from detaching from the fixed pulley 104. This is especially true when the gun line is stretched over a long distance, as the traction rope 113 is prevented from derailing from the fixed pulley 104 due to its large angle relative to the housing 112.

[0044] In a specific embodiment, the tensioning member 106 may be configured as a tensioning wheel, and the axis of the tensioning wheel is configured to be parallel to the axis of the fixed pulley 104 .

[0045] In another specific embodiment, referring to FIG5 , the tensioning member 106 includes a bracket 161 fixed to the housing 112. The tensioning member 106 is provided with a threading hole 163 for the traction rope 113 to pass through. A curved barrier 162 may be provided around the threading hole 163. The curved barrier 162 guides the traction rope 113 in its sliding motion, reducing its sliding resistance. It also prevents the traction rope 113 from directly contacting the wall of the threading hole 163, thereby preventing the wall from cutting the traction rope 113.

[0046] The arc-shaped enclosure 162 can be set as an arc plate fixed to the bracket 161. As shown in Figure 5, the arc-shaped enclosure 162 includes four parts, forming a ring (specifically, a rectangle) including a threading hole 163. The part of each part close to the threading hole 163 has a smooth slope, which can prevent the traction rope 113 from being cut when it contacts the hole wall. In addition, the arc-shaped enclosure 162 can also be set as the outer wall of the drum. The drum can be set in multiple numbers, and each drum can be mounted on the bracket 161 so as to rotate around its own axis. All the drums are arranged in sequence along the circumference, and the outer walls of all the drums surround the above-mentioned threading hole 163.

[0047] The upper edge of the threading hole 163 presses against the traction rope 113, and the upper edge of the threading hole is lower than the lower edge of the outlet hole in the shell 112 for leading out the traction rope 113; when the charging pile is in use, the traction rope 113 presses against the upper edge of the threading hole 163 and the lower edge of the outlet hole, ensuring that the traction rope 113 is tensioned under the action of the tensioning member 106.

[0048] Furthermore, the upper edge of the threading hole 163 is also lower than the upper edge of the fixed pulley 104. The traction rope 113 passes around the movable pulley 108 from below and passes around the fixed pulley 104 from above.

[0049] In one embodiment, the tensioning member 106 includes four rollers, wherein the axes of two rollers are arranged in the horizontal direction, and the axes of the other two rollers are arranged in the vertical direction. The rollers with axes arranged in the horizontal direction and the rollers with axes arranged in the vertical direction are arranged alternately to form a rectangular threading hole 163; accordingly, the upper edge of the threading hole 163 is located above and the lower edge of the outer periphery of the roller with the axis arranged in the horizontal direction.

[0050] A guide rail 110 can be mounted within the housing 112, onto which the slider 102 is secured. The counterweight 109 can be secured to the slider 102 using screws or other fasteners. The guide rail 110 must be arranged vertically. In this embodiment, the slider 102 provides a secure mounting base for the counterweight 109. The slider 102 and guide rail 110 work together to guide the counterweight 109 and constrain its path of motion.

[0051] A guide post arranged vertically can also be installed in the housing 112 , and the counterweight 109 is provided with a guide hole for inserting and fitting with the guide post. In the solution provided in this embodiment, the guide post plays a guiding role for the counterweight 109 .

[0052] The counterweight member 109 includes a counterweight cabin 1091 with an opening, a door panel 1092 fixed at the opening of the counterweight cabin 1091 , and a counterweight block 1093 arranged in the counterweight cabin 1091 ; the movable pulley 108 is installed at the upper end of the counterweight cabin 1091 .

[0053] The door panel 1092 can be installed in the opening of the counterweight compartment 1091 through a sheet metal slot provided in the counterweight compartment 1091 for inserting the door panel 1092 and screws for fixing the counterweight compartment 1091 and the door panel 1092. When the door panel 1092 is removed, the counterweight block 1093 can be placed inside the counterweight compartment 1091. The counterweight block 1093 can be made of a material with a high density, such as a cement block, a lead block, or an iron block.

[0054] A first cushion 107 is provided within the housing 112 for contacting the counterweight 109 when the counterweight 109 moves vertically to its upper limit position, and a second cushion 111 is provided for contacting the counterweight 109 when the counterweight 109 moves vertically to its lower limit position. The cushions prevent the counterweight 109 from colliding with the internal structure of the housing 112, thereby improving the safety of the counterweight 109 during vertical movement.

[0055] In a specific embodiment, an upper bracket 101 for limiting the upper limit position of the counterweight 109 and a lower bracket 103 for limiting the lower limit position of the counterweight 109 are installed in the housing 112. The first buffer pad 107 is fixed to the upper bracket 101, and the second buffer pad 111 is fixed to the lower bracket 103. The upper bracket 101 and the lower bracket 103 can each be configured as a sheet metal member.

[0056] Furthermore, the fixed pulley 104 and the tensioning member 106 may be fixed to the upper bracket 101 respectively.

[0057] To facilitate the extraction of the traction rope 113, a reinforcement member 105 may be fixed to the housing 112. The reinforcement member 105 has an outlet hole for extracting the traction rope 113. A smooth metal ring 115 is fixed to the outlet hole. The metal ring 115 may be welded to the reinforcement member 105. The reinforcement member 105 may be a sheet metal member.

[0058] In this embodiment, a metal ring 115 is provided at the wire outlet of the reinforcement member 105. This guides and constrains the traction rope 113 when the gun line 114 is stretched in all directions, preventing the rope from being pulled out or cut. The metal ring 115 is preferably a non-spraying metal ring 115, such as a stainless steel metal ring 115, to ensure good protection while avoiding increased friction on the traction rope 113 caused by spray molding.

[0059] The traction rope 113 can be configured as a steel wire rope or a PE (Polyethylene) rope. This embodiment does not limit the material of the traction rope 113 .

[0060] The charging gun provided in this embodiment has a simple structure, is easy to manufacture, and has low production cost.

[0061] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.

[0062] The above description of the disclosed embodiments is intended to enable one skilled in the art to implement or use the present application. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application is not limited to the embodiments shown herein, but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A charging pile, characterized in that: include: A housing, wherein the housing is provided with a wire outlet hole; a counterweight, the counterweight being disposed in the housing and being movable in a vertical direction; a pulley assembly, the pulley assembly comprising a movable pulley mounted on the counterweight and a fixed pulley mounted on the top of the housing; A traction rope, wherein the first end of the traction rope is fixed to the top of the shell, and the second end of the traction rope passes through the movable pulley and the fixed pulley in sequence, then extends out of the shell through the outlet hole and is connected to the gun line.

2. The charging pile according to claim 1, characterized in that: It also includes a tensioning piece, which is located between the fixed pulley and the wire outlet hole and presses against the traction rope.

3. The charging pile according to claim 2, characterized in that: The tensioning member includes a bracket fixed to the shell, and the tensioning member is provided with a threading hole for the traction rope to pass through, and an arc-shaped enclosure is provided around the threading hole.

4. The charging pile according to claim 3, characterized in that: The upper edge of the threading hole is pressed against the traction rope; the upper edge of the threading hole is lower than the lower edge of the outlet hole.

5. The charging pile according to claim 1, characterized in that: A guide rail is installed in the shell, and a slider is clamped on the guide rail; the counterweight is fixed to the slider.

6. The charging pile according to claim 1 or 5, characterized in that: The counterweight component includes a counterweight cabin with an opening, a door panel fixed at the opening of the counterweight cabin, and a counterweight block arranged in the counterweight cabin; the movable pulley is installed at the upper end of the counterweight cabin.

7. The charging pile according to claim 6, characterized in that: The counterweight block is a cement block, a lead block or an iron block.

8. The charging pile according to claim 1, characterized in that: A first buffer pad for abutting against the counterweight when the counterweight moves to the upper limit position and a second buffer pad for abutting against the counterweight when the counterweight moves to the lower limit position are provided in the shell.

9. The charging pile according to claim 8, characterized in that: An upper bracket for limiting the upper limit position of the counterweight and a lower bracket for limiting the lower limit position of the counterweight are installed in the shell; the first buffer pad is fixed to the upper bracket, and the second buffer pad is fixed to the lower bracket.

10. The charging pile according to claim 1, characterized in that: The outer shell is fixed with a reinforcement piece, and the reinforcement piece is provided with the wire outlet hole for leading out the traction rope; a metal ring with a smooth outer surface is fixed at the wire outlet hole.

11. The charging pile according to claim 10, characterized in that: The metal ring is welded to the reinforcement, and the metal ring is a spray-free metal ring.

Citation Information

Patent Citations

  • Housing device

    CN103857614A

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    CN214384831U

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    CN216610889U

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    CN218085129U

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    EP3971011A1

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