Electric control box, electric control box assembly and air conditioning device

By providing an insulation layer on the outer surface of the electric control box body and installing parts on the flange, the condensation and strength problems of the electric control box components are solved, achieving higher anti-condensation effect and structural strength, ensuring electrical safety and simplifying installation.

WO2025209402A1PCT designated stage Publication Date: 2025-10-09HEFEI MIDEA HEATING & VENTILATING EQUIP +1
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Patent Information

Application Number
PCT/CN2025/086210
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-04-01
Filing Date
2025-03-31
Publication Date
2025-10-09

AI Technical Summary

Technical Problem

The electrical control box components in air-conditioning equipment are prone to condensation, which causes corrosion and reduced insulation capacity, affecting electrical performance and potentially causing safety accidents. At the same time, the structural strength is also low.

Method used

An insulation layer is provided on the outer surface of the electric control box body to enhance the anti-condensation effect of the electric control box, and the structural strength is improved by providing mounting parts on the flange.

Benefits of technology

The probability of heat exchange inside and outside the electric control box is reduced, the probability of condensation is reduced, the anti-condensation effect and structural strength of the electric control box are improved, electrical safety is ensured, and the installation process is simplified.

✦ Generated by Eureka AI based on patent content.

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Abstract

Disclosed in the present application are an electric control box, an electric control box assembly and an air conditioning device. The electric control box comprises an electric control box body and a thermal insulation layer, wherein the thermal insulation layer is arranged on at least part of an outer surface of the electric control box body. According to the electric control box in the present application, a thermal insulation layer is arranged on at least part of an outer surface of an electric control box body, such that the probability that heat inside the electric control box undergoes heat exchange with the outside can be reduced, and the probability that condensation occurs on the electric control box is reduced, thereby improving the anti-condensation effect of the electric control box.
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Description

Electric control boxes, electric control box components and air conditioning equipment

[0001] CROSS-REFERENCE TO RELATED APPLICATIONS

[0002] This application claims priority to the Chinese patent applications entitled “Electric control box, electric control box assembly and air-conditioning equipment” filed with the State Intellectual Property Office of China on April 1, 2024, with application number 202420658671.6 and application number 202420658629.4 filed with the State Intellectual Property Office of China on April 1, 2024, and entitled “Electric control box, electric control box assembly and air-conditioning equipment”. The entire contents of the applications are incorporated herein by reference. Technical Field

[0003] The present application relates to the technical field of air conditioners, and in particular to an electric control box, an electric control box assembly and air conditioning equipment. Background Art

[0004] This section merely provides background information related to the present disclosure and is not necessarily prior art.

[0005] Air conditioning equipment includes an electrical control box assembly, which consists of the box and electrical components. As one of the most critical components in air conditioning equipment, the box must not only facilitate production and maintenance but also prevent condensation to prevent safety issues. Condensation refers to the phenomenon in which water vapor forms droplets on an object's surface when its temperature falls below the dew point of the surrounding air. Condensation within the box can easily cause corrosion, degrade insulation, and impact electrical performance. It can even lead to surface discharge on the insulation, potentially causing safety hazards.

[0006] Therefore, it is necessary to reduce the probability of condensation in the electric control box and improve the anti-condensation effect of the electric control box.

[0007] In addition, the electric control box assembly usually includes an electric control box, one end of the electric control box body is provided with an opening, and the edge of the end with the opening is provided with a flange, and the flange is provided with a screw hole, but this structure will make the strength of the electric control box assembly lower.

[0008] Application Contents

[0009] The purpose of this application is to reduce the probability of condensation in the electric control box. This purpose is achieved through the following technical solutions:

[0010] The first aspect of the present application provides an electric control box, comprising:

[0011] an electric control box body; and

[0012] A heat-insulating layer is provided on at least a portion of the outer surface of the electric control box body.

[0013] According to the electric control box of the present application, by providing an insulation layer on at least part of the outer surface of the electric control box body, the probability of heat exchange between the heat inside the electric control box and the outside world can be reduced, the probability of condensation in the electric control box can be reduced, and the anti-condensation effect of the electric control box can be improved.

[0014] In addition, the electric control box according to the present application may also have the following additional technical features:

[0015] In some embodiments of the present application, the thermal insulation layer is an integrated structure, and / or the thermal insulation layer is wrapped around the outer surface of the electric control box body.

[0016] In some embodiments of the present application, the electric control box body includes an end plate and a side plate, the side plate is arranged around the outer edge of the end plate, and at least one of the end plate and the side plate is provided with a through hole;

[0017] The thermal insulation layer is provided with an opening corresponding to the through hole.

[0018] In some embodiments of the present application, there are at least two through holes, one of which is an air inlet portion provided on the side plate, and the other of which is an air outlet portion provided on the end plate;

[0019] The opening includes a first opening and a second opening, the first opening is arranged corresponding to the air inlet portion, and the second opening is arranged corresponding to the air outlet portion.

[0020] In some embodiments of the present application, the air inlet is arranged on the side panel located at the bottom, and the air outlet is arranged at the lower part of the end plate.

[0021] In some embodiments of the present application, at least one of the side panels and the end panels is provided with a threading hole;

[0022] The thermal insulation layer is provided with a third opening corresponding to the threading hole.

[0023] In some embodiments of the present application, the side plate and the end plate are respectively provided with the threading holes; the number of the third openings is at least two, and at least two of the third openings are respectively provided corresponding to the threading holes.

[0024] In some embodiments of the present application, an opening is formed at one end of the electric control box body, and at least a portion of a circumferential edge of the end of the electric control box body having the opening is provided with a flange, and the flange extends in a direction away from the opening; and

[0025] A mounting piece is provided, extending outwardly along the length direction of the flange.

[0026] According to the electric control box of the present application, by extending the mounting piece outward along the length direction of the flange, the strength of at least part of the flange can be strengthened, the strength of the electric control box can be improved, and the probability of damage to the electric control box can be reduced.

[0027] In some embodiments of the present application, the electric control box further comprises an electric control box cover, and the electric control box cover is detachably connected to the electric control box body;

[0028] The surface of the mounting member facing the electric control box cover is flush with the surface of the flange facing the electric control box cover.

[0029] In some embodiments of the present application, there are more than two flanges, wherein the two flanges include a first flange and a second flange, respectively, the first flange and the second flange are relatively arranged at the two ends of the opening along a first direction, and at least one of the first flange and the second flange is connected to the mounting part, and the first direction is one of the length and width directions of the electrical control box.

[0030] In some embodiments of the present application, there are two mounting members, and the two mounting members are respectively connected to the first flange and the second flange.

[0031] In some embodiments of the present application, the mounting members extend outward from both ends along the length direction of the flange.

[0032] In some embodiments of the present application, the mounting member includes a first plate portion and a second plate portion connected to each other, and the first plate portion and the second plate portion are arranged to intersect.

[0033] In some embodiments of the present application, lugs are respectively provided at both ends of the first plate portion along the length direction of the flange, and mounting holes are provided on the lugs.

[0034] In some embodiments of the present application, the mounting member and the flange are an integrated structure.

[0035] A second aspect of the present application provides an electric control box assembly, comprising:

[0036] Electrical components; and

[0037] As in the electric control box described in the above embodiment, the electrical components are arranged in the electric control box.

[0038] In addition, the electric control box assembly according to the present application may also have the following additional technical features:

[0039] In some embodiments of the present application, the electrical components include strong current components and weak current components, and the strong current components and the weak current components are respectively arranged in different areas within the electric control box assembly;

[0040] The electric control box body is provided with a strong current outlet and a weak current outlet, and the strong current outlet is arranged close to the strong current components, and the weak current outlet is arranged close to the weak current components.

[0041] The present application also proposes an electric control box assembly, wherein the electric control box assembly includes:

[0042] Electrical components;

[0043] An electric control box, wherein the electrical components are arranged in the electric control box;

[0044] The electrical components include strong current components and weak current components, and the strong current components and the weak current components are respectively arranged in different areas within the electric control box.

[0045] In some embodiments of the present application, a high-voltage outlet and a low-voltage outlet are provided on the electric control box body, and the high-voltage outlet is arranged close to the high-voltage components, and the low-voltage outlet is arranged close to the low-voltage components.

[0046] In some embodiments of the present application, the electric control box assembly further includes:

[0047] An air duct assembly is formed inside the electric control box, and a heat dissipation air duct is formed inside the air duct assembly, and two ends of the heat dissipation air duct are respectively connected to the air inlet and the air outlet.

[0048] In some embodiments of the present application, the electric control box assembly further includes a circuit board and a radiator, and the electrical components and the radiator are provided on the circuit board.

[0049] A third aspect of the present application provides an air conditioning device, comprising:

[0050] A fan assembly, wherein the number of the fan assemblies is at least two, and the at least two fan assemblies are coaxial and spaced apart;

[0051] And the electric control box assembly as described in the above embodiment, the electric control box assembly is provided with an air outlet, and the air outlet is arranged toward the fan assembly.

[0052] In addition, the air conditioning device according to the present application may also have the following additional technical features:

[0053] In some embodiments of the present application, the air conditioning device further includes a heat exchange component, and the heat exchange component is arranged below the electric control box component in the vertical direction;

[0054] The air outlet portion is protrudingly arranged on the electric control box body, and the air outlet direction of the air outlet portion is inclined downward.

[0055] In some embodiments of the present application, the electric control box assembly is further provided with an air inlet portion, and the air inlet portion is arranged above the heat exchange assembly.

[0056] In some embodiments of the present application, the air inlet area of ​​the heat exchange assembly and the air inlet portion are interconnected.

[0057] In some embodiments of the present application, the air conditioning device further includes a support member, wherein the support member is provided with a support groove;

[0058] At least a portion of the electric control box assembly can be inserted into the support groove. BRIEF DESCRIPTION OF THE DRAWINGS

[0059] Various other advantages and benefits will become apparent to those skilled in the art upon reading the detailed description of the preferred embodiment below. The accompanying drawings are for illustration purposes only and are not to be considered as limiting the present application. The same reference numerals are used throughout the drawings to represent the same components. In the drawings:

[0060] FIG1 schematically shows a structural diagram (partial) of an electric control box assembly according to an embodiment of the present application;

[0061] FIG2 is a schematic structural diagram of the electric control box body of the electric control box shown in FIG1 ;

[0062] FIG3 is a schematic structural diagram of the insulation layer of the electric control box shown in FIG1 ;

[0063] FIG4 schematically shows an overall structural diagram of an electric control box assembly according to an embodiment of the present application;

[0064] FIG5 is a schematic structural diagram of the electric control box assembly shown in FIG4 at a second viewing angle;

[0065] FIG6 is a schematic diagram of the internal structure of the electric control box assembly shown in FIG4;

[0066] FIG7 is a schematic diagram of the internal structure of the electric control box assembly shown in FIG5 at a second viewing angle;

[0067] FIG8 is a structural schematic diagram of the airflow direction inside the electric control box assembly shown in FIG5 ;

[0068] FIG9 schematically shows a structural diagram of an air-conditioning device according to an embodiment of the present application;

[0069] FIG10 is a schematic diagram of the internal structure of the air conditioning device shown in FIG9;

[0070] FIG11 is a schematic diagram of the layout structure of the fan assembly and the electric control box assembly of the air-conditioning equipment shown in FIG9;

[0071] FIG12 is a schematic diagram (side view) of the internal structure of the air conditioning device shown in FIG9.

[0072] FIG13 is a schematic structural diagram of the electric control box assembly shown in FIG5 installed on the air conditioning equipment;

[0073] FIG14 is a schematic structural diagram of the support member shown in FIG13;

[0074] FIG15 is a structural diagram of the electric control box assembly shown in FIG5 installed on the air-conditioning equipment from a second perspective.

[0075] The accompanying drawings are numbered as follows: 1000, air conditioning equipment; 100, electric control box assembly; 10, electric control box; 11, first side panel; 12, second side panel; 13, third side panel; 131, high-voltage outlet; 132, low-voltage outlet; 14, fourth side panel; 15, end panel; 16, air inlet; 161, opening; 17, air outlet; 18, threading hole; 19, flange; 191, first flange; 192, second flange; 20, insulation layer; 21, first opening; 22, second opening; 23, third opening; 24, fourth opening; 25, reinforcement; 251, reinforcement plate; 252, reinforcement rib; 30, electric control box cover; 40, electrical components; 41, high-voltage components; 42, low-voltage components; 50, air duct assembly; 60, radiator; 70, circuit board; 80. Mounting member; 81. First plate portion; 811. Lug; 812. Mounting hole; 82. Second plate portion; 200. Casing; 300. Heat exchange assembly; 400. Fan assembly; 500. Support member; 501. Support groove; 502. Support base. DETAILED DESCRIPTION

[0076] Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments described herein. Rather, these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.

[0077] It should be understood that the terms used herein are for the purpose of describing specific example embodiments only and are not intended to be limiting. Unless the context clearly indicates otherwise, the singular forms "one", "an" and "said" as used herein may also be meant to include plural forms. The terms "comprise", "include", "contain" and "have" are inclusive and therefore specify the presence of stated features, steps, operations, elements and / or parts, but do not exclude the presence or addition of one or more other features, steps, operations, elements, parts, and / or combinations thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring them to be performed in the specific order described or illustrated, unless the order of execution is clearly indicated. It should also be understood that additional or alternative steps may be used.

[0078] Although the terms first, second, third, etc. can be used in the text to describe multiple elements, components, regions, layers and / or sections, these elements, components, regions, layers and / or sections should not be limited by these terms. These terms can only be used to distinguish an element, component, region, layer or section from another region, layer or section. Unless the context clearly indicates otherwise, terms such as "first", "second" and other numerical terms do not imply order or sequence when used in the text. Therefore, the first element, component, region, layer or section discussed below can be referred to as the second element, component, region, layer or section without departing from the teaching of the example embodiments.

[0079] For ease of description, spatially relative terms may be used herein to describe the relationship of one element or feature relative to another element or feature as shown in the figures, such as "inside," "outside," "inside," "outside," "below," "beneath," "above," and the like. Such spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is flipped, an element described as "below" or "below" another element or feature would then be oriented as "above" or "above" another element or feature. Thus, the example term "below" can include both above and below orientations. The device may be otherwise oriented (rotated 90 degrees or in other orientations) and the spatially relative descriptors used herein are interpreted accordingly.

[0080] As shown in Figures 1 to 12, according to a first aspect of an embodiment of the present application, an electric control box 10 is provided. As shown in Figures 1 to 3, Figure 1 schematically illustrates a structural diagram (partial) of an electric control box assembly 100 according to an embodiment of the present application, Figure 2 is a structural diagram of an electric control box body of the electric control box 10 shown in Figure 1, and Figure 3 is a structural diagram of an insulation layer 20 of the electric control box 10 shown in Figure 1. The electric control box 10 includes an electric control box body and an insulation layer 20, which is provided on at least a portion of the outer surface of the electric control box body.

[0081] It should be noted that the insulation layer 20 here can be set on part of the surface of the electric control box body, or the insulation layer 20 can be set on the entire surface of the electric control box body, both of which can play the role of insulating the electric control box body and reduce the probability of heat exchange between the heat in the electric control box body and the outside world.

[0082] According to the electric control box 10 of the present application, by providing a thermal insulation layer 20 on at least part of the outer surface of the electric control box body, the probability of heat exchange between the heat inside the electric control box 10 and the outside world can be reduced, the probability of condensation occurring in the electric control box 10 can be reduced, and the anti-condensation effect of the electric control box 10 can be improved.

[0083] Optionally, as shown in Figures 1 and 3, the insulation layer 20 is an integrated structure, and / or the insulation layer 20 can be wrapped around the outer surface of the electric control box body. The material of the insulation layer 20 can be sponge or foam, and the insulation layer 20 is an integrated box-shaped structure and can be wrapped around the outer surface of the electric control box body. The shape of the insulation layer 20 is consistent with the shape of the electric control box body. For example, when the electric control box body is a rectangular box-shaped structure, the shape of the insulation layer 20 is also a rectangular box-shaped structure, and the space enclosed by the insulation layer 20 is adapted to the outer contour of the electric control box body, so that the inner surface of the insulation layer 20 can be fitted with the outer surface of the electric control box body, thereby improving the insulation effect of the electric control box 10.

[0084] Optionally, as shown in Figure 2, the electric control box body includes an end plate 15 and a side plate, the side plate is arranged around the outer edge of the end plate 15, and at least one of the end plate 15 and the side plate is provided with a through hole; the insulation layer 20 is provided with an opening corresponding to the through hole, wherein the through hole and the opening here correspond to each other one by one, which can realize the entry or outflow of airflow, and can also facilitate the wiring harness and other components to pass through the through hole and the corresponding opening from the inside of the electric control box body to the outside of the electric control box body.

[0085] The side panels are typically rectangular ring-shaped structures, and in this case, the end panels 15 are rectangular plate-shaped structures, making the electrical control box body a box-shaped structure with one end open. The side panels can also be configured as ring-shaped structures of other shapes, and the end panels 15 can also be corresponding shapes. For example, if the side panels are circular ring-shaped structures, the end panels 15 can be circular plates. Examples of other shapes are not provided here.

[0086] Optionally, the side panel is an annular structure, and includes a first side panel 11, a second side panel 12, a third side panel 13 and a fourth side panel 14 connected end to end in sequence, wherein the first side panel 11, the second side panel 12, the third side panel 13 and the fourth side panel 14 surround a rectangular cylindrical structure.

[0087] The third side plate 13 is located at the bottom, the first side plate 11 is located at the top, and the second side plate 12 and the fourth side plate 14 are located at both ends in the horizontal direction.

[0088] It should be noted that the overall shape of the insulation layer 20 is consistent with the shape of the electrical control box body. To increase the strength of the insulation layer 20, the insulation layer 20 also includes a reinforcement member 25, wherein the reinforcement member 25 is located at the top of the insulation layer 20. The reinforcement member 25 includes a reinforcement plate 251 and reinforcement ribs 252. The reinforcement plate 251 extends outward along the edge of the opening of the insulation layer 20, and the reinforcement ribs 252 are provided on the back of the reinforcement plate 251 to enhance the strength of the reinforcement plate 251.

[0089] The number of reinforcing ribs 252 here can be one or more, and the multiple reinforcing ribs 252 are spaced apart along the length of the reinforcing plate 251, thereby enhancing the overall strength of the electric control box 10. In Figure 5, there are three reinforcing ribs 252, two of which are respectively provided at the two ends of the reinforcing plate 251 along the length direction, and one reinforcing rib 252 is connected to the middle position of the reinforcing plate 251 along the length direction.

[0090] Optionally, as shown in Figure 2, the number of through holes is at least two, wherein one through hole is an air inlet 16 provided on the side panel, and the other through hole is an air outlet 17 provided on the end panel 15, that is, the air inlet 16 is provided on the side panel, and the air outlet 17 is provided on the end panel 15, and an air duct structure with the air inlet 16 as the air inlet and the air outlet 17 as the air outlet can be formed in the electric control box body to bring out the heat in the electric control box body; in order to ensure the normal flow of airflow, the opening includes a first opening 21 and a second opening 22, the first opening 21 is provided corresponding to the air inlet 16, and the second opening 22 is provided corresponding to the air outlet 17, so that the thermal insulation layer 20 will not affect the air inlet and air outlet of the electric control box 10, so that the heat in the electric control box 10 can be discharged normally.

[0091] The air inlet 16 and the air outlet 17 here can be set as rectangular holes or through holes of other shapes. Accordingly, the shape of the first opening 21 of the insulation layer 20 is consistent with the shape of the air inlet 16, and the shape of the second opening 22 of the insulation layer 20 is consistent with the shape of the air outlet 17.

[0092] In addition, it is important to point out that the air inlet 16 is formed on the third side plate 13, thereby forming a bottom air inlet structure. In addition, the air outlet 17 is provided at the lower portion of the end plate 15, and the air outlet 17 is used to flow air out of the electrical control box body.

[0093] Optionally, at least one of the side panel and the end panel 15 is provided with a wire hole 18; a third opening 23 corresponding to the wire hole 18 is provided on the insulation layer 20. At this time, the wiring harness in the electrical control box 10 passes through the wire hole 18 and the third opening 23 in sequence and then extends to the outside of the electrical control box 10, which facilitates the installation of the wiring harness.

[0094] Optionally, the side panels and the end panels 15 are respectively provided with wire threading holes 18; the number of the third openings 23 is at least two, and at least two third openings 23 are respectively arranged corresponding to the wire threading holes 18. In an embodiment of the present application, the number of the wire threading holes 18 is three, wherein the three wire threading holes 18 are respectively arranged on the two side panels along the length direction of the electrical control box 10 and on the end panel 15, that is, the three wire threading holes 18 are respectively arranged on the second side panel 12, the fourth side panel 14 and the end panel 15.

[0095] There are also three third openings 23 , which are respectively provided corresponding to the three wire threading holes 18 , so as to facilitate the leading out of the wire harness.

[0096] It should be emphasized that the electric control box 10 in the present application can realize convenient wiring during the installation process by providing the third opening 23 and the wire threading hole 18, and the insulation layer 20 is relatively soft, which can achieve the purpose of preventing wire cutting.

[0097] Optionally, the electric control box 10 further includes an electric control box cover 30, which is detachably connected to the electric control box body to achieve sealing of the electric control box body. The shape of the electric control box cover 30 is consistent with the shape of the end plate 15, and can be a rectangular plate structure or a structure of other shapes.

[0098] Optionally, the electric control box 10 further includes an air duct assembly 50 formed inside the electric control box 10 , and a heat dissipation air duct is formed inside the air duct assembly 50 , with both ends of the heat dissipation air duct being connected to the air inlet 16 and the air outlet 17 respectively.

[0099] Optionally, the electrical control box assembly 100 also includes a mounting member 80, an open opening 161 is provided at one end of the electrical control box body 10, and at least a portion of the circumferential edge of the end of the electrical control box body 10 where the open opening 161 is provided is provided with a flange 19, the flange 19 extends in a direction away from the open opening 161, and a mounting member 80 extends outward along the length direction of the flange 19.

[0100] It should be noted that the electric control box body 10 here is generally a rectangular box structure, and an open mouth 161 is provided at one end of the rectangular box. The open mouth 161 is usually closed to achieve sealing of the electric control box body 10. Specifically, the electric control box body 10 includes a first side panel 11, a second side panel 12, a third side panel 13 and a fourth side panel 14 connected in sequence, wherein the first side panel 11, the second side panel 12, the third side panel 13 and the fourth side panel 14 surround a rectangular cylindrical structure, one end of the rectangular cylindrical structure is the open mouth 161, and the other end of the rectangular cylindrical structure is connected to the end plate 15. The third side panel 13 is generally located at the bottom of the electric control box assembly 100 when the electric control box assembly 100 is in the installed state. Therefore, in order to facilitate the lead-out of the wiring harness, the third side panel 13 is provided with a high-voltage outlet 131 and a low-voltage outlet 132, so that the internal components of the electric control box assembly 100 can be partitioned.

[0101] Optionally, a wire hole 18 may be provided on any one of the first side plate 11 , the second side plate 12 , the fourth side plate 14 and the end plate 15 to facilitate the connection of the wire harness with components outside the electric control box assembly 100 after passing through the wire hole 18 .

[0102] Optionally, in order to achieve ventilation and heat dissipation of the electric control box assembly 100, an air outlet 17 is provided on the end plate 15 to facilitate the circulation of air.

[0103] In addition, at least part of the circumferential edge of the end of the electric control box body 10 with the open opening 161 is provided with a flange 19. The entire circumferential edge of the end of the electric control box body 10 with the open opening 161 can be provided with a flange 19, or part of the circumferential edge of the electric control box body 10 is provided with a flange 19. Normally, the entire circumferential edge of the end of the electric control box body 10 with the open opening 161 is provided with a flange 19.

[0104] As a preferred embodiment, the mounting member 80 can also be directly connected to the outer side surface of the electric control box body 10. That is, there is no need to set the flange 19 on the electric control box body 10. The mounting member 80 can be directly connected to the outer surface of the second side panel 12 and the fourth side panel 14 of the electric control box body 10, which can also improve the strength of the electric control box assembly 100.

[0105] According to the electric control box assembly 100 of the present application, the mounting member 80 is extended outward along the length of the flange 19, thereby reinforcing the strength of at least a portion of the flange 19, thereby improving the strength of the electric control box assembly 100. Generally, after the mounting member 80 is extended outward along the length of the flange 19, the thickness of the flange 19 can be increased, and the electric control box assembly 100 can be more easily fixed.

[0106] Optionally, the mounting member 80 and the flange 19 can be an integral structure or a split structure. When the mounting member 80 and the flange 19 adopt a split structure, screws and other connecting members can be used to realize the connection between the mounting member 80 and the flange 19. Considering that the electric control box assembly 100 is usually an integrally formed structure, the mounting member 80 and the flange 19 can also be set as an integral structure, which can realize the integral forming between the electric control box body 10 and the mounting member 80, simplifying the installation process of the electric control box assembly 100 and improving the assembly efficiency of the electric control box assembly 100.

[0107] It should be noted that, in order to install the electric control box assembly 100 on the air conditioner 1000, a mounting member 80 for mounting the electric control box assembly 100 is usually provided on the housing 200 of the air conditioner 1000, and then the electric control box assembly 100 is connected to the mounting member 80. This results in a large number of installation steps for the electric control box assembly 100 and low assembly efficiency. In the present application, however, the mounting member 80 is integrated into the electric control box body 10, which simplifies the installation steps of the electric control box assembly 100, reduces the number of screws used, and improves the strength of the electric control box assembly 100, thereby reducing the chance of damage to the electric control box assembly 100.

[0108] Optionally, the electric control box cover 30 and the electric control box body 10 are detachably connected, and the mounting member 80 is provided on the surface of the flange 19 facing away from the electric control box cover 30 .

[0109] The detachable connection herein refers to a connection using screws or the like, which allows the electric control box cover 30 to be separated from the electric control box body 10, thereby allowing the internal components of the electric control box assembly 100 to be installed inside the electric control box assembly 100. The mounting member 80 mentioned herein is provided on the surface of the flange 19 facing away from the electric control box cover 30, that is, the mounting member 80 is provided on the back side of the flange 19, which can enhance the strength of the flange 19 at the location of the mounting member 80, thereby improving the strength of the electric control box assembly 100.

[0110] Optionally, the surface of the mounting member 80 facing the electric control box cover 30 is flush with the surface of the flange 19 facing the electric control box cover 30, so that the mounting member 80 can be conveniently fixed in the air-conditioning equipment. The surface of the flange 19 facing the electric control box cover 30 can also be closer to the electric control box cover 30, that is, the surface of the flange 19 facing the electric control box cover 30 is a raised structure relative to the surface of the mounting member 80 facing the electric control box cover 30.

[0111] Optionally, the number of flanges 19 is two or more, and the two flanges 19 respectively include a first flange 191 and a second flange 192, the first flange 191 and the second flange 192 are relatively arranged at the two ends of the open opening 161 along the first direction, and at least one of the first flange 191 and the second flange 192 is connected to a mounting member 80, and the first direction is one of the length and width directions of the electrical control box assembly 100.

[0112] As shown in FIG13 , the length direction of the electric control box assembly 100 is the XX direction, the width direction of the electric control box assembly 100 is the ZZ direction, and the thickness direction of the electric control box assembly 100 is the ZZ direction. The ZZ direction is also the height direction of the electric control box assembly 100 and represents the position of the electric control box assembly 100 when installed. The length direction of the flange 19 is also the ZZ direction.

[0113] In this embodiment, the first flange 191 and the second flange 192 are respectively arranged at the two ends of the length direction of the electric control box assembly 100. The first flange 191 and the second flange 192 are arranged relative to each other, and can be arranged parallel to each other, or can be set to other angles, such as the angle between the first flange 191 and the second flange 192 is 5 degrees or 10 degrees.

[0114] In addition, the number of flanges 19 here can be three or four. The number of flanges 19 is four, and they are formed at positions around the opening 161, so that the electric control box assembly 100 and the electric control box cover 30 can be detachably connected from the circumferential edge of the opening 161. In addition, there are three situations in which the mounting member 80 is connected to at least one of the first flange 191 and the second flange 192. The first situation is that the mounting member 80 is provided on the first flange 191, the second situation is that the mounting member 80 is provided on the second flange 192, and the third situation is that the mounting member 80 is provided on both the first flange 191 and the second flange 192. In either case, the strength of the flange 19 provided with the mounting member 80 can be enhanced, and the electric control box assembly 100 can be conveniently installed on the air conditioning equipment 1000.

[0115] As a preferred embodiment, there are two mounting members 80, and the two mounting members 80 are respectively provided on the first flange 191 and the second flange 192. Here, by setting the number of mounting members 80 to two, and providing the two mounting members 80 on the first flange 191 and the second flange 192, respectively, the connection between the electric control box assembly 100 and the air conditioner 1000 can be achieved through the two mounting members 80, thereby enhancing the stability of the installation of the electric control box assembly 100.

[0116] Optionally, in order to make the connection between the mounting member 80 and the air-conditioning equipment 1000 more convenient, mounting members 80 are extended outward at both ends along the length direction of the first flange 191, and mounting members 80 are extended outward at both ends along the length direction of the second flange 192, wherein the position for connection with the air-conditioning equipment 1000 can be conveniently set on the mounting member 80 without affecting the first flange 191 and the second flange 192.

[0117] Specifically, lugs 811 are provided at both ends of the first plate portion 81 along the length of the flange 19, that is, along the second direction. Lugs 811 are provided with mounting holes 812, which are used to connect the first plate portion 81 to the air conditioner 1000. The mounting holes 812 are circular, facilitating connection to the air conditioner 1000 by screws passing through the mounting holes 812. The lugs 811 can be rectangular, circular, or have other shapes.

[0118] Optionally, the mounting member 80 includes a first plate portion 81 and a second plate portion 82, and the first plate portion 81 and the second plate portion 82 are interconnected and intersectingly arranged. Here, the first plate portion 81 and the second plate portion 82 can be arranged perpendicular to each other, with an angle of 90 degrees between them, or other angles, such as 85 degrees or 95 degrees, etc., which are not specifically limited here.

[0119] Here, the mounting member 80 is configured as a structure of a first plate portion 81 and a second plate portion 82 connected to each other, which can enhance the aesthetics of the electric control box assembly 100 and also increase the strength of the electric control box assembly 100 .

[0120] Optionally, the mounting member 80 can cover part of the surface of the flange 19, that is, the mounting member 80 covers the flange 19 along the length direction of the flange 19 and extends outward. Of course, the mounting member 80 can also be formed by directly extending outward along the length direction of the flange 19. Regardless of the structure, the thickness of the flange 19 will be larger, thereby increasing the strength of the electrical control box assembly.

[0121] Optionally, to enhance the strength of the electric control box assembly 100, the electric control box assembly 100 further includes a reinforcement member 25. The reinforcement member 25 is disposed on one side of the electric control box body 10 and may be integrally formed with the electric control box body 10. The reinforcement member 25 includes a reinforcement plate 251 and reinforcement ribs 252. The reinforcement plate 251 extends outward along the flange 19, and the reinforcement ribs 252 are disposed on the back of the reinforcement plate 251 to enhance the strength of the reinforcement plate 251.

[0122] The number of reinforcing ribs 252 here is one or more, and the multiple reinforcing ribs 252 are spaced apart along the length of the reinforcing plate 251, thereby enhancing the overall strength of the electric control box assembly 100. The number of reinforcing ribs 252 is three, of which two reinforcing ribs 252 are respectively provided at both ends of the reinforcing plate 251 along the length direction, and one reinforcing rib is connected to the middle position of the reinforcing plate 251 along the length direction.

[0123] The second aspect of the present application provides an electric control box assembly 100, as shown in Figures 4 to 8, wherein Figure 4 schematically shows an overall structural diagram of the electric control box assembly 100 according to an embodiment of the present application, Figure 5 is a structural diagram of the electric control box assembly 100 shown in Figure 4 at a second viewing angle, Figure 6 is a schematic diagram of the internal structure of the electric control box assembly 100 shown in Figure 4, Figure 7 is a schematic diagram of the internal structure of the electric control box assembly 100 shown in Figure 5 at a second viewing angle, and Figure 8 is a structural diagram of the airflow direction inside the electric control box assembly 100 shown in Figure 5. The electric control box assembly 100 includes an electrical component 40 and the electric control box 10 as mentioned in the above embodiment, and the electrical component 40 is disposed in the electric control box 10.

[0124] The electrical components 40 here include multiple functional components. Specifically, the electrical components 40 include high-current components 41 and low-current components 42. The high-current components 41 and low-current components 42 are respectively arranged in different areas in the electrical control box; that is, the high-current components 41 are placed centrally in the electrical control box, and the low-current components 42 are placed centrally in the electrical control box, and are respectively located in different areas.

[0125] Correspondingly, a high-voltage outlet 131 and a low-voltage outlet 132 are provided on the side panel of the electrical control box body, and the high-voltage outlet 131 is arranged close to the high-voltage components 41, and the low-voltage outlet 132 is arranged close to the low-voltage components 42, so that the electrical components 40 can be partitioned in the electrical control box, which is convenient for maintenance and replacement.

[0126] Specifically, as shown in the previous embodiment, a high-voltage outlet 131 is provided in the left area of ​​the third side panel 13 of the electrical control box body, and a low-voltage outlet 132 is provided in the right area of ​​the third side panel 13. Of course, the high-voltage outlet 131 and the low-voltage outlet 132 here can also be adjusted and changed according to the positions of the high-voltage components 41 and the low-voltage components 42, such as interchanging the high-voltage outlet 131 and the low-voltage outlet 132.

[0127] Optionally, to allow the high-voltage outlet 131 and the low-voltage outlet 132 to communicate with the exterior of the electrical control box body, a fourth opening 24 is correspondingly provided on the insulation layer 20, thereby enabling both the high-voltage outlet 131 and the low-voltage outlet 132 to communicate with the exterior of the electrical control box body. The number of fourth openings 24 is at least two, which is equal to the total number of the high-voltage outlet 131 and the low-voltage outlet 132.

[0128] Optionally, the electrical control box assembly 100 also includes a circuit board 70 located inside the electrical control box body, and electrical components 40 and a heat sink 60 arranged on the circuit board 70. That is, the heat sink 60 and the electrical components 40 are both arranged on the circuit board 70. When the electrical components 40 are in working state, heat is generated, and airflow is required to discharge the heat from the electrical control box body.

[0129] As mentioned earlier, the air duct assembly 50 is formed within the electrical control box 10, and a heat dissipation duct is formed within the air duct assembly 50. The ends of the heat dissipation duct are connected to the air inlet 16 and the air outlet 17, respectively. The electrical components 40 are located within the heat dissipation duct, allowing the heat generated by the electrical components 40 to be discharged from the electrical control box body through airflow. For the electrical control box assembly 100, the airflow flows through the air inlet 16, the heat dissipation duct within the air duct assembly 50, and the air outlet 17, forming a circular flow.

[0130] The third aspect of the present application proposes an air conditioning device 1000, as shown in Figures 9 to 12, wherein Figure 9 schematically shows a structural diagram of the air conditioning device 1000 according to an embodiment of the present application, Figure 10 is a schematic diagram of the internal structure of the air conditioning device 1000 shown in Figure 9, Figure 11 is a schematic diagram of the layout structure of the fan assembly 400 and the electrical control box assembly 100 of the air conditioning device 1000 shown in Figure 9, and Figure 12 is a schematic diagram of the internal structure of the air conditioning device shown in Figure 9 (side view). The air conditioning device 1000 includes a fan assembly 400 and an electrical control box assembly 100 as mentioned in the above embodiment, the number of the fan assemblies 400 is at least two, and the at least two fan assemblies 400 are coaxial and spaced apart; the electrical control box assembly 100 is provided with an air outlet 17, and the air outlet 17 is arranged toward the fan assembly 400.

[0131] The air conditioning device 1000 further includes a casing 200 , and the fan assembly 400 and the electric control box assembly 100 are both arranged in an installation space surrounded by the casing 200 .

[0132] As shown in FIG8 , the arrow direction in FIG8 indicates the flow direction of the airflow. After multiple changes in direction, the airflow flows out from the air outlet 17 to achieve sufficient heat dissipation of the electric control box assembly 100. The air duct through which the airflow flows is a curved air duct.

[0133] Optionally, the air outlet 17 is arranged toward the fan assembly 400, and the air outlet 17 is arranged close to the fan assembly 400. When the fan assembly 400 generates a suction effect, the pressure at the position where the air outlet 17 is located can be reduced, and a pressure difference is formed between the air inlet 16 and the air outlet 17, which facilitates the airflow to enter the heat dissipation duct from the air inlet 16 and flow out from the air outlet 17.

[0134] It should be noted that the air outlet 17 can be provided at the lower portion of the end plate 15 , so as to form at least two continuous curved air ducts in the electric control box 10 .

[0135] Optionally, the air conditioning apparatus 1000 further includes a heat exchange assembly 300, which is disposed vertically below the electrical control box assembly 100. An air outlet 17 protrudes from the electrical control box body, and the air outlet 17 is tilted toward the heat exchange assembly 300. In other words, the air outlet 17 protrudes from the end plate 15 and is tilted downward. This reduces the chance of water entering the electrical control box body through the air outlet 17 when cleaning the fan assembly 400 and / or the heat exchange assembly 300.

[0136] As shown in Figure 8, the angle between the air flow direction of the air outlet 17 and the outer surface of the third side panel 13 is α, where α is a right angle or an acute angle. The specific angle can be 80 degrees, 60 degrees or 50 degrees, etc., so that when water is cleaning the fan assembly 400 and / or the heat exchange assembly 300, the probability of water entering the electrical control box body from the air outlet 17 is reduced.

[0137] Optionally, as shown in FIG12 , the air inlet 16 of the electrical control box assembly 100 is disposed above the heat exchange assembly 300, wherein the air inlet area of ​​the heat exchange assembly 300 is in communication with the air inlet 16. In FIG12 , the air inlet area of ​​the heat exchange assembly 300 is located on the right side of the heat exchange assembly 300, that is, on the right side of the heat exchange assembly 300 along the XX direction, where the YY direction represents the height of the air conditioner 1000. Part of the airflow from the air inlet area of ​​the heat exchange assembly 300 passes through the heat exchange assembly 300 and enters the fan assembly 400. The remaining airflow enters the interior of the electrical control box assembly 100 through the air inlet 16 and enters the fan assembly 400 after passing through the air outlet 17. The arrows in FIG12 indicate the direction of the airflow.

[0138] It should be noted that the heat exchange assembly 300 is tilted, and the angle between the heat exchange assembly 300 and the horizontal plane can be an acute angle or a right angle, such as 60 degrees or 70 degrees.

[0139] The air conditioning device 1000 in the present application can quickly install the electric control box assembly 100 in the casing 200, thereby achieving efficient installation of the electric control box assembly 100.

[0140] Optionally, as shown in Figures 13 to 15, the air conditioning equipment 1000 further includes a support member 500, which is provided with a support groove 501, and at least part of the electric control box body 10 can be inserted into the support groove 501, thereby forming a support effect on the electric control box body 10 through the support groove 501.

[0141] Optionally, the support member 500 further includes a support base 502 , which is disposed at the bottom of the support member 500 to facilitate stable placement of the electric control box assembly 100 .

[0142] For the structures of other parts of this application, please refer to the prior art and will not be described in detail in this application.

[0143] The above description is merely a preferred embodiment of the present application, but the scope of protection of the present application is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present application should be included in the scope of protection of the present application. Therefore, the scope of protection of the present application should be based on the scope of protection of the claims.

Claims

1. An electric control box, wherein: The electric control box includes: an electric control box body; and A heat-insulating layer (20) is provided on at least a portion of the outer surface of the electric control box body.

2. The electric control box according to claim 1, wherein: The thermal insulation layer (20) is an integrated structure, and / or the thermal insulation layer (20) is wrapped around the outer surface of the electric control box body.

3. The electric control box according to claim 1, wherein: The electric control box body comprises an end plate (15) and a side plate, wherein the side plate is arranged around the outer edge of the end plate (15), and at least one of the end plate (15) and the side plate is provided with a through hole; The thermal insulation layer (20) is provided with an opening corresponding to the through hole.

4. The electric control box according to claim 3, wherein: There are at least two through holes, one of which is an air inlet (16) provided on the side plate, and the other through hole is an air outlet (17) provided on the end plate (15); The opening comprises a first opening (21) and a second opening (22); the first opening (21) is arranged corresponding to the air inlet portion (16), and the second opening (22) is arranged corresponding to the air outlet portion (17).

5. The electric control box according to claim 4, wherein: The air inlet portion (16) is provided on the side plate at the bottom, and the air outlet portion (17) is provided at the lower portion of the end plate (15).

6. The electric control box according to claim 3 or 4, wherein: At least one of the side plate and the end plate (15) is provided with a threading hole (18); The thermal insulation layer (20) is provided with a third opening (23) corresponding to the threading hole.

7. The electric control box according to claim 6, wherein: The side plate and the end plate (15) are respectively provided with the threading holes (18); the number of the third openings (23) is at least two, and at least two of the third openings (23) are respectively provided corresponding to the threading holes (18).

8. The electric control box according to claim 1, wherein: An electric control box body is formed with an open opening (161) at one end of the electric control box body, and at least a portion of the circumferential edge of the end of the electric control box body provided with the open opening (161) is provided with a flange (19), and the flange (19) extends in a direction away from the open opening (161); and A mounting member (80) is provided, extending outwardly along the length direction of the flange (19).

9. The electric control box according to claim 8, wherein: The electric control box further comprises an electric control box cover (30), and the electric control box cover (30) is detachably connected to the electric control box body; The surface of the mounting member (80) facing the electric control box cover (30) is flush with the surface of the flange (19) facing the electric control box cover (30).

10. The electric control box according to claim 8, wherein: There are more than two flanges, wherein the two flanges (19) respectively include a first flange (191) and a second flange (192), the first flange (191) and the second flange (192) are relatively arranged at two ends of the open mouth (161) along a first direction, and the mounting member (80) is connected to at least one of the first flange (191) and the second flange (192), and the first direction is one of the length and width directions of the electric control box.

11. The electric control box according to claim 10, wherein: The number of the mounting members (80) is two, and the two mounting members (80) are respectively connected to the first flange (191) and the second flange (192).

12. The electric control box according to claim 10, wherein: The mounting parts (80) extend outwards from both ends along the length direction of the flange (19).

13. The electric control box according to claim 12, wherein: The mounting member (80) includes a first plate portion (81) and a second plate portion (82) connected to each other, wherein the first plate portion (81) and the second plate portion (82) are arranged to intersect with each other.

14. The electric control box according to claim 13, wherein: The first plate portion (81) is provided with lugs (811) at both ends along the length direction of the flange (19), and the lugs (811) are provided with mounting holes (812).

15. The electric control box according to any one of claims 8 to 14, wherein: The mounting member (80) and the flange (19) are an integrated structure.

16. An electric control box assembly, wherein: The electric control box assembly includes: Electrical components (40); and According to the electric control box (10) according to any one of claims 1 to 15, the electrical component (40) is arranged in the electric control box (10).

17. The electric control box assembly according to claim 16, wherein: The electrical components (40) include strong current components (41) and weak current components (42), and the strong current components (41) and the weak current components (42) are respectively arranged in different areas within the electric control box assembly (100); The electric control box body is provided with a strong current outlet (131) and a weak current outlet (132), and the strong current outlet (131) is arranged close to the strong current component (41), and the weak current outlet (132) is arranged close to the weak current component (42).

18. An electric control box assembly, wherein: The electric control box assembly includes: Electrical components (40); An electric control box (10), wherein the electrical components (40) are arranged in the electric control box (10); The electrical components (40) include strong current components (41) and weak current components (42), and the strong current components (41) and the weak current components (42) are respectively arranged in different areas within the electric control box (10).

19. The electric control box assembly according to claim 18, wherein: The electric control box body is provided with a strong current outlet (131) and a weak current outlet (132), and the strong current outlet (131) is arranged close to the strong current component (41), and the weak current outlet (132) is arranged close to the weak current component (42).

20. The electric control box assembly according to claim 18, wherein: The electric control box assembly also includes: An air duct assembly (50) is formed inside the electric control box (10), and a heat dissipation air duct is formed inside the air duct assembly (50), with two ends of the heat dissipation air duct being respectively connected to the air inlet and the air outlet.

21. The electric control box assembly according to claim 18, wherein: The electric control box assembly also includes: A circuit board (70) and a radiator (60); the electrical components (40) and the radiator (60) are provided on the circuit board (70).

22. An air conditioning device, wherein: The air conditioning equipment includes: A fan assembly (400), wherein the number of the fan assemblies (400) is at least two, and the at least two fan assemblies (400) are coaxial and spaced apart; and The electric control box assembly according to claim 16, wherein the electric control box assembly is provided with an air outlet (17), and the air outlet (17) is arranged toward the fan assembly (400).

23. The air conditioning apparatus according to claim 22, wherein: The air conditioning device further comprises a heat exchange component (300), and the heat exchange component (300) is arranged below the electric control box component (100) in the vertical direction; The air outlet portion (17) is protrudingly arranged on the electric control box body, and the air outlet direction of the air outlet portion (17) is inclined downward.

24. The air conditioning apparatus according to claim 23, wherein: The electric control box assembly is further provided with an air inlet portion, which is arranged above the heat exchange assembly.

25. The air conditioning apparatus according to claim 24, wherein: The air inlet area of ​​the heat exchange component is communicated with the air inlet portion.

26. The air conditioning apparatus according to claim 25, wherein: The air conditioning equipment further comprises: A support member (500), wherein the support member (500) is provided with a support groove (501); At least part of the electric control box assembly can be inserted into the support groove (501).

Citation Information

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