Magnetic intermediate product- product separation mechanism

Abstract

This invention will be used in the mining and recycling industry. It relates to a magnetic intermediate product- product separation mechanism designed to provide more efficient separation of waste, intermediates and products by utilising differences in the magnetic susceptibility of materials.

Description

[0001] MAGNETIC INTERMEDIATE PRODUCT- PRODUCT SEPARATION MECHANISM

[0002] TECHNICAL FIELD

[0003] This invention will be used in the mining and recycling industry. It relates to the separation mechanism designed to provide more efficient separation of the product with relatively high magnetic susceptibility, the intermediate product with lower magnetic susceptibility than the product, and the waste with the lowest magnetic susceptibility or no magnetic susceptibility.

[0004] STATE OF THE ART

[0005] Humans are in a continuous development process so as to meet their various requirements from the past to today since they have been on earth. In this development process, the process of separating and using products and / or wastes also comes to the fore in various sectors and needs to be improved day by day, as in all production.

[0006] Separation of products is very important, especially in the mining and recycling fields, and separation is attempted using various methods. And there are developments in this direction every day, such as the patent titled Shaking Table Working Parameters Monitoring and Control System numbered TR2021 / 003722. One of these methods used is separation using magnetic properties.

[0007] Magnetic separation is the separation of magnetic and non-magnetic parts (grains) from each other thanks to the magnetic field created by magnets.

[0008] The separation process is carried out by means of equipment called blades or flaps located at the front of the magnetic separators used in the mining and recycling industry. 1) The lower part of the part called the blade is fixed to a support and is designed to move at certain angles. When the desired position is not achieved, an inefficient separation occurs because the blade cannot be displaced.

[0009] 2) In existing systems, in addition to the multiple support option mentioned above for industrial raw materials for sizes larger than 50mm, the blade position on the vertical axis remains constant in terms of separation. Since the weight increases depending on the size, the mechanical movement of the grain and the free fall movement speed also change, changes in the vertical axis are also required depending on the working conditions.

[0010] 3) In industrial raw materials-lron ores and Recycling enrichment processes, waste and product collection is carried out, but intermediate product collection cannot be carried out. This situation directly affects working efficiency.

[0011] BRIEF DESCRIPTION OF THE INVENTION

[0012] Said invention eliminates the disadvantages described in the state of the art and fulfils the requirements.

[0013] Said invention will be used in the mining and recycling industry. It relates to the separation mechanism designed to ensure more efficient separation of waste and products with or without magnetic properties.

[0014] The main advantages of said invention are as follows:

[0015] 1) In existing systems, instead of blades designed according to a fixed support point, more than one support can be used in +x and -x coordinates, which can be adjusted according to the desired size to be worked on. Separation is made efficiently by allowing the blade to be positioned to the desired position. 2) In industrial raw materials for parts larger than 50mm; the blade chassis is positioned according to free fall movement observations in the slots drilled at certain intervals vertically, and then the blade is positioned horizontally according to the mass of the workpiece. By providing horizontal and vertical movement, separation of sizes larger than 50 mm is achieved efficiently. This is a method that cannot currently be applied in industrial applications and is a characteristic of our invention.

[0016] 3) In the blade system that provides horizontal and vertical positioning. In horizontal positioning, a second blade is used instead of the one used in existing systems, and 3 different separations are made: waste- intermediate-product. Those most affected by the magnetic field of the magnetic separator stick to the drum and fall into the 1 st section, those with relatively lower magnetic susceptibility fall into the 2nd section and the nonmagnetic or non-magnetic parts with the lowest magnetic susceptibility or non-magnetic parts fall into the 3rd section and separation is realised.

[0017] REFERENCE LIST

[0018] 1. Main chassis

[0019] 2. Blade bearings

[0020] 3. Blades

[0021] T. Drum

[0022] Y. Y axis

[0023] X. X axis

[0024] B1. First section

[0025] B2. Second section

[0026] B3. Third section

[0027] BRIEF DESCRIPTION OF DRAWINGS

[0028] Figure 1 : Representative general view and axis view of the present invention

[0029] Figure 2: Representative overview of the working principle of the present invention DESCRIPTION OF THE INVENTION

[0030] The present invention is a magnetic intermediate product - product separation mechanism, it is defined with the following elements without any limiting effect:

[0031] Main chassis (1) is the part that allows the blade bearings (2) to be positioned on the Y axis (Y). It ensures that the parts stand up in the system and the blade bearings (2) are positioned on the y axis (Y) according to the appropriate size to be worked.

[0032] Blade bearings (2) are the part that allows the blades to be positioned on the X axis (X). It ensures that the blades (3) are positioned on the x axis (X) according to the appropriate size to be worked. It enables waste-product to be collected either with a single blade (3) or waste-intermediate product with a double blade (3). They are parts that have slots in which at least one or more blades (3) can be positioned intermittently on the X axis (X). While this mechanism can be adjusted manually, it can also be adjusted with the engine control and / or autonomous computer control.

[0033] Blades (3) are the parts that ensure waste-intermediate product-product separation.

[0034] The operating principle of the invention is as follows:

[0035] The main chassis (1) is fixed to the base or mounted on the magnetic separator body and provides the system to stand (foot function) and also ensures that the blade bearings (2) are positioned appropriately on the y-axis (Y) at the desired height according to the desired grain size. With this positioning, a more precise separation is provided by utilising the differences in the fall distance differences that will occur due to the effect of the free fall movement on the parts with different magnetic sensitivity to be subjected to the separation process. Blade Bearings (2) ensure that the blades (3) are positioned on the x axis (X) according to the appropriate grain size to be worked. Thanks to this positioning, waste and product can be collected with a single blade (3) or waste, intermediate product and product with a double blade (3).

[0036] As seen in Figure 2, 3 different separations can be made as waste, intermediate product and product, if desired, thanks to the double blade (3). The parts that are most affected by the magnetic field of the magnetic separator stick to the drum (T) and fall into the first section (B1), the parts with relatively low magnetic susceptibility fall into the second section (B2) and the parts with no or the lowest magnetic susceptibility fall into the third section (B3). With the design made on the main chassis (1), the blades (3) can be positioned in the x-axis and y-axis (Y) coordinate planes as desired, which provides the highest efficiency in whichever grain size is desired. (Since there has not been any magnetic beneficiation work on this principle in the mining sector before, especially in pieces larger than 50 mm in size, this invention has enabled more efficient separation in the mentioned coarse grain sizes).

[0037] The operating principle of the system has the following process steps:

[0038] • sticking of the ones most affected by the magnetic field of the magnetic separator to the drum (T) and falling into the first section (B1) formed at the back of the first blade (3) in the blade bearings (2),

[0039] • falling of the ones whose magnetic sensitivity is lower than the products in the first section into the second section (B2) formed between the first blade (3) and the second blade (3) in the blade bearings (2),

[0040] • separation of non-magnetic parts or parts whose magnetic susceptibility is lower than that of the products falling into the first section (B1) and the second section (B2) by falling into the third section (B3) formed in the front part of the second blade (3) in the blade bearings (2).

[0041] The expressions product - intermediate product - waste used in the above- mentioned expressions may refer to the product to be obtained; for example, waste (the parts with the highest magnetic susceptibility falling into the first section (B1)) - intermediate product (those falling into the second section (B2) in terms of magnetic susceptibility) - product (those with the lowest nonmagnetic susceptibility and falling into the third section (B3)). This situation varies according to the result of the product to be obtained, for example, if magnetic ones are desired to be obtained, and then those falling in the first section (B1) can be considered as product, not waste).

Claims

CLAIMS1. Magnetic intermediate product - product separation mechanism, characterized by comprising:• main chassis (1), which ensures that blade bearings (2) are positioned at desired height in Y-axis (Y) together with foot or hanger function by ensuring that the system stands,• blade bearings (2) having slots in which at least one or more blades (3) can be intermittently positioned in X axis (X).

2. Magnetic intermediate product- product separation mechanism according to claim 1 , characterized by comprising a magnetic drum (T) placed behind the main chassis (1).

3. Working principle of the magnetic intermediate product - product separation mechanism, characterized by comprising following process steps:• sticking of the ones most affected by the magnetic field of the magnetic separator to the drum (T) and falling into the first section (B1) formed at the back of the first blade (3) in the blade bearings (2),• falling of the ones whose magnetic sensitivity is lower than the products in the first section into the second section (B2) formed between the first blade (3) and the second blade (3) in the blade bearings (2),• separation of non-magnetic parts or parts whose magnetic susceptibility is lower than that of the products falling into the first section (B1) and the second section (B2) by falling into the third section (B3) formed in the front part of the second blade (3) in the blade bearings (2).

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