Multi-layer multi-cavity laminating machine

By increasing the number of laminating devices in a multi-layer, multi-cavity laminator and utilizing transition and lifting conveying devices, the problem of low production efficiency in existing technologies has been solved, enabling the efficient production of solar cell modules.

WO2026031257A1PCT designated stage Publication Date: 2026-02-12QINHUANGDAO SHENGCHENG AUTOMATION EQUIPMENT CO LTD
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Patent Information

Application Number
PCT/CN2024/111663
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-08-05
Filing Date
2024-08-13
Publication Date
2026-02-12

AI Technical Summary

Technical Problem

Existing multi-layer single-cavity laminators result in low production efficiency because solar cell modules need to wait for the previous lamination to be completed before they can proceed to the next process, thus reducing production efficiency.

Method used

By adopting a multi-layer, multi-cavity laminator, the number of multi-layer laminators is increased, and adjacent laminators are connected through transitional transmission devices and lifting conveyors to achieve continuous conveying and automatic layered feeding or discharging, thereby improving production efficiency.

Benefits of technology

Increasing production quantity or decreasing production time within the same production time improves the production efficiency and working efficiency of solar cell modules.

✦ Generated by Eureka AI based on patent content.

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    Figure CN2024111663_12022026_PF_FP_ABST
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Abstract

Disclosed in the present invention is a multi-layer multi-cavity laminating machine, comprising a multi-layer feeding device, at least two multi-layer laminating devices and a multi-layer finished product conveying device which are connected in sequence. In the present invention, by increasing the number of the multi-layer laminating devices, the laminating steps are carried out step by step. After a first laminating step of a solar cell module is completed, the solar cell module can be conveyed to a subsequent multi-layer laminating device, so that the next solar cell module can be conveyed to a preceding multi-layer laminating device, thereby improving the production efficiency. The production quantity can be increased within the same production time, or the production time for producing the same quantity of products can be reduced.
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Description

A multi-layer multi-cavity laminator TECHNICAL FIELD

[0001] The present application relates to the technical field of laminators, and more particularly to a multi-layer multi-cavity laminator. BACKGROUND

[0002] The solar cell module laminator is one of the important equipment necessary for packaging solar cell modules.

[0003] However, the existing laminator is mostly a multi-layer single-cavity laminator, such as CN114834138B discloses a full-automatic stacking type multi-layer laminator, which is a multi-layer single-cavity laminator, only has a multi-layer laminating device, and the solar cell modules on each layer are conveyed to the multi-layer finished product conveying device only after being laminated, while the next solar cell module needs to wait for the previous solar cell module to be laminated before being sent to the multi-layer feeding device, resulting in reduced production efficiency.

[0004] Therefore, it is an urgent problem for those skilled in the art to provide a high-efficiency multi-layer multi-cavity laminator.

[0005] INVENTION

[0006] Therefore, the present application provides a multi-layer multi-cavity laminator to improve production efficiency.

[0007] In order to achieve the above-mentioned purpose, the present application adopts the following technical solutions:

[0008] A multi-layer multi-cavity laminator comprises a multi-layer feeding device, at least two multi-layer laminating devices and a multi-layer finished product conveying device connected in sequence.

[0009] By adopting the above technical solutions, the present application has the following beneficial effects:

[0010] By increasing the number of multi-layer laminating devices, the laminating steps are carried out step by step, and after the solar cell module completes the first laminating step, it can be conveyed to the next multi-layer laminating device, so that the next solar cell module can be conveyed to the previous multi-layer laminating device, thereby improving the production efficiency and increasing the production quantity in the same production time or reducing the production time for producing the same quantity of products.

[0011] Further, the adjacent two multi-layer laminating devices are connected through a transition conveying device.

[0012] The above-mentioned further technical solutions have the beneficial effect of improving the tightness between devices and ensuring the continuity of conveying.

[0013] Further, the transition transmission device comprises a support frame and a plurality of conveying roller groups, the support frame is placed between two adjacent multilayer laminating devices, and the plurality of conveying roller groups are installed on the support frame and distributed in equal intervals from top to bottom.

[0014] Further, the input end of the multilayer feeding device and the output end of the multilayer finished product conveying device are both installed with a lifting conveying device.

[0015] The above further technical solutions have the beneficial effects of realizing automatic layering feeding or discharging and improving work efficiency.

[0016] Further, the lifting conveying device comprises an elevator, two lifting frames and two belt conveyors, the two lifting frames are installed on the elevator and distributed in parallel on the top of the two lifting frames.

[0017] Further, the number of the multilayer laminating devices is two or three. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative effort on the basis of the provided drawings.

[0019] Fig. 1 is a structural schematic diagram of a multilayer multi-cavity laminating machine provided in embodiment 1 of the present application;

[0020] Fig. 2 is a structural schematic diagram of a multilayer multi-cavity laminating machine provided in embodiment 2 of the present application;

[0021] Fig. 3 is a structural schematic diagram of a transition transmission device provided in the present application;

[0022] Fig. 4 is a structural schematic diagram of a lifting conveying device and a multilayer feeding device provided in the present application;

[0023] Fig. 5 is a partial structural schematic diagram of a lifting conveying device provided in the present application. DETAILED DESCRIPTION

[0024] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0025] Embodiment 1:

[0026] As shown in FIGS. 1, 3, 4, and 5, the embodiments of the present application disclose a multi-layer multi-cavity laminating machine, which comprises a multi-layer feeding device 1, at least two multi-layer laminating devices 2, and a multi-layer finished product conveying device 3 connected in sequence. In the present embodiment, the number of the multi-layer laminating devices 2 is two. The structures of the multi-layer feeding device 1, the multi-layer laminating devices 2, and the multi-layer finished product conveying device 3 are the same as those of the full-automatic stacking type multi-layer laminating machine disclosed in CN114834138B, and will not be described here again. The present application increases the number of the multi-layer laminating devices 2 to divide the laminating step into steps. After the solar cell module completes the first laminating step, the solar cell module can be conveyed to the next multi-layer laminating device 2, so that the next solar cell module can be conveyed to the previous multi-layer laminating device 2, thereby improving the production efficiency and increasing the production quantity in the same production time or reducing the production time for producing the same quantity of products.

[0027] In order to further optimize the technical solutions of the present application, the adjacent two multi-layer laminating devices 2 are connected through a transition conveying device 4 to improve the tightness between the devices and ensure the continuity of conveying.

[0028] Specifically, the transition conveying device 4 comprises a support frame 41 and a plurality of conveying roller groups 42. The support frame 41 is placed between the adjacent two multi-layer laminating devices 2. The plurality of conveying roller groups 42 are installed on the support frame 41 and are distributed in equal intervals from top to bottom. Of course, the plurality of conveying rollers of the conveying roller group 42 can be connected through chain transmission and driven by a motor.

[0029] In order to further optimize the technical solutions of the present application, the input end of the multi-layer feeding device 1 and the output end of the multi-layer finished product conveying device 3 are both installed with a lifting conveying device 5 to realize automatic layering feeding or discharging and improve the work efficiency.

[0030] Specifically, the lifting conveying device 5 comprises an elevator 51, two lifting frames 52, and two belt conveyer main bodies 53. The two lifting frames 52 are installed on the elevator 51 and are distributed in parallel on the top and bottom of the two lifting frames 52. The two belt conveyer main bodies 53 are installed on the top of the two lifting frames 52, respectively. In the present embodiment, the belt conveyer main body 53 specifically refers to the part of the belt conveyer except the frame.

[0031] Embodiment 2:

[0032] As shown in FIGS. 2, 3, 4, and 5, the embodiment of the present application discloses a multi-layer multi-cavity laminating machine, which comprises a multi-layer feeding device 1, at least two multi-layer laminating devices 2 and a multi-layer finished product conveying device 3 connected in sequence. In this embodiment, the number of multi-layer laminating devices 2 is three. The structures of the multi-layer feeding device 1, the multi-layer laminating device 2 and the multi-layer finished product conveying device 3 are the same as those of the full-automatic stacking type multi-layer laminating machine disclosed in CN114834138B, and thus will not be described here. The number of multi-layer laminating devices 2 is increased in the present application, and the laminating steps are carried out step by step. After the first laminating step is completed, the solar cell module can be conveyed to the next multi-layer laminating device 2, so that the next solar cell module can be conveyed to the previous multi-layer laminating device 2, thereby improving the production efficiency and increasing the production quantity in the same production time or reducing the production time for producing the same quantity of products.

[0033] In order to further optimize the technical scheme of the present application, the adjacent two multi-layer laminating devices 2 are connected through a transition conveying device 4 to improve the tightness between the devices and ensure the continuity of conveying.

[0034] Specifically, the transition conveying device 4 comprises a support frame 41 and a plurality of conveying roller groups 42. The support frame 41 is placed between the adjacent two multi-layer laminating devices 2. The plurality of conveying roller groups 42 are installed on the support frame 41 and are distributed in equal intervals from top to bottom. Of course, the plurality of conveying rollers of the conveying roller group 42 can be connected through chain transmission and driven by a motor.

[0035] In order to further optimize the technical scheme of the present application, the input end of the multi-layer feeding device 1 and the output end of the multi-layer finished product conveying device 3 are both provided with a lifting conveying device 5 to realize automatic layering feeding or discharging and improve the work efficiency.

[0036] Specifically, the lifting conveying device 5 comprises an elevator 51, two lifting frames 52 and two belt conveyors 53. The two lifting frames 52 are installed on the elevator 51 and are distributed in parallel on the top of the two lifting frames 52. The two belt conveyors 53 are installed on the top of the two lifting frames 52. In this embodiment, the belt conveyor 53 specifically refers to the part of the belt conveyor except the frame.

[0037] The embodiments in the specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts of each embodiment can be referred to each other. For the device disclosed in the embodiments, since it corresponds to the method disclosed in the embodiments, the description is relatively simple, and the related parts can be referred to the method part.

[0038] The foregoing description of the disclosed embodiments enables a person skilled in the art to make or use the application. Modifications of these embodiments will occur to persons of skill in the art, and that the appended claims are intended to cover all such modifications that do not depart from the true spirit and scope of the application. Therefore, the application is not limited to the embodiments shown but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A multi-layer multi-cavity lamination press characterized by, The multilayer feeding device, the at least two multilayer laminating devices and the multilayer finished product conveying device are sequentially connected.

2. A multi-layer multi-cavity lamination press according to claim 1, wherein, Two adjacent multilayer laminating devices are connected through a transition conveying device.

3. A multi-layer multi-cavity lamination press according to claim 2, wherein, The transition conveying device comprises a support frame and a plurality of conveying roller groups, the support frame is placed between two adjacent multilayer laminating devices, and the plurality of conveying roller groups are installed on the support frame and are sequentially and equidistantly distributed from top to bottom.

4. A multi-layer multi-cavity lamination press as claimed in claim 1, wherein, The input end of the multilayer feeding device and the output end of the multilayer finished product conveying device are both provided with a lifting conveying device.

5. A multi-layer multi-cavity laminator as claimed in claim 4, characterized in that The lifting conveying device comprises an elevator, two lifting frames and two belt conveyors, the two lifting frames are installed on the elevator and are distributed in parallel on the top of the two lifting frames.

6. A multi-layer multi-cavity laminator as described in claim 1, wherein, The number of the multilayer laminating devices is two or three.

Citation Information

Patent Citations

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