Digital-intelligent commissioning system for nuclear power plant
By constructing a digital and intelligent commissioning system for nuclear power plants, the problems of incomplete design verification and reliance on manual labor in nuclear power plant commissioning have been solved, realizing the digitalization and automation of the commissioning process and improving commissioning efficiency and safety.
Patent Information
- Application Number
- PCT/CN2024/139411
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-08-08
- Filing Date
- 2024-12-13
- Publication Date
- 2026-02-12
AI Technical Summary
The existing nuclear power plant commissioning procedures have failed to fully realize the positive integrity verification of the design, which increases the possibility of missing verification of design functions. Commissioning relies on manual skills, which is inefficient. Data storage is static, which cannot meet the requirements for commissioning success rate and safety quality.
Construct a digital and intelligent commissioning system for nuclear power plants, including a nuclear power commissioning data center, a commissioning navigation system, and a commissioning test system. Combined with a commissioning expert system, this system enables the digitalization and automation of data acquisition, analysis, plan generation, test execution, report generation, and quality control.
The digitalization of nuclear power plant commissioning has been achieved, improving commissioning efficiency and safety levels, ensuring the integrity and quality of the commissioning process, and reducing the impact of human factors.
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Figure CN2024139411_12022026_PF_FP_ABST
Abstract
Description
A nuclear power plant digital intelligent commissioning system TECHNICAL FIELD
[0001] The present application relates to the technical field of nuclear power plant digitization, and more particularly to a nuclear power plant digital intelligent commissioning system. BACKGROUND
[0002] A nuclear power plant usually needs to go through feasibility study, design procurement, equipment manufacturing, construction installation, commissioning and starting, operation and decommissioning from the beginning of construction to the end of life. Among them, commissioning and starting is a comprehensive inspection of the equipment, system and structure after installation, to ensure that each single equipment and overall performance of the power plant meets the design requirements and relevant operation criteria. The design, manufacturing, civil engineering and installation defects in the engineering construction stage are mainly found or exposed through commissioning, and if they can be properly solved in the commissioning stage, it will lay a solid foundation for the long-term safe and stable operation of the power plant. At the same time, commissioning and starting is the last process of nuclear power engineering construction, which is a junction between engineering and production, and the types of professional work, the total amount of engineering work and the complexity of the plan during the period will reach a peak.
[0003] The existing commissioning procedure system fails to fully realize the method of design positive integrity verification, which leads to the fact that the integrity of commissioning verification cannot be fully guaranteed when carrying out the commissioning of new reactor types, and there is a possibility of missing verification of design functions, which further increases the potential risk of the unit in service. At the same time, the commissioning test activities are too dependent on the individual ability and quality of the commissioning personnel, so that the safety and quality level of the commissioning of nuclear power projects fluctuates due to the differences in individual ability and quality, the time of personnel training, the periodicity of project construction, and the variability of personnel allocation, and cannot be maintained at a high level. The manual work mode leads to a relatively low production efficiency in the commissioning and starting stage, such as the need for a large amount of manpower and key path period to fill in and publish test reports. The static and isolated commissioning data storage mode can only support simple needs such as consultation, cannot realize data efficiency, and loses the most important commissioning process data. The quality and risk control of the commissioning process only rely on human defense, and the frequency, range and precision are greatly limited, which gradually cannot meet the increasing requirements of the commissioning success rate, safety quality level and other aspects. SUMMARY
[0004] The technical problem to be solved by the present application is to provide a nuclear power plant digital intelligent commissioning system in view of the problems in the prior art.
[0005] The technical scheme adopted by the present application to solve the technical problem is: a nuclear power plant digital intelligent commissioning system is constructed, comprising: a nuclear power commissioning data center, a commissioning navigation system and a commissioning test system.
[0006] The nuclear power debugging data center is used for sampling, analyzing, sorting, data base construction, data display, data connection and data maintenance management of debugging test data; the debugging navigation system is used for generating navigation plan mechanism model, constructing logical sequence of plan activities, constructing debugging navigation plan, distributing and managing plan online, displaying debugging plan information, managing joint debugging plan, managing special plan, managing single system plan, managing micro plan, statistically analyzing plan and generating associated knowledge base and model algorithm; the debugging test system is used for debugging program file construction, online test execution, report generation, digital archiving delivery, digital quality control, experience business data integration and process deviation management based on data of the nuclear power debugging data center and information of the debugging navigation system.
[0007] The debugging expert system is further included, and is used for debugging simulation deduction, debugging process early warning, debugging key equipment health state monitoring and fault diagnosis.
[0008] The nuclear power debugging data center includes a data acquisition module, a text data analysis module, a debugging data sorting module, a data base construction module, a data management display module, a data connection module, a data asset construction module and a data management and maintenance module; the data acquisition module is used for collecting real-time data of debugging test and storing into a database; the text data analysis module is used for analyzing and structuring text data in the database to generate digital debugging program or form digital debugging navigation plan; the debugging data sorting module is used for analyzing and converting debugging multi-source heterogeneous data in the database to generate standard model of debugging data; the data base construction module is used for constructing different types of debugging knowledge base; the data management display module is used for visualizing different types of data; the data connection module is used for connecting and penetrating data based on debugging business requirements; the data asset construction module is used for constructing debugging data asset and interface; and the data management and maintenance module is used for application management, authorization management, role management and dictionary management and maintenance of debugging data.
[0009] The debugging navigation system includes a navigation plan mechanism model generation module, a plan automatic generation module, a plan rapid construction module, a plan online distribution and management module, a navigation plan overview module and a joint debugging plan management module.
[0010] The navigation plan mechanism model generation module is configured to build an automatic generation mechanism model of the debugging plan; the plan automatic generation module is configured to automatically build a logical sequence of the plan activities; the plan rapid building module is configured to classify various construction activities in the debugging stage and build digital activity units of the debugging plan; the plan online distribution and management module is configured to distribute and manage the debugging navigation plan online; the navigation plan overview module is configured to display the logical relationship and execution status of the debugging plan; and the debugging plan management module is configured to manage the debugging plan in the debugging stage.
[0011] The debugging navigation system further comprises a special plan management module, a single system plan management module, a micro plan management module, a plan statistical analysis module, a related knowledge base generation module, and a model algorithm generation module.
[0012] The special plan management module is configured to manage the special plan in the debugging stage; the single system plan management module is configured to manage the debugging test activities corresponding to the nuclear power plant equipment system; the micro plan management module is configured to manage the daily debugging work of the debugging personnel; the plan statistical analysis module is configured to statistically analyze the data of the navigation plan based on different dimensions and generate a statistical analysis report; the related knowledge base generation module is configured to generate a related knowledge base based on the data in the debugging stage; and the model algorithm module is configured to generate corresponding model algorithms based on the data penetration and data clustering in the debugging stage.
[0013] The debugging test system comprises an execution version file building module, a blank test report building module, an online test execution module, a report automatic generation module, and a digital archiving handover module.
[0014] The execution version file building module is configured to generate an execution version file debugging program; the blank test report building module is configured to automatically generate a blank test report according to the execution version file debugging program; the online test execution module is configured to execute the debugging test based on the production data collected by the nuclear power debugging data center; the report automatic generation module is configured to automatically generate a debugging test report according to a debugging test report template; and the digital archiving handover module is configured to generate a PDF main file of the debugging test report that has been approved and take effect and perform data encapsulation to build a digital archiving handover data package.
[0015] The debugging test system further comprises a digital quality control module, an experience business fusion module, a process deviation management module, a debugging earned value management module, an associated knowledge base module and a model algorithm management module; the digital quality control module is used for monitoring and controlling the debugging quality; the experience business fusion module is used for classifying and extracting and reconstructing the debugging experience data to form a structured debugging experience database and to be associated and fused with the business data; the process deviation management module is used for managing the debugging process deviation; the debugging earned value management module is used for establishing a debugging earned value ergonomics coefficient model; the associated knowledge base module is used for generating a debugging test data associated database; and the model algorithm management module is used for generating a model algorithm of the debugging test data and for management.
[0016] The debugging expert system comprises a debugging simulation deduction system, a debugging process early warning system and a debugging key equipment health monitoring and fault diagnosis system; the debugging simulation deduction system is used for debugging simulation deduction according to the latest operation test data of the unit start-up and the equipment characteristic parameter correction; the debugging process early warning system is used for constructing a risk early warning model of the debugging process and performing debugging process risk early warning based on the risk early warning model; and the debugging key equipment health monitoring and fault diagnosis system is used for monitoring and early warning, fault diagnosis and health assessment of the key equipment of the nuclear power unit.
[0017] The debugging simulation deduction system comprises a high-precision lightweight model generation module, a model self-correction improvement module and a typical transient operation deduction module; the high-precision lightweight model generation module is used for generating a high-precision lightweight model; the model self-correction improvement module is used for self-correction and improvement of the high-precision lightweight model; and the typical transient operation deduction module is used for typical transient operation risk prediction and quantitative analysis.
[0018] The debugging process early warning system comprises a steady-state working condition early warning module, a transient working condition early warning module and a test working condition early warning module; the steady-state working condition early warning module is used for performing steady-state working condition early warning; the transient working condition early warning module is used for performing transient working condition early warning; and the test working condition early warning module is used for performing test working condition early warning.
[0019] The debugging key equipment health monitoring and fault diagnosis system comprises an equipment state monitoring module, a parameter intelligent early warning module, a fault diagnosis analysis module and a comprehensive health evaluation module; the equipment state monitoring module is used for monitoring the state of real-time parameters of the nuclear power plant debugging key equipment; the parameter intelligent early warning module is used for combining the full-condition data of the nuclear power engineering debugging stage and the in-service nuclear power unit equipment operation data to perform trend analysis and early warning on important parameters of the equipment; the fault diagnosis analysis module is used for combining the full-condition data of the nuclear power engineering debugging stage and the in-service nuclear power unit equipment operation data to perform fault diagnosis analysis; and the comprehensive health evaluation module is used for combining the full-condition data of the nuclear power engineering debugging stage to perform comprehensive health evaluation.
[0020] The nuclear power plant intelligent debugging system is a distributed arrangement mode combined with a center and multiple projects.
[0021] The multiple projects comprise a debugging center side PC end, a nuclear power project side PC end, a personal mobile phone mobile end and a debugging laboratory large screen; the debugging center side PC end, the nuclear power project side PC end, the personal mobile phone mobile end and the debugging laboratory large screen are all used for displaying test data, debugging result data, test reports, archiving data and process deviation management data of the debugging process.
[0022] The nuclear power plant intelligent debugging system of the present application has the following beneficial effects: the present application realizes digitalization of nuclear power debugging, quality improvement and efficiency increase and safety level improvement. BRIEF DESCRIPTION OF DRAWINGS
[0023] The present application will be further described below in combination with the drawings and embodiments, and the drawings are as follows:
[0024] Fig. 1 is a principle block diagram of the nuclear power plant intelligent debugging system provided by the present application;
[0025] Fig. 2 is a schematic diagram of digital TP / TU construction provided by the present application;
[0026] Fig. 3 is a functional block diagram of the nuclear power debugging data center provided by the present application;
[0027] Fig. 4 is a functional block diagram of the debugging navigation system provided by the present application;
[0028] Fig. 5 is a functional block diagram of the debugging test system provided by the present application;
[0029] Fig. 6 is a functional block diagram of the debugging expert system provided by the present application;
[0030] Fig. 7 is a general architecture schematic diagram of the nuclear power plant intelligent debugging system provided by the present application. DETAILED DESCRIPTION
[0031] With reference to the accompanying drawings, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those ordinarily skilled in the art without creative effort belong to the scope of the present application.
[0032] Referring to FIG. 1, FIG. 1 shows a principle block diagram of a nuclear power plant intelligent commissioning system provided by the present application. Specifically, as shown in FIG. 1, the nuclear power plant intelligent commissioning system comprises a nuclear power commissioning data center 100 (Startup Data Center, SDC), a commissioning navigation system 200 (Startup Navigation System, SNS) and a commissioning testing system 300 (Startup Testing System, STS). The nuclear power commissioning data center 100 is configured to sample, analyze, arrange, construct a data base, display, connect and pass through data and maintain and manage data of commissioning test data. The commissioning navigation system 200 is configured to generate a navigation plan mechanism model, construct a logical sequence of a plan activity, construct a commissioning navigation plan, distribute and manage a plan online, display commissioning plan information, manage a joint commissioning plan, manage a special plan, manage a single system plan, manage a micro plan, statistically analyze a plan and generate a related knowledge base and model algorithm. The commissioning testing system 300 is configured to construct a commissioning program file, execute an online test, generate a report, digitally archive and hand over, digitally control quality, integrate experience business data and manage a process deviation based on data of the nuclear power commissioning data center 100 and information of the commissioning navigation system 200.
[0033] Further, as shown in FIG. 1, the nuclear power plant intelligent commissioning system further comprises a commissioning expert system 400 (Startup Expert System, SES). The commissioning expert system 400 is configured to perform commissioning simulation deduction, early warning of the commissioning process, monitoring of the health status of key commissioning equipment, and fault diagnosis. The nuclear power plant intelligent commissioning system of the present application optimizes the construction of the traditional nuclear power commissioning test procedure, further clarifies the relationship between the design requirements, commissioning methods, program planning, and file writing, ensures that the logic and mapping relationship before and after are clearer and more organized, and on the basis of the traditional TP (Test Procedure, commissioning test procedure), proposes the probability of the commissioning test unit (TU, Test Unit), which is the core element of the digital commissioning test procedure. Compared with TP, TU can better establish a mapping relationship with the design function / item on the one hand, and on the other hand, it can meet the requirements of "standardization" and "modularization" proposed by the digital transformation of commissioning, and play a role of connecting the past and the future. Specifically, to meet the requirements of the digital transformation of commissioning, the content structure of TP / TU is redesigned, as shown in FIG. 2. It mainly reflects in two parts: content writing and calculation configuration. Content writing: the digital commissioning test procedure is based on the ideas of "standardization" and "modularization", and the content structure of the traditional nuclear power commissioning test procedure is redesigned. The optimized program contains nine main articles and four types of attachments. The content elements of each chapter and attachment are also re-planned and typeset to ensure that they can be quickly and accurately structured when imported into the STS (Startup Testing System, commissioning test system 300). Calculation configuration: Calculation configuration work needs to be completed in the STS system, mainly including global parameter configuration, data acquisition configuration, automatic calculation configuration, result analysis configuration, criterion curve configuration and other projects. Through the completion of the above calculation configuration work, partial or full automation and intelligentization of the operation can be realized in the test execution link. In some embodiments, as shown in FIG. 3, the nuclear power commissioning data center 100 (SDC) comprises a data acquisition module, a text data analysis module, a commissioning data processing module, a data base construction module, a data management and display module, a data connection and penetration module, a data asset construction module, and a data management and maintenance module. In the present application, the data acquisition module is configured to acquire real-time data of the commissioning test and store it in the database. Specifically, the nuclear power commissioning data center 100 has the function of acquiring real-time data of the commissioning test and storing it in the real-time / historical database.Among them, the real-time data involved in the debugging stage can be divided into two categories according to the source: one is the official digital control platform of the nuclear power plant, which mainly realizes the data acquisition function by means of the intelligent debugging platform and the movable data acquisition device arranged on the scene; the other is various instruments and meters temporarily installed on the scene during the debugging stage, which mainly realizes the data acquisition function through the full-range data acquisition device of the nuclear power digital intelligent debugging system provided by the embodiment of the application.
[0034] In the embodiment of the application, the text data analysis module is used for analyzing and structuring the text data in the database to generate a digital debugging program or form a digital debugging navigation plan. Specifically, the nuclear power debugging data center 100 has the function of importing, analyzing and structuring the text data, mainly including: ①analyzing and structuring the WPS version debugging program file, and then constructing a digital debugging program; ②analyzing and structuring the project version debugging plan file, which is used to form a digital debugging navigation plan. In the embodiment of the application, the debugging data arrangement module is used for analyzing and converting the debugging multi-source heterogeneous data in the database to generate a standard model of the debugging data. Specifically, by analyzing and converting the debugging multi-source heterogeneous data, the standard model of the debugging data is constructed. Application metadata management is used to realize the data standardization requirement from multiple dimensions such as definition naming, data design, content format and data exchange, and at the same time, the quality management method is applied to the process of data storage and management to continuously improve the quality of debugging data management (i.e. the quality of debugging data arrangement). In the embodiment of the application, the data foundation construction module is used for constructing different types of debugging knowledge bases. Specifically, based on the deep analysis of the debugging business and the design and development of the software function of the debugging navigation system 200, the debugging test system 300 and the debugging expert system 400, the application constructs various types of debugging knowledge bases to form the data foundation of the digital intelligent debugging system. In the embodiment of the application, the data management display module is used for visualizing and displaying different types of data. Specifically, the nuclear power debugging data center 100 establishes various types of data visualization interactive interfaces, including data point table, trend view, statistical query, comparative analysis, etc., which are used for the management and display of the debugging data to the platform users.
[0035] In the embodiment of the present application, the data connection and penetration module is used for data connection and penetration based on debugging business requirements. Specifically, the present application establishes data interfaces between the nuclear power debugging data center 100 and multiple business systems such as the PMS system (Project Manage System), the IMS system (Engineer Management Information System), and the like, based on debugging business requirements, to realize the data connection and penetration function, avoid data islands and repeated construction, and improve the use efficiency of data. In the embodiment of the present application, the data asset construction module is used for constructing debugging data assets and interfaces; and the data management and maintenance module is used for application management, authorization management, role management, and dictionary management and maintenance of the debugging data. Specifically, the present application constructs debugging data assets and interfaces through the data asset construction module of the nuclear power debugging data center 100 on the basis of debugging data value mining. Meanwhile, the nuclear power debugging data center 100 also establishes application management, authorization management, role management, dictionary management, and the like through the management and maintenance module to realize platform management and maintenance functions.
[0036] In some embodiments, as shown in FIG. 4, the debugging navigation system 200 comprises a navigation plan mechanism model generation module, a plan automatic generation module, a plan quick construction module, a plan online distribution and management module, a navigation plan overview module, and a debugging plan management module. In the embodiment of the present application, the navigation plan mechanism model generation module is used to construct an automatic generation mechanism model of the debugging plan. Specifically, two sets of automatic generation mechanism models of the debugging plan are constructed by the navigation plan mechanism model generation module. The two sets of automatic generation mechanism models of the debugging plan are a plan generation mechanism model based on knowledge reasoning (navigation kernel 1) and a plan generation analysis model based on data driving (navigation kernel 2), respectively, which are used to support the debugging plan deduction and automatic generation function. In the embodiment of the present application, the plan automatic generation module is used to automatically construct the logical sequence of the plan activities. Specifically, the plan automatic generation module automatically constructs the logical sequence of the plan activities, modulates the date and time of the plan activities, and matches the corresponding responsible personnel by presetting the boundary parameters of the debugging plan, so that the debugging navigation system 200 has the deduction and automatic generation function of the typical debugging plan. Further, the plan automatic generation module can automatically update the debugging plan to match the actual situation of the engineering site according to the change of the plan activity parameters. In the embodiment of the present application, the plan quick construction module is used to classify various construction activities in the debugging stage and construct digital activity units of the debugging plan. Specifically, the plan quick construction module classifies various construction activities in the debugging stage to construct six types of digital activity units of the debugging plan, and simultaneously, according to the standardized and modularized idea, encapsulates some commonly used activity units into plan activity blocks, so that a debugging navigation plan can be quickly constructed based on the debugging navigation map technology. In the embodiment of the present application, the plan online distribution and management module is used to distribute and manage the debugging navigation plan online. Specifically, since the basic elements of the debugging navigation plan constructed by the debugging navigation system 200 are digital activity units, the plan online distribution and management module can be distributed to the activity responsible person's desktop online, the activity responsible person can feed back the execution state of the plan activity online, the debugging plan can update the plan state in real time, and the plan engineer can also manage the debugging plan online. Compared with the traditional plan management, the main feature is online real-time management.
[0037] In the embodiment of the present application, the navigation plan overview module is used to display the logical relationship and execution state of the debugging plan. Specifically, the navigation plan overview module has plan navigation map technology and functions, and can display the logical relationship, execution state and other information of the debugging plan in the form of a block diagram. In the embodiment of the present application, the debugging plan management module is used to manage the debugging plan in the debugging stage. Specifically, the debugging plan management module can realize digital debugging plan management with an hour as the time scale and three-day rolling as the execution logic. Further, as shown in FIG. 4, the debugging navigation system 200 further includes a special plan management module, a single system plan management module, a micro plan management module, a plan statistical analysis module, an associated knowledge base generation module and a model algorithm generation module. In the embodiment of the present application, the special plan management module is used to manage the special plan in the debugging stage. Specifically, for the UP TO plan (a plan made to promote the start of a certain node; for example, the UP TO cold test plan, the UP TO hot test plan, etc. are collectively referred to as the UP TO plan) and the special plan in the nuclear power debugging stage, the special plan management module realizes digital debugging plan management with a day as the time scale. In the embodiment of the present application, the single system plan management module is used to manage the debugging test activities corresponding to the nuclear power plant equipment system. Specifically, the debugging plan management and the special plan management are mainly aimed at various activities located on the debugging main critical path, in addition to which, the debugging navigation system 200 also develops a single system plan management function, that is, through the single system plan management module, the nuclear power plant equipment system is taken as the object, and all corresponding debugging test activities are included in the management category of the digital plan.
[0038] In the embodiment of the present application, the micro-plan management module is used to manage the daily debugging work of the debugging personnel. Specifically, as the end extension of single-system plan management, the micro-plan management module can arrange and guide the daily debugging work of the debugging personnel. In the embodiment of the present application, the plan statistical analysis module is used to statistically analyze the data of the navigation plan based on different dimensions and generate a statistical analysis report. Specifically, through the plan statistical analysis module, the debugging navigation system 200 can statistically analyze the data of the navigation plan from different dimensions (professional dimension, execution dimension, etc.), and can generate a statistical analysis report. In the embodiment of the present application, the associated knowledge base generation module is used to generate an associated knowledge base based on the data of the debugging stage. The model algorithm module is used to generate corresponding model algorithms based on the data penetration and data clustering of the debugging stage. Specifically, through the generation of the associated knowledge base and the model algorithm, a data foundation can be provided for the implementation of the application layer function. The knowledge base and the model algorithm are uniformly managed by the debugging data center SDC and establish a data interface to realize the data penetration and data clustering functions. In some embodiments, as shown in FIG. 5, the debugging test system 300 includes an execution version file construction module, a blank test report construction module, an online test execution module, a report automatic generation module, and a digital archiving handover module. In the embodiment of the present application, the execution version file construction module is used to generate an execution version file debugging program. Specifically, the execution version file construction module mainly realizes the editing, approval, and validation of the digital debugging program and the verification unit of the execution version file (CFC version file). Optionally, the construction methods include manual online editing, Word file import analysis and reference, and historical digital program reference. In the embodiment of the present application, the blank test report construction module is used to automatically generate a blank test report according to the execution version file debugging program. Specifically, a blank test report (CFA (blank test report, which is actually used for the execution of the test)) is automatically generated according to the CFC version debugging program, and is submitted for approval process to become an executable version. When constructing the CFA, configuration operations are also required, including global parameter configuration, criterion curve configuration, process calculation configuration, etc., to realize the automatic data acquisition, result automatic calculation, automatic analysis and judgment, and other automatic and intelligent functions in the test execution link.
[0039] In the embodiment of the present application, the online test execution module is used to execute the debugging test online based on the production data collected by the nuclear power debugging data center 100. Specifically, with the help of the production data collected by the nuclear power debugging digital center SDC in real time, the online test execution module can realize online execution of the debugging test. The online test execution module has the functions of automatic saving of test associated parameters and curves, automatic generation of test execution information, automatic acquisition and processing of test process data, automatic calculation and analysis of test result data, etc. In addition, it has the functions of test content revision and approval. In the embodiment of the present application, the report automatic generation module is used to automatically generate a debugging test report according to a debugging test report template. Specifically, after the test is completed, the report automatic generation module can generate a debugging test report by one key according to the debugging test report template constructed. The content of the debugging test report at least includes test form pages, cover pages, modification record pages, directory pages, TP summaries, TU texts, and attachment contents. The final approval of the debugging test report is realized through the initiation of the review process. In the embodiment of the present application, the digital archiving and delivery module is used to generate a PDF main file of the debugging test report which has been approved and to encapsulate the data, so as to construct a digital archiving and delivery data package. Specifically, for the TR report (Test Report, debugging test report) which has been approved, the digital archiving and delivery module can generate a signed version of the PDF main file, and encapsulate the attribute metadata and the approval process data related to the TR respectively to form an XML file and a PDF file, thereby constructing a digital archiving and delivery data package. Through the establishment of a data interface with a document archiving system, the automatic archiving and delivery of the debugging test report are realized. Further, as shown in FIG. 5, the debugging test system 300 further includes a digital quality control module, an experience business fusion module, a process deviation management module, a debugging earned value management module, an associated knowledge base module, and a model algorithm management module. In the embodiment of the present application, the digital quality control module is used to monitor and control the debugging quality. Specifically, the digital quality control module has the functions of online preparation and approval of a digital quality plan, online supervision of the digital quality plan, feedback of quality deviation records, and feedback and implementation of quality control experience. Through the application of technical means such as fingerprint recognition and face recognition, the supervision ability and technical level of the debugging quality control can be further improved. In the embodiment of the present application, the experience business fusion module is used to classify and extract the debugging experience data to form a structured debugging experience database, and to associate and fuse with the business data to realize real-time pushing. Specifically, the experience business fusion module applies the technical means of knowledge extraction to sort, classify, and extract and reconstruct the previously prepared unexpected event sheets, design clarification sheets, experience feedback sheets, and good practice sheets, to form a structured debugging experience database. And taking the TU as the core, the association between the digital experience data and the TU and the corresponding execution content is established, to realize the functions of automatic pushing and feedback of the debugging experience during the test preparation and execution.
[0040] In the embodiment of the present application, the process deviation management module is used for managing the adjustment process deviation. Specifically, the process deviation management module takes the digital TU as the core, establishes the debugging process deviation management function, contains the whole process management of the initiation, audit, effectiveness, implementation, and re-verification of the debugging process deviation (non-conformance items, clarification list, event list, etc.), realizes the optimization and integration of business and the overall penetration of data, and improves the effectiveness of the debugging process deviation management. In the embodiment of the present application, the debugging win value management module is used for establishing the debugging win value work efficiency coefficient model. Specifically, the debugging win value management module surrounds the digital TU, establishes the debugging win value work efficiency coefficient model with finer granularity and more accurate measurement, and improves the accuracy of the debugging workload and manpower investment calculation. In the embodiment of the present application, the associated knowledge base module is used for generating the debugging test data association database. The model algorithm management module is used for generating the model algorithm of the debugging test data and management. Specifically, the associated knowledge base and model algorithm of the associated knowledge base module and the model algorithm management module can be used as the data foundation supporting the application layer function implementation. The knowledge base and the model algorithm are uniformly managed by the debugging data center SDC and establish the data interface, realize the data penetration and data cluster function. In some embodiments, as shown in FIG. 6, the debugging expert system 400 includes a debugging simulation deduction system, a debugging process early warning system, and a debugging key equipment health monitoring and fault diagnosis system. In the embodiment of the present application, the debugging simulation deduction system is used for debugging simulation deduction according to the latest unit start-up operation test data and equipment characteristic parameter correction. The debugging simulation deduction system includes a high-precision lightweight model generation module, a model self-correction improvement module, and a typical transient operation deduction module. The high-precision lightweight model generation module is used for generating a high-precision lightweight model. The model self-correction improvement module is used for self-correction and improvement of the high-precision lightweight model. The typical transient operation deduction module is used for typical transient operation risk prediction and quantitative analysis.
[0041] Specifically, the debugging simulation deduction system mainly combines the latest operation test data of unit start-up and equipment characteristic parameters to correct, realize the simulation model output approximating the real working condition response, complete the risk prediction and quantitative analysis of typical transient operation of multiple power platforms during the debugging stage of power increase, find various control, protection value matching problems or major design improvement risk points in advance, and propose control optimization, value adjustment measures and optimal intervention scheme. The core function modules of the debugging simulation deduction system include high-precision lightweight model, model self-correction improvement module, typical transient operation deduction module, etc. In the embodiment of the present application, the debugging process early warning system is used to construct the risk early warning model of the debugging process, and to perform the debugging process risk early warning based on the risk early warning model. Wherein, the debugging process early warning system includes: a steady state condition early warning module, a transient state condition early warning module and a test condition early warning module. The steady state condition early warning module is used to execute steady state condition early warning. The transient state condition early warning module is used to execute transient state condition early warning. The test condition early warning module is used to execute test condition early warning. Specifically, the debugging process early warning system is based on the unit debugging start typical early warning scene analysis technology, the expert knowledge extraction technology and the data driven state parameter trend prediction technology, constructs the risk early warning model of the debugging process multi-parameter complex condition coupling, and finally realizes the steady state condition and the state parameter trend early warning and parameter coupling risk early warning when the working condition is converted, the key parameter monitoring early warning and result analysis prediction of the transient test process. The core function modules of the system include the steady state condition early warning, transient state condition early warning, test condition early warning and the like of the unit debugging start.
[0042] In the embodiment of the present application, the debugging key equipment health monitoring and fault diagnosis system is used for monitoring and early warning, fault diagnosis and health assessment of key equipment of nuclear power unit. The debugging key equipment health monitoring and fault diagnosis system comprises a device state monitoring module, a parameter intelligent early warning module, a fault diagnosis analysis module and a comprehensive health assessment module. The device state monitoring module is used for state monitoring of real-time parameters of the key equipment of the nuclear power plant during debugging. The parameter intelligent early warning module is used for trend analysis and early warning of important parameters of the equipment in combination with full working condition data of the nuclear power engineering during debugging and in-service nuclear power unit equipment operation data. The fault diagnosis analysis module is used for fault diagnosis analysis in combination with full working condition data of the nuclear power engineering during debugging and in-service nuclear power unit equipment operation data. The comprehensive health assessment module is used for comprehensive health assessment in combination with full working condition data of the nuclear power engineering during debugging. Specifically, the debugging key equipment health monitoring and fault diagnosis system combines full working condition data of the nuclear power engineering during debugging and existing in-service nuclear power unit equipment steady-state operation monitoring and fault diagnosis method, and develops an intelligent monitoring, early warning, diagnosis and health assessment system covering the running state and fault state of the debugging key equipment. The core functional modules of the system include a device state monitoring module, a parameter intelligent early warning module, a fault diagnosis analysis module, a comprehensive health assessment module and the like. In some embodiments, as shown in FIG. 7, the overall architecture of the nuclear power intelligent debugging system (ISU, Intelligent Startup Platform) is divided into a basic layer, a data center layer, a typical application layer and a display layer. The nuclear power intelligent debugging system is a distributed arrangement mode combined with a center and multiple projects. The multiple projects include a debugging center side PC, a nuclear power project side PC, a personal mobile phone mobile terminal and a debugging laboratory large screen. The debugging center side PC, the nuclear power project side PC, the personal mobile phone mobile terminal and the debugging laboratory large screen are all used for displaying test data, debugging result data, test reports, archiving data and process deviation management data of the debugging process.
[0043] Specifically, as shown in FIG. 7, the basic layer mainly constructs the infrastructure of the ISU, including: wired network, WIFI / 4G / 5G wireless network, server, storage device and other hardware facilities. The data center layer: the main body is the nuclear power debugging data center 100, specifically but not limited to: debugging data source, debugging data governance, debugging data base and debugging data management. Among them, the debugging data source (data source) mainly but not limited to: DCS (Digital Control System, digital control system) data, KDO (Data Acquisition System, data acquisition system) data, KME (Performance Test Data Acquisition System, performance test data acquisition system) data, debugging acquisition device data, design data, equipment data, installation data, text data, other data, etc. Debugging data governance mainly but not limited to: data packet receiving, data packet analysis, data conversion, data caching, data sending, state monitoring, data backfilling, acquisition security, etc. Debugging data base mainly but not limited to: real-time / historical database, debugging file library, debugging function library, test result library, fault knowledge base, system function library, equipment item library, verification unit library, etc. Debugging data governance (management) mainly but not limited to: platform management function, data management function, debugging data asset construction, etc. Among them, the platform management function mainly includes: application management, user management, role management, menu management, authorization management, data dictionary, etc. The data management function mainly but not limited to: database permission, point table management, data browsing, trend comparison, real-time monitoring, etc. Debugging data asset construction includes but is not limited to: test result card, fault knowledge card, function verification card, test result query, fault knowledge query, function verification query, test result comparison, fault knowledge comparison, etc. Typical application layer: mainly includes three typical application systems of debugging navigation system 200 SNS, debugging test system 300 STS and debugging expert system 400 SES. Among them, the debugging navigation system 200 includes but is not limited to: navigation overview, digital activity construction, online plan management, algorithm and model, deduction analysis, etc. The debugging test system 300 includes but is not limited to: TP fast structuring, TU online execution, TR automatic generation, standard form construction, quality control, etc. The debugging expert system 400 includes but is not limited to: simulation deduction, intelligent early warning, fault diagnosis, etc. Display layer: the display layer includes debugging center side PC end, nuclear power project side PC end, personal mobile phone mobile end and debugging laboratory large screen, etc.
[0044] The nuclear power plant debugging test procedure system is reconstructed, the digital debugging test procedure is designed and prepared, and the digital implementation of debugging test preparation and execution is supported. The nuclear power plant intelligent debugging system can be used as an integrated production management platform for nuclear power debugging start. By setting the nuclear power debugging data center 100, the nuclear power debugging data center 100 can be used as a unified data base of the ISU platform. The debugging navigation system 200 is one of the three typical application systems of the ISU platform, mainly realizing intelligent plan collaboration, resource allocation and command control in the nuclear power debugging start stage. The debugging test system 300 is the second of the three typical application systems of the ISU platform, mainly realizing digital transformation of test preparation, on-site execution, report publication and process control in the nuclear power debugging start stage. The debugging expert system 400 is the third of the three typical application systems of the ISU platform, mainly providing digital expert support for the nuclear power debugging start stage. The nuclear power plant intelligent debugging system is constructed around the business level, the data level and the application level, aiming at realizing the digital transformation of the nuclear power debugging, and achieving the goals of improving quality and efficiency and improving safety level.
[0045] The above examples are only for illustrating the technical concept and characteristics of the present application, and the purpose is to enable those skilled in the art to understand the content of the present application and to implement it accordingly, and cannot limit the protection scope of the present application. Any equivalent changes and modifications made within the scope of the claims of the present application shall belong to the scope of the claims of the present application.
Claims
1. A nuclear power plant digitalization commissioning system, characterized in that, The application relates to a nuclear power plant debugging data center, a debugging navigation system and a debugging test system. The nuclear power plant debugging data center is used for sampling, analyzing, arranging, data base construction, data display, data connection and data maintenance management of debugging test data; the debugging navigation system is used for generating a navigation plan mechanism model, constructing a logical sequence of a plan activity, constructing a debugging navigation plan, online distribution and management of the plan, display of debugging plan information, management of joint debugging plan, management of special plan, management of single system plan, management of micro plan, statistical analysis of the plan and generation of a related knowledge base and model algorithm; and the debugging test system is used for debugging program file construction, online test execution, report generation, digital archiving delivery, digital quality control, experience business data integration and process deviation management based on data of the nuclear power plant debugging data center and information of the debugging navigation system. The application further relates to a debugging expert system.
2. The nuclear power plant intelligent commissioning system according to claim 1, characterized in that, The debugging expert system is used for debugging simulation deduction, debugging process early warning, monitoring of a debugging key equipment health state and fault diagnosis. The nuclear power plant debugging data center comprises a data acquisition module, a text data analysis module, a debugging data arrangement module, a data base construction module, a data management display module, a data connection module, a data asset construction module and a data management maintenance module; the data acquisition module is used for collecting real-time data of debugging test and storing the data into a database; the text data analysis module is used for analyzing and structuring text data in the database to generate a digital debugging program or form a digital debugging navigation plan; the debugging data arrangement module is used for analyzing and converting debugging multi-source heterogeneous data in the database to generate a standard model of debugging data; the data base construction module is used for constructing different types of debugging knowledge bases; the data management display module is used for visual display of different types of data; the data connection module is used for data connection and penetration based on debugging business requirements; the data asset construction module is used for constructing debugging data assets and interfaces; and the data management maintenance module is used for application management, authorization management, role management and dictionary management maintenance of debugging data. The debugging navigation system comprises a navigation plan mechanism model generation module, a plan automatic generation module, a plan rapid construction module, a plan online distribution and management module, a navigation plan overview module and a joint debugging plan management module; the navigation plan mechanism model generation module is used for constructing an automatic generation mechanism model of a debugging plan; the plan automatic generation module is used for automatically constructing a logical sequence of a plan activity; the plan rapid construction module is used for classifying various construction activities of a debugging stage and constructing a digital activity unit of a debugging plan; the plan online distribution and management module is used for online distribution and management of a debugging navigation plan; the navigation plan overview module is used for display of a logical relationship and an execution state of a debugging plan; and the joint debugging plan management module is used for management of a joint debugging plan of a debugging stage.
3. The nuclear power plant digitalization commissioning system of claim 1, wherein, 4. The nuclear power plant digitalization commissioning system of claim 1, wherein, 5. The nuclear power plant digitalization commissioning system of claim 4, wherein, The debugging navigation system further comprises a special plan management module, a single system plan management module, a micro plan management module, a plan statistical analysis module, a related knowledge base generation module, and a model algorithm generation module; the special plan management module is used for managing special plans in the debugging stage; the single system plan management module is used for managing debugging test activities corresponding to nuclear power plant equipment systems; the micro plan management module is used for managing daily debugging work of debugging personnel; the plan statistical analysis module is used for statistically analyzing data of navigation plans based on different dimensions and generating a statistical analysis report; the related knowledge base generation module is used for generating a related knowledge base based on debugging stage data; and the model algorithm module is used for generating corresponding model algorithms based on debugging stage data penetration and data clustering.
6. The nuclear power plant digitalization commissioning system of claim 1, wherein, The debugging test system comprises an execution version file construction module, a blank test report construction module, an online test execution module, a report automatic generation module, and a digital archiving handover module; the execution version file construction module is used for generating an execution version file debugging program; the blank test report construction module is used for automatically generating a blank test report according to the execution version file debugging program; the online test execution module is used for online execution of debugging tests based on production data collected by the nuclear power debugging data center; the report automatic generation module is used for automatically generating a debugging test report according to a debugging test report template; and the digital archiving handover module is used for generating a PDF main file of a debugging test report that has been approved and takes effect and performing data encapsulation to construct a digital archiving handover data package.
7. The nuclear power plant digitalization commissioning system of claim 6, wherein, The debugging test system further comprises a digital quality control module, an experience business fusion module, a process deviation management module, a debugging earned value management module, a related knowledge base module, and a model algorithm management module; the digital quality control module is used for monitoring and controlling debugging quality; the experience business fusion module is used for classifying and extracting debugging experience data to form a structured debugging experience database and associating and fusing with business data; the process deviation management module is used for managing adjustment process deviations; the debugging earned value management module is used for establishing a debugging earned value work efficiency coefficient model; the related knowledge base module is used for generating a debugging test data related database; and the model algorithm management module is used for generating model algorithms of debugging test data and management.
8. The nuclear power plant digitalization commissioning system of claim 2, wherein, The debugging expert system comprises a debugging simulation deduction system, a debugging process early warning system, and a debugging key equipment health monitoring and fault diagnosis system; the debugging simulation deduction system is used for debugging simulation deduction according to latest operation test data of a unit start-up and equipment characteristic parameters correction; the debugging process early warning system is used for constructing a risk early warning model of a debugging process and performing debugging process risk early warning based on the risk early warning model; and the debugging key equipment health monitoring and fault diagnosis system is used for monitoring and early warning, fault diagnosis, and health assessment of key equipment of a nuclear power unit.
9. The nuclear power plant digitalization commissioning system of claim 8, wherein, The debugging simulation deduction system comprises a high-precision lightweight model generation module, a model self-correction improvement module and a typical transient operation deduction module; the high-precision lightweight model generation module is used for generating a high-precision lightweight model; the model self-correction improvement module is used for self-correction and improvement of the high-precision lightweight model; and the typical transient operation deduction module is used for typical transient operation risk prediction and quantitative analysis.
10. The nuclear power plant digitalization commissioning system of claim 8, wherein, The debugging process early warning system comprises a steady-state working condition early warning module, a transient working condition early warning module and a test working condition early warning module; the steady-state working condition early warning module is used for steady-state working condition early warning; the transient working condition early warning module is used for transient working condition early warning; and the test working condition early warning module is used for test working condition early warning.
11. The nuclear power plant digitalization commissioning system of claim 8, wherein, The debugging key equipment health monitoring and fault diagnosis system comprises an equipment state monitoring module, a parameter intelligent early warning module, a fault diagnosis analysis module and a comprehensive health evaluation module; the equipment state monitoring module is used for real-time parameter state monitoring of nuclear power plant debugging key equipment; the parameter intelligent early warning module is used for trend analysis and early warning of important equipment parameters in combination with full working condition data of a nuclear power engineering debugging stage and in-service nuclear power unit equipment operation data; the fault diagnosis analysis module is used for fault diagnosis analysis in combination with full working condition data of a nuclear power engineering debugging stage and in-service nuclear power unit equipment operation data; and the comprehensive health evaluation module is used for comprehensive health evaluation in combination with full working condition data of a nuclear power engineering debugging stage.
12. The nuclear power plant digitalization commissioning system according to any one of claims 1-11, characterized in that, The nuclear power plant intelligent debugging system is a distributed arrangement mode of a center combined with multiple projects.
13. The nuclear power plant digitalization commissioning system of claim 12, wherein, The multiple projects comprise a debugging center side PC end, a nuclear power project side PC end, a personal mobile phone mobile end and a debugging laboratory large screen; and the debugging center side PC end, the nuclear power project side PC end, the personal mobile phone mobile end and the debugging laboratory large screen are all used for display of test data, debugging result data, test reports, archiving data and process deviation management data of a debugging process.
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