Plowshare mixer

By controlling the position of the movable baffle and the fixed baffle through the rotation of the inner and outer rings, the volume and length of the mixing chamber can be adjusted, thus solving the problem of fixed mixing chamber volume and achieving full mixing and effective control of materials.

WO2026060578A1PCT designated stage Publication Date: 2026-03-26SHUANGLONG GROUP
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Patent Information

Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2026-03-26

AI Technical Summary

Technical Problem

The existing plow-type mixer has a fixed mixing chamber volume, which leads to low mixing efficiency or material overflow when the amount of material changes.

Method used

Design a plow-type mixer that controls the position of the movable baffle to coincide with or separate from the fixed baffle by rotating the inner and outer rings, thereby adjusting the volume and length of the mixing chamber and realizing the connection or separation of materials.

Benefits of technology

Effectively control the volume and length of the mixing chamber to avoid low mixing efficiency due to insufficient material or overflow due to excessive material, ensuring thorough mixing of materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

A plowshare mixer, comprising a base (1), wherein a first support plate (11) and a second support plate (12) are respectively fixed to two ends of the base (1); several mixing cylinders (2) are uniformly distributed between the first support plate (11) and the second support plate (12); a feeding tube (21) is fixed on the upper side of one end of each mixing cylinder (2), and a discharging tube (22) is fixed on the lower side of the other end of each mixing cylinder (2); and a valve (23) is mounted at the upper end of each discharging tube (22); a rotating shaft (3) is rotationally connected between the first support plate (11) and the second support plate (12), and several plowshares (5) are distributed on the rotating shaft (3); a rotating cylinder (32) is rotationally connected between two adjacent mixing cylinders (2); several fixed obstruction plates (33) are uniformly fixed between each rotating cylinder (32) and the rotating shaft (3); an inner ring (6) is rotationally connected to the inner side of each rotating cylinder (32), outer rings (61) are rotationally sleeved on the rotating shaft (3), and several movable obstruction plates (62) are uniformly fixed between each inner ring (6) and an outer ring (61); and the gaps between the fixed obstruction plates (33) are adapted to the movable obstruction plates (62), and the fixed obstruction plates (33) are fitted with the movable obstruction plates (62). During material mixing, the containment volume of a mixing chamber where materials are located is controlled, thereby controlling the height of the materials in the mixing chamber, so as to avoid excessively low mixing efficiency caused by the materials being at an extremely low level or material overflow caused by the materials being at an extremely high level.
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Description

Ploughshare mixer TECHNICAL FIELD

[0001] The present application relates to the technical field of mixers, and more particularly to a ploughshare mixer. BACKGROUND

[0002] The ploughshare mixer is a new type of high-efficiency powder mixing device. The ploughshares inside the ploughshare mixer rotate with the main shaft to make the material move in a radial circumferential turbulent manner along the cylinder arm. At the same time, the radial material flows through the flying knife group, is scattered by the high-speed rotating flying knife, and is continuously replaced and compounded, so that the material reaches uniform mixing in a relatively short time.

[0003] However, in the existing ploughshare mixer, the mixing cavity volume for accommodating and stirring the material is fixed, and the amount of material that needs to be stirred by the user changes at any time. It is easy to have less material, and the material in the mixing cavity is too low, which leads to low mixing efficiency. Or the material is too much, and needs to be mixed in batches.

[0004] Therefore, it is necessary to provide a ploughshare mixer to solve the above problems.

[0005] SUMMARY

[0006] Based on the above problems existing in the prior art, the purpose of the embodiments of the present application is to provide a ploughshare mixer to achieve the effect of controlling the volume of the mixing cavity.

[0007] The technical scheme adopted by the present application to solve its technical problems is: a ploughshare mixer, comprising a base, the two ends of the base are respectively fixed with a first support plate and a second support plate, a plurality of mixing cylinders are uniformly distributed between the first support plate and the second support plate, the mixing cylinders are fixed with the base, the upper side of one end of the mixing cylinder is fixed with a feeding pipe, the lower side of the other end of the mixing cylinder is fixed with a discharging pipe, the upper end of the discharging pipe is installed with a valve, a rotating shaft is rotatably connected between the first support plate and the second support plate, a plurality of ploughshares are distributed on the rotating shaft, a rotating cylinder is rotatably connected between two adjacent mixing cylinders, a plurality of fixed baffles are uniformly fixed between the rotating cylinder and the rotating shaft, an inner ring is rotatably connected to the inner side of the rotating cylinder, an outer ring is rotatably sleeved on the rotating shaft, a plurality of movable baffles are uniformly fixed between the inner ring and the outer ring, the gap between the fixed baffles is matched with the movable baffles, and the fixed baffles are attached to the movable baffles.

[0008] Further, the first support plate is fixed with a main drive, and the output shaft of the main drive is fixedly connected with the rotating shaft.

[0009] Further, the rotating shaft is a hollow structure, the moving shaft is slidably arranged in the rotating shaft, a plurality of moving grooves are circumferentially arranged on the moving shaft, a gear rack is fixed on one side of each moving groove, a supporting shaft is fixed on the plough near the rotating shaft, a supporting sleeve corresponding to the position of the supporting shaft is fixed on the rotating shaft, the supporting sleeve is rotatably arranged on the supporting shaft, a rotating gear is fixed on one end of the supporting shaft penetrating through the supporting sleeve and entering one moving groove, and the rotating gear is engaged with the gear rack.

[0010] Further, the second supporting plate is fixed with an extension rod on one side, and the output rod of the extension rod is rotatably connected with the moving shaft.

[0011] Further, the rotating cylinder is fixed with a rotating wheel on the outer wall, the rotating wheel is provided with an exposure groove on one side, the exposure groove is provided with positioning holes at both ends, the inner ring is fixed with a positioning block on the outer wall, the positioning block is located in the exposure groove, the positioning block is provided with a limiting hole, and a bolt is arranged in the limiting hole, and the bolt is threadedly connected with a nut at one end penetrating through the limiting hole and one positioning hole.

[0012] Further, a plurality of teeth are circumferentially arranged on the rotating cylinder, a plurality of auxiliary drivers corresponding to the positions of the rotating wheel are fixed on the base, an auxiliary gear is fixed on the output shaft of the auxiliary driver, and the teeth are engaged with the auxiliary gear.

[0013] Further, the fixed baffle and the movable baffle are respectively fixed with an inclined first guide plate and a second guide plate on one side.

[0014] Further, the fixed baffle and the movable baffle are respectively fixed with an inclined first guide plate and a second guide plate on one side.

[0015] The beneficial effects of the present application are:

[0016] Through the rotation of the inner ring and the outer ring relative to the rotating cylinder, the movable baffle can coincide with the fixed baffle, the gap between the fixed baffles is exposed, the material can pass through the gap between the fixed baffles, and the mixing cylinders on both sides of the inner ring are in communication; or the gap between the movable baffle and the fixed baffle coincides, the movable baffle blocks the gap between the fixed baffles, so that the mixing cylinders on both sides of the inner ring are separated.

[0017] Thus, when the material is mixed, the volume of the mixing cavity where the material is located is controlled, and then the height of the mixing cavity kneading the material is controlled, so as to avoid that the mixing efficiency is too low due to too low material or the material overflows due to too high material. BRIEF DESCRIPTION OF DRAWINGS

[0018] The drawings accompanying the specification of this application form a part thereof, serve to provide further understanding of the application, and together with the description of the exemplary embodiments of the application, serve to explain the application. In the drawings:

[0019] Fig. 1 is a schematic diagram of a ploughshare mixer according to the present application;

[0020] Fig. 2 is a schematic diagram of a sectional view of the ploughshare mixer according to Fig. 1;

[0021] Fig. 3 is a schematic diagram of an enlarged view of A according to Fig. 2;

[0022] Fig. 4 is a schematic diagram of an exploded view of the ploughshare mixer according to Fig. 1;

[0023] Fig. 5 is a schematic diagram of an enlarged view of B according to Fig. 4;

[0024] Fig. 6 is a schematic diagram of an internal structure of a rotating shaft according to Fig. 2;

[0025] Fig. 7 is a schematic diagram of a working state of an inner ring according to Fig. 2;

[0026] Fig. 8 is a schematic diagram of an enlarged view of C according to Fig. 7;

[0027] Fig. 9 is a schematic diagram of a working state of the inner ring according to Fig. 2;

[0028] Fig.:

[0029] 1, base; 11, first support plate; 111, main driver; 12, second support plate; 121, telescopic rod; 13, auxiliary driver; 14, auxiliary gear;

[0030] 2, mixing cylinder; 21, inlet pipe; 22, outlet pipe; 23, valve;

[0031] 3, rotating shaft; 31, support sleeve; 32, rotating cylinder; 33, fixed baffle; 331, first guide plate; 34, rotating wheel; 35, tooth; 36, exposed slot; 37, positioning hole;

[0032] 4, moving shaft; 41, moving slot; 42, rack;

[0033] 5, ploughshare; 51, support shaft; 52, rotating gear;

[0034] 6, inner ring; 61, outer ring; 62, movable baffle; 621, second guide plate; 63, positioning block; 64, limiting hole; 65, bolt; 66, nut. DETAILED DESCRIPTION

[0035] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0036] It should be noted that all technical and scientific terms used in the present application have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs, unless otherwise specified.

[0037] In the present application, unless otherwise specified, the orientation such as "upper", "lower" is generally directed to the direction shown in the drawings, or is directed to the vertical, perpendicular or gravity direction; similarly, for the convenience of understanding and description, "left", "right" is generally directed to the left and right shown in the drawings; "inner", "outer" refers to the inner and outer relative to the contour of each component itself, but the above orientation words are not used to limit the present application.

[0038] As shown in FIGS. 1-9, the present application provides a plowshare mixer, comprising a base 1, the two ends of the base 1 are respectively fixed with a first support plate 11 and a second support plate 12, a plurality of mixing barrels 2 are uniformly distributed between the first support plate 11 and the second support plate 12, and in the present embodiment, four mixing barrels 2 are provided as an example.

[0039] A rotating shaft 3 is rotatably connected between the first support plate 11 and the second support plate 12, the rotating shaft 3 is a hollow structure, a moving shaft 4 is slidably arranged in the rotating shaft 3, a plurality of moving grooves 41 are circumferentially distributed on the moving shaft 4, and a rack 42 is fixed on one side of each moving groove 41.

[0040] A plurality of plows 5 are distributed on the rotating shaft 3, the plows 5 are fixed with support shafts 51 close to the rotating shaft 3, support sleeves 31 corresponding in position to the support shafts 51 are fixed on the rotating shaft 3, the support sleeves 31 are sleeved on the support shafts 51, and the support sleeves 31 are rotatably connected with the support shafts 51, one end of each support shaft 51 extends into a moving groove 41 through the support sleeve 31, a rotating gear 52 is fixed on the end of the support shaft 51 extending into the moving groove 41, and the rotating gear 52 is engaged with the rack 42.

[0041] A main drive 111 is fixed on the side of the first support plate 11 away from the second support plate 12, and in the present embodiment, the main drive 111 is a motor, and the output shaft of the main drive 111 is fixedly connected with the rotating shaft 3.

[0042] A telescopic rod 121 is fixed on the side of the second support plate 12 away from the first support plate 11, and the output rod of the telescopic rod 121 is rotatably connected with the moving shaft 4.

[0043] An inlet pipe 21 is fixedly installed on the upper side of one end of each mixing barrel 2 close to the first support plate 11, and an outlet pipe 22 is fixedly installed on the lower side of one end of each mixing barrel 2 close to the second support plate 12, and a valve 23 is installed on the upper end of the outlet pipe 22.

[0044] The rotating cylinder 32 is uniformly fixed with a plurality of fixed baffles 33 between the end close to the first support plate 11 and the rotating shaft 3, and the outer wall of the rotating cylinder 32 is fixed with a rotating wheel 34, and the rotating wheel 34 is circumferentially distributed with a plurality of teeth 35, and the base 1 is fixed with a plurality of auxiliary drives 13 corresponding to the positions of the rotating wheel 34, and in the embodiment, the auxiliary drive 13 is a motor, and the output shaft of the auxiliary drive 13 is fixed with an auxiliary gear 14, and the teeth 35 are engaged with the auxiliary gear 14.

[0045] The inner side of the rotating cylinder 32 is rotatably connected with an inner ring 6, and the rotating shaft 3 is rotatably sleeved with an outer ring 61, and the inner ring 6 is uniformly fixed with a plurality of movable baffles 62 between the end close to the first support plate 11 and the outer ring 61, and the gap between the fixed baffles 33 is adapted to the movable baffles 62, and the fixed baffles 33 are attached to the movable baffles 62.

[0046] One side of the rotating wheel 34 is provided with an exposed groove 36, and both ends of the exposed groove 36 are provided with positioning holes 37. The outer wall of the inner ring 6 is fixed with a positioning block 63, the positioning block 63 is located in the exposed groove 36, a limiting hole 64 is arranged on the positioning block 63, a bolt 65 is arranged in the limiting hole 64, and one end of the bolt 65 is threadedly connected with a nut 66 after penetrating through the limiting hole 64 and one positioning hole 37.

[0047] One side of the fixed baffle 33 and the movable baffle 62 is respectively fixed with an inclined first guide plate 331 and a second guide plate 621. The positions of the fixed baffle 33 and the movable baffle 62 overlap the position of the discharge pipe 22 close to the second support plate 12.

[0048] The material can be poured into the mixing cylinder 2 through the feeding pipe 21. When the valve 23 is opened, the material can be discharged from the mixing cylinder 2 through the discharge pipe 22.

[0049] The main drive 111 is used to drive the rotating shaft 3 to rotate, and the rotating shaft 3 rotates to drive the plow to stir the material in the mixing cylinder 2.

[0050] The telescopic rod 121 is used to drive the moving shaft 4 to move in the rotating shaft 3 through the telescopic function of the telescopic rod 121, and the moving shaft 4 moves to drive the plow 5 to rotate around the support shaft 51 through the engagement between the rack 42 and the rotating gear 52.

[0051] When the telescopic rod 121 grows, the side close to the first support plate 11 of the plow 5 is vertical, and the side close to the second support plate 12 of the plow 5 is inclined, so that the plow 5 pushes the material to the side of the second support plate 12, which is suitable for the case that the material needs to be mixed while being transported.

[0052] When the telescopic rod 121 is shortened, the two sides of the plough 5 are inclined, so that the plough 5 pushes the material to the two sides, which is suitable for the case that the material needs to be mixed in the mixing cylinder 2 for a long time. When the mixing is completed and the valve 23 is opened, the telescopic rod 121 is grown, and at this time the plough 5 pushes the mixed material to the discharge pipe 22, avoiding material residue and facilitating the discharge of the material.

[0053] Since the rotating wheel 34 is rotationally connected between the mixing cylinders 2, the mixing cylinders 2 can be assisted to support the rotating shaft 3 through the rotating wheel 34 and the fixed baffle 33. The auxiliary driver 13 drives the rotating wheel 34 to rotate through the auxiliary gear 14 and the teeth 35, thereby assisting the rotating shaft 3 to rotate.

[0054] After the bolt 65 and the nut 66 are removed, the positioning block 63 can move in the exposed groove 36, thereby driving the inner ring 6, the outer ring 61 and the movable baffle 62 to rotate relative to the rotating wheel 34. The bolt 65 and the nut 66 are used to fix the positioning block 63 at one end of the exposed groove 36.

[0055] When the positioning block 63 is fixed at one end of the exposed groove 36, the fixed baffle 33 and the movable baffle 62 are positionally coincident, so that the material can flow between the mixing cylinders 2 on both sides of the inner ring 6 through the gap between the fixed baffles 33.

[0056] When the positioning block 63 is fixed at the other end of the exposed groove 36, the movable baffle 62 blocks the gap between the fixed baffles 33, thereby separating the mixing cylinders 2 on both sides of the inner ring 6.

[0057] When the fixed baffle 33 and the movable baffle 62 are positionally coincident, the rotation of the rotating shaft 3 drives the first guide plate 331 and the second guide plate 621 to rotate, thereby avoiding the material from staying at the inner ring 6.

[0058] When the movable baffle 62 blocks the gap between the fixed baffles 33, since the fixed baffle 33 and the movable baffle 62 are positionally overlapped with the side of the discharge pipe 22 close to the second support plate 12, the material clamped by the first guide plate 331, the fixed baffle 33 and the movable baffle 62 is thrown into the discharge pipe 22, thereby avoiding material residue.

[0059] In summary, through the movable baffle 62, the adjacent two mixing cylinders 2 can be connected or separated, thereby controlling the volume and length of the mixing chamber when the material is mixed.

[0060] When the material needs to be mixed in the mixing cylinder 2 for a long time, by controlling the volume of the mixing chamber, the height of the material in the mixing chamber can be controlled, avoiding that the material is too low to cause low mixing efficiency or the material is too high to overflow.

[0061] When the material is mixed while being transported, the length of the mixing chamber can be controlled to control the mixing time of the material, ensuring sufficient mixing.

[0062] By adjusting the angle of the plough 5 and controlling the communication or separation between the mixing cylinders 2, the plough mixer is divided into multiple mixing chambers, and the mixing method of each mixing chamber can be adjusted according to the material. The plough mixer can simultaneously mix multiple different materials, and the mixing method of each material is adjusted separately.

[0063] Obviously, the above-described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor should be within the scope of protection of the present application.

[0064] It should be noted that the terms used herein are only intended to describe specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. As used herein, the singular form is intended to include the plural form unless the context clearly indicates otherwise, and it should be understood that when the terms "comprise" and / or "include" are used in the specification, there is a feature, step, work, device, component and / or combination thereof.

[0065] It should be noted that the terms "first", "second" and the like in the specification and claims of the present application and the above-described drawings are used to distinguish similar objects, and do not necessarily indicate a specific order or sequence. It should be understood that the data thus used can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented in an order other than that illustrated or described herein.

[0066] The above is only the preferred embodiment of the present application, and is not intended to limit the present application. For those skilled in the art, the present application can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

[0067] The above is only the preferred embodiment of the present application, and the protection scope of the present application is not limited to the above-mentioned embodiments. Any technical solution falling within the concept of the present application shall be within the protection scope of the present application. It should be noted that for those skilled in the art, some improvements and refinements without departing from the principles of the present application shall be considered as the protection scope of the present application.

Claims

1. A plowshare mixer characterized by: The utility model provides a kind of mixing device, including base (1), the first support plate (11) and the second support plate (12) are respectively fixed with both ends of the base (1), the first support plate (11) and the second support plate (12) are evenly distributed with several mixing cylinders (2) between, the mixing cylinder (2) is fixed with base (1), the upper side of one end of the mixing cylinder (2) is fixed with inlet pipe (21), the lower side of the other end of the mixing cylinder (2) is fixed with outlet pipe (22), the upper end of the outlet pipe (22) is equipped with valve (23), the first support plate (11) and the second support plate (12) are rotatably connected with rotating shaft (3) between, the rotating shaft (3) is distributed with several ploughs (5), rotatably connected with rotating cylinder (32) between two adjacent mixing cylinders (2), the rotating cylinder (32) and rotating shaft (3) are evenly fixed with several fixed baffles (33) between, the inner side of the rotating cylinder (32) is rotatably connected with inner ring (6), the rotating shaft (3) is rotatably sleeved with outer ring (61), the inner ring (6) and the outer ring (61) are evenly fixed with several movable baffles (62) between, the gap between the fixed baffle (33) and the movable baffle (62) is adapted, the fixed baffle (33) and the movable baffle (62) are attached; The rotating cylinder (32) outer wall is fixed with rotating wheel (34), one side of the rotating wheel (34) is provided with exposure groove (36), both ends of the exposure groove (36) are provided with positioning hole (37), the outer wall of the inner ring (6) is fixed with positioning block (63), the positioning block (63) is located in exposure groove (36), the positioning block (63) is provided with limiting hole (64), the limiting hole (64) is provided with bolt (65), one end of the bolt (65) passes through limiting hole (64) and one positioning hole (37) and is threadedly connected with nut (66) after.

2. A coulter mixer according to claim 1, characterised in that: The first support plate (11) is fixed with main driver (111) on one side, and the output shaft of the main driver (111) is fixedly connected with the rotating shaft (3).

3. A coulter mixer according to claim 1, wherein: The rotating shaft (3) is a hollow structure, the moving shaft (4) is slidably arranged in the rotating shaft (3), a plurality of moving grooves (41) are circumferentially arranged on the moving shaft (4), a gear rack (42) is fixed on one side of each moving groove (41), the plough (5) is fixed with a support shaft (51) close to the rotating shaft (3), a support sleeve (31) corresponding to the position of the support shaft (51) is fixed on the rotating shaft (3), the support sleeve (31) is rotatably sleeved on the support shaft (51), a rotating gear (52) is fixed on one end of the support shaft (51) after penetrating through the support sleeve (31) and extending into one moving groove (41), and the rotating gear (52) is engaged with the gear rack (42).

4. A coulter mixer according to claim 2, wherein: The second support plate (12) is fixed with a telescopic rod (121) on one side, and the output rod of the telescopic rod (121) is rotatably connected with the moving shaft (4).

5. A coulter mixer according to claim 1 wherein: The rotating cylinder (32) is circumferentially provided with a plurality of teeth (35), a plurality of auxiliary drivers (13) corresponding to the positions of the rotating wheels (34) are fixed on the base (1), the output shafts of the auxiliary drivers (13) are fixed with auxiliary gears (14), and the teeth (35) are engaged with the auxiliary gears (14).

6. A coulter mixer according to claim 1 wherein: One side of the fixed baffle (33) and the movable baffle (62) is respectively fixed with an inclined first guide plate (331) and a second guide plate (621).

7. A coulter mixer as claimed in claim 1, wherein: The fixed baffle (33) and the movable baffle (62) overlap the position of one side of the discharge pipe (22).

Citation Information

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