Fiber power connector

Abstract

A connector assembly is provided. The connector assembly includes a plug having a plurality of first optical ferrules operably coupled to a plug insulator, each optical ferrule disposed in a respective aperture, a plurality of first optical fibers operably coupled to respective first optical ferrules of the plurality of first optical ferrules, and a first plurality of jackets disposed over respective optical fibers of the plurality of optical fibers. The connector assembly further includes a receptacle releasably couplable to the plug, the receptacle including a receptacle insulator, a plurality of second optical ferrules operably coupled to the receptacle insulator, each optical ferrule of the plurality of optical ferrules disposed in a respective bore, a plurality of second optical fibers operably coupled to respective optical ferrules, and a second plurality of jackets disposed over respective optical fibers of the plurality of second optical fibers.

Description

SIKCP78509PC00(39717-139)1FIBER POWER CONNECTORCROSS-REFERENCE TO RELATED APPLICATION

[0001] This application claims the benefit of, and priority to, U.S. Provisional Patent Application No. 63 / 677,078, filed on July 30, 2024, the entire content of which is hereby incorporated by reference herein.BACKGROUND

[0002] The embodiments described herein relate generally to multi-fiber connectors and, more particularly, to multi-fiber connectors incorporating optical and electrical contacts.

[0003] Optical connectors generally require high tolerances to ensure the reliability of the transmission of light from one end of the connector to the other. The relatively high tolerances, and therefore, relatively high costs, required to manufacture reliable optical connectors lend themselves to low density configurations. Additionally, optical fibers and electrical wires are often tied to separate, individual connectors due to the limited space available within the optical connector, the insulation or jackets needed to overlay the optical fibers, and the cost of manufacturing optical connectors as compared to electrical connectors.BRIEF DESCRIPTION

[0004] In one aspect, a connector assembly is provided. The connector assembly includes a plug defining a cavity, the plug including a plug insulator disposed within the cavity, a plurality of first optical ferrules operably coupled to the plug insulator, each optical ferrule of the plurality of first optical ferrules disposed in a respective aperture of a plurality of apertures defined through the plug insulator, a plurality of first optical fibers operably coupled to respective first optical ferrules of the plurality of first optical ferrules, and a first plurality of jackets disposed over respective optical fibers of the plurality of optical fibers. The connector assembly further includes a receptacle releasably couplable to the plug, the receptacle including a receptacle insulator, a plurality of second optical ferrules operably coupled to the receptacle insulator, each optical ferrule of the plurality ofSIKCP78509PC00(39717-139)2optical ferrules disposed in a respective bore of a plurality of bores defined through the receptacle insulator, a plurality of second optical fibers operably coupled to respective optical ferrules of the plurality of second optical ferrules, and a second plurality of jackets disposed over respective optical fibers of the plurality of second optical fibers.

[0005] In another aspect, a receptacle assembly is provided. The receptacle assembly includes a receptacle body defining an aperture, a receptacle insulator configured to be received within the aperture of the receptacle body, wherein the receptacle insulator defines a plurality of through-bores, the plurality of through-bores disposed in a nested configuration, a plurality of counterbores disposed concentrically with respective through-bores of the plurality of through-bores, a plurality of biasing elements disposed within respective counterbores of the plurality of counterbores, and a plurality of optical ferrules disposed within respective through-bores of the plurality of through-bores.

[0006] In yet another aspect, a plug assembly is provided. The plug assembly includes a plug body defining a cavity, a plug insulator slidably disposed within the cavity of the plug body, the plug insulator defining a plurality of first apertures disposed in a nested configuration, a plug retainer defining a second cavity, wherein a portion of the plug retainer is slidably receivable within the cavity of the plug body, and wherein a first end portion of the plug retainer is configured to abut a portion of the plug insulator when the plug retainer is coupled to the plug body, and a plurality of optical ferrules receivable within the plurality of apertures of the plug insulator.BRIEF DESCRIPTION OF THE DRAWINGS

[0007] FIG. 1 is an elevation view of one embodiment of a connector assembly in accordance with the disclosure;

[0008] FIG. 2 is an elevation view of a plug assembly of the connector assembly of FIG. 1;

[0009] FIG. 3 is an exploded view of the plug assembly of FIG. 2;

[0010] FIG. 4 is an elevation view of a plug body of the plug assembly of FIG. 2;SIKCP78509PC00(39717-139)3

[0011] FIG. 5 is a cross-sectional view of the plug body of FIG. 4;

[0012] FIG. 6 is an elevation view of a plug retainer of the plug assembly of FIG. 2;

[0013] FIG. 7 is a cross-sectional view of the plug retainer of FIG. 6;

[0014] FIG. 8 is a perspective view of a plug insulator of the plug assembly of FIG. 2;

[0015] FIG. 9 is a front view of the plug insulator of FIG. 8;

[0016] FIG. 10 is an elevation view of a cable bundle of the plug assembly of FIG. 2 coupled to the plug insulator of FIG. 8;

[0017] FIG. 10A is a cross-sectional view of the cross-section indicated in FIG. 10;

[0018] FIG. 11 is a perspective view of the plug assembly of FIG. 2;

[0019] FIG. 12 is an enlarged view of the area of detail indicated in FIG. 11;

[0020] FIG. 13 is an elevation view of a plug strain relief of the plug assembly of FIG.2;

[0021] FIG. 14 is a cross-sectional view of the plug strain relief of FIG. 13;

[0022] FIG. 15 is a cross-sectional view of the plug assembly of FIG. 2;

[0023] FIG. 17 is an elevation view of a receptacle assembly of the connector assembly of FIG. 1;

[0024] FIG. 18 is an exploded view of the receptacle assembly of FIG. 17;

[0025] FIG. 19 is an elevation view of a receptacle body of the receptacle assembly of FIG. 17;

[0026] FIG. 20 is a cross-sectional view of the receptacle body of FIG. 19;

[0027] FIG. 21 is an elevation view of a receptacle insulator of the receptacle assembly of FIG. 17;

[0028] FIG. 22 is a front view of the receptacle insulator of FIG. 21;

[0029] FIG. 23 is a rear view of the receptacle insulator of FIG. 21;

[0030] FIG. 24 is a perspective view of the receptacle assembly of FIG. 17;

[0031] FIG. 25 is an enlarged view of the area of detail indicated in FIG. 24;

[0032] FIG. 26 is a front view of a first receptacle backing plate of the receptacle assembly of FIG. 17;SIKCP78509PC00(39717-139)4

[0033] FIG. 27 is a front view of a second receptacle backing plate of the receptacle assembly of FIG. 17;

[0034] FIG. 28 is an elevation view of a cable bundle of the receptacle assembly of FIG. 17 coupled to each of the receptacle insulator, the first receptacle backing plate, and the second receptacle backing plate of FIGS. 21, 26, and 27;

[0035] FIG. 29 is a cross-sectional view of a receptacle retainer of the receptacle assembly of FIG. 17;

[0036] FIG. 30 is a cross-sectional view of a receptacle strain relief of the receptacle assembly of FIG. 17; and

[0037] FIG. 31 is a cross-sectional view of the receptacle assembly of FIG. 17DETAILED DESCRIPTION

[0038] In the following specification and the claims, reference will be made to a number of terms, which shall be defined to have the following meanings.

[0039] The singular forms “a”, “an”, and “the” include plural references unless the context clearly dictates otherwise.

[0040] Approximating language, as used herein throughout the specification and claims, is applied to modify any quantitative representation that could permissibly vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term or terms, such as “about”, “approximately”, and “substantially”, is not to be limited to the precise value specified. In at least some instances, the approximating language may correspond to the precision of an instrument for measuring the value. Here and throughout the specification and claims, range limitations are combined and interchanged, such ranges are identified and include all the sub-ranges contained therein unless context or language indicates otherwise.

[0041] The present disclosure is directed to systems and methods for connector assemblies. A connector assembly includes a plug defining a cavity, the plug including a plug insulator disposed within the cavity, a plurality of first optical ferrules operably coupled to the plug insulator, each optical ferrule of the plurality of first optical ferrulesSIKCP78509PC00(39717-139)5disposed in a respective aperture of a plurality of apertures defined through the plug insulator, a plurality of first optical fibers operably coupled to respective first optical ferrules of the plurality of first optical ferrules, and a first plurality of jackets disposed over respective optical fibers of the plurality of optical fibers. The connector assembly further includes a receptacle releasably couplable to the plug, the receptacle including a receptacle insulator, a plurality of second optical ferrules operably coupled to the receptacle insulator, each optical ferrule of the plurality of optical ferrules disposed in a respective bore of a plurality of bores defined through the receptacle insulator, a plurality of second optical fibers operably coupled to respective optical ferrules of the plurality of second optical ferrules, and a second plurality of jackets disposed over respective optical fibers of the plurality of second optical fibers.

[0042] Turning now to the drawings, FIG. 1 illustrates one embodiment of a connector assembly in accordance with the disclosure and generally identified by reference numeral 10. The connector assembly 10 includes a plug assembly 12 and a receptacle assembly 200 that is configured to be selectively coupled to the plug assembly 12, as will be described in further detail hereinbelow. Although generally described herein as having both electrical contacts and optical fibers, the disclosure is not so limited. In embodiments, the connector assembly may only include optical fibers (and does not necessarily include electrical contacts). It is envisioned that the connector assembly 10 may be utilized in a medical environment in some applications, and in some embodiments, may be utilized to deliver light therapy to a patient. It is contemplated that some or all of the various components of the connector assembly 10 may be formed from materials compatible for use as a medical device, although the connector assembly 10 may be formed from any suitable material without departing from the scope of the disclosure. Alternatively, the connector assembly 10 may be used in any suitable application.

[0043] With additional reference to FIGS. 2 and 3, the plug assembly 12 includes a cable bundle 14 operably coupled to a plug 40. The cable bundle 14 includes first optical ferrules 16, second optical ferrules 18, optical fibers 20, first electrical contacts 22, electrical wires 24, second electrical contacts 26, an electrical plug 28, and an insulatingSIKCP78509PC00(39717-139)6tube 30. Each optical ferrule of the first optical ferrules 16 is configured receive and retain a respective optical fiber of the optical fibers 20 therein. In this manner, the optical fibers 20 are coupled to the optical ferrules 16 using any suitable means, such as, for example, adhesives, mechanical fasteners, press-fit, friction fit, and mechanical capturing. In one non-limiting embodiment, the optical fibers 20 are bonded to the optical ferrules 16 using an epoxy resin.

[0044] The first optical ferrules 16 and the second optical ferrules 18 are substantially similar to one another and therefore, only the first optical ferrules 16 will be described in detail herein in the interest of brevity. Although generally described as being substantially similar to the first optical ferrules 16, it is envisioned that the second optical ferrules 18 may be the same or different from the first optical ferrules 16 without departing from the scope of the disclosure. The first optical ferrules 16 may be any suitable optical ferrule configured to retain and align the optical fibers 20, may be formed from any suitable material, and may be any suitable size. In one non-limiting embodiment, the first optical ferrules 16 are LC (e.g., for example, Lucent, Little, and Local connectors) connectors formed from ceramic (e.g., for example, Zirconia) ferrules coupled to nickel plated brass flanges. It is contemplated that the cable bundle 14 may include any number of first optical ferrules 16 and optical fibers 20, and in some embodiments, may include twenty- four first optical ferrules 16 and corresponding optical fibers 20 without departing from the scope of the disclosure. Although generally described as being substantially similar to one another, it is envisioned that one or more of the first optical ferrules 16 may be the same or different from one another.

[0045] The optical fibers 20 are configured to transmit light generated by a light source (not shown) to an end face 144 (shown in FIG. 8) of the plug body 42. The optical fibers 20 are multi-mode optical fibers having a Numerical Aperture (NA) of approximately 0.22, although it is envisioned that the optical fibers 20 may be single-mode optical fibers having any suitable NA, or combinations thereof, depending upon the design needs of the connector assembly 10. It is envisioned that the optical fibers 20 may be formed from any suitable material, such as, for example, Silica, Fluorine-doped Silica, Fluoride glass,SIKCP78509PC00(39717-139)7Phosphate glass, and Chalcogenide glass, having any suitable hydroxyl group (OH) concentration, any suitable size, and any suitable spectral range. In one non-limiting embodiment, the optical fibers 20 are formed from Silica having a low OH, a 200 micron (pm) core, 220 pm cladding, and having a spectral range of between about 400-2400 nanometers (nm). It is contemplated that the optical fibers 20 may be configured to transmit any amount of power without departing from the scope of the disclosure. In one non-limiting embodiment, the optical fibers 20 may transmit a power of between about 7.54 W and 20.27 W and individual optical fibers of the optical fibers 20 may transmit a power of between about 314 mW and 580 mW. In embodiments, each optical fiber of the optical fibers 20 is disposed within a respective jacket or insulator 23 to individually insulated insulate each optical fiber from one another (FIG. 10A).

[0046] Continuing with FIGS. 2 and 3, the first electrical contacts 22 may be any suitable electrical contact configured to retain respective electrical wires 24 therein and maintain electrical communication between the first electrical contacts 22 and the electrical wires 24. It is envisioned that the first electrical contacts 22 may be coupled to the electrical wires 24 using any suitable means, such as adhesives, mechanical fasteners, crimping, soldering, welding, and combinations thereof. The electrical wires 24 are configured to transmit electrical energy and / or signals from an energy and / or signal source (not shown) separately and distinctly from the light transmitted through the optical fibers 20. As can be appreciated, the type and size of the electrical wires 24 may be selected based on the design needs of the connector assembly 10, and one or more of the electrical wires 24 may be different than the others without departing from the scope of the disclosure. In one nonlimiting embodiment, the electrical wires 24 include six individual 28 AWG wires, where four wires form a Universal Serial Bus (USB) cable and two wires form hook-up wires.

[0047] The second electrical contacts 26 may be the same or different than the first electrical contacts 22, and therefore, will not be described in detail herein in the interest of brevity. The electrical plug 28 is operably couplable to the second electrical contacts 26 using any suitable means, such as press-fit, friction-fit, mechanical fasteners, mechanical coupling (e.g., for example, a detent, tabs, a latch, and combinations thereof), adhesives,SIKCP78509PC00(39717-139)8soldering, and combinations thereof. Although generally illustrated as a printed circuit board connector, it is envisioned that the electrical plug 28 may be any suitable connector or plug depending upon the design needs of the connector assembly 10.

[0048] The insulating tube 30 defines a generally tubular shape and is configured to receive the optical fibers 20 and the electrical wires 24. In this manner, the optical fibers 20 and the electrical wires 24 are disposed within an interior portion of the insulating tube 30 and extend into, and out of, the insulating tube 30. The insulating tube 30 is configured to be received within a portion of the plug strain relief 160 resulting in the insulating tube 30 being interposed between the plug strain relief 160 and the optical fibers 20 and the electrical wires 24. It is envisioned that the insulating tube 30 may be formed from any suitable material without departing from the scope of the disclosure. In one non-limiting embodiment, the insulating tube 30 is formed from Polytetrafluoroethylene (PTFE).

[0049] With continued reference to FIGS. 2 and 3, and with additional reference to FIGS. 4 and 5, the plug 40 includes a plug body 42, a plug retainer 90, a plug insulator 120, and a plug strain relief 160. The plug body 42 defines an elongate body extending between opposed first and second end portions 46 and 48. The plug body 42 includes a protrusion 50 disposed adjacent to the first end portion 46. The protrusion 50 extends towards the second end portion 48 and terminates at a radially outward extending flange 52. Although generally illustrated as defining a D-shaped profile (FIG. 11), it is envisioned that the protrusion 50 may define any suitable profile without departing from the scope of the disclosure. The plug body 42 includes an inner surface 54 defining a cavity 56 extending through the first end portion 46 and the second end portion 48. Although generally illustrated as defining a profile that is generally complementary to the profile of the protrusion 50, the profile of the inner surface 54 (FIG. 12) may be the same or different than the profile of the protrusion 50 without departing from the scope of the disclosure. A longitudinally extending groove 58 is defined in the inner surface 54 of the cavity 56 in juxtaposed relation to the linear portion of the D-shaped profile of the inner surface 54 (FIG. 11). The longitudinally extending groove 58 extends through the second end portion 48 towards the first end portion 46 and terminates at a wall 60. The wall 60 is disposed inSIKCP78509PC00(39717-139)9juxtaposed and spaced relation to the first end portion 48 and as will be described in further detail hereinbelow, is configured to abut a corresponding feature of the plug insulator 46 to inhibit further longitudinal movement of the plug insulator 46 towards the first end portion 46 and inhibit rotational movement of the plug insulator 46 relative to the plug body 42.

[0050] A latching mechanism 62 is hingedly coupled to the plug body 42 and includes a protuberance 64 extending radially outward from an outer surface 66 of the radially outward extending flange 52 and a tab 68 operably coupled to the protuberance 66. The tab 68 is disposed in spaced relation to the protuberance 64 in a direction towards the first end portion 46. The tab 68 extends radially outward from an outer surface 70 of the protrusion 50 of the plug body 42 and defines a generally triangle shaped profile. In this manner, contact with the hypotenuse or ramp portion 72 of the tab 68 causes the tab 68 to be depressed or otherwise move towards an interior portion of the plug body 42. A generally linear side wall 74 of the tab 68 is configured to catch or otherwise be received in a corresponding feature of the receptacle assembly 200 to selectively inhibit movement of the plug assembly 40 relative to the receptacle assembly 200 and vice versa. The protuberance 64 is hingedly coupled to the plug body 42 at a position adjacent to the second end portion 48. In this manner, depressing or otherwise urging the protuberance 64 towards the outer surface 66 of the radially outward extending flange 52 causes the tab 68 to transition from a position where the tab 68 protrudes past the outer surface 70 of the protrusion 50 to a position where the tab 68 is recessed from or level with the outer surface 70.

[0051] It is envisioned that the protuberance 64 may be hingedly coupled to the plug body 42 using any suitable means, such as, for example, a barrel hinge, a living hinge, and combinations thereof, and in embodiments, may include a biasing member (e.g., for example, coil spring, a flat spring, a torsion spring, and combinations thereof) to bias the tab 68 towards an initial position where the tab 68 protrudes past the outer surface 70 of the plug body 42. In one non-limiting embodiment, the latching mechanism 62 is hingedly coupled to the plug body 42 via a living hinge. It is envisioned that the living hinge maySIKCP78509PC00(39717-139)10be a unitary part of the plug body, where the plug body is formed from a resilient material, may be a part of the protuberance 64 that is operably coupled to the plug body 42 using any suitable means, such as, for example, adhesives, welding, press-fit, friction-fit, mechanical fasteners, and combinations thereof, and may be a separate component from both the plug body 42 and the protuberance 64, being formed from a resilient material that is operably coupled to each of the plug body 42 and the protuberance 64 using any suitable means, such as, for example, adhesives, welding, press-fit, friction-fit, mechanical fasteners, and combinations thereof.

[0052] Continuing with FIGS. 2-5, the plug body 42 includes an extension 76 extending between the second end portion 48 and the radially outward extending flange 52. Although generally illustrated as defining a circular profile, it is envisioned that the extension 76 may define any suitable profile, and in embodiments, may define a profile that is the same or different than the profile of the protrusion 50. A plurality of crenellations 78 is disposed on and extending radially outward from the extension 76. The plurality of crenellations 78 partially encircle the extension 76 such that the portion 80 of the extension 76 adjacent to the protuberance 64 is generally smooth or otherwise free from crenellations. Although generally described as partially encircling the extension 76, it is envisioned that one or more of the plurality of crenellations 78 may fully encircle the extension 76, encircle any portion of the extension 76, or form a non-contiguous profile about the circumference of the extension 76 without departing from the scope of the disclosure. As will be described in further detail hereinbelow, the plurality of crenellations 78 is configured to selectively engage a corresponding plurality of features of the plug strain relief 160.

[0053] Turning to FIGS. 6 and 7, the plug retainer 90 defines an elongate body extending between opposing first and second end portions 92 and 94. The plug retainer 90 defines an outer surface 96 extending between the first and second end portions 92, 94 and defining a profile that is generally complimentary to the profile of the inner surface 54 of the plug body 42. The outer dimension of the outer surface 96 of the plug retainer is less than the inner dimension of the inner surface 54 of the plug body 42, which, in combinations with the complimentary profiles of the outer surface 96 and the inner surfaceSIKCP78509PC00(39717-139)1154 enables a portion of the plug retainer 44 to be received within the cavity 56 of the plug body. Although generally described as having a profile complementary to the profile of the inner surface 54 of the plug body 42, it is envisioned that the outer surface 96 of the plug retainer 90 may define any suitable profile, and in embodiments, may be the same or different than the profile of the inner surface 54 without departing from the scope of the disclosure.

[0054] The plug retainer 90 includes a cap 98 disposed on the outer surface 96. The cap 98 is disposed adjacent to the second end portion 94 and extends towards the first end portion 92 terminating at an annular flange 100. It is envisioned that the annular flange 100 may be disposed at any position along the length of the plug retainer 90 depending upon the design needs of the connector assembly 10. A tab or resilient finger 102 is disposed on and extends longitudinally from the annular flange 100 towards the first end portion 92 and terminates at an end wall 104. The resilient finger 102 is disposed in spaced relation to the outer surface 96 and defines a slot 106. The slot 106 is configured to slidably receive a portion of the extension 76 of the plug body 42 when the plug retainer 90 is coupled to the plug body 42 (FIG 11). A plurality of crenellations or radially extending ridges 108 is disposed on an outer surface 110 of the cap 98. As will be described in further detail hereinbelow, the plurality of crenellations 108 is configured to engage corresponding features of the plug strain relief 160 to selectively coupled the plug strain relief 160 to the plug retainer 90. In embodiments, the plug retainer 44 may include one or more tabs 112 disposed on end extending longitudinally from the annular flange 100 that are configured to selectively retain a portion of the radially outward extending flange 52 of the plug body 42. The plug retainer 90 includes an inner surface 114 defining a through-bore 116 extending through the first end portion 92 and the second end portion 94. The through-bore 116 is configured to receive the cable bundle 14 and enable the cable bundle to extend into the second end portion 94 and exit the first end portion 92 depending upon the design needs of the connector assembly 10.

[0055] Returning to FIG. 3 and with additional reference to FIGS. 8-12, the plug insulator 120 defines an outer surface 122 extending between opposed first and second endSIKCP78509PC00(39717-139)12portions 124 (FIG. 9) and 126. The plug insulator 120 defines a profile that is generally complimentary to the profile defined by the inner surface 54 of the plug body 42, although it is contemplated that the plug insulator 120 may define any suitable profile without departing from the scope of the disclosure. The outer dimension of the plug insulator 120 is smaller than or generally equal to the dimension of the cavity 56 of the plug body 42, enabling the plug insulator 120 to be received within the cavity 56. The D-shape profile of the plug insulator 120 defines a generally planar portion 128. A recess 130 is defined through the second end portion 126 and the outer surface 122 and extends longitudinally towards the first end portion 124 terminating at a side wall 132. The recess 130 is positioned on the planar portion 128 to receive a portion of the latching mechanism 62 (e.g. , for example, a portion of the tab 68) when the protuberance 64 is depressed (FIG. 5). In this manner, the recess 130 enables the tab 68 to transition from a first, un-depressed position to a second, depressed position to lock and unlock the plug assembly 42 from the receptacle assembly 200.

[0056] A protuberance 134 is disposed on and extends radially outward from the outer surface 122. The protuberance 134 is disposed in juxtaposed relation to the recess 130 and extends longitudinally between the first and second end portions 124, 126. The protuberance 134 defines a profile that is generally complimentary to the profile of the longitudinally extending groove 58 (FIG. 5) of the plug body 42 to enable the protuberance 134 to be slidably received within the longitudinally extending groove 58 as the plug insulator 120 is advanced within the cavity 56 of the plug body 42. As can be appreciated, the protuberance 134 and the longitudinally extending groove 58 cooperate to inhibit rotation of the plug insulator 120 relative to the plug body 42 and vice versa and maintain alignment of the first optical ferrules 16 with the plug body 42.

[0057] Continuing with FIGS. 8-12, the plug insulator 120 defines a counterbore 136 extending through the second end portion 124 and terminating at a planar surface 136. The counterbore 136 defines a profile that is generally complimentary to the profile of the outer surface 122, although it is envisioned that the counterbore 136 may define any suitable profile without departing from the scope of the disclosure. A shelf or boss 140 is disposedSIKCP78509PC00(39717-139)13on the planar surface 138 and extends towards the second end portion 126. Although generally illustrated as being recessed (e.g., for example, not flush) from the second end portion 126, it is contemplated that the boss 140 may terminate at any location between the planar surface 138 and the second end portion 126 depending on the design needs of the connector assembly 10. A notch 142 is formed within a portion of the boss 140 extending longitudinally from the planar surface 138 and through the second end portion 126. As can be appreciated, the notch 142 enables additional optical fibers 20 to be included in the cable bundle 14 and increased optical cable density as compared to the plug insulator 120 not having the notch 142.

[0058] A plurality of apertures 144 is defined through the first end portion 124 and the planar surface 138 of the counterbore 136. The plurality of apertures 144 is disposed in a nested configuration, enabling a greater density of apertures to be defined through the plug insulator 120 as compared to the plurality of apertures 144 being disposed in a grid or other configuration. As can be appreciated, the nested configuration enables the plurality of apertures 144 to be disposed a greater distance away from one another while increasing the density of the plurality of apertures 144 within a given space as compared to a grid or circular pattern, providing advantageous heat dissipation qualities and high-power capabilities. It is envisioned that the plurality of apertures 144 may be disposed in any orientation and any center-to-center distance without departing from the scope of the disclosure. In one non-limiting embodiment, the plurality of apertures includes a center-to-center spacing of between about 3.00 mm to 3.50 mm.

[0059] The plurality of apertures 144 is configured to receive and retain respective first optical ferrules 16 using any suitable means, such as, for example, mechanical securement, adhesives, mechanical fasteners, press-fit, friction-fit, and combinations thereof. As can be appreciated, the plug insulator 120 may include any number of apertures 144, which may be the same or different than the number of optical fibers 20 used in the cable bundle 14. In one non-limiting embodiment, the plurality of apertures 144 includes twenty- four apertures. The plurality of apertures 144 is configured to align each optical ferrule of the first optical ferrules 16 along a common plane or end face 146 (FIG. 10) to maintain opticalSIKCP78509PC00(39717-139)14communication with corresponding first optical ferrules 216 of the receptacle assembly 200. As can be appreciated, the end face 146 may be disposed any distance from the first end portion 124 depending upon the design needs of the connector assembly 10.

[0060] The plug insulator 120 includes a protrusion 148 disposed on and extending longitudinally from, the first end portion 124, and terminating at an end surface 150. The protrusion 148 is generally axially aligned with the boss 140 and defines a generally arcuate or kidney-bean shaped profile, although it is envisioned that the protrusion 148 may define any suitable profile without departing from the scope of the disclosure. As will be described in further detail hereinbelow, the protrusion 148 is configured to be received within and mate with a corresponding feature of the receptacle assembly 200. A plurality of bores 152 is defined through each of the end surface 150 of the protrusion 148 and the second end portion 126. The plurality of bores 152 is configured to receive and retain respective electrical contact of the first electrical contacts 22. It is envisioned that the first electrical contacts 22 may be retained within the plurality of bores 152 using any suitable means, such as adhesives, friction-fit, press-fit, mechanical fasteners, mechanical mechanisms, potting material, and combinations thereof. Although generally illustrated as including six bores, it is envisioned that the plurality of bores 152 may include any suitable number of bores, which may be the same or different than the number of first electrical contacts 22, without departing from the scope of the disclosure.

[0061] Turning to FIGS. 13 and 14, the plug strain relief 160 defines a generally swaged or light-bulb shaped profile extending between a first end portion 162 and an opposed second end portion 164. The plug strain relief 160 defines an inner surface 166 defining a cavity 168 extending through each of the first end portion 162 and the second end portion 164. An inner dimension of the cavity 168 transitions or otherwise tapers in a from a first inner dimension adjacent to the first end portion 162 configured to receive a respective portion of each of the plug body 42 and the cap 98 of the plug retainer 90 (FIGS.15 and 16) to a second, smaller inner dimension adjacent to the second end portion 164 configured to receive a portion of the cable bundle 14 and a portion of the insulating tube 30. (FIGS. 15 and 16). An annular flange 170 is disposed on and extends radially inwardSIKCP78509PC00(39717-139)15from, the inner surface 166 adjacent to the first end portion 162. Although generally illustrated as having two annular flanges 170, it is envisioned that the plug strain relief 160 may include any number of annular flanges 170 without departing from the scope of the disclosure. As will be described in further detail hereinbelow, the annular flange 170 is configured to selectively engage corresponding radially extending ridges 106 of the plug retainer 90 and selectively couple the plug strain relief 160 to the plug retainer 90.

[0062] As can be appreciated, the plug strain relief 160 enables the cable bundle 14 to flex a predetermined angle relative to a longitudinal axis defined through the length of the cable bundle 14, limits the minimum bend radius of the cable bundle 14 adjacent to the plug 40, and otherwise inhibits the cable bundle 14 from being kinked, damaged, or detaching the optical fibers 20 and / or electrical wires 24 from the first optical ferrules 16 and / or first electrical contacts 22. It is envisioned that the plug strain relief 160 may be formed entirely or partially from a resilient material, such as for example, a metallic material, a non-metallic material, and combinations thereof. In embodiments, the plug strain relief 160 may be formed as a single component or may be formed from two or more materials without departing from the scope of the disclosure. In one non-limiting embodiment, the plug strain relief 160 is formed by 3-D printing.

[0063] Referring to FIGS. 15 and 16, during assembly, the plug insulator 120 is advanced within the cavity 56 of the plug body 42 in a second end portion 48 to first end portion 46 direction. As can be appreciated, the protuberance 134 of the plug insulator 120 is aligned with the longitudinally extending groove 58 to maintain a designed orientation of the plug insulator 120, with the cable bundle 14 coupled thereto, relative to the plug body 42. The plug insulator 120 is further advanced within the cavity 56 until the first end portion 124 of the plug insulator 120 abuts or otherwise contacts the wall 60 of the longitudinally extending groove 58. With the plug insulator 120 fully inserted within the cavity 56 of the plug body 42, the cable bundle 14 is received within the through-bore 116 of the plug retainer 90 and the first end portion 92 of the plug retainer 90 is advanced within the cavity 56 of the plug body 42. As the plug retainer 90 is further advanced within the cavity 56 in a direction towards the first end portion 46 of the plug body, a portion of theSIKCP78509PC00(39717-139)16extension 76 of the plug body 42 is received within the slot 106 of the plug retainer 90. The plug retainer 90 is advanced within the cavity 56 of the plug body 42 until the first end portion 92 of the plug retainer 90 abuts the second end portion 126 of the plug insulator 120 and a portion of the radially outward extending flange 52 is captured by the one or more tabs 112 of the plug retainer 90. As can be appreciated, the first end portion 92 of the plug retainer 90, in cooperation with the protuberance 134 of the plug insulator 120 and the wall 60 of the longitudinally extending groove 58, selectively captures the plug insulator 120 within the cavity 56 of the plug body, inhibiting longitudinal movement of the plug insulator 120 relative to the plug body 42. With the plug retainer 90 operably coupled to the plug body 42, the plug strain relief 160 is advanced over the cable bundle 14, the insulating tube 30, and the cap 98 of the plug retainer 90. The plug strain relief 160 is further advanced over the cap 98 until the annular flange 170 is received within or otherwise engages a radially extending ridge 108 of the plug retainer 90 to selectively couple the plug strain relief 160 to the plug retainer 90.

[0064] With reference to FIGS. 17 and 18, the receptacle assembly 200 includes a cable bundle 214 operably coupled to a receptacle 240. The cable bundle 214 is substantially similar to the cable bundle 14 described hereinabove, and therefore, only the differences therebetween will be described in detail herein in the interest of brevity. The cable bundle 214 includes first optical ferrules 216, second optical ferrules 218, optical fibers 220, first electrical contacts 222, electrical wires 224, second electrical contacts 226, an electrical plug 228, an insulating tube 230, and biasing elements 232. As can be appreciated, the first optical ferrules 216 are configured to abut or otherwise be operably coupled to the first optical ferrules 16 of the plug assembly 12, and therefore, may be the same or different type of optical ferrule from the first optical ferrules 16 of the plug assembly 12. The first electrical contacts 222 are configured to selectively engage or otherwise be selectively coupled to the first electrical contacts 22 of the plug assembly 12. In this manner, if the first electrical contacts 22 of the plug are male, the first electrical contacts 222 of the receptacle assembly are female, and vice versa, although it is contemplated that the first electrical contacts 22 and 222 may be any suitable electrical contact, and in embodiments,SIKCP78509PC00(39717-139)17may be the same or different types of electrical contacts. As will be described in further detail below, biasing elements 232 are configured to bias or otherwise urge respective optical ferrules of the first optical ferrules 216 of the cable bundle 214 in a first direction (e.g. , for example, towards the receptacle 240). It is envisioned that the biasing elements 232 may be any suitable biasing elements capable of biasing the first optical ferrules 216 in a first direction, such as, for example, a coil spring, a leaf spring, a pneumatic spring, a polymer spring, a torsion spring, an extension spring, and combinations thereof. In one non-limiting embodiment, the biasing elements 232 are coil springs configured to be disposed over, or otherwise receive within a portion thereof, a portion of the first optical ferrules 216 and / or optical fibers 220.

[0065] Continuing with FIGS. 17 and 18, the receptacle 240 is configured to be releasably coupled to the plug 40 and includes a receptacle body 242, a receptacle retainer 300, a receptacle insulator 320, a first receptacle backing plate 260, a second receptacle backing plate 280, mounting hardware 292, and a receptacle strain relief 360. With additional reference to FIGS. 19 and 20, the receptacle body 242 defines an outer surface 244 extending between opposed first and second end portions 246 and 248. The receptacle body 242 defines a generally D-shaped profile, that in embodiments may be complimentary to the profile of the plug 40. Although generally described as defining a D-shaped profile, it is envisioned that the receptacle body 242 may define any suitable profile that may be the same or different than the profile of the plug 40 without departing from the scope of the disclosure. The receptacle body 242 includes a flange 250 disposed on the outer surface 244. As will be described in further detail hereinbelow, the flange 250 is configured abut a portion of the receptacle retainer 300 to inhibit further longitudinal movement of the receptacle retainer 300 towards the first end portion 246. In this manner, it is envisioned that the flange 250 may be disposed on the outer surface 244 at any suitable location between the first end portion 246 and the second end portion 248 depending upon the design needs of the connector assembly 10. The receptacle body 242 includes mounting bosses 252 disposed adjacent to the second end portion 248. As will be described in further detail hereinbelow, the mounting bosses 252 are configured to threadably engageSIKCP78509PC00(39717-139)18respective mounting hardware 296 to selectively retain or otherwise couple the first receptacle backing plate 260 and the second receptacle backing plate 280 to the receptacle body 242. Although generally illustrated as protruding longitudinally past the second end portion 248 and radially outward from the outer surface 244, it is envisioned that the mounting bosses may be disposed at any suitable location on the receptacle body 242. As can be appreciated, by protruding longitudinally past the second end portion 248, the mounting bosses 252 may engage or otherwise act as a guide or alignment aid for the first receptacle backing plate 260 and the second receptacle backing plate 280. The receptacle body 242 includes an inner surface 254 defining an aperture 256 extending though each of the first end portion 246 and the second end portion 248. The aperture 256 is configured to selectively receive and retain the receptacle insulator 320. A ridge 258 is disposed on the outer surface 244 of the receptacle body 242 adjacent to the second end portion 248 that is configured to engage a corresponding feature of the receptacle retainer 300, as will be described in further detail hereinbelow. A protrusion 259 is disposed on the inner surface 254 that is configured to selectively engage the tab 68 (FIG. 4) of the latching mechanism 62. Although generally described as using a latching mechanism 62, it is envisioned that the receptacle assembly 200 may be selectively coupled to the plug assembly 12 using any suitable means, such as a threaded coupling, without departing from the scope of the disclosure.

[0066] With additional reference to FIGS. 21-25, the receptacle insulator 320 defines an outer surface 322 extending between opposed first and second end portions 324 and 326. The receptacle insulator 320 defines a profile that is generally complementary to the profile defined by the aperture 254 of the receptacle body 242, although it is contemplated that the receptacle insulator 320 may define any suitable profile depending upon the design needs of the connector assembly 10. The outer dimension of the receptacle insulator 320 is less than or generally equal to the dimension of the aperture 254, enabling the receptacle insulator 320 to be received within the aperture 254. The receptacle insulator 320 includes a radial flange 328 disposed on the outer surface 322 and generally co-planar with the second end portion 326. A step or intermediate flange 330 is disposed on the outer surfaceSIKCP78509PC00(39717-139)19322 adjacent to, and abutting, the radial flange 328. It is envisioned that the outer dimension of the step 330 may be any size that is equal or less than an outer dimension of the radial flange 328. Cutouts or slots 332 are defined through the radial flange 328 in a longitudinal and radially outward direction and are configured to receive a portion of respective mounting bosses 252 to align or otherwise key the receptacle insulator 320 to the receptacle body 242. As can be appreciated, the slots 332 may define any suitable profile and any number of slots 332 may be defined through the radial flange 328 without departing from the scope of the disclosure.

[0067] The receptacle insulator 320 includes a plurality of bores 334 defined through each of the first end portion 324 and the second end portion 326. The plurality of bores 334 is configured to receive a respective optical ferrule of the first optical ferrules 216. In this manner, the receptacle insulator 320 includes the same number of bores 334 as the number of first optical ferrules 16 of the cable assembly 14 of the plug assembly 12, although it is contemplated that the receptacle insulator 320 may include any number of bores 334, which may be the same or different than the number of first optical ferrules 16, without departing from the scope of the disclosure. Each bore of the plurality of bores 334 includes a respective counterbore 336 defined through the second end portion 326 that is configured to selectively receive and retain a respective biasing member 232 therein. In this manner, the counterbores 336 define an inner dimension that is configured to receive the biasing members 232 and is concentrically aligned with each respective bore of the plurality of bores 334. Although generally described as being concentric with each bore of the plurality of bores 334, it is envisioned that the counterbores 336 may be disposed at any suitable location relative to the plurality of bores 334 depending upon the design needs of the connector assembly 10.

[0068] Continuing with FIGS. 21-25, the receptacle insulator 320 includes a recess 338 defined through the first end portion 324 that is configured to selectively receive a portion of the protrusion 148 of the plug assembly 12. In this manner, the recess 338 defines a profile that is generally complimentary to the profile of the protrusion 148 to act as a key or alignment aid when the plug assembly 12 is coupled to the receptacle assembly 200. ASIKCP78509PC00(39717-139)20plurality of through-bores 340 is defined through the second end portion 326 and the recess 338. The plurality of through-bores 240 is arranged in a generally complimentary alignment with the profile of the recess 338 and is configured to receive and retain a respective electrical contact of the first electrical contacts 222. As can be appreciated each through-bore of the plurality of through-bores 340 is generally aligned with respective bore of the plurality of bores 150 of the plug assembly 12 to enable electrical communication between the first electrical contacts 22 of the plug assembly 12 and the first electrical contacts 222 of the receptacle assembly 200 when the plug assembly 12 is coupled to the receptacle assembly 200. Although generally illustrated as having an equal number of through-bores as the plurality of bores 150, it is envisioned that the plurality of through-bores 340 may include any number of through-bores without departing from the scope of the disclosure. It is contemplated that the first electrical contacts 222 may be coupled to the receptacle insulator 320 using any suitable means, such as, for example, adhesives, friction-fit, press-fit, mechanical fasteners, mechanical mechanisms, potting material, and combinations thereof.

[0069] With additional reference to FIG. 26, the first receptacle backing plate 260 defines a generally circular profile having an outer surface 262 extending between a first end portion 264 and an opposed second end portion (not shown). The outer dimension of the first receptacle backing plate 260 is generally larger than the outer dimension of the receptacle insulator 320 and the receptacle body 242. In this manner, when coupled to the receptacle body 242 using the mounting hardware 296, the first receptacle backing plate 260 secures or otherwise retains the receptacle insulator 320, the first optical ferrules 216, and the first electrical contacts 222 within the aperture 256 of the receptacle body 242. The first receptacle backing plate 260 includes notches 268 defined through each of the first end portion 264 and the second end portion and extending through the outer surface 262. The notches 268 are defined at locations on the first receptacle backing plate 260 that generally correspond to the locations of the mounting bosses 252 of the receptacle body 262. As can be appreciated, the notches 268 are configured to selectively receive respective mounting hardware 296 to releasably couple the first receptacle backing plate 260 to theSIKCP78509PC00(39717-139)21receptacle body 242. Although generally illustrated and described as being notches, it is envisioned that the notches 268 may be any suitable feature, such as, for example, a slot and a bore, without departing from the scope of the disclosure.

[0070] The first receptacle backing plate 260 includes a plurality of through-holes 270 defined through each of the first end portion 264 and the second end portion. The plurality of through-holes 270 is arranged on the first receptacle backing plate 260 to coincide with respective bores of the plurality of bores 334 of the receptacle insulator 320. The inner dimension of each through-hole of the plurality of through-holes is larger than the outer dimension of the biasing elements 232, the optical cables 220, and / or a portion of the first optical ferrules 216 but smaller than an outer dimension of a flange or other protrusion disposed on the first optical ferrules 216. In this manner, the biasing elements 232, the optical cables 220, and the first optical ferrules 216 are permitted to translate longitudinally a pre-determined distance within the receptacle insulator 320 and the first receptacle backing plate 260, but the flange or other protrusion of the first optical ferrules 216 abuts the first receptacle backing plate 260 and inhibits further translation of the first optical ferrules 216. As can be appreciated, permitting translation of the first optical ferrules 216 relative to the receptacle insulator 320 enables each optical ferrule of the first optical ferrules 216 to accommodate longitudinal misalignment of a position of corresponding first optical ferrules 16 of the plug assembly 12. The first receptacle backing plate 260 includes a plurality of lumens 272 defined through each of the first end portion 264 and the second end portion. The plurality of lumens 272 is arranged in a pattern that is generally complementary to the pattern of the plurality of through-holes 340 of the receptacle insulator 320 to enable the first electrical contacts 222 to pass through or otherwise protrude through the plurality of lumens 272.

[0071] Referring to FIG. 27, the second receptacle backing plate 280 defines an outer surface 282 extending between a first end portion 284 and an opposed second end portion (not shown). The outer dimension of the second receptacle backing plate 280 is generally similar to the outer dimension of the first receptacle backing plate 260, although it is contemplated that the second receptacle backing plate 280 may include any suitable outerSIKCP78509PC00(39717-139)22dimension depending upon the design needs of the connector assembly 10. The second receptacle backing plate 280 includes notches 286 defined through each of the first end portion 284 and the second end portion and extending through the outer surface 282. Although generally illustrated as having a complementary profile to the notches 268 of the first receptacle backing plate 260, it is envisioned that the notches 286 of the second receptacle backing plate 280 may include any suitable profile and be disposed at any suitable location without departing from the scope of the disclosure. A plurality of holes 288 is defined through the first end portion 284 and the second end portion of the second receptacle backing plate 280. The number and position of the plurality of holes 288 is generally complementary to the number and position of the plurality of lumens 272 of the first receptacle backing plate 260. The inner dimension of the plurality of holes 288 is larger than the outer dimension of the optical fibers 220 but smaller than the outer dimension of the biasing elements 232. In this manner, the optical fibers 220 are permitted to longitudinally translate within the plurality of holes 288 whereas the biasing elements 232 are interposed between the flanges or protrusions of the first optical ferrules 216 and the first end portion 284 of the second receptacle backing plate 280. In operation, as one or more optical ferrules of the first optical ferrules 216 is urged in a direction towards the second receptacle backing plate 280, the biasing element 232 is compressed between the flange or protrusion of the optical ferrules and the first end portion 284 of the second receptacle backing plate 280 to accommodate the longitudinal movement of the optical ferrule. The second receptacle backing plate 280 includes a plurality of through-bores 290 defined through the first end portion 284 and the second end portion. The plurality of through-bores 290 is arranged in a pattern that is generally complementary to the patter of the plurality of lumens 272 of the first receptacle backing plate 260 to enable the first electrical contacts 222 to pass through or otherwise protrude through the plurality of through-bores 290.

[0072] Turning to FIG. 29, the receptacle retainer 300 defines an elongate body extending between opposed first and second end portions 302 and 304. The elongate body includes a first segment 306 adjacent to the first end portion 302, a second segment 308SIKCP78509PC00(39717-139)23adjacent to the second end portion 304, and a third segment 310 interposed between the first segment 306 and the second segment 308. The receptacle retainer 300 includes an inner surface 312 defining a through-bore 314 extending through each of the first end portion 302 and the second end portion 302. The first segment 306 defines a generally tubular profile with the inner surface 312 having an inner dimension that is complementary to the outer dimension of the receptacle body 242. In this manner, the receptacle body 242 is configured to be received within the through-bore 314. The first segment 306 defines an annular cavity 316 disposed in spaced relation to the first end portion 302. The annular cavity 316 is configured to receive the ridge 258 of the receptacle body 242 and selectively couple the receptacle retainer 300 to the receptacle body 242. It is envisioned that the receptacle retainer 300 may be formed from one or more materials, and in embodiments, may be formed from one or more components coupled to one another using any suitable means, such as, for example, adhesives, over-molding, mechanical fasteners, press-fit, friction fit, and combinations thereof.

[0073] The second segment 308 defines a generally tubular profile having an outer dimension that is less than the outer dimension of the first segment 306. The inner surface 312 of the receptacle retainer 300 adjacent to the second segment 308 is configured to receive and generally retain the cable bundle 214. A pair of spaced apart flanges 318 is disposed on an outer surface 320 of the receptacle retainer 300. As will be described in further detail hereinbelow, the pair of spaced apart flanges 318 is configured to selectively engage corresponding features of the receptacle strain relief 360 to selectively couple the receptacle strain relief to the receptacle retainer 300.

[0074] The third segment 310 defines a generally conical frustum profile transitioning from the first segment 306 to the second segment 308. An annular ridge 322 is disposed on the outer surface 320 of the receptacle retainer 300 adjacent to the first segment 306. As will be described in further detail hereinbelow, the annular ridge 322, in cooperation with the pair of spaced apart flanges 318, is configured to selectively engage a corresponding feature of the receptacle strain relief 360 to selectively couple the receptacle strain relief 360 to the receptacle retainer 300. A radially inward extending flange 324 isSIKCP78509PC00(39717-139)24disposed on the inner surface 312 adjacent to the second segment 308. The radially inward extending flange 324 is oriented at an angle relative to a longitudinal axis of the receptacle retainer 300, extending towards the first end portion 302. The radially inward extending flange 324 is configured to cradle or otherwise serve as an internal strain relief for the cable bundle 214.

[0075] With reference to FIG. 30, the receptacle strain relief 360 defines a generally conical frustum profile extending between opposed first and second end portions 362 and 364. The receptacle strain relief 360 includes an inner surface 366 defining a cavity 368 extending through each of the first end portion 362 and the second end portion 364. A first annular cavity 370 is defined within the inner surface 366 adjacent to the first end portion 362. The first annular cavity 370 is configured to selectively receive or engage the annular ridge 322 of the receptacle retainer 300 to selectively couple the receptacle strain relief 360 to the receptacle retainer 300. A second annular cavity 372 is defined within the inner surface 366 adjacent to the second end portion 364. The second annular cavity 372 is configured to receive the pair of spaced apart flanges 318, which in cooperation with the first annular cavity 370, selectively retains the receptacle strain relief 360 on the receptacle retainer 300. It is contemplated that the receptacle strain relief 360 may be formed from any suitable material, and in embodiments, may be formed from one or more materials, such as a resilient material or a rigid material. In one non-limiting embodiment, the receptacle strain relief 360 is formed by 3-D printing. As can be appreciated, the receptacle strain relief 360 restrains or otherwise inhibits the cable bundle 214 from exceeding a minimum bend radius.

[0076] Example embodiments of apparatus and systems are described above in detail. The apparatus and systems are not limited to the specific embodiments described herein, but rather, components of systems and / or apparatus may be used independently and separately from other components described herein. Accordingly, the example embodiments can be implemented and used in connection with many other applications not specifically described herein.SIKCP78509PC00(39717-139)25

[0077] Although specific features of various embodiments of the disclosure may be shown in some drawings and not in others, this is for convenience only. In accordance with the principles of the disclosure, any feature of a drawing may be referenced and / or claimed in combination with any feature of any other drawing.

[0078] This written description uses examples to disclose various embodiments, including the best mode, and also to enable any person skilled in the art to practice the disclosure, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the disclosure is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.

Claims

SIKCP78509PC00(39717-139)26CLAIMSWhat is claimed is:

1. A connector assembly, comprising:a plug defining a cavity, the plug comprising:a plug insulator disposed within the cavity;a plurality of first optical ferrules operably coupled to the plug insulator, each optical ferrule of the plurality of first optical ferrules disposed in a respective aperture of a plurality of apertures defined through the plug insulator;a plurality of first optical fibers operably coupled to respective first optical ferrules of the plurality of first optical ferrules; anda first plurality of jackets disposed over respective optical fibers of the plurality of optical fibers; anda receptacle releasably couplable to the plug, the receptacle comprising:a receptacle insulator;a plurality of second optical ferrules operably coupled to the receptacle insulator, each optical ferrule of the plurality of optical ferrules disposed in a respective bore of a plurality of bores defined through the receptacle insulator; a plurality of second optical fibers operably coupled to respective optical ferrules of the plurality of second optical ferrules; anda second plurality of jackets disposed over respective optical fibers of the plurality of second optical fibers.

2. The connector assembly according to claim 1, wherein the receptacle further comprises a plurality of biasing elements in mechanical communication with the plurality of second optical ferrules to bias the plurality of second optical ferrules towards the first end portion of the receptacle insulator.SIKCP78509PC00(39717-139)273. The connector assembly according to claim 2, wherein the receptacle further comprises a first receptacle backing plate defining a plurality of through-holes configured to slidably receive respective biasing elements of the plurality of biasing elements.

4. The connector assembly according to claim 3, wherein the receptacle further comprises a second receptacle backing plate defining a plurality of holes corresponding to the plurality of through-holes of the first receptacle backing plate, and wherein dimensions of the plurality of holes inhibits the plurality of biasing elements from passing through the plurality of holes.

5. The connector assembly according to claim 4, wherein the first receptacle backing plate is interposed between the receptacle insulator and the second receptacle backing plate.

6. The connector assembly according to claim 1, wherein the plug further comprises a latching mechanism, the latching mechanism selectively engageable with a ridge disposed on an inner surface of the receptacle.

7. The connector assembly according to claim 1, wherein the plug insulator comprises a protrusion disposed on, and extending from, a first end portion of the plug insulator, andwherein the receptacle insulator defines a recess within a first end portion of the receptacle insulator, the recess configured to receive the protrusion of the plug insulator..

8. The connector assembly according to claim 7, wherein the protrusion of the plug insulator has an arcuate profile.SIKCP78509PC00(39717-139)289. The connector assembly according to claim 8, wherein an electrical contact is disposed within a portion of a sector defined by the protrusion.

10. The connector assembly according to claim 1, wherein the plurality of first optical ferrules is disposed in a nested configuration.

11. A receptacle assembly, comprising:a receptacle body defining an aperture;a receptacle insulator configured to be received within the aperture of the receptacle body, wherein the receptacle insulator defines:a plurality of through-bores, the plurality of through-bores disposed in a nested configuration;a plurality of counterbores disposed concentrically with respective through-bores of the plurality of through-bores;a plurality of biasing elements disposed within respective counterbores of the plurality of counterbores; anda plurality of optical ferrules disposed within respective through-bores of the plurality of through-bores.

12. The receptacle assembly according to claim 11, further comprising a first receptacle backing plate, wherein a plurality of through-holes is defined through the first receptacle backing plate, the plurality of through-holes configured to slidably receive respective biasing elements of the plurality of biasing elements.

13. The receptacle assembly according to claim 12, further comprising a second receptacle backing plate, wherein a plurality of holes is defined through the second receptacle backing plate, the plurality of holes configured to slidably receive a portion of respective optical fibers coupled to the plurality of optical ferrules, wherein aSIKCP78509PC00(39717-139)29dimension of the plurality holes inhibits the plurality of biasing elements from passing through the plurality of holes.

14. The receptacle assembly according to claim 14, wherein the first receptacle backing plate is interposed between the receptacle insulator and the second receptacle backing plate, andwherein the plurality of biasing elements is configured to operably engage respective optical ferrules of the plurality of optical ferrules and the second receptacle backing plate to bias the plurality of optical ferrules towards the receptacle insulator.

15. The receptacle assembly according to claim 11, further comprising a plurality of optical fibers operably coupled to the plurality of optical ferrules, wherein each optical fiber of the plurality of optical fibers is individually jacketed.

16. A plug assembly, comprising:a plug body defining a cavity,a plug insulator slidably disposed within the cavity of the plug body, the plug insulator defining a plurality of first apertures disposed in a nested configuration;a plug retainer defining a second cavity, wherein a portion of the plug retainer is slidably receivable within the cavity of the plug body, and wherein a first end portion of the plug retainer is configured to abut a portion of the plug insulator when the plug retainer is coupled to the plug body; anda plurality of optical ferrules receivable within the plurality of apertures of the plug insulator.

17. The plug assembly according to claim 16, wherein a longitudinally extending slot is defined through an inner surface of the plug body.SIKCP78509PC00(39717-139)3018. The plug assembly according to claim 17, wherein a protuberance is disposed on an outer surface of the plug insulator, the protuberance slidably receivable within the longitudinally extending slot to inhibit rotation of the plug insulator relative to the plug body.

19. The plug assembly according to claim 16, further comprising a plurality of optical fibers operably coupled to respective optical ferrules of the plurality of optical ferrules, wherein each optical fiber of the plurality of optical fibers is disposed within an individual jacket.

20. The plug assembly according to claim 16, wherein a protrusion is disposed on an end portion of the plug insulator, the protrusion defining an arcuate profile, wherein an electrical contact is disposed within a portion of a sector defined by the protrusion.

Images