Conduit positioning device

Abstract

A device can include a messenger cable. A device can include a conduit positioning device, the conduit positioning device including a center member having a proximal end and a distal end, an end portion positioned on the distal end of the center member, an attachment support leg arranged on the proximal end of the center member, an extension leg connected to the attachment support leg opposite the center member, wherein a first gap is formed between a first portion of the center member and the end portion, and a second gap is formed between a second portion of the center member and the attachment support leg, wherein the messenger cable is configured to be positioned within the first gap and the second gap.

Description

Atorney Docket No. 058187-530001WOCONDUIT POSITIONING DEVICECROSS-REFERENCE TO RELATED APPLICATIONS

[0001] This application claims the benefit of U.S. Provisional Application No.63 / 761,646, filed on February 21, 2025, the entire contents of which are hereby incorporated by reference herein.TECHNICAL FIELD

[0002] The present application generally relates to conduit positioning devices, and more specifically, to aluminum conduit positioning devices for installation and suspension for solar-powered systems.BACKGROUND

[0003] Energy production and transmission infrastructures, such as photovoltaic (PV) solar energy production, utilize a variety of cable types to convey electrical current and / or signal data from source facilities to consumer locations. In large-scale solar power plants, cables (e.g., solar panel lead wires and the string harness cables) can convey electrical current and signal data from solar panels to other production and / or transmission equipment within the plant. The solar panel lead wires and the string harness cables that connect the solar panels together are typically supported and arranged above-ground, either directly supported on the solar panel framing or the steel structure to which the solar panel is secured.

[0004] Conduit positioning devices can couple to support wires, such as a messenger cable, which can be routed between posts, columns, or other vertically oriented components located throughout a solar power plant to convey the cables from one location to another.Atorney Docket No. 058187-530001WOConduit positioning devices can also couple to a structure or to a frame. When these cables are directly secured to the structure, there is risk that the cables chafe, abrade, and pinch on the moving and rotating components of the structure. The primary component that could pinch the cabling could be the Solar Tracker Bearing and Torque Tube (a single-axis Tracker has a component call the Torque Tube in which the Solar Panels attach to, this Torque Tube rests on top of bearings which can rotate, if cabling is secured close to the Torque Tube and near the bearing, cabling can get caught between these components as the Torque Tube rotates). In addition, other components such as Actuators and Dampers can also be potential pinch points for cabling. There are numerous Thin Sheet Steel components in which the cable could abrade on such as: Pile, Bearing Housing, Solar Panel Mounting Rail, Actuator Mounting Brackets, Slew Drive Motor Mounting Brackets, Damper Mounting Brackets, Controller Mounting Brackets. As described above, panels can rotate, creating a potential electrical shock safety hazard and can also lead to energy production issues.

[0005] Further, some solar-powered systems, such as solar-powered irrigation systems, have emerged as a sustainable solution to address water management challenges. In certain environments, such as extreme weather conditions or remote areas, access to water can be particularly challenging. Limited infrastructure, high energy costs, and the unavailability of reliable electricity often make traditional water management systems impractical. Solar-powered irrigation systems offer a viable alternative by enabling access to water from diverse sources, such as underground water sources, for use in agriculture, livestock, and other settings. Solar-powered irrigation systems can include solar panels, motor pumps, and an irrigation network to distribute water to its intended destinations. The solar panelsAtorney Docket No. 058187-530001WOcan further include a frame or a structure to support the panels, and messenger wires to convey the cables from one location to another.

[0006] Using the irrigation network to efficiently distribute water to resources such as crops, livestock, or storage facilities can be a major challenge. The irrigation network can include a vast array of pipes and tubing to channel water from the pumps to the desired location. Given the significant space occupied by the solar panel arrays in the irrigation system, optimizing the layout and the integration of these pipes and tubes can be critical. Further, given the close proximity of the pipes and tubes to the solar panel arrays, the pipes are typically installed and arranged above-ground on the solar panel framing or the structure in which the solar panel is secured to. Therefore, there is a need to securely install these pipes in a safe and reliable manner, while capable of withstanding harsh environmental conditions.

[0007] In some instances, the solar panels are attached to a single-axis solar tracker, which rotates the solar panel from easy to west throughout the day, such that the solar panels follow the sun, maximizing their energy input. These solar trackers have both moving, rotating, and vibrating components. As such, the structures supporting the messenger wires need to be secure and able to withstand these movements.SUMMARY

[0008] In an exemplary embodiment, the techniques described herein relate to a conduit positioning system, including: a messenger cable; and a conduit positioning device, including: a center member having a proximal end and a distal end; an end portion positioned on the distal end of the center member; an attachment support leg arranged on the proximal end of the center member; an extension leg connected to the attachmentAttorney Docket No. 058187-530001WOsupport leg opposite the center member; wherein a first gap is formed between a first portion of the center member and the end portion, and a second gap is formed between a second portion of the center member and the attachment support leg, wherein the messenger cable is configured to be positioned within the first gap and the second gap.

[0009] In an exemplary embodiment, the techniques described herein relate to a conduit positioning system, wherein the center member includes a first leg, a second leg arranged parallel to the first leg, and a bent section positioned between the first leg and the second leg, forming a third gap between the first leg and the second leg.

[0010] In an exemplary embodiment, the techniques described herein relate to a conduit positioning system, wherein the third gap is perpendicular to the first gap and the second gap

[0011] In an exemplary embodiment, the techniques described herein relate to a conduit positioning system, wherein a bolt is configured to pass through the third gap to secure the conduit positioning device to a support structure.

[0012] In an exemplary embodiment, the techniques described herein relate to a conduit positioning system, wherein the bolt is configured to apply a force to the first leg and the second leg of the center leg to deform the first leg and the second leg at least partially around the messenger cable.

[0013] In an exemplary embodiment, the techniques described herein relate to a conduit positioning system, wherein the attachment support leg and the end portion are parallel.

[0014] In an exemplary embodiment, the techniques described herein relate to a conduit positioning system, wherein a fourth gap is formed between the end portion of the attachment support leg.Atorney Docket No. 058187-530001WO

[0015] In an exemplary embodiment, the techniques described herein relate to a conduit positioning system, wherein the bolt is configured to pass through the fourth gap.

[0016] In an exemplary embodiment, the techniques described herein relate to a conduit positioning system, wherein the end portion and the attachment support leg are configured to abut the support structure when the conduit positioning device is connected to the support structure via the bolt.

[0017] In an exemplary embodiment, the techniques described herein relate to a conduit positioning system, wherein the extension leg is positioned at an angle relative to the attachment support leg.

[0018] In an exemplary embodiment, the techniques described herein relate to a conduit positioning device system, including: at least one pipe; at least one messenger cable; and a conduit positioning device, including: a center leg having a proximal end and a distal end; an attachment support leg arranged on the proximal end of the center leg; an attachment member arranged on the attachment support leg opposite the center leg; an arch member arranged on the attached member opposite the attachment support leg, and configured to suspend the conduit positioning device on the messenger cable at a suspension point; a saddle support leg arranged on the distal end of the center leg; and a cable support saddle coupled to the saddle support leg opposite the center leg, and configured to support the at least one pipe, wherein the arch member is arranged at an angle relative to the center leg, saddle support leg, and the cable support saddle, and center leg is arranged at an angle relative to the saddle support leg and the cable support saddle.

[0019] In an exemplary embodiment, the techniques described herein relate to a conduit positioning device system, further including: a support structure; wherein the arch memberAtorney Docket No. 058187-530001WOis further configured to couple the conduit positioning device to the support structure at an attachment point.

[0020] In an exemplary embodiment, the techniques described herein relate to a conduit positioning device system, wherein the arch member further includes: a first attachment leg arranged on the attachment member opposite the attachment support leg; a first alignment leg arranged on the first attachment leg opposite the attachment member; a center member including a curved portion arranged on the first alignment leg opposite the first attachment leg; a second alignment leg arranged on the center member opposite the first alignment leg and parallel to the first alignment leg; a second attachment leg arranged on the second alignment leg opposite the center member and parallel to the first attachment leg; and a hook including a bent portion and a straight portion; wherein the bent portion is parallel to the attachment member and the straight portion is parallel to the attachment support leg.

[0021] In an exemplary embodiment, the techniques described herein relate to a conduit positioning device system, wherein the first alignment leg is coupled to the first attachment leg at an acute angle.

[0022] In an exemplary embodiment, the techniques described herein relate to a conduit positioning device system, wherein the cable support saddle further includes: a retention leg arranged on the saddle support leg opposite the center leg; a retention member arranged on the retention leg opposite the saddle support leg; an end leg arranged on the retention member opposite the retention leg; an end member arranged on the end leg opposite the retention member; an end portion arranged on the end member opposite the end leg and parallel to the end leg.Atorney Docket No. 058187-530001WO

[0023] In an exemplary embodiment, the techniques described herein relate to a conduit positioning device system, wherein the retention member couples the end leg and the retention leg at an acute angle.

[0024] In an exemplary embodiment, the techniques described herein relate to a conduit positioning system, wherein the end member curves outward away from the arch member.

[0025] In an exemplary embodiment, the techniques described herein relate to a conduit positioning device system, wherein the conduit positioning device is configured to rotate perpendicularly to the messenger cable.

[0026] In an exemplary embodiment, the techniques described herein relate to a conduit positioning device system, wherein the conduit positioning device further includes a center-of-gravity offset with the attachment member and the arch member; wherein the center-of-gravity is configured to remain offset the attachment member and the arch member as the conduit positioning device rotates perpendicular to the messenger cable.

[0027] In an exemplary embodiment, the techniques described herein relate to a conduit positioning device, wherein the arch member prevents the conduit positioning device for circularly rotating around the messenger cable.

[0028] In an exemplary embodiment, the techniques described herein relate to a conduit positioning device system, wherein conduit positioning device is configured to slide axially along the messenger cable.

[0029] In an exemplary embodiment, the techniques described herein relate to a conduit positioning system, wherein the attachment member and the arch member are arranged within a through-bore of the support structure to couple the conduit positioning device toAtorney Docket No. 058187-530001WOthe support structure, and the at least one messenger cable is positioned within attachment member and the arch member.

[0030] In an exemplary embodiment, the techniques described herein relate to a conduit positioning device system, wherein a gap is arranged between at least the saddle support leg and the cable support saddle, the at least one pipe is configured to move through the gap to be supported by the cable support saddle.

[0031] In an exemplary embodiment, the techniques described herein relate to a conduit positioning system, wherein a plurality of pipes is configured to be arranged within the cable support saddle.

[0032] In an exemplary embodiment, the techniques described herein relate to a conduit positioning system, wherein the saddle support leg and the cable support saddle can be bent around the at least one pipe.

[0033] In an exemplary embodiment, the techniques described herein relate to a conduit positioning system, wherein the conduit positioning device is formed of aluminum.

[0034] In an exemplary embodiment, the techniques described herein relate to a conduit positioning device, including: a center leg having a proximal end and a distal end; an attachment support leg arranged on the proximal end of the center leg; an attachment member arranged on the attachment support leg opposite the center leg; an arch member arranged on the attached member opposite the attachment support leg, and configured to suspend the conduit positioning device on the messenger cable at a suspension point; a saddle support leg arranged on the distal end of the center leg; and a cable support saddle coupled to the saddle support leg opposite the center leg, and configured to support the at least one pipe, wherein the arch member is arranged at an angle relative to the center leg,Atorney Docket No. 058187-530001WOsaddle support leg, and the cable support saddle, and center leg is arranged at an angle relative to the saddle support leg and the cable support saddle.

[0035] In an exemplary embodiment, the techniques described herein relate to a conduit positioning system, including: a solar panel support structure; at least one pipe; a conduit positioning device, including: a center leg having a proximal end and a distal end; an attachment support leg arranged on the proximal end of the center leg; an attachment member arranged on the attachment support leg opposite the center leg; an arch member arranged on the attached member opposite the attachment support leg, and configured to suspend the conduit positioning device on the messenger cable at a suspension point; a saddle support leg arranged on the distal end of the center leg; and a cable support saddle coupled to the saddle support leg opposite the center leg, and configured to support the at least one pipe, wherein the arch member is arranged at an angle relative to the center leg, saddle support leg, and the cable support saddle, and center leg is arranged at an angle relative to the saddle support leg and the cable support saddle; and at least one messenger cable; wherein the messenger cable is coupled to the solar panel support structure by at least the conduit positioning device.

[0036] In an exemplary embodiment, the techniques described herein relate to a conduit positioning system, wherein the attachment member and the arch member are arranged within a through-bore of the support structure to couple the conduit positioning device to the solar panel support structure, and the at least one messenger cable is positioned within attachment member and the arch member..

[0037] The details of one or more variations of the subject matter described herein are set forth in the accompanying drawings and the description below. Other features andAtorney Docket No. 058187-530001WOadvantages of the subject matter described herein will be apparent from the description and drawings, and from the claims.DESCRIPTION OF DRAWINGS

[0038] FIG. 1 is a top perspective view illustrating an example implementation of a conduit positioning device;

[0039] FIG. 2 is a left side view of the conduit positioning device of FIG 1;

[0040] FIG. 3 is a right side view of the conduit positioning device of FIG. 1;

[0041] FIG. 4 is a top view of the conduit positioning device of FIG. 1;

[0042] FIG. 5 is a front side view of the conduit positioning device of FIG. 1;

[0043] FIG. 6 is a front side view of the conduit positioning device of FIG. 1, including a pipe and a messenger cable arranged within the conduit positioning device;

[0044] FIG. 7 is a perspective view illustrating the conduit positioning device of FIG. 1 coupled to a support structure and a messenger cable;

[0045] FIG. 8 is a front side view of the conduit positioning device of FIG. 7 coupled to a support structure and a messenger cable;

[0046] FIG. 9 is a perspective view illustrating multiple conduit positioning devices of FIG. 1 coupled to the messenger cable and a solar panel support beam;

[0047] FIG. 10A is a top perspective view illustrating an example implementation of a conduit positioning device;

[0048] FIG. 10B is a left side view of the wire positioning device of FIG. 10A;

[0049] FIG. 11A is a front side view of the wire positioning device of FIG. 10A;

[0050] FIG. 1 IB is a back side view of the wire positioning device of FIG. 10A; andAtorney Docket No. 058187-530001WO

[0051] FIG. 12 is a perspective view illustrating the conduit positioning device of FIG.10A coupled to a support structure and a messenger cable.

[0052] Like reference symbols in the various drawings indicate like elements.DETAILED DESCRIPTION

[0053] Solar-powered networks, such as those used in utility scale solar-powered irrigation systems, can include a vast array of pipes, tubing, and cables to facilitate the network. Typically, these pipes are not buried underground as burying and routing the pipes underground can be timely and expensive. Rather, as the solar panels are installed above ground, the pipes can be routed along the solar panels frames to save on costs and resources. Further, these networks typically include various cables, including messenger wires, to convey cables throughout the network.

[0054] Traditionally, the pipes and messenger wires can be quickly secured to the solar panel frames using conduit positioning devices, such as zip ties or cable ties. However, these devices can face significant challenges. When the pipes and messenger wires are secured to the frames using these conduit positioning devices, there is a risk they are not secured in an organized and serviceable manner. For example, conduit positioning devices made from thermoplastic materials can be soft and pliable, so as the conduit positioning device rotates back and forth in the solar panel frame hole, (rotation occurs due to the solar panel rotating on the single-axis tracker, or dynamic events, such as wind or seismic, can cause the zip tie to rotate back and forth in the hole) the thermoplastic material can abrade and rub away over time. Over the life of the solar power panel, the conduit positioning device can be completely cut in half from this rubbing action and fail. Further, as the pipe or cable are directly attached to the frame using these devices, they can become damagedAtorney Docket No. 058187-530001WOafter chafing, abrading, and pinching against the solar panel frames. The conduit positioning devices can also become loose or fail during any movement of the solar panels, potentially damaging the pipes and causing a block in the system.

[0055] Another challenge arises in degradation of the conduit positioning devices. Utility-scale solar powered systems are typically located in extreme hot or cold environmental conditions. Overtime, some conduit positioning devices, such as plastic zip ties or cable ties, or vinyl-coated products, can degrade and fail in extreme heat environment or become brittle in extreme cold environments. Further, over the life of the utility-scale solar farm, the solar panels, pumps, and the system may occasionally need serving and the pipes and messenger wires need to be temporarily uninstalled or removed. With traditional conduit positioning devices such as zip ties and cable ties, these devices need to be cut down, removed, and reapplied every time the system is serviced. This can be a laborious, expensive, and time-consuming process.

[0056] In some systems, the conduit positioning devices can be pulled tightly across the solar panel structure, causing tensile / axial stress to be applied to the device at the location where it attaches to the solar panel frame. When the device is made from low tensile-strength materials, such as thin steel wire, or the thermoplastic materials, the device can deform or fracture and break, potentially causing pipes to fall and become damaged or create an unsafe environment. In addition, some conduit position devices can be made of steel, whereas the solar panel frame can be made of aluminum, where this interaction between the two dissimilar metals can cause galvanic corrosion over the life the power plant, potentially causing both the conduit position device and the solar panel frame to fail. In addition, the steel material has a higher hardness than the solar panel frame material,Atorney Docket No. 058187-530001WOwhich is aluminum. Therefore, over time the steel material can rub away the solar panel frame material, potentially weakening the strength of the solar panel frame.

[0057] Accordingly, some implementations of the current subject matter include an approach to positioning pipes and messenger wires within a conduit positioning device which supports and organizes them in a serviceable manner. By using an attachment member and an arch member with an open hook design, the conduit positioning device allows for easy installation of the conduit positioning devices on a solar panel support structure and / or messenger cable, increasing installation speed and simplifying the installation process over traditional methods. Further, by using an open cable support saddle, some implementations of the conduit positioning devices can improve servicing and maintenance time. For example, the pipes and messenger wires can be easily accessed, serviced, and replaced without needing to cut down or destroy the pipe position device. Further, by angling the arch member and the center leg, the pipes can be securely attached without chafing, abrading, moving, or rotating around the solar panel structure and potentially causing damage to the pipes and the structure. Additionally, by suspending the wire positioning device on a messenger cable at a suspension point, the conduit positioning device can be flexibly installed and adjusted along key areas of the messenger cable and the pipes.

[0058] In addition, some implementations of the subject matter can include coupling the conduit positioning device to a support structure at an attachment point. This can securely fasten the pipe to the solar panel support frame in a simple and reusable manner compared to traditional methods.Atorney Docket No. 058187-530001WO

[0059] Some implementations of the conduit positioning device can be made from ultraviolet (UV) and cold-environment resistance material, such as aluminum, galvanized steel, stainless steel, and copper. This can help prevent the conduit positioning device from degrading over time or in extreme weather conditions, helping reduce maintenance and repair costs and time.

[0060] Further, some implementations can include the conduit positioning device suspended on the messenger cable by the arched member by at least two suspension points. This allows the conduit positioning device to be securely suspended from the messenger cable without any unnecessary rotations or movements that could potentially damage the pipe. Some implementations of the cable support saddle and cable support saddle can be bent around the pipe, allowing the pipe to be securely rested in the conduit positioning device. Further, some implementations can use the conduit positioning device to securely couple the messenger wire to the support frame.

[0061] FIGS. 1-6 illustrate an example implementation of a conduit positioning device 100 configured to organize and support pipes and messenger wires. The conduit positioning device 100 can include an attachment member 120, an attachment support leg 122, a center leg 126, a saddle support leg 128, an arch member 180, and a cable support saddle 190. Between each of the members and legs that form the conduit positioning device 100, there can be transitional pieces (e.g., first tilt bend 116, center bend 124, etc.) that includes a radius such that there are no sharp edges on the conduit positioning device 100.

[0062] The conduit positioning device 100 can be used to support a pipe or tube. For example, FIG. 6 shows a front side view of the exemplary conduit positioning device 100, including a pipe 140 arranged within the conduit positioning device 100. In someAtorney Docket No. 058187-530001WOimplementations, the conduit positioning device 100 can support a plurality of pipes. Additionally, the conduit positioning device 100 can be installed in several manners. For example, as shown in FIG. 6, in one implementation the conduit positioning device 100 can be suspended on the messenger cable 148. As another example, FIG. 7 is a perspective view illustrating the conduit positioning device of FIG. 1 coupled to a support structure and a messenger cable. As shown in FIG. 7, in one implementation, the conduit positioning device is installed by coupling to a solar panel support structure 144 at an attachment point. In another implementation, the conduit positioning device is suspended from the messenger cable 148 and coupled to the solar panel support structure 144 at an attachment point. This versatility allows for the conduit positioning device 100 to be installed in various conditions depending on the surrounding structures and the system requirements.

[0063] In some implementations, the conduit positioning device 100 can be created from the same material as the solar panel support structure 144, such as aluminum, so there is no potential of risk of galvanic corrosion over the life of the power plant. The aluminum material can be more resistant to atmospheric corrosion than steel, zinc coatings, or copper, so the conduit positioning device 100 will corrode less than wire positioning devices made from other materials, which is advantageous to solar power generation plant owners and operators since the conduit positioning device 100 will last longer than other materials. In some implementations, the conduit positioning device 100 can be created by other metals, such as steel or iron. In some implementations, the conduit positioning device 100 can be created by other durable materials, such as carbon fiber or plastics.

[0064] Some implementations of the conduit positioning device 100 can be listed to the UL safety Standard 1565 - Positioning Devices, which provides the device with aAttorney Docket No. 058187-530001WOmechanical load rating classification, operating temperature range classification, indoor / outdoor rating, and assess the smoothness of the saddle. Some implementations of the conduit positioning device 100 can be listed to the UL safety Standard 2239 - Support of Conduit, tubing, and Cables, which provides the device with a mechanical load rating classification, operating temperature range classification, and indoor / outdoor rating.

[0065] Returning to FIGS. 1-5, the center bend 124 can be arranged on one end of the center leg 126. The other end of the center leg 126 can include the saddle support leg 128. The attachment support leg 122 can be arranged on the center bend 124 opposite the center leg 126. The attachment member 120 can be arranged on the attachment support leg 122 opposite the center bend 124. The center leg 122, the center bend 126, and the saddle support leg 128 can form an angular bend in the conduit positioning device 100 such that the center-of-gravity of the conduit positioning device 100 is located away from the attachment member 120. For example, once the conduit positioning device 100 is suspended from messenger cable 148 and pipe 140 is placed in the conduit positioning device 100, the angular bend can prevent the pipe from hitting or chafing against the solar panel support structure 144 or solar panels. In some implementations, the conduit positioning device 100 can be configured to rotate perpendicularly to the messenger cable 148. Even if the conduit positioning device 100 rotates due to high winds or weather conditions, the angular bend can keep the center-of-gravity away from the solar panel support structure 144 to minimize damage.

[0066] The attachment member 120 can include an arch member 180 arranged on the attached member 120 in an open hook design and opposite the attachment support leg 122. The open hook design of the arch member 180 can allow for quick installation andAtorney Docket No. 058187-530001WOmaintenance of the conduit positioning device 100. For example, to install the conduit positioning device 100 on messenger cable 148, the conduit positioning device 100 can simply be rotated and the arch member 180 can be placed on the messenger cable 148. Further, during maintenance, the pope positioning device 100 can easily be removed from messenger cable 148 by rotating and removing from the messenger cable 148 with a single hand, in a single motion. In some implementations, the conduit positioning device 100 can slide axially along the messenger cable 148, allowing for easy adjustments and suspension support when necessary. In some implementations, the conduit positioning device 100 can slide axially along the pipe 140, allowing for further adjustments and pipe support when necessary.

[0067] In some implementations, the arch member 180 can also prevent the conduit positioning device 100 from circularly rotating around the messenger cable. For example, the conduit positioning device 100 can be suspended on the messenger cable 148 by the attachment member 120 and the top member 104. By suspending the conduit positioning device 100 from at least two points, this can prevent the device from rotating circularly around the messenger cable.

[0068] The arch member 180 can also be configured to couple the conduit positioning device 100 to a support structure at an attachment point. For example, as shown in FIG. 7, the arch member 180 can couple the conduit positioning device 100 to the solar panel support structure 144 by threading a screw 150 through the arch member 180 and the first support structure 146 and securing it with a fastener 142 on the other side of the first support structure 146.Atorney Docket No. 058187-530001WO

[0069] Returning back to FIGS. 1-5, in some implementations, the arch member can include at least a straight portion 102, a top member 104, a second attachment leg 106, a second tilt bend 108, a second alignment leg 110, a center member 112, a first alignment leg 114, a first tilt bend 116, and a first attachment leg 118. In some implementations, the first attachment leg 118 can be arranged on the attachment member 120 opposite the attachment support leg 122. The first attachment leg 118 can be parallel to the attachment support leg 122. For example, as shown in Fig. 5, the first attachment leg 118 runs in a parallel direction as the attachment support leg 122. The straight portion 102 can run parallel to the attachment support leg 122. Further, the first attachment leg 118 and the second attachment leg 106, the first tilt bend 116 and the second tilt bend 108, and the first alignment leg 114 and the second alignment leg 110 can run parallel to each other respectively.

[0070] The first tilt bent 116 can be arranged on the attachment leg 118 opposite the attachment member 120. In some implementations, the first tilt bend 116 and the second tilt bend 108 can be slightly angled away from the attachment support leg 122. For example, as shown in FIG. 5, the first tilt bend 116 is angled acutely away from attachment support leg 122, angling the remaining parts of the arch member 180 (e.g., the first alignment leg 114, the center member 112, the second alignment leg 110, etc.) slightly away from the attachment support leg 122. This can help with the installation of the pipe positioning system 100 on messenger cable 148 by providing a greater angle for the pipe positioning system 100 to be initially suspending and placed on the wire. In some implementations, the first tilt bent 116 can be bent back into a straight position parallel to the attachment support leg 122. For example, when screw 150 is threaded through the archAtorney Docket No. 058187-530001WOmember 180, the screw can contact the arch member 180 and bend the first tilt bend 116 and the second tilt bend 108 as the screw is threaded into the first support structure 146. The first tilt bend 116 and the second tilt bend 108 can provide a flat surface, including at least the first alignment leg 114, the center member 112, and the second alignment leg 110, that is flush with screw 150. This can provide a greater contact surface for the screw to help ensure secure contact between the screw and the arch member 180.

[0071] In some implementations, the first tilt bend 116 and the second tilt bend 108 can be angled slightly towards the attachment support leg 122. For example, in FIG. 7, the first tilt bend 116 and the second tilt bend 108 can be bent inwards which angles the arch member 180 towards the attachment support leg 122. This can crimp the conduit positioning device 100 around messenger cable 148. For example, even if the conduit positioning device 100 rotates after being collided with, it can remain suspended on the messenger cable 148 because the arch member 180 was crimped around the wire.

[0072] Returning back to FIGS. 1-5, the first alignment leg 114 can be arranged on the first tilt bend 116 opposite the attachment leg 118. The center member 112 can be arranged on the first alignment leg 114 opposite the first tilt bend 116. The second alignment leg 110 can be arranged on the center member 112 opposite the first alignment leg 114. The second tilt bend 108 can be arranged on the second alignment leg 110 opposite the center member 112. The second attachment leg can be arranged on the second tilt bend 108 opposite the second alignment leg.

[0073] A hook can be arranged on the second attachment leg 106 opposite the second tilt bend 108. The hook can comprise a top member 104 arranged on the second attachmentAtorney Docket No. 058187-530001WOleg 106 opposite the second tilt bend 108. The hook can further comprise a straight leg 102 arranged on the top member 104 opposite the second attachment leg 106.

[0074] The conduit positioning device 110 can further include a saddle support leg 128 arranged on the center leg 126 opposite the center bend 124. The cable support saddle 190 can be arranged on the saddle support leg 128 opposite the center leg 126. In some implementations, the pipe can rest on the saddle support leg. For example, as described above, FIG. 6 shows a front side view of an exemplary conduit positioning device, including a pipe 140 arranged within the conduit positioning device 100. The open hook design of the cable support saddle 190 allows for pipe 140 to be quickly placed and removed from the cable support saddle 110, allowing for quick installation and maintenance of pipe 140.

[0075] Returning back to FIGS. 1-5, the cable support saddle 190 can comprise a retention leg 130, a retention member 132, an end leg 134, an end member 136, and an end portion 138. The retention leg can be arranged on the saddle support leg 128 opposite the center leg 126. The retention member 132 can be arranged on the retention leg 130 opposite the saddle support leg 128. The end leg 134 can be arranged on the retention member 132 opposite the retention leg 130. In some implementations, the retention member 132 couples the end leg 134 and the retention leg 130 at an acute angle. The end member 136 can be arranged on the end leg 134 opposite the retention member 132. The end portion 138 can be arranged on the end member 136 opposite the end leg 134.

[0076] As described above, FIG. 7 is a perspective view illustrating the conduit positioning device 100 of FIG. 1 coupled to a support structure and a messenger cable. ForAtorney Docket No. 058187-530001WOexample, the conduit positioning device 100 is suspended from the messenger cable 148 and coupled to the first support structure 146 at an attachment point using a screw 150.

[0077] In some implementations, the saddle support leg 128 and the cable support saddle 190 can be bent around pipe 140 such that the end member 136 and end portion 138 encircle the center leg 126. For example, the saddle support leg 128 and the cable support saddle 190 can be bent (e.g., crimped) such that the end portion 138 encircles the center leg 126. This can help securely fasten the pipe by preventing the pipe 140 from detaching from the conduit positioning device 100 due to rotations or environmental conditions.

[0078] Further, as described previously, the arch member 180 can couple the conduit positioning device 100 to the solar panel frame or the solar panel structure by threading a screw through the arch member 180 and the support structure. For example, the screw 150 can be threaded through the arch member 180 and attached to the first support structure 146 of the solar panel support structure 144. This can securely couple the conduit positioning device 100 to the solar panel support structure 144.

[0079] Additionally, the first tilt bend 116 can be bent to angle the arch member 180 towards the attachment support leg 122. This can crimp the conduit positioning device around the messenger cable, preventing the conduit positioning device 100 from falling off the messenger cable in instances where the conduit positioning device 100 is not attached to the solar panel support structure 144.

[0080] FIG. 8 is a front side view of the conduit positioning device of FIG. 7 coupled to a support structure and a messenger cable. As shown in FIG. 8, the saddle support leg 128 and the cable support saddle 190 can be bent (e.g., crimped) such that the end portion 138 encircles the center leg 126.Atorney Docket No. 058187-530001WO

[0081] FIG. 9 is a perspective view illustrating multiple conduit positioning devices of FIG. 1 coupled to the messenger cable and a solar panel support beam. Multiple solar panels 154 can include a support structure, such as a solar panel support frame 152. Multiple conduit positioning devices 100 can be suspended on messenger cable 148 at multiple attachment points. Additionally, conduit positioning devices 100 can be attached to the solar panel support frame 152 at an attachment point 150.

[0082] FIGS. 10A-10B and 11A-1 IB depict aspects of conduit positioning device 1000. It is noted that the conduit positioning device 1000 is similar to the conduit positioning device 100. Therefore, similar elements of each device will not be described in detail. As shown in FIGS. 10A-10B and 11A-11B, the conduit positioning device 1000 generally includes an end portion 1002, a center member 1004, an attachment support leg 1006, and a center leg 1008. The center leg 1008 can be positioned on one end of the attachment support leg 1006. The center member 1004 can be positioned on the other end of the attachment support leg 1006 opposite the center leg 1008. The end portion 1002 can be positioned on the center member 1004 opposite the attachment support leg 1006.

[0083] In some implementations, the conduit positioning device 1000 can secure a messenger cable to a support structure. For example, FIG. 12 is a perspective view illustrating the conduit positioning device 1000 coupled to a support structure 1208 and a messenger cable 1204. As shown in FIG. 12, the center member 1004 can be configured to couple the conduit positioning device 1000 to the support structure 1208 at an attachment point. For example, a mounting mechanism, such as screw 1206, can be threaded through the center member 1004 and the support structure 1208 to secure the conduit positioning device 1000 to the support structure 1208. Further, the center member 1004 can secure theAtorney Docket No. 058187-530001WOmessenger wire 1204 between the screw 1206 and the conduit positioning device 1000. This can provide a secure attachment mechanism for securing messenger wires onto the solar panel frames.

[0084] In some implementations, the end portion 1008 can be bent and angled towards the messenger wire 1204. This can crimp the conduit positioning device 1000 around the messenger cable, preventing the cable from shifting or becoming loose. Additionally, the center member 1004 and end portion 1008 can be angled slightly forward so the messenger wire 1204 can be easily installed in the conduit positioning device 1000.

[0085] The subject matter described herein provides many technical advantages. For example, as described above, by using an attachment member and an arch member with an open hook design, the conduit positioning device can be easily installed and maintained on solar panel support structures and / or messenger cables. Further, by using an open cable support saddle, the pipes and messenger cables can be easily accessed and serviced without needing to damage or replace the conduit positioning device. As another advantage, the conduit positioning device is angled such that the pipes can be securely attached without chafing or moving around the solar panel structure and potentially causing damage to the pipes, cables, and structure.

[0086] In addition, the conduit positioning device can be constructed from UV and coldenvironment resistance material. This can help prevent the conduit positioning device from degrading over time or in extreme weather conditions, helping reduce maintenance and repair costs and time.

[0087] Additionally, the conduit positioning device can be easily malleable, allowing the device to be reused and saving on maintenance costs and time. The cable support saddleAtorney Docket No. 058187-530001WOand cable support saddle can also be bent around the pipe, allowing the pipe to be securely rested in the conduit positioning device. The arch member can also be bent or crimped over the messenger cable, allowing the device to be securely suspended on the messenger cable.

[0088] In the descriptions above and in the claims, phrases such as “at least one of’ or “one or more of’ may occur followed by a conjunctive list of elements or features. The term “and / or” may also occur in a list of two or more elements or features. Unless otherwise implicitly or explicitly contradicted by the context in which it is used, such a phrase is intended to mean any of the listed elements or features individually or any of the recited elements or features in combination with any of the other recited elements or features. For example, the phrases “at least one of A and B;” “one or more of A and B;” and “A and / or B” are each intended to mean “A alone, B alone, or A and B together.” A similar interpretation is also intended for lists including three or more items. For example, the phrases “at least one of A, B, and C;” “one or more of A, B, and C;” and “A, B, and / or C” are each intended to mean “A alone, B alone, C alone, A and B together, A and C together, B and C together, or A and B and C together.” In addition, use of the term “based on,” above and in the claims is intended to mean, “based at least in part on,” such that an unrecited feature or element is also permissible.

[0089] The subject matter described herein can be embodied in systems, apparatus, methods, and / or articles depending on the desired configuration. The implementations set forth in the foregoing description do not represent all implementations consistent with the subject matter described herein. Instead, they are merely some examples consistent with aspects related to the described subject matter. Although a few variations have been described in detail above, other modifications or additions are possible. In particular,Atorney Docket No. 058187-530001WOfurther features and / or variations can be provided in addition to those set forth herein. For example, the implementations described above can be directed to various combinations and subcombinations of the disclosed features and / or combinations and subcombinations of several further features disclosed above. In addition, the logic flows depicted in the accompanying figures and / or described herein do not necessarily require the particular order shown, or sequential order, to achieve desirable results. Other implementations may be within the scope of the following claims.

Claims

Atorney Docket No. 058187-530001WOWHAT TS CLAIMED IS:

1. A conduit positioning system, comprising:a messenger cable; anda conduit positioning device, comprising:a center member having a proximal end and a distal end;an end portion positioned on the distal end of the center member;an attachment support leg arranged on the proximal end of the center member; andan extension leg connected to the attachment support leg opposite the center member, wherein a first gap is formed between a first portion of the center member and the end portion, and a second gap is formed between a second portion of the center member and the attachment support leg, wherein the messenger cable is configured to be positioned within the first gap and the second gap-2. The conduit positioning system of claim 1, wherein the center member includes a first leg, a second leg arranged parallel to the first leg, and a bent section positioned between the first leg and the second leg, forming a third gap between the first leg and the second leg.

3. The conduit positioning system of claim 2, wherein the third gap is perpendicular to the first gap and the second gap.

4. The conduit positioning system of claim 3, wherein a bolt is configured to pass through the third gap to secure the conduit positioning device to a support structure.

5. The conduit positioning system of claim 4, wherein the bolt is configured to apply a force to the first leg and the second leg of the center leg to deform the first leg and the second leg at least partially around the messenger cable.Atorney Docket No. 058187-530001WO6. The conduit positioning system of claim 5, wherein the attachment support leg and the end portion are parallel.

7. The conduit positioning system of claim 6, wherein a fourth gap is formed between the end portion of the attachment support leg.

8. The conduit positioning system of claim 7, wherein the bolt is configured to pass through the fourth gap.

9. The conduit positioning system of claim 8, wherein the end portion and the attachment support leg are configured to abut the support structure when the conduit positioning device is connected to the support structure via the bolt.

10. The conduit positioning system of claim 1, wherein the extension leg is positioned at an angle relative to the attachment support leg.

11. A conduit positioning device system, comprising:at least one pipe;at least one messenger cable; anda conduit positioning device, comprising:a center leg having a proximal end and a distal end;an attachment support leg arranged on the proximal end of the center leg; an attachment member arranged on the attachment support leg opposite the center leg;an arch member arranged on the attached member opposite the attachment support leg, and configured to suspend the conduit positioning device on the messenger cable at a suspension point;a saddle support leg arranged on the distal end of the center leg; and a cable support saddle coupled to the saddle support leg opposite the center leg, and configured to support the at least one pipe,Atorney Docket No. 058187-530001WOwherein the arch member is arranged at an angle relative to the center leg, saddle support leg, and the cable support saddle, and center leg is arranged at an angle relative to the saddle support leg and the cable support saddle.

12. The conduit positioning device system of claim 11, further comprising:a support structure; wherein the arch member is further configured to couple the conduit positioning device to the support structure at an attachment point.

13. The conduit positioning device system of claim 11, wherein the arch member further comprises:a first attachment leg arranged on the attachment member opposite the attachment support leg;a first alignment leg arranged on the first attachment leg opposite the attachment member;a center member including a curved portion arranged on the first alignment leg opposite the first attachment leg;a second alignment leg arranged on the center member opposite the first alignment leg and parallel to the first alignment leg;a second attachment leg arranged on the second alignment leg opposite the center member and parallel to the first attachment leg; anda hook including a bent portion and a straight portion; wherein the bent portion is parallel to the attachment member and the straight portion is parallel to the attachment support leg.

14. The conduit positioning device system of claim 13, wherein the first alignment leg is coupled to the first attachment leg at an acute angle.

15. The conduit positioning device system of claim 1, wherein the cable support saddle further comprises:a retention leg arranged on the saddle support leg opposite the center leg;a retention member arranged on the retention leg opposite the saddle support leg;Atorney Docket No. 058187-530001WOan end leg arranged on the retention member opposite the retention leg;an end member arranged on the end leg opposite the retention member;an end portion arranged on the end member opposite the end leg and parallel to the end leg.

16. The conduit positioning device system of claim 15, wherein the retention member couples the end leg and the retention leg at an acute angle.

17. The conduit positioning system of claim 15, wherein the end member curves outward away from the arch member.

18. The conduit positioning device system of claim 11, wherein the conduit positioning device is configured to rotate perpendicularly to the messenger cable.

19. The conduit positioning device system of claim 18, wherein the conduit positioning device further includes a center-of-gravity offset with the attachment member and the arch member; wherein the center-of-gravity is configured to remain offset the attachment member and the arch member as the conduit positioning device rotates perpendicular to the messenger cable.

20. The conduit positioning device of claim 11, wherein the arch member prevents the conduit positioning device for circularly rotating around the messenger cable.

21. The conduit positioning device system of claim 11, wherein conduit positioning device is configured to slide axially along the messenger cable.

22. The conduit positioning system of claim 11, wherein the attachment member and the arch member are arranged within a through-bore of the support structure to couple the conduit positioning device to the support structure, and the at least one messenger cable is positioned within attachment member and the arch member.Atorney Docket No. 058187-530001WO23. The conduit positioning device system of claim 11, wherein a gap is arranged between at least the saddle support leg and the cable support saddle, the at least one pipe is configured to move through the gap to be supported by the cable support saddle.

24. The conduit positioning system of claim 11, wherein a plurality of pipes is configured to be arranged within the cable support saddle.

25. The conduit positioning system of claim 11, wherein the saddle support leg and the cable support saddle can be bent around the at least one pipe.

26. The conduit positioning system of claim 11, wherein the conduit positioning device is formed of aluminum.

27. A conduit positioning device, comprising:a center leg having a proximal end and a distal end;an attachment support leg arranged on the proximal end of the center leg;an attachment member arranged on the attachment support leg opposite the center leg;an arch member arranged on the attached member opposite the attachment support leg, and configured to suspend the conduit positioning device on the messenger cable at a suspension point;a saddle support leg arranged on the distal end of the center leg; anda cable support saddle coupled to the saddle support leg opposite the center leg, and configured to support the at least one pipe,wherein the arch member is arranged at an angle relative to the center leg, saddle support leg, and the cable support saddle, and center leg is arranged at an angle relative to the saddle support leg and the cable support saddle.

28. A conduit positioning system, comprising:a solar panel support structure;at least one pipe;Atorney Docket No. 058187-530001WOa conduit positioning device, comprising:a center leg having a proximal end and a distal end;an attachment support leg arranged on the proximal end of the center leg; an attachment member arranged on the attachment support leg opposite the center leg;an arch member arranged on the attached member opposite the attachment support leg, and configured to suspend the conduit positioning device on the messenger cable at a suspension point;a saddle support leg arranged on the distal end of the center leg; and a cable support saddle coupled to the saddle support leg opposite the center leg, and configured to support the at least one pipe,wherein the arch member is arranged at an angle relative to the center leg, saddle support leg, and the cable support saddle, and center leg is arranged at an angle relative to the saddle support leg and the cable support saddle; and at least one messenger cable; wherein the messenger cable is coupled to the solar panel support structure by at least the conduit positioning device.

29. The conduit positioning system of claim 28, wherein the attachment member and the arch member are arranged within a through-bore of the support structure to couple the conduit positioning device to the solar panel support structure, and the at least one messenger cable is positioned within attachment member and the arch member.

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