A chip conveyor rear axle
By adopting a chip-emitter rear axle with a segmented detachable structure, the problem of cumbersome disassembly and assembly of the chip-emitter rear axle and difficulty in quickly replacing the guide wheel after wear is solved in the prior art, and the rapid replacement and disassembly of the guide wheel are realized, and the production efficiency of the chip-emitter is improved.
Patent Information
- Application Number
- CN202010338468.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-04-26
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2040-04-26
AI Technical Summary
The rear axle of the existing chip-emitter is cumbersome and has low efficiency during disassembly and assembly, and it is difficult to replace the guide wheel quickly after it wears, which affects production efficiency.
The rear shaft of the chip discharging machine adopts a segmented detachable structure, including a support shaft and a guide wheel assembly. The guide wheel assembly is composed of a guide wheel and a fixing seat. The guide wheel is engaged on the fixed seat through a positioning groove and a positioning boss. The support shaft can be installed and disassembled between the guide wheel assembly.
It realizes rapid replacement and disassembly of guide wheels, improves the installation and disassembly efficiency of the chip removal machine rear axle, reduces maintenance costs, and is not limited by installation space.
Smart Images

Figure CN111421375B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a chip conveyor rear shaft and belongs to the technical field of machine tool waste chip conveying. Background Art
[0002] The chip conveyor is mainly used to collect various metal or non-metal waste chips generated by machine tools and transport the waste chips to the chip collection box. The transmission of the existing chip conveyor is mainly through a conveyor chain, which is wrapped around the front drive shaft and the rear shaft of the chip conveyor. The front drive shaft is provided with a transmission sprocket that cooperates with the conveyor chain, and the rear shaft of the chip conveyor is installed on the rear side of the chip conveyor housing.
[0003] The support part of the existing chip conveyor rear axle is mostly an integrated part made of round steel bars, and a guide wheel for supporting the conveyor chain is fixedly installed on the support part. The guide wheel mainly supports the chain roller part of the chain so that the chain roller runs on the guide wheel, and the end of the integrated part is a flat structure. The mounting shells at both ends of the shaft are respectively provided with mounting holes that match the ends of the integrated part, and the two ends of the integrated part are respectively installed on the mounting holes of the shells on both sides. When the chip conveyor is used in a wet processing environment and does not have an additional water tank, after the chip conveyor rear axle is installed, the chip conveyor shell needs to be fully welded to prevent leakage of the shell. In this case, after the conventional rear axle is installed, the space of the rear axle part is very tight. When maintenance is required in the future, the rear axle is difficult to remove and often requires destructive dismantling.
[0004] Since the chain roller of the conveyor chain runs on the guide wheel of the chip conveyor rear shaft, the guide wheel will wear out after long-term use. Or during the production process, iron chips accumulate on the rear shaft end, causing the chain to get stuck, and the rear shaft needs to be replaced or disassembled. When replacing, the integrated part needs to be removed, and then the worn guide wheel is removed and replaced with a new one, and then the chip conveyor rear shaft is installed on the chip conveyor housing. From the perspective of the disassembly and assembly of the chip conveyor rear shaft, each disassembly and assembly requires the integrated part to be removed before the guide wheel can be replaced, resulting in a cumbersome disassembly and assembly process, and low efficiency in the installation and disassembly process of the chip conveyor rear shaft, which affects the operating efficiency of the chip conveyor.
[0005] In addition, after the chip conveyor rear shaft is installed, the shell needs to be sealed. When disassembling the chip conveyor rear shaft, it is necessary to first disassemble the mounting parts used to seal the shell, and then the chip conveyor rear shaft can be disassembled. After the guide wheel of the chip conveyor rear shaft is replaced and installed, the shell needs to be sealed again, which affects the disassembly and assembly efficiency of the chip conveyor rear shaft and seriously affects the production efficiency of the chip conveyor.
[0006] In addition, after the chip conveyor rear shaft is installed and the shell is sealed, due to the limited space in the chip conveyor shell, the sealed shell often becomes a non-removable structure, making the installation and disassembly of the chip conveyor rear shaft even more difficult.
[0007] Therefore, there is an urgent need for a chip conveyor rear axle with a simple structure, easy replacement when worn, low replacement cost, no restrictions on installation space, easy and quick installation and disassembly, and improved chip conveyor production efficiency. Summary of the invention
[0008] In view of the deficiencies in the prior art, the present invention provides a chip conveyor rear axle with a simple structure, low guide wheel wear and maintenance cost, and the guide wheel can be disassembled and assembled in a limited space. The guide wheel can be disassembled and assembled conveniently and quickly, thereby improving the production efficiency of the chip conveyor.
[0009] The technical solution of the present invention for solving the above-mentioned technical problems is as follows: a rear shaft of a chip conveyor, comprising a support shaft and guide wheel assemblies respectively arranged at both ends of the support shaft, the guide wheel assembly comprising a guide wheel and a fixed seat, the fixed seat is installed on the chip conveyor housing, the guide wheel is arranged between the fixed seat and the support shaft, a positioning boss for positioning the guide wheel is provided on the inner end surface of the fixed seat, a positioning groove for engaging with the positioning boss is provided on the outer end surface of the guide wheel, a mounting hole is provided on the guide wheel, a mounting window for connecting the support shaft with the guide wheel assembly is provided on the support shaft, and the support shaft is connected to the fixed seat.
[0010] The beneficial effects of the present invention are as follows: the traditional one-piece rear axle structure inserted into the shaft hole is changed into a segmented detachable structure, and the installation method of the rear axle assembly and the chip conveyor housing is changed. During installation, the fixed seat is first fixedly installed on the inner wall of the chip conveyor housing, and then the guide wheel is engaged with the fixed seat through the cooperation of the positioning groove and the positioning boss, and then the support shaft is installed between the guide wheel assembly, and the end of the support shaft is connected to the fixed seat. The guide wheel is used to carry the conveying chain. The guide wheel is worn after long-term use. The support shaft can be removed in the limited rear axle installation space, and then the guide wheel is removed and replaced with a new guide wheel and installed on the fixed seat. The guide wheel can be disassembled and assembled in the limited space of the chip conveyor housing, and the disassembly and assembly are convenient and fast, which improves the installation and disassembly efficiency of the guide wheel. In short, the rear axle assembly of the present invention adopts a segmented detachable structure, which is simple in structure, easy to maintain, and has low maintenance cost. The installation and disassembly are not limited by space. The guide wheel can be installed and disassembled conveniently and quickly in the limited installation space, and it is easy to replace, which improves the disassembly and assembly efficiency of the rear axle of the chip conveyor, thereby improving the production efficiency of the chip conveyor.
[0011] Based on the above technical solution, the present invention can also be improved as follows.
[0012] Furthermore, two positioning planes are arranged in parallel on the positioning boss, and two engaging bosses are arranged on the outer end surface of the guide wheel. The inner surface of the engaging boss is a planar structure matched with the positioning plane, and the positioning groove is formed between the two engaging bosses.
[0013] The beneficial effect of adopting the above further scheme is that the positioning boss is inserted into the positioning groove between the two engaging bosses, the planar structures of the two engaging bosses are in contact with the two corresponding positioning planes respectively, and the stable positioning of the guide wheel is achieved through the positioning boss of the fixed seat.
[0014] Furthermore, an annular boss is provided on the outer end surface of the guide wheel, and the engaging boss is arranged on the annular boss.
[0015] The beneficial effect of adopting the above further solution is that the design of the annular boss increases the distance between the engagement position of the guide wheel and the fixed seat and the guide wheel on the one hand to avoid affecting the transmission of the chain, and on the other hand to stably support the engagement boss.
[0016] Furthermore, the fixing seat is also provided with a mounting boss which is inserted and matched with the mounting hole of the guide wheel, and the mounting boss is arranged on the positioning boss.
[0017] The beneficial effect of adopting the above further scheme is that the mounting boss is inserted into the inside of the guide wheel, which can not only stably support the guide wheel, but also facilitate the connection between the end of the support shaft and the fixed seat, making the connection more stable.
[0018] Furthermore, the support shaft is connected to the mounting boss via bolts.
[0019] The beneficial effects of adopting the above further solution are that materials are easy to obtain and the cost is low, and assembly and disassembly are quick and convenient.
[0020] Furthermore, the outer diameter of the annular boss is smaller than the outer diameter of the guide wheel.
[0021] The beneficial effect of adopting the above further solution is that the chain roller of the chain runs on the outer circle of the guide wheel. If the outer diameter of the annular boss is equal to or greater than the outer diameter of the guide wheel, it will affect the transmission action of the conveyor chain.
[0022] Furthermore, the two sides of the two positioning planes are respectively connected by positioning arc surfaces, the outer surface of the engaging boss is the engaging arc surface, and the positioning arc surface cooperates with the engaging arc surface to form a circular structure.
[0023] The beneficial effect of adopting the above further scheme is that after the outer end surface of the guide wheel is engaged with the fixed seat, a cylindrical structure is formed. On the one hand, the position is easy to adjust when engaged and the outer surface is easy to clean and maintain; on the other hand, the appearance is beautiful and the engagement is convenient.
[0024] Furthermore, the outer diameter of the circular structure is consistent with the outer diameter of the annular boss.
[0025] The beneficial effect of adopting the above-mentioned further scheme is that the outer diameter of the engaging boss and the annular boss is the same, which is convenient for the processing of the boss on the one hand, and on the other hand, the guide wheel and the fixed seat form an outer circle structure with the same outer diameter after engaging with each other, which is not only convenient for engaging and beautiful in appearance, but also convenient for maintenance of the rear axle assembly.
[0026] Furthermore, the support shaft is a hollow shaft structure.
[0027] The beneficial effect of adopting the above further solution is that it can not only play a supporting role, but also reduce the weight of the support shaft, thereby facilitating the disassembly, assembly and maintenance of the rear axle assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the main structure of the present invention;
[0029] Figure 2 It is a schematic diagram of the top view of the structure of the present invention;
[0030] Figure 3 It is a schematic diagram of the three-dimensional structure of the present invention;
[0031] Figure 4 It is a structural schematic diagram of the fixing seat of the present invention;
[0032] Figure 5 It is a structural schematic diagram of the guide wheel of the present invention;
[0033] Figure 6 It is a structural schematic diagram of the support shaft of the present invention;
[0034] Figure 7 It is a schematic diagram of the structure of the present invention installed on the housing of the chip conveyor;
[0035] In the figure, 1, fixed seat; 11, positioning boss; 12, mounting boss; 13, positioning plane; 2, guide wheel; 21, plane structure; 22, engaging boss; 23, annular boss; 3, support shaft; 31, mounting window; 4, bolt; 5, chip conveyor housing. DETAILED DESCRIPTION
[0036] The principles and features of the present invention are described below in conjunction with examples. The examples are only used to explain the present invention and are not used to limit the scope of the present invention.
[0037] like Figure 1-Figure 7As shown, a chip conveyor rear shaft includes a support shaft 3 and guide wheel assemblies respectively arranged at both ends of the support shaft, the guide wheel assembly includes a guide wheel 2 and a fixed seat 1, the fixed seat 1 is installed on the chip conveyor housing 5, the guide wheel 2 is arranged between the fixed seat 1 and the support shaft 3, the inner end surface of the fixed seat 1 is provided with a positioning boss 11 for positioning the guide wheel, the outer end surface of the guide wheel 2 is provided with a positioning groove 21 engaged with the positioning boss, the guide wheel 2 is provided with a mounting hole, the support shaft 3 is provided with a mounting window 31 for connecting the support shaft and the guide wheel assembly, and the support shaft 3 is connected to the fixed seat 1.
[0038] Two positioning planes 13 are arranged in parallel on the positioning boss 11, and two engaging bosses 22 are arranged on the outer end surface of the guide wheel 2. The inner surface of the engaging boss is a plane structure 21 matched with the positioning plane, and the positioning groove is formed between the two engaging bosses. The positioning boss is inserted into the positioning groove between the two engaging bosses, and the plane structures of the two engaging bosses are respectively in contact with the two positioning planes, and the stable positioning of the guide wheel is achieved through the positioning boss of the fixing seat.
[0039] The outer end surface of the guide wheel 2 is also provided with an annular boss 23, and the engaging boss 22 is arranged on the annular boss. The design of the annular boss increases the distance between the engaging position of the guide wheel and the fixing seat and the guide wheel to avoid affecting the transmission of the chain, and stably supports the engaging boss.
[0040] The fixing seat 1 is also provided with a mounting boss 12 which is inserted and matched with the mounting hole of the guide wheel, and the mounting boss is arranged on the positioning boss. The mounting boss is inserted into the inside of the guide wheel, which can not only stably support the guide wheel, but also facilitates the connection between the end of the support shaft and the fixing seat, and the connection is more stable.
[0041] The support shaft 3 is connected to the mounting boss 12 by bolts 4. The mounting boss and the end of the support shaft are both provided with mounting holes for mounting the bolts. The material is convenient to obtain and the cost is low, and the assembly and disassembly is quick and convenient.
[0042] The outer diameter of the annular boss is smaller than the outer diameter of the guide wheel. The chain roller of the chain runs on the outer circle of the guide wheel. If the outer diameter of the annular boss is equal to or larger than the outer diameter of the guide wheel, the transmission action of the conveyor chain will be affected.
[0043] The two sides of the two positioning planes are connected by positioning arc surfaces respectively, and the outer surface of the engaging boss is an engaging arc surface, and the positioning arc surface cooperates with the engaging arc surface to form a circular structure. After the outer end surface of the guide wheel is engaged with the fixed seat, a cylindrical structure is formed after the engagement. On the one hand, the position is easy to adjust when engaging and positioning, and it is convenient to clean and maintain its outer surface; on the other hand, the appearance is beautiful and the engagement is convenient.
[0044] The outer diameter of the circular structure is consistent with the outer diameter of the annular boss. The outer diameter of the engaging boss is the same as that of the annular boss, which is convenient for processing the boss on the one hand, and on the other hand, the guide wheel and the fixing seat are engaged to form an outer circle structure with the same outer diameter, which is not only convenient for engagement and beautiful in appearance, but also convenient for maintenance of the rear axle assembly.
[0045] The support shaft is a hollow shaft structure, which can not only play a supporting role, but also reduce the weight of the support shaft, making it easier to disassemble and maintain the rear axle assembly.
[0046] During installation, first fix the fixed seat on the inner wall of the chip conveyor housing, then the guide wheel is engaged on the fixed seat through the positioning groove and the positioning boss, then the support shaft is installed between the guide wheel assemblies, and the end of the support shaft is connected to the fixed seat. The guide wheel is used to carry the conveyor chain. If the guide wheel is worn out after long-term use, the support shaft can be removed first, and then the guide wheel can be removed and replaced with a new guide wheel and installed on the fixed seat. The guide wheel can be disassembled and assembled within the limited space of the chip conveyor housing, and the disassembly and assembly are convenient and quick, which improves the installation and disassembly efficiency of the guide wheel.
[0047] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A chip conveyor rear shaft, characterized in that: The invention comprises a support shaft (3) and guide wheel assemblies respectively arranged at both ends of the support shaft (3), wherein the guide wheel assembly comprises a guide wheel (2) and a fixed seat (1), wherein the fixed seat (1) is mounted on a chip conveyor housing (5), and the guide wheel (2) is arranged between the fixed seat (1) and the support shaft (3); a positioning boss (11) for positioning the guide wheel (2) is provided on the inner end surface of the fixed seat (1), and a positioning groove engaged with the positioning boss (11) is provided on the outer end surface of the guide wheel (2); a mounting hole is provided on the guide wheel (2), and a mounting window (31) for connecting the support shaft (3) with the guide wheel assembly is provided on the support shaft (3); and the support shaft (3) is connected to the fixed seat (1); Two positioning planes (13) are arranged in parallel on the positioning boss (11), two engaging bosses (22) are arranged on the outer end surface of the guide wheel (2), the inner surface of the engaging boss (22) is a plane structure (21) matching the positioning plane (13), and the positioning groove is formed between the two engaging bosses (22); An annular boss (23) is also provided on the outer end surface of the guide wheel (2), and the engaging boss (22) is arranged on the annular boss (23); The fixing seat (1) is also provided with a mounting boss (12) which is inserted and matched with the mounting hole of the guide wheel (2), and the mounting boss (12) is arranged on the positioning boss (11); the support shaft (3) is connected to the mounting boss (12) by means of a bolt (4); The outer diameter of the annular boss (23) is smaller than the outer diameter of the guide wheel (2).
2. The chip conveyor rear shaft according to claim 1, characterized in that: The two sides of the two positioning planes (13) are respectively connected by positioning arc surfaces, the outer surface of the engaging boss (22) is an engaging arc surface, and the positioning arc surface cooperates with the engaging arc surface to form a circular structure.
3. The chip conveyor rear shaft according to claim 2, characterized in that: The outer diameter of the circular structure is consistent with the outer diameter of the annular boss (23).
4. The chip conveyor rear shaft according to claim 1, characterized in that: The support shaft (3) is a hollow shaft structure.
Citation Information
Patent Citations
Roller-wheel device provided with dismountable driving gear
CN105422806A
Chip removing machine
CN208496511U
Rear shaft of chip removal machine
CN211940081U