Large equipment handling methods and equipment

By using a combined design of combined wheeled air cushion trucks and lifting airbags in cigarette manufacturers in the tobacco industry, the technical difficulties of relocation of large-scale rolling equipment are solved, and the equipment is moved smoothly, safely and quickly, reducing equipment damage and labor intensity for workers.

CN111791868BActive Publication Date: 2025-03-18HONGTA TOBACCO (GROUP) CO LTD
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Patent Information

Application Number
CN201910274632.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-04-08
Publication Date
2025-03-18
Estimated Expiration
2039-04-08

AI Technical Summary

Technical Problem

In the tobacco industry, especially in cigarette manufacturers, there are difficulties in relocation of large-scale rolling equipment, mainly because the equipment is large in size, heavy in weight and complex in structure, and large cranes cannot be used. In addition, small vibration and small inclination angle are required during the relocation process, which increases technical difficulty and safety requirements.

Method used

The design of a combined wheeled air cushion truck is adopted. By laying lifting airbags and support fixtures under the equipment to be transported, the equipment is raised, and supporting pads are placed under the equipment, the equipment is achieved smoothly lifting and moving.

Benefits of technology

It realizes flexible, smooth, safe and fast relocation of large-scale equipment, reduces bumps and impacts of equipment, protects the accuracy and performance of equipment, and reduces the disassembly and assembly project volume and labor intensity of workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a large-scale equipment handling method and equipment, which uses a combined wheeled air-cushion vehicle as a transport tool. The combined wheeled air-cushion vehicle has a body system, a travel system and a control system. The body system includes a frame and a connecting frame. The connecting frame connects a left frame and a right frame. The left frame and the right frame are symmetrically arranged. The two frames form an opening at the second end of the body system. The body system runs through the opening to a set position to realize three-sided surrounding of the equipment to be handled; the travel system includes a wheel component, and the wheel component is connected to the frame or the connecting frame through a telescopic member. The telescopic member can adjust the vertical distance between the bottom of the wheel body and the bottom surface of the frame; the supporting and fixing device is detachably arranged on the frame and is supported by the left frame and the right frame. The present invention is flexible, convenient, safe, fast and labor-saving to use, and can realize the overall relocation and movement of large-scale packaging equipment, and effectively ensure that the accuracy performance of the equipment does not change during the relocation process.
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Description

Technical Field

[0001] The invention relates to the field of large-scale mechanical equipment relocation, in particular to the relocation of large-scale tobacco equipment in the tobacco industry, and in particular to a large-scale equipment transporting method and equipment. Background Art

[0002] The relocation of large equipment is very troublesome. For example, in the equipment manufacturing industry, such as the machine tool industry, large transport vehicles, cranes or large cranes are required to complete the transfer and relocation of large equipment. For specialized industrial and mining equipment manufacturing companies, the transfer and relocation of equipment already has its supporting facilities, which are incorporated into the company's work standards or process standards. Therefore, there are no technical difficulties in the relocation. However, in the tobacco industry, especially cigarette manufacturers, the relocation of large equipment is common, mainly due to adjustments in factory production operations or process line layouts, and cigarette manufacturers generally do not have large transport vehicles or large cranes, and cranes are not installed inside the workshop. Therefore, the relocation of large-scale packaging equipment within the workshop and between two factory buildings is relatively difficult, such as GDH1000-C800 packaging machine, GDX2000-C600 packaging machine, PROTOS 2-2 cigarette making machine units, etc. This is mainly because: first, due to the large size of the equipment, weighing more than ten tons, complex structure, and many connected parts and components, the relocation project cannot be completed by manpower alone, and due to the height limit of the factory building, large cranes cannot be used. There are many equipment in the factory building, but the space is small, and there is no supporting crane. Second, if the relocation is for a complete set of equipment that has been assembled and debugged, if it is disassembled and relocated, the installation cost will be greater, the disassembly and debugging cycle will be longer, and the labor intensity of the workers will be greater. Therefore, the method of disassembly and disassembly cannot be used for relocation; third, since these equipment contain certain precision devices, the entire relocation process requires technical requirements such as small vibration and small tilt angle. Therefore, the overall relocation safety requirements are very high. Based on the handling of large tobacco equipment, especially the relocation of cigarette enterprises' packaging equipment, the technical requirements are very high and the difficulty is also very great.

[0003] In summary, in order to solve the problem of transporting large tobacco equipment, especially the relocation of cigarette packaging equipment in cigarette companies, it is very important to study its transportation methods.

[0004] Invention patent content

[0005] In view of the above problems, the present invention provides a large equipment handling method and equipment, which adopts the unique design of a combined wheeled air cushion vehicle, can meet the technical requirements of relocation, and has the characteristics of flexible, stable, safe, fast and labor-saving handling. The purpose of the present invention is achieved through the following technical solutions:

[0006] First, the present invention provides a large equipment transport method, comprising the following steps:

[0007] Step 1: Lay out lifting airbags and supporting fixtures under the equipment to be transported;

[0008] Step 2: Inflate the lifting airbag to lift the supporting fixture, and raise the supporting fixture placed on the lifting airbag and the equipment to be transported placed on the supporting fixture;

[0009] Step 3: Place multiple support blocks under the equipment to be transported;

[0010] Step 4: Release the gas in the lifting airbag to place the equipment to be transported on the supporting pad;

[0011] Step 5: Remove the lifting airbag and the supporting fixture, move the carrier to the corresponding position, and place the supporting fixture on the frame so that its supporting part is located under the equipment to be transported;

[0012] Step 6: Adjust the height of the carrier frame so that the equipment to be transported is placed on the supporting fixture provided on the carrier frame;

[0013] Step 7: Remove the support blocks and use a transport vehicle to transport the equipment to the target location.

[0014] Furthermore, the supporting and fixing device includes support rods, and a plurality of support rods arranged in parallel constitute a group of supporting and fixing devices, and two or more groups of supporting and fixing devices are used for each transport; in step one, when the supporting and fixing device is not sufficient to support the weight of the equipment to be transported, an auxiliary support member is set.

[0015] The present invention further provides a large-scale equipment handling equipment, which includes a carrier and a supporting and fixing device. The carrier is a combined wheeled air-cushion vehicle, which has a body system, a traveling system and a control system. The body system is connected to the traveling system, and the traveling system is connected to the control system; the body system includes a frame and a connecting frame, the connecting frame is located at a first end of the body system, and the two ends of the connecting frame are respectively connected to a frame, namely a left frame and a right frame, the left frame and the right frame are symmetrically arranged, and the two frames form an opening at the second end of the body system, and the body system runs to a set position through the opening to realize three-sided surrounding of the equipment to be handled; the traveling system includes a wheel component, the wheel component is connected to the frame or the connecting frame, and the wheel component is connected to the frame or the connecting frame by a telescopic member, and the telescopic member can adjust the vertical distance between the bottom of the wheel body and the bottom surface of the frame; the supporting and fixing device is detachably arranged on the frame and is supported by the left frame and the right frame.

[0016] Furthermore, the frame has an upper base and a lower base, the upper base and the lower base are arranged in parallel, the wheel component includes a driving wheel unit, the driving wheel unit is fixed under the upper base, the overall height of the driving wheel unit is smaller than the distance between the upper base and the lower base, and the telescopic member can drive the driving wheel unit to retract between the upper base and the lower base; the supporting and fixing device is arranged on the lower base.

[0017] Furthermore, the driving wheel unit includes a mounting frame, a motor, a driving wheel and a mounting plate, the telescopic member includes a first air spring, the mounting frame is located below the mounting plate, and the mounting frame and the mounting plate are connected by the first air spring; a fixed bracket is provided below the mounting plate, a swing bracket is provided on the mounting frame, and the swing bracket is hinged to the fixed bracket; the motor is provided on the mounting frame, and the motor and the driving wheel are connected by a sprocket; the mounting plate is fixed to the upper base of the frame; a group of driving wheel units are respectively provided on the left frame and the right frame.

[0018] Furthermore, the motor is a pneumatic motor, and a driving control valve is respectively provided on the pipelines connected to the compressed air source at both ends of the pneumatic motor, and the forward and reverse rotation of the motor is achieved by adjusting the air flow of the two driving control valves.

[0019] Furthermore, a tension spring is provided between the mounting plate and the mounting frame.

[0020] Furthermore, the wheel component also includes a guide wheel unit, which includes a rotating support body, a second air spring, a lower pressure body and a follower wheel. The rotating support body is connected to the vehicle body system, the rotating support body and the lower pressure body are rotationally connected, the lower pressure body can rotate 360 ​​degrees around its own axis, the follower wheel and the lower pressure body are rotationally connected, and the second air spring is arranged between the rotating support body and the lower pressure body.

[0021] Furthermore, the frame is a trapezoidal structure welded from square tubes and steel plates, and the first and second ends of the frame both have a hollow wedge-shaped portion with an upper base length greater than a lower base length, and the control system includes a guide rod, and guide wheel units are provided under the wedge-shaped portion of the carrier and under the guide rod.

[0022] Furthermore, an air cushion is fixed below the lower base of the frame, and a protective pad foot protruding from the lower base is provided on the base around the air cushion.

[0023] Furthermore, the control system includes a control box and an air circuit system, the air circuit system includes a main air pipe, a sub-air chamber, a control valve and a connecting pipeline, the vehicle body system is provided with two sub-air chambers, the two sub-air chambers are connected by a hose, each sub-air chamber is connected to the air cushion and the driving wheel unit, the main air pipe provides compressed air to the driving wheel unit, the air cushion and the air spring through the sub-air chamber, and each outlet of the sub-air chamber is provided with a control valve.

[0024] The beneficial effects of the present invention are as follows: the present invention is flexible, convenient, safe, fast and labor-saving. In the tobacco industry, the relocation of large equipment in cigarette production enterprises is common. The present invention can realize the overall relocation and movement of large-scale rolling and packaging equipment, and can be moved in the factory and on the outdoor road. The equipment is subjected to less bumps and impacts during the relocation process, effectively protecting the accuracy and performance of the equipment, greatly reducing the amount of equipment disassembly and assembly engineering, reducing the damage to the equipment during disassembly and assembly and movement, shortening the time for equipment installation and commissioning, and reducing the labor intensity of workers. Since the motor drive unit of the present invention uses compressed air to provide power, its motor is pneumatic, and can be equipped with a small diesel air compressor for supply, or the whole vehicle can be towed by external force, such as manpower, forklift, etc. Of course, if the conditions in the workshop are met, the central air compressor in the workshop can also be used for air supply. Moreover, since the design is equipped with a control box, various air circuit control valves and steering rods, it is easy to operate; the application of air bags is one of the advantages of the present invention, which improves the stability and stability of the handling equipment; although the combined wheeled air cushion vehicle is designed according to the actual and layout of the cigarette factory workshop, it is suitable for the transportation of rolling and packaging equipment , but it is still commonly used in similar large-scale tobacco equipment, such as re-roasting, silk making and other equipment, so it has a wide range of uses; since the combined wheeled air-cushion vehicle has a strong carrying capacity and a large size, it has unparalleled advantages over other handling equipment for transporting large sets of equipment, especially for rolling and packaging equipment, such as: transport vehicles, large cranes, cranes, etc., because it eliminates the tedious processes of disassembly, installation, and debugging, while reducing costs and improving efficiency; since adjustments to production and operation or process line layouts are common in cigarette factories, the relocation of large equipment is also common, so the application of the present invention is also important. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the structure of the combined wheel air cushion vehicle of the combined wheel air cushion vehicle and the method for transporting large tobacco equipment of the present invention;

[0026] Figure 2 A top view of the combined wheeled air cushion vehicle of the present invention;

[0027] Figure 3 It is a front view of the combined wheeled air cushion vehicle of the present invention;

[0028] Figure 4 It is a structural schematic diagram of the left frame and the right frame of the present invention;

[0029] Figure 5 is a structural schematic diagram of a motor drive unit of the present invention;

[0030] Figure 6 It is a structural schematic diagram of the guide wheel unit of the present invention;

[0031] Figure 7It is a structural schematic diagram of the connecting frame of the present invention;

[0032] Figure 8 It is a schematic diagram of the connection between the steering rod, the guide wheel unit and the control box of the present invention;

[0033] Fig. 9 It is a structural schematic diagram of the control panel of the present invention;

[0034] Fig.10 It is a schematic diagram of the control system structure of the present invention;

[0035] Fig.11 It is a schematic diagram of a method for installing the wrapping device of the present invention on a combined wheeled air cushion vehicle;

[0036] Fig.12 It is a schematic diagram of the steps of installing hardwood blocks in the installation and wrapping device of the present invention;

[0037] Fig.13 It is a schematic diagram of the principle of the packing equipment of the present invention being raised;

[0038] Fig.14 It is a schematic diagram of loading the wrapping device of the present invention on a combined wheeled air cushion vehicle;

[0039] Fig.15 It is a schematic diagram of the principle of re-arranging the support rods of the wrapping equipment of the present invention on the combined wheeled air cushion vehicle;

[0040] Fig.16 It is a schematic diagram of the application of the carrying principle of the wrapping equipment of the combined wheeled air cushion vehicle of the present invention. DETAILED DESCRIPTION

[0041] In order to make the objectives, technical solutions and beneficial effects of the present invention more clear, the preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings to facilitate understanding by technicians.

[0042] This embodiment provides a large equipment handling equipment, including a combined wheeled air cushion vehicle body and a supporting and fixing device 6, which is suitable for the handling of large tobacco equipment in the tobacco industry, especially for the relocation of cigarette packaging equipment in cigarette enterprises. In this embodiment, the supporting cushion block is a hard square wooden block 18; the second air spring is a capsule air spring 10-2.

[0043] like Figure 1As shown in FIG. 3 , the main body of the combined wheeled air cushion vehicle includes a body system, a travel system and a control system, wherein the travel system includes a motor drive unit 4 and a guide wheel unit 10; the body system includes a frame and a connecting frame, wherein the left frame 5 and the right frame 9 are respectively mounted at the two ends of the connecting frame 2, and the space distance between the two frames can be adjusted according to the actual size of the load to be transported; the support rod 6-1 of the supporting and fixing device 6 is placed and fixed on the left frame 5 and the right frame 9 of the frame body 19, and is used to support the transported equipment; the control system includes an air circuit system, a control box 1 and a guide rod 7, and the air circuit system in the control system is respectively mounted in the left frame 5, the right frame 9 and the connecting frame 2; the motor drive unit can be powered on to carry out low uniform speed propulsion, or it can be pulled by external force alone, and the forward direction is completed by the steering rod 7.

[0044] like Figure 4 The left frame 5 and the right frame 9 have exactly the same structure, and are mainly composed of a frame body 19 and an air cushion system; the frame body 19 is welded from square steel pipes and steel plates, and presents an inverted trapezoidal structure in which the upper base is longer than the lower base, with a length of 4870mm, a width of 720mm, and a height of 646mm; the frame body 19 includes five parts in the length direction, and the front and rear end parts are the installation areas of the guide wheel unit 10, which are used to carry and lift the load and control the running direction of the vehicle body; the middle part is the installation area of ​​the motor drive unit 4, and the two parts between the first two are the installation areas of the supporting fixing device 6 respectively; 6 protective pads 5-1 are welded at the bottom of the frame body 19, and air cushions are installed between the protective pads 5-1, which play a role in supporting and protecting the air cushions when the frame lands.

[0045] like Figure 5 The motor drive unit 4 is installed in the middle of the frame body 19, and mainly consists of a motor 4-8, a driving wheel 4-7, an air spring 4-2 and a motor control system 4-12. The motor drive unit 4 is connected to the frame body 19 by a mounting plate 4-1. Under the action of the air spring 4-2, the driving wheel 4-7 is pressed down to the ground with the twist shaft 4-10 as the rotation center. Driven by the motor 4-8, the vehicle body can be driven to move forward or backward, and the relative steering between the two motors 4-8 can be controlled to realize the clockwise or counterclockwise rotation of the vehicle body in situ. The motor control system 4-12 is composed of three pneumatic components, a reversing valve, and a distributor, and mainly has functions such as filtering and drainage, lubrication and oil supply, motor forward and reverse control, and pressure regulation.

[0046] like Figure 6The guide wheel unit 10 is installed at both ends of the frame body 19 and below the steering rod 7, and mainly consists of a slewing support body 10-1, a bag air spring 10-2, a lower pressure body 10-3, a follower wheel 10-5, a direction control socket 10-6, and a tension spring 10-7; the slewing support body 10-1 of the guide wheel unit 10 is connected to the frame body 19, and each guide wheel unit 10 has two freely rotatable follower wheels 10-5 installed on the lower pressure body 10-3, and the lower pressure body 10-3 can Under the action of the rotating support body 10-1, it rotates 360 degrees in the horizontal plane; between the rotating support body 10-1 and the lower pressure body 10-3 is a bag-type air spring 10-2, which completes the downward pressure and lifting of the follower wheel 10-5, and its control valve is on the upper surface of the frame body 19; in order to better control the walking direction of the vehicle body, the direction of the vehicle body needs to be manually controlled when it is walking and turning. The method is to insert a steering rod into the steering rod socket 10-6 and manually control it according to the actual required rotation angle.

[0047] like Figure 4 The air cushion system is installed at the bottom of the frame body 19, and mainly consists of 2 large load-bearing air cushions 5-3, 4 small load-bearing air cushions 5-2, and 6 protective pads 5-1. The 2 large load-bearing air cushions 5-3 are symmetrically distributed at both ends of the bottom of the vehicle body, and the 4 small load-bearing air cushions 5-2 are symmetrically distributed on both sides of the motor 4-8. Each air cushion is controlled by a pressure control valve, which is installed on the air cavity of the frame body 19, and a pressure gauge is installed at the outlet of the valve to display the air cushion pressure; the 6 protective pads 5-1 are distributed on both sides of the air cushion to protect the air cushion from damage.

[0048] like Figure 7 The connecting frame 2 includes a connecting frame body 20, on which a steering rod 7, a control box 1, a frame connecting pressure plate 3, and a universal wheel 14 are provided. The connecting frame body 20 is welded by square steel pipes and steel plates and has a T-shaped structure. There are two frame connecting pressure plates 3 at both ends of the vehicle body, and a guide wheel unit 10 is provided in the lower middle part. The guide wheel unit 10 is connected to the bottom of the steering rod 7 through a connecting shaft 13. The control box 1 is installed at the head end of the steering rod 7, and four universal wheels 14 are installed around the guide wheel unit 10 at the bottom of the connecting frame body 20.

[0049] like Figure 8The control system mainly includes a control box 1, a main air delivery pipe, a sub-air chamber, a control valve, a connecting pipeline, etc. The main air delivery pipe delivers compressed air to the sub-air chamber 8, and then supplies it to various pneumatic components of the vehicle body. There is a sub-air chamber 8 on the upper surface of the frame body 19, and a hose connects the two sub-air chambers 8; each sub-air chamber has 9 outputs, two for the air supply of large load-bearing air cushions 5-3, one for the air supply of small air cushions 5-2, one for the air supply of air springs 4-2, one for the air supply of the control box 1, two for the air supply of weight-lifting air bags 17, and two for the air supply of bag-type air springs 10-2.

[0050] like Fig. 9 The control box 1 is used to control the operation of the vehicle body, and is mainly composed of a control panel 1-1, a motor drive control valve 1-2, and a handle 1-3. The control panel 1-1 has functions such as air source switch control, guide wheel unit 10 lifting control, drive wheel 4-7 down force control, and vehicle body operation mode control. The motor drive control valve 1-2 is used to control the forward and reverse operation of the motor 4-8.

[0051] like Fig. 9 There are two motor drive control valves 1-2, which control the direction of motor rotation by changing the direction of compressed air entering the motor. One controls the motor to rotate forward and the other controls reverse. The greater the downward pressure on the control valve handle, the greater the working pressure of the motor, the faster the vehicle body moves forward or backward, or the faster the vehicle body rotates counterclockwise or clockwise.

[0052] By controlling the forward and reverse rotation of the two motors, the vehicle body can have two modes: "straight travel" and "rotation". If the two motors rotate forward or reverse at the same time, the vehicle body moves forward or backward; if one rotates forward and the other reverses, the vehicle body rotates.

[0053] The further technology of this embodiment is as follows:

[0054] According to the actual situation and layout of the cigarette factory workshop, the maximum width of the combined wheeled air-cushion vehicle is designed to be 3680mm and the maximum length is 5730mm.

[0055] The left frame 5 and the right frame 9 are inverted trapezoidal structures with a designed length of 4860 mm, a width of 720 mm and a height of 646 mm. The vehicle body is divided into five sections in the length direction. The front and rear ends are for installing the guide wheel unit 10, which is 800 mm long. The middle section is the motor drive unit 4 installation section, which is 1000 mm long. The two sections between the first two are the support and fixing device 6 installation sections, and each section is 1130 mm long.

[0056] The motor drive unit 4 is installed in the middle of the frame body 19. The working pressure of motors 4-8 is 4-7 bar. The air consumption of each drive motor at 90 psi is 1.76 m3 / min, two units total 3.52m 3 / min. The higher the air source pressure, the greater the motor output and the stronger the climbing ability.

[0057] The air cushion system is installed at the bottom of the frame body 19, and mainly consists of 2 K21NHD large load-bearing air cushions, 4 K8NHD small load-bearing air cushions, and 6 protective pads 5-1. The 2 K21NHD air cushions are symmetrically distributed at both ends of the bottom of the vehicle body, and the 4 K8NHD air cushions are symmetrically distributed around the motor system. Each 21NHD air cushion is controlled by a UR06 pressure control valve. The control valve is installed on the air chamber of the frame body 19, and a pressure gauge is installed at the outlet of the valve to display the air cushion pressure. When the left frame 5, the right frame 9 and the connecting frame 2 are connected as a whole, the entire vehicle body can be lifted and moved by the 21NHD air cushion. At this time, it can be pushed by manpower or driven by the motor drive unit 4 equipped with the vehicle body itself. When the left frame 5, the right frame 9 and the connecting frame 2 are not connected as a whole, if the left or right frame 9 is to be moved separately, it is necessary to use the four 8NHD air cushions on each frame. The 8NHD air cushions are grouped in pairs, with one group at the front and one group at the rear of the frame. Each group is controlled by an R200 pressure control valve, which is installed on the air chamber of the frame body 19. There is a ball valve controlling the total switch of the two R200 pressure valves. A pressure gauge is also installed at the outlet of the valve to display the air cushion pressure.

[0058] In the gas circuit system, the main gas pipe of the gas source can be connected to any of the sub-gas chambers. The diameter of the main gas pipe is not less than 1.5 inches, but the two sub-gas chambers need to be connected by a gas pipe with an inner diameter of not less than 20mm (or G3 / 4").

[0059] Finally, there are many different handling solutions depending on the load to be transported. The following is an explanation based on the actual handling situation of the GDX2000 packaging machine: Figure 11-16 shown.

[0060] Step 1, such as Fig.11 As shown, two rows of support rods 6-1 are arranged under the wrapping device 15 according to the actual situation, and SLK-21 / 11 lifting airbags 17 are placed at both ends below each row of support rods 6-1. Auxiliary supports 16 can be installed according to the different wrapping devices 15; then the control air path of the lifting airbag 17 is connected, and the lifting airbag 17 is slowly inflated to lift the load steadily until the height at which the prepared hard square wood block 18 can be placed is reached, as shown in FIG. Fig.12 .

[0061] Step 2, such as Fig.12As shown, the prepared hard square wood block 18 is placed on the supporting point below the wrapping device 15, and then the gas in the lifting airbag 17 is slowly released to make the load fall slowly and steadily on the hard square wood block 18.

[0062] Step 3, such as Fig.13 As shown, the two rows of support rods 6 - 1 and the lifting airbags 17 are removed.

[0063] Step 4, such as Fig.14 As shown, the assembled combined wheeled air-cushion vehicle body is moved to a suitable position around the device 15 so that the center of gravity of the vehicle body is basically located in the middle of the space inside the frame body 19.

[0064] Step 5, such as Fig.14 As shown, the support rod 6 - 1 is rearranged according to the space at the bottom of the frame body 19 and the wrapping device 15 .

[0065] Step 6, such as Fig.15 As shown, the bag air spring 10-2 control valve on the guide wheel unit 10 on the upper surface of the four corners of the vehicle body is operated, as shown in FIG. Figure 6 , slowly inject compressed air into the bag-type air spring 10-2 of the guide wheel unit 10, so that the guide wheel units 10 at the four corners of the vehicle body are slowly pressed to the ground. At this time, the wrapping device 15 will be separated from the hard square wood block 18 under the lifting of the vehicle body and the support rod 6-1, as shown in FIG. Fig.16 .

[0066] Step 7, such as Figure 1 and 5 , press the driving wheel 4-7 to the ground, control the vehicle body to slowly move backward through the driving wheel 4-7, and remove all the hard square wood blocks 18, such as Fig.15 and Fig.16 At this time, the device 15 can be moved over a long distance. During the movement, the guide wheel unit 10 supporting the frame body 19 can be converted into an air cushion supporting the frame body 19 according to actual conditions.

[0067] In addition, a diesel air compressor can be used to supply compressed air, and external forces such as forklifts can be used for outdoor road movement.

[0068] The present invention is easy to use, and has been shown in practical use to realize the overall relocation and movement of large-scale wrapping equipment in the field of tobacco industry wrapping equipment relocation, and to be able to move in a factory building and on outdoor roads. During the relocation process, the equipment is subjected to less bumps and impacts, which effectively protects the accuracy and performance of the equipment, greatly reduces the amount of equipment disassembly and assembly engineering, reduces the damage to the equipment during disassembly and assembly and movement, shortens the time for equipment installation and commissioning, and reduces the labor intensity of workers.

[0069] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the present invention.

Claims

1. A method for transporting large equipment, characterized in that: The steps include: Step 1: Lay out lifting airbags and supporting fixtures under the equipment to be transported; Step 2: Inflate the lifting airbag to lift the supporting fixture placed on the lifting airbag and the equipment to be transported placed on the supporting fixture; Step 3: Place multiple support blocks under the equipment to be transported; Step 4: Release the gas in the lifting airbag to place the equipment to be transported on the supporting pad; Step 5: Remove the lifting airbag and the supporting fixture, move the carrier to the corresponding position, rearrange the supporting fixture according to the carrier frame and the bottom space of the equipment to be transported, and place the supporting fixture on the carrier frame so that its supporting part is located below the equipment to be transported; Step 6: Adjust the height of the carrier frame so that the equipment to be transported is placed on the supporting fixture provided on the carrier frame; Step 7: Remove the support blocks and use a transport vehicle to transport the equipment to the target location.

2. A large equipment handling method according to claim 1, characterized in that: The supporting and fixing device comprises supporting rods, and a plurality of supporting rods arranged in parallel constitute a group of supporting and fixing devices, and two or more groups of supporting and fixing devices are used for each transport.

3. A large equipment transport method according to claim 2, characterized in that: In step one, when the supporting fixture is insufficient to support the weight of the equipment to be transported, an auxiliary supporting member is provided.

4. A large equipment handling equipment, characterized in that: It includes a carrier and a supporting and fixing device, wherein the carrier has a body system, a traveling system and a control system, wherein the body system is connected to the traveling system, and the traveling system is connected to the control system; The body system includes a frame and a connecting frame, the connecting frame is located at a first end of the body system, and the two ends of the connecting frame are respectively connected to a frame, that is, a left frame and a right frame, the left frame and the right frame are symmetrically arranged, and the two frames form an opening at the second end of the body system, and the body system runs through the opening to a set position to realize three-sided surrounding of the equipment to be transported; The walking system includes a wheel component, the wheel component is connected to the frame or the connecting frame, and the wheel component and the frame or the connecting frame are connected by a telescopic member, and the telescopic member can adjust the vertical distance between the bottom of the wheel body and the bottom surface of the frame; The supporting and fixing device is detachably arranged on the vehicle frame and is supported by the left vehicle frame and the right vehicle frame; The frame comprises an upper base and a lower base, the upper base and the lower base are arranged in parallel, the wheel component comprises a driving wheel unit, the driving wheel unit is fixed below the upper base, the overall height of the driving wheel unit is less than the distance between the upper base and the lower base, and the telescopic member can drive the driving wheel unit to retract between the upper base and the lower base; the supporting and fixing device is arranged on the lower base; The driving wheel unit includes a mounting frame, a motor, a driving wheel and a mounting plate, the telescopic member includes a first air spring, the mounting frame is located below the mounting plate, and the mounting frame and the mounting plate are connected by the first air spring; a fixed bracket is provided below the mounting plate, and a swing bracket is provided on the mounting frame, and the swing bracket is hinged to the fixed bracket; the motor is provided on the mounting frame, and the motor and the driving wheel are connected by a sprocket; the mounting plate is fixed to the upper base of the frame; a set of driving wheel units is provided on the left frame and the right frame respectively; The motor is a pneumatic motor, and a driving control valve is provided on the pipelines connected to the compressed air source at both ends of the pneumatic motor, and the forward and reverse rotation of the motor is achieved by adjusting the air flow of the two driving control valves; A tension spring is also provided between the mounting plate and the mounting frame; The wheel component also includes a guide wheel unit, which includes a rotating support body, a second air spring, a lower pressure body and a follower wheel. The rotating support body is connected to the vehicle body system, and the rotating support body is rotationally connected to the lower pressure body. The lower pressure body can rotate 360 ​​degrees around its own axis, and the follower wheel is rotationally connected to the lower pressure body. The second air spring is arranged between the rotating support body and the lower pressure body.

5. A large equipment handling equipment according to claim 4, characterized in that: The frame is a trapezoidal structure welded from square tubes and steel plates. The first and second ends of the frame both have a hollow wedge-shaped portion with an upper base longer than a lower base. The control system includes a guide rod, and guide wheel units are provided below the wedge-shaped portion of the carrier and below the guide rod.

6. A large equipment handling equipment according to any one of claims 4-5, characterized in that: An air cushion is fixed below the lower base of the frame, and a protective pad foot protruding from the lower base is arranged on the base around the air cushion.

7. A large equipment handling equipment according to any one of claims 4-5, characterized in that: The control system includes a control box and an air circuit system, which includes a main air supply pipe, a sub-air chamber, a control valve and a connecting pipeline. The vehicle body system is provided with two sub-air chambers, which are connected by a hose, and each sub-air chamber is connected to the air cushion and the driving wheel unit. The main air supply pipe provides compressed air to the driving wheel unit, the air cushion and the air spring through the sub-air chamber, and each outlet of the sub-air chamber is provided with a control valve.

Citation Information

Patent Citations

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