MGP packaging mold cake automatic discharge machine

The cooperation between the rotating dust filter and the elastic sleeve realizes the automatic shaking off and capture of dust, solves the problem of excessive dust in the discharge process of MGP packaging mold cakes, and improves the cleanliness and safety of the working environment.

CN116272159BActive Publication Date: 2025-10-10NANTONG SHANGMING INTELLIGENT EQUIPMENT MANUFACTURING CO LTD
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Patent Information

Application Number
CN202310283195.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-22
Publication Date
2025-10-10
Estimated Expiration
2043-03-22

AI Technical Summary

Technical Problem

During the automatic discharge process of the MGP packaging mold cake, a large amount of dust is generated, resulting in excessive smoke in the workshop and endangering the health of workers.

Method used

An automatic discharge machine for MGP packaging mold cakes was designed. It uses a rotating dust filter and an elastic airbag. The dust-containing gas is sent into the dust filter box by a dust suction pump. After being filtered by the rotating elastic dust filter, the dust gathers inside the elastic sleeve and is shaken off by the action of the pressure limiting valve. The water droplets formed by the absorbent fiber capture the dust and finally fall into the dust collection box under the action of gravity.

Benefits of technology

It effectively removes dust, reduces smoke in the workshop, protects the health of workers, and improves the cleanliness of the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a MGP packaging mold cake automatic discharging machine applied to the filtering field, and a dust removal box is fixedly connected to the outer end of the device body, and a dust suction pipe is fixedly connected to the top end of the dust removal box. Through the dust removal box, dust-containing gas is sent into a dust filter box by using a dust suction pump, is filtered through a rotating elastic dust filter screen, comes into an elastic sleeve, is gathered at the position, forces the elastic sleeve to gradually expand, and when the pressure threshold limit of a pressure limiting valve is reached, the elastic sleeve starts to contract, so that the elastic dust filter screen starts to reciprocate under the action of the elasticity, gives the dust an initial speed of moving to the right, at this time, water is squeezed out from the water-absorbing fiber under the extrusion of the movable plate, a large amount of water droplets are formed at the water outlet hole, the dust collides with the water droplets and adheres to the water droplets, and finally, under the action of gravity, the dust rolls down and is collected by the dust collecting box, and a series of work of shaking off, capturing and collecting the dust is completed.
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Description

Technical Field

[0001] The present application relates to the field of filtration, and in particular to an automatic discharge machine for MGP packaging mold cakes. Background Art

[0002] The domestic semiconductor manufacturing industry is currently entering a mature stage. The rapid emergence of ultra-high-speed computers, digital audio and video, mobile communications, and portable electronic devices has directly driven advancements in chip electronic packaging technology. Against this backdrop, the manufacturing industry is becoming increasingly intelligent, but the level of automation in semiconductor circuit packaging remains low. Manual material feeding, encapsulation, and removal are typically performed, resulting in heavy workloads and high labor intensity, but low efficiency.

[0003] To address this situation, people have designed an automatic discharging machine that uses a control system to control air grippers to automatically arrange and place the cakes, reducing the burden on workers. However, the friction and collision between a large number of cakes will generate a lot of dust, which will not only cause excessive smoke and dust in the workshop and exceed the dust content, but also the workers working nearby will accidentally inhale the dust, causing harm to their bodies.

[0004] Therefore, we need to provide an MGP packaging mold cake automatic discharge machine with dust removal, which uses a rotating dust filter to filter and purify the gas in a circular motion. At the same time, the pressure of the elastic airbag can be used to provide a thrust to the dust filter, causing it to automatically vibrate back and forth to shake out the dust, thereby ensuring long-term use of the dust filter. Summary of the Invention

[0005] The object of the present application is to solve the problem that a large amount of dust is generated during the discharge process of MGP packaging mold cakes. Compared with the prior art, an automatic discharge machine for MGP packaging mold cakes is provided, which includes a device body, a dust collection box fixedly connected to the outer end of the device body, a dust collection pipe fixedly connected to the top of the dust collection box, a dust collection hood fixedly connected to the bottom end of the dust collection box, an inner top surface of the dust collection box fixedly connected to an inlet pipe connected to the dust collection pipe, an inner wall of the dust collection box fixedly connected to a mounting plate, one side of the mounting plate fixedly connected to a dust suction pump and a reduction motor, an input end of the dust suction pump fixedly connected to the inlet pipe, an output end of the dust suction pump fixedly connected to the outlet pipe, an outer end of the outlet pipe fixedly connected to a dust filter box, an outer end of the dust filter box fixedly connected to a first air pipe, one end of the first air pipe is fixedly connected to an elastic sleeve and is communicated, an outer end of the elastic sleeve is fixedly connected to a second air pipe, the second air pipe and the exhaust pipe are communicated with each other, the output end of the reduction motor passes through the interior of the dust filter box, and the internal rotation connection of the dust box A turntable is connected, and an annular hole groove 1 and an annular hole groove 2 are opened on the turntable. The inner wall of the annular hole groove 1 is fixedly connected with an elastic dust filter net, and the inner wall of the annular hole groove 2 is fixedly connected with an elastic cloth. One end of the air outlet pipe and the first air pipe extends to the interior of the dust filter box and slides on the outer end of the elastic dust filter net. By setting a dust removal box, a dust suction pump is used to send the dust-containing gas into the dust filter box. After being filtered by the rotating elastic dust filter net, it comes to the interior of the elastic sleeve and gathers there, forcing the elastic sleeve to gradually expand until it squeezes the area where the elastic dust filter net is adhered to the dust. When the pressure threshold value of the pressure limiting valve is reached, the elastic sleeve begins to contract, causing the elastic dust filter net to start vibrating back and forth under the action of the elastic force, giving the dust an initial velocity to move to the right. At this time, the water-absorbing fibers are squeezed by the movable plate, and the water squeezed out forms a large number of water droplets at the water outlet. The dust collides with the water droplets and adheres to the water droplets, and finally, under the action of gravity, rolls down and is collected by the dust collection box, completing a series of dust shaking-off-capture-collection tasks.

[0006] Furthermore, the inner wall of the second air pipe is fixedly connected to the pressure limiting valve, the outer end of the dust filter box is provided with a slot, the inner wall of the slot is fixedly connected to a flexible cloth, and the elastic sleeve corresponds to the position of the flexible cloth.

[0007] Furthermore, a dust outlet is provided at the bottom of the dust filter box, and the inner bottom surface of the dust removal box is slidably connected to the dust collection box located below the dust filter box. A cabinet door is provided at the outer end of the dust removal box, which is convenient for cleaning the dust inside the dust collection box by opening the cabinet door.

[0008] Furthermore, a pair of annular baffles are fixedly connected to the outer end of the elastic dust filter, and the air outlet pipe slides between the pair of annular baffles.

[0009] Furthermore, a dust sticking box is fixedly connected to the inner wall of the dust filter box, and the output end of the reduction motor movably penetrates into the interior of the dust sticking box.

[0010] Furthermore, water-absorbing fibers are provided inside the sticky dust box. The water-absorbing fibers are in a saturated state and are responsible for preventing water from flowing out directly.

[0011] Furthermore, a movable plate is slidably connected to the inner wall of the dust sticky box, and a plurality of elastic ropes are fixedly connected to the inner wall of the dust sticky box near the elastic dust filter, and one end of the plurality of elastic ropes is fixedly connected to one end of the movable plate.

[0012] Furthermore, the side end of the movable plate contacts the side end of the water-absorbing fiber, and the outer end of the dust sticking box close to the elastic dust filter is provided with a plurality of evenly distributed water outlet holes.

[0013] Furthermore, a hydrophobic film is laid on the outer end of the dust sticky box close to the elastic dust filter to prevent water droplets from leaving traces outside the dust sticky box.

[0014] Furthermore, the device body also includes a vibration mechanism, a discharge mechanism, a lifting mechanism and a feeding mechanism, and the vibration mechanism, the discharge mechanism, the lifting mechanism and the feeding mechanism are all electrically connected to a control system.

[0015] Compared with the prior art, the advantages of this application are:

[0016] (1) By setting up a dust removal box, a dust suction pump is used to send the dust-containing gas into the dust filter box. After being filtered by the rotating elastic dust filter, the gas comes into the elastic sleeve and gathers there, forcing the elastic sleeve to gradually expand until it squeezes the area of ​​the elastic dust filter with dust. When the pressure threshold value of the pressure limiting valve is reached, the elastic sleeve begins to shrink, causing the elastic dust filter to start vibrating back and forth under the action of elastic force, giving the dust an initial velocity to move to the right. At this time, the water-absorbing fibers are squeezed by the movable plate, and the water squeezed out forms a large number of water droplets at the water outlet. The dust collides with the water droplets and adheres to the water droplets. Finally, under the action of gravity, it rolls down and is collected by the dust collection box, completing a series of dust shaking-capturing-collecting tasks.

[0017] (2) The dust-containing gas is sent into the dust filter box through a vacuum pump. After being filtered by the elastic dust filter, the gas enters the inside of the elastic sleeve and gathers there, causing the elastic sleeve to gradually expand. At this time, the elastic dust filter is in a rotating state, and the area with dust on it begins to be squeezed by the elastic sleeve through the flexible cloth. When the pressure threshold value of the pressure limiting valve is reached, the pressure limiting valve begins to deflate, the elastic sleeve begins to shrink, and the elastic dust filter that has lost its supporting force begins to vibrate back and forth under the action of elastic force, shaking off the dust stuck to it, thereby achieving the purpose of cleaning the elastic dust filter.

[0018] (3) The material cakes can be sent up little by little by setting up a vibration mechanism, and the discharge mechanism arranges multiple material cakes in a specific position. Then the pushing mechanism pushes multiple material cakes to the specified position on the feeding arm, and the feeding arm is driven by the servo motor to complete the precise feeding.

[0019] (4) Since a large amount of dust is in a floating state after sliding to the right for a distance, by setting up a dust sticking box, the movable plate squeezes out the moisture inside the water-absorbing fiber, and forms a large number of water droplets through multiple evenly arranged water outlet holes, so that the dust is adhered by a large number of water droplets during the operation. Under the action of gravity, the water droplets adhered to a large amount of dust begin to fall and eventually fall into the dust collecting box, thereby achieving the purpose of attracting and cleaning the dust.

[0020] (5) By setting up a hydrophobic film, it is possible to effectively avoid water stains remaining on the dust sticking box, causing the water droplets behind to slide down directly along the water marks, thereby improving the dust sticking efficiency of the water droplets in the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is the overall structure diagram of this application;

[0022] Figure 2 This is the internal structure diagram of the dust removal box of this application;

[0023] Figure 3 This is a diagram of the internal structure of the dust removal box of this application from another perspective;

[0024] Figure 4 This is a front view of the internal structure of the dust removal box of this application;

[0025] Figure 5 This is a diagram of the internal structure of the dust filter box of this application;

[0026] Figure 6 This is a structural diagram of the elastic dust filter of this application;

[0027] Figure 7 This is a diagram of the internal explosion structure of the dust filter box of this application;

[0028] Figure 8 This is a schematic diagram of the internal changes of the dust filter box of this application;

[0029] Figure 9 This is a diagram of the internal structure of the dust sticking box in Example 2 of the present application;

[0030] Figure 10 This is a diagram of the dust adsorption process of the dust sticking box of this application;

[0031] Figure 11 This is a structural block diagram of the internal pump of the device of this application.

[0032] Description of the numbers in the figure:

[0033] 1, device body; 2, dust removal box; 3, dust suction pipe; 4, dust suction cover; 5, exhaust pipe; 6, air inlet pipe; 7, dust suction pump; 8, air outlet pipe; 9, speed reducer; 10, dust filter box; 11, first air pipe; 12, elastic sleeve; 13, dust collection box; 14, dust outlet hole; 15, second air pipe; 16, pressure limiting valve; 17, flexible cloth; 18, elastic cloth; 19, dust sticking box; 20, elastic dust filter screen; 21, annular baffle; 22, movable plate; 23, water-absorbing fiber; 24, elastic rope; 25, water outlet hole; 26, rotating disc. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0035] Embodiment 1

[0036] The present application discloses an MGP encapsulation mold cake automatic discharge machine, please refer to Figure 1 , comprising a device body 1, the outer end of the device body 1 is fixedly connected with a dust removal box 2, the top end of the dust removal box 2 is fixedly connected with a dust suction pipe 3, one end of the dust suction pipe 3 is fixedly connected with a dust suction cover 4, and the bottom end of the dust removal box 2 is fixedly connected with an exhaust pipe 5.

[0037] Please refer to Figure 2-3 、 Figure 5 、 Figure 7 , the inner top surface of the dust removal box 2 is fixedly connected with an air inlet pipe 6 communicated with the dust suction pipe 3, the inner wall of the dust removal box 2 is fixedly connected with a mounting plate, one side of the mounting plate is fixedly connected with a dust suction pump 7 and a speed reducer 9, the input end of the dust suction pump 7 is fixedly connected with the air inlet pipe 6, the output end of the dust suction pump 7 is fixedly connected with an air outlet pipe 8, the outer end of the air outlet pipe 8 is fixedly connected with a dust filter box 10, the outer end of the dust filter box 10 is fixedly connected with a first air pipe 11, one end of the first air pipe 11 is fixedly connected with an elastic sleeve 12 and communicated, the outer end of the elastic sleeve 12 is fixedly connected with a second air pipe 15, the second air pipe 15 and the exhaust pipe 5 are communicated with each other, the output end of the speed reducer 9 penetrates into the inside of the dust filter box 10, a rotating disc 26 is rotatably connected in the inside of the dust filter box 10, the rotating disc 26 is provided with an annular hole groove one and an annular hole groove two, the inner wall of the annular hole groove one is fixedly connected with an elastic dust filter screen 20, the inner wall of the annular hole groove two is fixedly connected with an elastic cloth 18, the air outlet pipe 8 and one end of the first air pipe 11 both extend to the inside of the dust filter box 10 and slide on the outer end of the elastic dust filter screen 20.

[0038] Please refer to Figure 4The inner wall of the second air pipe 15 is fixedly connected to the pressure limiting valve 16, the outer end of the dust filter box 10 is provided with a slot, the inner wall of the slot is fixedly connected to a flexible cloth 17, and the elastic sleeve 12 corresponds to the position of the flexible cloth 17.

[0039] See also Figure 8 During operation: first start the dust suction pump 7 to provide suction for the dust hood 4. A screen can be set on the inner wall of the dust hood 4 to prevent larger particles from entering the dust removal box 2. Then the dust-containing gas enters the dust filter box 10 through the air inlet pipe 6, and after being filtered by the elastic dust filter 20, it passes through the first air pipe 11 to the inside of the elastic sleeve 12, starts to store gas, and gradually expands. At this time, the elastic dust filter 20 is driven by the reduction motor 9 to rotate, and the area with dust on the elastic dust filter 20 begins to be squeezed by the elastic sleeve 12 through the flexible cloth 17. When the pressure threshold value of the pressure limiting valve 16 is reached, the pressure limiting valve 16 starts to deflate, and the elastic dust filter 20 that has lost its supporting force begins to vibrate back and forth under the action of elastic force, shaking off the dust stuck to it, thereby achieving the purpose of cleaning the elastic dust filter 20.

[0040] A dust outlet 14 is provided at the bottom of the dust filter box 10 , and a dust collecting box 13 located below the dust filter box 10 is slidably connected to the inner bottom surface of the dust removal box 2 , and a cabinet door is provided at the outer end of the dust removal box 2 .

[0041] See also Figure 6 The outer end of the elastic dust filter 20 is fixedly connected to a pair of annular baffles 21, and the air outlet pipe 8 slides between the pair of annular baffles 21.

[0042] Gas leakage can be avoided by providing the annular baffle 21 .

[0043] See also Figure 11 The device body 1 also includes a vibration mechanism, a discharge mechanism, a lifting mechanism and a feeding mechanism, and the vibration mechanism, the discharge mechanism, the lifting mechanism and the feeding mechanism are all electrically connected to a control system.

[0044] The vibration mechanism is a vibration plate, which will send the material cakes up little by little through vibration, while the discharge mechanism will install multiple material cakes in a specific position and arrange them neatly. Then the pushing mechanism will push multiple material cakes to the designated position on the feeding arm, and the feeding arm will be driven by the servo motor to complete precise feeding.

[0045] Example 2:

[0046] This application discloses an automatic discharging machine for MGP packaging mold cakes. Figure 9 , the following technical features are added: the inner wall of the dust filter box 10 is fixedly connected to a dust sticking box 19, and the output end of the reduction motor 9 is movable through the interior of the dust sticking box 19; the interior of the dust sticking box 19 is provided with water-absorbing fibers 23, and the water-absorbing fibers 23 are in a saturated state.

[0047] The inner wall of the dust sticking box 19 is slidably connected to a movable plate 22 , and the inner wall of the dust sticking box 19 near the elastic dust filter 20 is fixedly connected to multiple elastic ropes 24 , one end of each elastic rope 24 is fixedly connected to one end of the movable plate 22 .

[0048] The side end of the movable plate 22 contacts the side end of the water-absorbing fiber 23 , and the outer end of the dust-sticking box 19 close to the elastic dust filter 20 is provided with a plurality of evenly distributed water outlet holes 25 .

[0049] In actual use, a micro water tank can be provided on the dust sticking box 19 and connected to the water absorbing fiber 23 via a moisture absorbing rod, so that the water absorbing fiber 23 can be replenished with water in time.

[0050] See also Figure 10 During operation: Since the dust is very light, a large amount of dust may not directly fall into the dust collecting box 13 through the dust outlet hole 14, but slide to the right for a distance and then float. By setting the dust sticking box 19, the movable plate 22 begins to squeeze the water-absorbing fiber 23 under the action of the elastic rope 24, squeezing out the moisture inside, and forming a large number of water droplets through multiple evenly arranged water outlet holes 25. The dust is adhered to the water droplets during operation. Under the action of gravity, the water droplets adhered to a large amount of dust begin to fall and eventually fall into the dust collecting box 13, thereby achieving the purpose of capturing and cleaning the dust.

[0051] The outer end of the dust sticking box 19 close to the elastic dust filter 20 is paved with a hydrophobic film.

[0052] By providing a hydrophobic film, which can be made of polyvinyl chloride, it is possible to prevent water stains from remaining on the dust-sticking box 19, causing the subsequent water drops to slide down directly along the water traces, greatly reducing the dust-sticking efficiency of the water drops.

[0053] The above is only a preferred specific implementation method of the present application, but the scope of protection of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed in the present application based on the technical solution and its improved ideas, which should be covered by the scope of protection of the present application.

Claims

1. An automatic MGP packaging mold cake discharge machine, comprising a device body (1), characterized in that: The outer end of the device body (1) is fixedly connected to a dust removal box (2), the top of the dust removal box (2) is fixedly connected to a dust suction pipe (3), one end of the dust suction pipe (3) is fixedly connected to a dust suction hood (4), the bottom end of the dust removal box (2) is fixedly connected to an exhaust pipe (5), the inner top surface of the dust removal box (2) is fixedly connected to an air inlet pipe (6) communicating with the dust suction pipe (3), the inner wall of the dust removal box (2) is fixedly connected to a mounting plate, one side of the mounting plate is fixedly connected to a dust suction pump (7) and a reduction motor (9), the input end of the dust suction pump (7) is fixedly connected to the air inlet pipe (6), the output end of the dust suction pump (7) is fixedly connected to an air outlet pipe (8), the outer end of the air outlet pipe (8) is fixedly connected to a dust filter box (10), and the outer end of the dust filter box (10) is fixedly connected to A first air pipe (11) is provided, one end of the first air pipe (11) is fixedly connected to an elastic sleeve (12) and is in communication with each other, the outer end of the elastic sleeve (12) is fixedly connected to a second air pipe (15), the second air pipe (15) and the exhaust pipe (5) are in communication with each other, the output end of the reduction motor (9) passes through the interior of the dust filter box (10), the interior of the dust filter box (10) is rotatably connected to a turntable (26), the turntable (26) is provided with an annular hole groove 1 and an annular hole groove 2, the inner wall of the annular hole groove 1 is fixedly connected to an elastic dust filter net (20), the inner wall of the annular hole groove 2 is fixedly connected to an elastic cloth (18), one end of the outlet pipe (8) and the first air pipe (11) both extend to the interior of the dust filter box (10) and slide on the outer end of the elastic dust filter net (20); The inner wall of the second air pipe (15) is fixedly connected to a pressure limiting valve (16); a slot is provided at the outer end of the dust filter box (10); a flexible cloth (17) is fixedly connected to the inner wall of the slot; the elastic sleeve (12) and the flexible cloth (17) are positioned correspondingly; a dust outlet hole (14) is provided at the bottom of the dust filter box (10); and a dust collecting box (13) located below the dust filter box (10) is slidably connected to the inner bottom surface of the dust removal box (2).

2. The MGP packaging mold cake automatic discharge machine according to claim 1, characterized in that: The outer end of the dust removal box (2) is provided with a cabinet door.

3. The MGP packaging mold cake automatic discharge machine according to claim 1, characterized in that: The outer end of the elastic dust filter (20) is fixedly connected to a pair of annular baffles (21), and the air outlet pipe (8) slides between the pair of annular baffles (21).

4. The MGP packaging mold cake automatic discharge machine according to claim 1, characterized in that: The inner wall of the dust filter box (10) is fixedly connected to a dust sticking box (19), and the output end of the reduction motor (9) movably penetrates the interior of the dust sticking box (19).

5. The MGP packaging mold cake automatic discharge machine according to claim 4, characterized in that: Water-absorbing fibers (23) are provided inside the dust-sticking box (19), and the water-absorbing fibers (23) are in a saturated state.

6. The MGP packaging mold cake automatic discharge machine according to claim 5, characterized in that: The inner wall of the dust sticking box (19) is slidably connected to a movable plate (22), and the inner wall of the dust sticking box (19) close to the elastic dust filter (20) is fixedly connected to a plurality of elastic ropes (24), and one end of the plurality of elastic ropes (24) is fixedly connected to one end of the movable plate (22).

7. The MGP packaging mold cake automatic discharge machine according to claim 6, characterized in that: The side end of the movable plate (22) contacts the side end of the water-absorbing fiber (23), and the dust sticking box (19) is provided with a plurality of evenly distributed water outlet holes (25) at the outer end close to the elastic dust filter (20).

8. The MGP packaging mold cake automatic discharge machine according to claim 7, characterized in that: The dust sticking box (19) is provided with a hydrophobic film at the outer end close to the elastic dust filter (20).

9. The MGP packaging mold cake automatic discharge machine according to claim 1, characterized in that: The device body (1) further comprises a vibration mechanism, a material discharging mechanism, a material pushing mechanism and a material feeding mechanism, wherein the vibration mechanism, the material discharging mechanism, the material pushing mechanism and the material feeding mechanism are all electrically connected to a control system.

Citation Information

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