A carat tube continuous processing and production equipment
The cylindrical tube mold is composed of curved flexible metal plates and metal curved scrapers, combined with segmented heating and cooling, which solves the problems of energy waste and long cooling time in carat tube production and achieves efficient production.
Patent Information
- Application Number
- CN202310902486.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-21
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2043-07-21
AI Technical Summary
In the existing carat tube production process, external heating equipment consumes a lot of energy, resulting in increased production costs and shortened equipment life. The cooling time is too long, the production process is complicated, and efficiency is affected.
The cylindrical tube mold is composed of curved flexible metal plates and metal curved scrapers. Through segmented heating and cooling, combined with support components and cooling components, rapid heating and shortened cooling time are achieved, simplifying the production process.
It reduces energy consumption, extends equipment life, shortens cooling time, simplifies production processes and improves production efficiency.
Smart Images

Figure CN116901414B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of carat tube production, and in particular to a carat tube continuous processing and production device. Background Art
[0002] In the existing carat tube production process, the external heating device is first moved. During the movement, the external heating device heats the tube mold by means of fire. At the same time, the rotating device is started to drive the tube mold to rotate. Then, one end of the carat tube raw material continuously conveyed by the external conveyor is manually wrapped around one end of the tube mold. The external conveyor is then moved. In this way, the outer surface of the tube mold is completely wrapped with a layer of carat tube raw material in the form of a spiral. When the carat tube raw material cools, it solidifies into a carat tube.
[0003] During heating, since the tube mold is relatively thick and the external heating device heats the tube mold during movement, in order to ensure that the temperature of the tube mold rises to the appropriate temperature quickly, the external heating device needs to increase the fire intensity to prevent the temperature of the tube mold from not rising to the appropriate temperature, which causes the raw materials of the carat tube wrapped on the outer surface of the tube mold to cool down prematurely, resulting in the carat tube being unable to be fully formed. Although this method can quickly raise the temperature of the tube mold to the appropriate temperature, the external heating device consumes a lot of energy, which increases production costs. In addition, the external heating device operates at an excessively high temperature for a long time, which easily shortens the service life of the external heating device.
[0004] When the raw material of the carat tube is wrapped on the outer surface of the tube mold, a long cooling time is required due to the overall length of the carat tube. Moreover, an even longer cooling time is required due to the adhesion between the raw material of the carat tube and the outer surface of the tube mold, which results in an excessively long overall cooling time.
[0005] After the carat tube is cooled, it is impossible to remove the carat tube because it is too long and too heavy. The rotating equipment will restrict the carat tube, so a transfer device is required to transfer the carat tube and the tube mold to the supporting platform. Then, the tube mold is manually controlled to shrink and separate from the carat tube. Then, one end of the carat tube is fixed by a fixing device on the supporting platform, and the pushing device pushes the tube mold away from the carat tube. The whole process requires the use of multiple devices to work, which is tedious and complicated. In addition, when producing the next carat tube, the tube mold needs to be manually replaced, which makes the entire production process extremely complicated and seriously affects the production efficiency of the tube mold. Summary of the Invention
[0006] In order to overcome the shortcomings that external heating equipment consumes a lot of energy, increases production costs, and the external heating equipment operates at too high a temperature for a long time, which easily leads to a shortened service life of the external heating equipment, the present invention provides a carat tube continuous processing and production equipment.
[0007] The technical solution of the present invention is: a carat pipe continuous processing and production equipment, including a base, a first push rod and a frame; a first push rod is provided on the left and right sides of the base; a frame is slidably connected to the left and right sides of the base, and the frame is fixedly connected to the telescopic part of the corresponding first push rod; it also includes an arc-shaped flexible metal plate, a metal arc-shaped scraper, a rotating assembly, a power assembly, a supporting assembly, a cooling assembly and a bearing assembly; the two frame frames are connected to a rotating assembly; the two rotating assemblies are connected to two arc-shaped flexible metal plates on the opposite sides; the outer side of the rear arc-shaped flexible metal plate is an arc-shaped inclined surface; the front arc-shaped flexible metal plate is a curved surface; the outer side of the rear arc-shaped flexible metal plate is an arc-shaped inclined .... The lower outer side of the flexible metal plate is an arc-shaped inclined surface; the upper and lower sides of the two rotating components are connected to a centrally symmetrical metal arc-shaped scraper, the inner side of the metal arc-shaped scraper is an arc-shaped inclined surface, and the metal arc-shaped scraper is in contact with the corresponding arc-shaped flexible metal plate; the two rack frames are connected to a power component; the corresponding arc-shaped flexible metal plate, metal arc-shaped scraper and rotating component are driven to rotate by the power component; the two rotating components are connected to a support component on the opposite sides; the two support components are connected to a symmetrically distributed cooling component, and the cooling component is connected to the corresponding rotating component; the upper side of the base is connected to a load-bearing component.
[0008] Optionally, the right rotating assembly includes a first circular turntable, a first gear, a first connecting plate, a first moving block, a second moving block and a second connecting plate; the first circular turntable is rotatably connected to the middle part of the left side of the frame frame; the first gear is fixed to the outer surface of the first circular turntable, and a first connecting plate is fixed to the upper left and lower left sides of the first circular turntable, and the first connecting plate is fixed to one end of the corresponding arc-shaped flexible metal plate; the upper left and lower left sides of the first circular turntable are both slidably connected to a centrally symmetrical first moving block, and the first moving block is located between the two first connecting plates; the first circular turntable is slidably connected to two centrally symmetrical second moving blocks; a second connecting plate is fixed to the left sides of the two second moving blocks, and the second connecting plate is fixed to the corresponding metal arc scraper, and the first circular turntable is connected to the support assembly; the first circular turntable is connected to the cooling assembly.
[0009] Optionally, the right support assembly includes a second circular turntable, a support rod and a first support unit; the second circular turntable is rotatably connected to the middle of the first circular turntable; the support rod is fixed to the middle of the second circular turntable; several first support units are connected to the outer surface of the support rod; the second circular turntable and the support rod are both connected to the cooling assembly.
[0010] Optionally, the upper first support unit includes a second push rod and a first arc-shaped support plate; a second push rod is fixedly connected to the left and right sides of the support rod; and the telescopic parts of the two second push rods are commonly fixedly connected to the first arc-shaped support plate.
[0011] Optionally, the right cooling assembly includes a third gear, a mounting plate, a second motor, a fourth gear, a connecting block, a third push rod, a fourth push rod, an air duct, an air inlet pipe, an air outlet pipe, a support wide plate and a second support unit; the outer surface of the second circular turntable is fixedly connected to the third gear; the right front side of the first circular turntable is fixedly connected to the mounting plate; the mounting plate is fixedly connected to the second motor; the output shaft of the second motor is fixedly connected to the fourth gear, and the fourth gear is meshed with the third gear; a connecting block is slidably connected to the left and right sides of the support rod; the third push rod is fixedly connected to the right inner side of the support rod, and the telescopic part of the third push rod is fixedly connected to the right connecting block; the fourth push rod is fixedly connected to the left inner side of the support rod, and the telescopic part of the fourth push rod is fixedly connected to the left connecting block; the two connecting blocks are commonly connected to a number of second support units; the second circular An air duct is fixedly connected to the left side of the turntable; the air duct is connected to an air inlet duct; several air outlet ducts are connected to the left side of the air duct; several supporting wide plates are fixedly connected to the second circular turntable, and the supporting wide plates are fixedly connected to the air outlet duct; the second supporting unit consists of a connecting plate, a second arc-shaped support plate, a third connecting plate, an arc-shaped blocking plate and an elastic member; the two connecting blocks are movably connected to a connecting plate; the two connecting plates are movably connected to the second arc-shaped support plate; a third connecting plate is fixedly connected to the left and right sides of the second arc-shaped support plate; the two third connecting plates are slidably connected to a arc-shaped blocking plate on their back sides; an air inlet hole is provided on the front side of each right arc-shaped blocking plate; an air outlet hole is provided on the rear side of each right arc-shaped blocking plate; an elastic member is provided between the third connecting plate and the corresponding arc-shaped blocking plate.
[0012] Optionally, the bearing assembly includes a fifth push rod and an arc-shaped support plate; a fifth push rod is fixedly connected to the upper left side and the upper right side of the base; and the telescopic parts of the two fifth push rods are commonly fixedly connected to the arc-shaped support plate.
[0013] Optionally, two centrally symmetrical arc-shaped slide grooves are provided on the opposite sides of the two first circular turntables, the rear end of the upper arc-shaped slide groove is away from the center point of the first circular turntable, and the front end of the upper arc-shaped slide groove is close to the center point of the first circular turntable. The upper arc-shaped slide groove is obliquely downward when viewed from left to right, and the four first moving blocks slide in the corresponding arc-shaped slide grooves.
[0014] Optionally, the outer surface of the metal arc-shaped scraper is a smooth surface.
[0015] Optionally, the outer surface of the first arc-shaped support plate is a smooth surface.
[0016] Optionally, the arc-shaped support plate is provided with a sponge pad.
[0017] Compared with the prior art, the present invention has the following advantages: by setting the curved flexible metal plate and the metal curved scraper to be relatively thin as a whole, the complete cylindrical tube mold formed by them is relatively thin as a whole, and the heating speed is fast. Therefore, the external heating device can quickly heat the complete cylindrical tube mold without consuming a lot of energy and without the need for the external heating device to work under load;
[0018] The four first curved support plates on the left and the corresponding second curved support plates are staggered and coordinated to form a cylindrical structure, and the four first curved support plates on the right and the corresponding second curved support plates are staggered and coordinated to form another cylindrical structure. The left cylindrical structure and the right cylindrical structure cooperate with each other to support the complete cylindrical tube mold, thereby increasing the stability of the complete cylindrical tube mold and preventing the complete cylindrical tube mold from being unable to withstand a layer of carat tube raw material when the outer surface of the complete cylindrical tube mold is wrapped. Since the complete cylindrical tube mold is relatively thin as a whole and the carat tube raw material is relatively heavy, the complete cylindrical tube mold is unable to withstand the carat tube raw material, resulting in deformation of the complete cylindrical tube mold and being unusable.
[0019] During the process of wrapping the raw materials of the carat tube, the right cylindrical tube mold is cooled first, and then the left cylindrical tube mold is cooled, so that the complete cylindrical tube mold is cooled in sections, thereby shortening the overall cooling time of the complete cylindrical tube mold;
[0020] The two first moving blocks on the right drive one end of the arc-shaped flexible metal plate along the corresponding arc-shaped slots to move in the direction close to the center point of the first circular turntable to form an elliptical pipe. The two first moving blocks on the left drive one end of the arc-shaped flexible metal plate along the corresponding arc-shaped slots to move in the direction close to the center point of the first circular turntable to form another elliptical pipe. At this time, the two elliptical pipes cooperate with each other to form an elongated elliptical pipe. Then the air transmitted by the four air outlet pipes on the left and the four air outlet pipes on the right will pass through the elongated elliptical pipe and the carat tube, and then the carat tube can be directly cooled, thereby avoiding the long cooling time required when the carat tube and the arc-shaped flexible metal plate adhere to each other, thereby causing a lot of resource waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic structural diagram of the first type of carat tube continuous processing and production equipment disclosed in the present invention;
[0022] Figure 2 This is a schematic diagram of the second structure of the carat tube continuous processing and production equipment disclosed in the present invention;
[0023] Figure 3 This is a schematic diagram of the first partial structure of the carat tube continuous processing and production equipment disclosed in the present invention;
[0024] Figure 4 This is a schematic diagram of a second partial structure of the carat tube continuous processing and production equipment disclosed in the present invention;
[0025] Figure 5This is a schematic diagram of the structure of the arc-shaped flexible metal plate and the metal arc-shaped scraper disclosed in the carat tube continuous processing and production equipment of the present invention;
[0026] Figure 6 This is a schematic structural diagram of the support assembly and the second support unit disclosed in the carat tube continuous processing and production equipment of the present invention;
[0027] Figure 7 This is a schematic diagram of the support assembly structure disclosed in the carat tube continuous processing and production equipment of the present invention;
[0028] Figure 8 This is a schematic structural diagram of the second support unit disclosed in the carat tube continuous processing and production equipment of the present invention;
[0029] Figure 9 A plan view of the support assembly and the second support unit disclosed in the carat tube continuous processing and production equipment of the present invention;
[0030] Figure 10 A partial structural schematic diagram of the second support unit disclosed in the carat tube continuous processing and production equipment of the present invention;
[0031] Figure 11 This is a schematic structural diagram of the arc-shaped blocking plate disclosed in the carat tube continuous processing and production equipment of the present invention;
[0032] Figure 12 This is a partial structural schematic diagram of the cooling assembly disclosed in the carat tube continuous processing and production equipment of the present invention.
[0033] Markings in the accompanying drawings: 1-base, 2-first push rod, 3-frame, 4-arc-shaped flexible metal plate, 5-metal arc-shaped scraper, 111-first circular turntable, 112-first gear, 113-first connecting plate, 114-first moving block, 115-second moving block, 116-second connecting plate, 121-first motor, 122-second gear, 131-second circular turntable, 132-support rod, 141-second push rod, 142-first arc-shaped support plate, 201-third gear, 202-mounting plate, 203- Second motor, 204-fourth gear, 205-connecting block, 206-third push rod, 207-fourth push rod, 208-air supply pipe, 209-air inlet pipe, 2010-air outlet pipe, 2011-support wide plate, 211-connecting plate, 212-second arc-shaped support plate, 213-third connecting plate, 214-arc-shaped blocking plate, 215-elastic part, 301-fifth push rod, 302-arc-shaped support plate, 111a-arc-shaped slide groove, 214a-air inlet, 214b-air outlet, 6-first area, 7-second area. DETAILED DESCRIPTION
[0034] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example 1
[0035] A carat tube continuous processing production equipment, such as Figure 1-7 As shown, it includes a base 1, a first push rod 2 and a rack frame 3; the left and right sides of the base 1 are both bolted to a first push rod 2; the left and right sides of the base 1 are both slidably connected to a rack frame 3, and the rack frame 3 is fixedly connected to the corresponding telescopic portion of the first push rod 2;
[0036] The upper and lower sides of the two rotating assemblies are connected with a centrally symmetrical metal arc scraper 5, the inner sides of the metal arc scraper 5 are arc-shaped inclined surfaces, and the metal arc scraper 5 contacts the corresponding arc flexible metal plate 4, and the outer surface of the metal arc scraper 5 is a smooth surface, so that when the auxiliary arc flexible metal plate 4 is separated from the carat tube, it will not cause wear on the inner wall of the carat tube; the two rack frames 3 are connected with a for driving the arc flexible metal plate 4, the metal arc scraper 5 and the rotating assembly. The power component drives the corresponding curved flexible metal plate 4, the metal curved scraper 5 and the rotating component to rotate through the power component, and then manually fix one end of the raw material of the carat tube continuously delivered by the external conveying device to the rightmost side of the tube mold composed of the four curved flexible metal plates 4 and the four metal curved scrapers 5, and then control the external conveying device to move at a uniform speed from right to left. During the rotation process, the outer surface of the tube mold composed of the four curved flexible metal plates 4 and the four metal curved scrapers 5 will be wrapped with a layer of carat tube raw material; the two rotating components are connected to the opposite sides with a support component for supporting the tube mold composed of the curved flexible metal plate 4 and the metal curved scraper 5; the two supporting components are connected to a symmetrically distributed cooling component, and the cooling component is connected to the corresponding rotating component; the upper side of the base 1 is connected to a bearing component for supporting the carat tube.
[0037] The right rotating assembly includes a first circular turntable 111, a first gear 112, a first connecting plate 113, a first moving block 114, a second moving block 115 and a second connecting plate 116; the middle part of the left side of the frame frame 3 is rotatably connected to the first circular turntable 111; the right outer side of the first circular turntable 111 is fixedly connected to the first gear 112, and the upper left side and the lower left side of the first circular turntable 111 are fixedly connected to a first connecting plate 113, and the first connecting plate 113 is fixedly connected to one end of the corresponding arc-shaped flexible metal plate 4; the upper left side and the lower left side of the first circular turntable 111 are slidably connected to A centrally symmetrical first moving block 114 is located between the two first connecting plates 113; the first circular turntable 111 is slidably connected to a second moving block 115 on the upper left and lower left sides for driving the metal arc scraper 5 to rotate, and the two second moving blocks 115 are centrally symmetrical; the left middle sides of the two second moving blocks 115 are fixedly connected to a second connecting plate 116, and the second connecting plate 116 is fixedly connected to the corresponding metal arc scraper 5, the first circular turntable 111 is connected to the support assembly; the first circular turntable 111 is connected to the cooling assembly.
[0038] The right power assembly includes a first motor 121 and a second gear 122; the first motor 121 is bolted to the lower side of the frame frame 3; the output shaft of the first motor 121 is fixedly connected to the second gear 122, and the second gear 122 is engaged with the first gear 112; the first motor 121 drives the first gear 112, the first circular turntable 111 and the parts connected to the first circular turntable 111 to rotate through the second gear 122.
[0039] The right support assembly includes a second circular turntable 131, a support rod 132 and a first support unit; the first circular turntable 111 is rotatably connected to the second circular turntable 131, and the second circular turntable 131 is located in the middle of the first circular turntable 111; a support rod 132 is fixed to the middle of the second circular turntable 131; the outer surface of the support rod 132 is connected to four first support units; the second circular turntable 131 and the support rod 132 are both connected to the cooling assembly.
[0040] The first support unit above includes a second push rod 141 and a first arc-shaped support plate 142; a second push rod 141 is bolted to the left and right sides of the support rod 132; the telescopic parts of the two second push rods 141 are jointly fixed with a first arc-shaped support plate 142 for supporting the arc-shaped flexible metal plate 4; the arc-shaped flexible metal plate 4 is supported by the first arc-shaped support plate 142 to prevent the outer surface of the tube mold composed of four arc-shaped flexible metal plates 4 and four metal arc scrapers 5 from being wrapped with a layer of carat tube raw material. Since the thickness of the arc-shaped flexible metal plates 4 is relatively thin and the raw material of the carat tube is relatively heavy, the tube mold composed of the four arc-shaped flexible metal plates 4 cannot withstand the raw material of the carat tube, resulting in deformation of the arc-shaped flexible metal plate 4; the second circular turntable 131 and the support rod 132 are both connected to the cooling assembly.
[0041] The specific working of the above-mentioned embodiment 1 is as follows: It should be noted that, at this time, the arc-shaped flexible metal plate 4 and the metal arc-shaped scraper 5 in the present invention are relatively thin as a whole, and the two arc-shaped flexible metal plates 4 on the right and the two metal arc-shaped scrapers 5 on the right cooperate with each other to form the right cylindrical tube mold, and the two arc-shaped flexible metal plates 4 on the left and the two metal arc-shaped scrapers 5 on the left cooperate with each other to form the left cylindrical tube mold.
[0042] The following description is based on the right support component. Figure 4 As shown, first, the telescopic parts of the two second push rods 141 in the same row are extended to push the corresponding first arc-shaped support plates 142 away from each other, so that the four first arc-shaped support plates 142 are in contact with the inner wall of the right cylindrical tube mold, thereby supporting the right cylindrical tube mold through the four first arc-shaped support plates 142. At the same time, the left support assembly pushes the four first arc-shaped support plates 142 to support the left cylindrical tube mold in the same way as above, and then the two cooling assemblies and the corresponding first arc-shaped support plates 142 cooperate with each other to support the cylindrical tube mold, thereby enhancing the stability of the two cylindrical tube molds, and then the telescopic parts of the two first push rods 2 are extended to push the corresponding rack frame 3, cylindrical tube mold, rotating assembly, power assembly, support assembly and cooling assembly closer to each other, so that the right cylindrical tube mold and the left cylindrical tube mold are in contact with each other, and the two support rods 132 are in contact with each other. At this time, the two cylindrical tube molds cooperate with each other to form a complete cylindrical tube mold, the two support assemblies are in contact with each other, and the two cooling assemblies are in contact with each other, as shown in the figure. Figure 3The state shown is shown, and then the external heating device is moved. During the movement, the external heating device heats the outer surface of the complete cylindrical tube mold in a fire-baking manner. In this process, since the arc-shaped flexible metal plate 4 and the metal arc scraper 5 are relatively thin as a whole, the complete cylindrical tube mold composed of them is relatively thin as a whole and heats quickly. The external heating device can quickly heat the complete cylindrical tube mold without consuming a lot of energy and without the need for the external heating device to work under load. At the same time, the two first motors 121 drive the first gear 112 to rotate through the corresponding second gear 122, and the two first gears 112 drive The corresponding first circular turntable 111, first connecting plate 113, first moving block 114, second moving block 115, second connecting plate 116, power assembly, support assembly and cooling assembly rotate clockwise from left to right simultaneously. At this time, since the two power assemblies rotate simultaneously, the complete cylindrical tube mold also rotates. Then, one end of the carat tube raw material continuously conveyed by the external conveyor is manually fixed to the rightmost side of the complete cylindrical tube mold, and then the external conveyor moves, so that the outer surface of the complete cylindrical tube mold is wrapped with a layer of carat tube raw material in a spiral form from right to left. Example 2
[0043] On the basis of Example 1, Figure 4 、 Figure 6 and Figure 8-12As shown, the right cooling assembly includes a third gear 201, a mounting plate 202, a second motor 203, a fourth gear 204, a connecting block 205, a third push rod 206, a fourth push rod 207, an air duct 208, an air inlet pipe 209, an air outlet pipe 2010, a support wide plate 2011 and a second support unit; the third gear 201 is fixedly connected to the right outer side of the second circular turntable 131; the mounting plate 202 is bolted to the right front side of the first circular turntable 111; the mounting plate 202 is bolted to the second motor 203; the output shaft of the second motor 203 is fixedly connected to the fourth gear 204, and the fourth gear 204 is meshed with the third gear 201 , the second motor 203 drives the third gear 201, the support rod 132 and the parts connected to the support rod 132 to rotate through the fourth gear 204, so as to change the position of the first arc support plate 142 supporting the arc flexible metal plate 4; the left inner side and the right inner side of the support rod 132 are slidably connected to a connecting block 205; the right inner side of the support rod 132 is bolted to the third push rod 206, and the telescopic part of the third push rod 206 is fixed to the right connecting block 205; the left inner side of the support rod 132 is bolted to the fourth push rod 207, and the telescopic part of the fourth push rod 207 is fixed to the left connecting block 205; the two connecting blocks 205 are connected together There are four second support units for supporting the curved flexible metal plate 4; the left side of the second circular turntable 131 is fixedly connected to the air duct 208 by a buckle; the right side of the air duct 208 is connected to the air inlet duct 209; the left side of the air duct 208 is connected to four air outlet ducts 2010; the second circular turntable 131 is fixedly connected to four support wide plates 2011 for fixing the air outlet duct 2010, and the support wide plates 2011 are fixedly connected to the air outlet duct 2010; the second support unit is composed of a connecting plate 211, a second curved support plate 212, a third connecting plate 213, an arc blocking plate 214 and an elastic member 215; the two connecting blocks 205 are hinged with one Connecting plate 211; the two connecting plates 211 are hinged together with a second arc support plate 212 for supporting the arc-shaped flexible metal plate 4; the lower left and lower right sides of the second arc support plate 212 are fixedly connected with a third connecting plate 213; the two third connecting plates 213 are slidingly connected with an arc-shaped blocking plate 214 on the back sides; each right arc-shaped blocking plate 214 is provided with an air inlet hole 214a on the front side; each right arc-shaped blocking plate 214 is provided with an air outlet hole 214b on the rear side; the two third connecting plates 213 are fixed with an elastic member 215, and the elastic member 215 is fixed to the corresponding arc-shaped blocking plate 214.
[0044] The specific working of the above embodiment 2 is as follows: the two cooling components and the corresponding first arc-shaped support plate 142 cooperate with each other to support the cylindrical tube mold, and the working steps of enhancing the stability of the two cylindrical tube molds are as follows. The following is described with the cooling component on the right, such as Figure 6As shown, first, the telescopic portion of the third push rod 206 extends to push the right connecting block 205 to move to the left, and the telescopic portion of the fourth push rod 207 retracts to drive the left connecting block 205 to move to the right. At this time, the two connecting blocks 205 approach each other and push the corresponding second arc-shaped support plate 212, the second arc-shaped support plate 212, the third connecting plate 213, the arc-shaped blocking plate 214 and the elastic member 215 away from each other through the connecting plate 211 in the same row, so that the second arc-shaped support plate 212 contacts the inner wall of the right cylindrical tube mold. At this time, the four first arc-shaped support plates 142 and the corresponding second arc-shaped support plates 211 are in contact with each other. The plates 212 are staggered and cooperate with each other to form a cylindrical structure. During this process, the arc-shaped sealing plate 214 on each second arc-shaped support plate 212 will first contact the inner wall of the right cylindrical tube mold, and then the second arc-shaped support plate 212 and the parts connected to the second arc-shaped support plate 212 will continue to approach the right cylindrical tube mold. At this time, the arc-shaped sealing plate 214 is restricted by the right cylindrical tube mold and stops moving. Then, under the push of the second arc-shaped support plate 212, the third connecting plate 213 slides upward on the corresponding arc-shaped sealing plate 214. At this time, the elastic member 215 is in a compressed state. At this time, Figure 10 As shown, the right air inlet 214a is connected to the corresponding air outlet duct 2010. At the same time, the left cooling assembly uses the same method as above, allowing the four first curved support plates 142 to contact the inner wall of the left cylindrical tube mold. At this time, the four first curved support plates 142 and the corresponding second curved support plates 212 are staggered and cooperate with each other to form another cylindrical structure.
[0045] The telescopic parts of the two first push rods 2 extend to push the corresponding rack frames 3 and the parts connected to the rack frames 3 closer to each other, the two supporting components contact each other, and the two cooling components contact each other. At this time, the left cylindrical structure and the right cylindrical structure contact each other, and the four arc-shaped sealing plates 214 on the left contact with the corresponding right arc-shaped sealing plates 214. At this time, the left cylindrical structure and the right cylindrical structure cooperate with each other to support the complete cylindrical tube mold, thereby increasing the stability of the complete cylindrical tube mold and preventing the outer surface of the complete cylindrical tube mold from being wrapped with a layer of carat tube raw material. Since the complete cylindrical tube mold is relatively thin as a whole and the raw material of the carat tube is relatively heavy, the complete cylindrical tube mold cannot withstand the raw material of the carat tube, resulting in the deformation of the complete cylindrical tube mold and inability to continue to be used.
[0046] When the outer surface of the right cylindrical tube mold in the complete cylindrical tube mold is wrapped with the raw materials of the carat tube, the following is the working principle of the right cooling component, such as Figure 6As shown, first, the right connecting block 205 is driven to the right by the third push rod 206, and the left connecting block 205 is pushed to the left by the fourth push rod 207. At this time, the two connecting blocks 205 move away from each other, and the corresponding second arc-shaped support plate 212 and the parts connected to the second arc-shaped support plate 212 are driven away from the inner wall of the right cylindrical tube mold through the connecting plate 211 in the same row. It should be noted that after this distance, the upper edge of the second arc-shaped support plate 212 will fit with the inner annular edge of the corresponding first arc-shaped support plate 142, and at this time, the arc-shaped blocking plate 214 will still contact the inner wall of the right cylindrical tube mold under the push of the corresponding elastic member 215, and the right air inlet 214a is still connected to the corresponding air outlet pipe 2010. At this time, the two adjacent second arc-shaped support plates 212 are connected. An arc-shaped support plate 142, a second arc-shaped support plate 212, and two arc-shaped blocking plates 214 form a rectangular cover, and then the second motor 203 drives the third gear 201, the second circular turntable 131, the support assembly, and the second support unit to rotate intermittently through the fourth gear 204. During this process, the external air supply device transmits the wind to the air supply pipe 208, the air outlet pipe 2010, the four air inlet holes 214a and the four rectangular covers in sequence through the air inlet pipe 209. When the wind fills the four rectangular covers, the wind in the four rectangular covers flows out through the corresponding air outlet holes 214b. In this way, during the rotation process, the right cylindrical tube mold is continuously cooled by the wind. At this time, since the wind is restricted by the rectangular cover, it will not affect the left cylindrical tube mold. In addition, during this rotation process, Figure 9As shown, the parts located in the first area 6 are continuously rotated to the second area 7, forming a replacement. During this process, when the first arc-shaped support plate 142 located in the first area 6 moves to the second area 7, the first arc-shaped support plate 142 will replace the second arc-shaped support plate 212 in supporting the right cylindrical tube mold, so as to avoid the shrinkage phenomenon caused by the cooling of the raw material of the carat tube after the right cylindrical tube mold loses the support of the second arc-shaped support plate 212, and squeeze the right cylindrical tube mold, causing the right cylindrical tube mold to deform. Moreover, since the outer surface of the first arc-shaped support plate 142 is a smooth surface, it will not generate a large friction force with the right cylindrical tube mold, so it will not cause damage to the right cylindrical tube mold during the rotation process. When the left cylindrical tube mold wraps the raw material of the carat tube, the two second motors 203 and the two first motors 121 stop working, and the left cooling assembly forms a rectangular cover through the two adjacent first arc-shaped support plates 142, the second arc-shaped support plate 212, and the two arc-shaped blocking plates 214 in the same manner as described above. Then the second motor 203 drives the third gear 201, the second circular turntable 131, and the parts connected to the second circular turntable 131 to rotate intermittently through the fourth gear 204, and then transmits the wind to the four rectangular covers, so as to continuously cool the left cylindrical tube mold by the wind. In the above manner, in the process of wrapping the raw materials of the carat tube, the right cylindrical tube mold is cooled first, and then the left cylindrical tube mold is cooled, so that the complete cylindrical tube mold is cooled in a segmented manner, thereby shortening the overall cooling time of the complete cylindrical tube mold.
[0047] It should be noted that, since the number of turns of the carat tube is fixed, the lines of the third push rod 206, the fourth push rod 207 and the second push rod 141 in the present device can be adjusted in advance, thereby not affecting the normal operation of the third push rod 206, the fourth push rod 207 and the second push rod 141. Example 3
[0048] On the basis of Example 2, Figure 1-2 As shown, the bearing assembly includes a fifth push rod 301 and an arc-shaped support plate 302; a fifth push rod 301 is bolted to the upper left and upper right sides of the base 1; the telescopic parts of the two fifth push rods 301 are commonly fixed to the arc-shaped support plate 302 for supporting the carat tube. By extending the telescopic parts of the two fifth push rods 301, the arc-shaped support plate 302 can be quickly pushed upward to fit the carat tube.
[0049] Two centrally symmetrical arc-shaped chutes 111a are provided on the opposite sides of the two first circular turntables 111. The rear end of the upper arc-shaped chute 111a is away from the center point of the first circular turntable 111, and the front end of the upper arc-shaped chute 111a is close to the center point of the first circular turntable 111. The upper arc-shaped chute 111a is obliquely downward when viewed from left to right, and the four first moving blocks 114 slide in the corresponding arc-shaped chute 111a; the first moving blocks 114 move along the arc-shaped chute 111a, thereby driving the corresponding arc-shaped flexible metal plate 4 to deflect inward, thereby quickly allowing the arc-shaped flexible metal plate 4 to detach from the carat tube.
[0050] The outer surface of the metal arc scraper 5 is smooth. When the metal arc scraper 5 assists the curved flexible metal plate 4 to separate from the carat tube in a scraping manner, the metal arc scraper 5 will not generate large friction with the inner wall of the carat tube, causing wear of the inner wall of the carat tube.
[0051] The outer surface of the first arc-shaped support plate 142 is a smooth surface, and the first arc-shaped support plate 142 and the right cylindrical tube mold do not generate a large friction force, so the right cylindrical tube mold will not be damaged during the rotation process.
[0052] The arc-shaped support plate 302 is provided with a sponge pad, thereby better protecting the carat tube when supporting the carat tube.
[0053] The specific operation of the above-mentioned embodiment 3 is as follows: When the complete cylindrical tube mold is cooled, the raw material of the carat tube is solidified into a carat tube. First, the telescopic parts of the two fifth push rods 301 are extended to push the arc support plate 302 upward, so that the arc support plate 302 contacts the carat tube. The telescopic parts of the two fifth push rods 301 are extended to push the arc support plate 302 upward, so that the arc support plate 302 contacts the carat tube and supports the carat tube. The following description is based on the right cylindrical tube mold and the right power assembly, support assembly, and cooling assembly. First, the telescopic part of the third push rod 206 is retracted, and at the same time, the fourth push rod 20 7, the telescopic portion extends to push the two connecting blocks 205 away from each other. At this time, the two adjacent connecting plates 211 drive the corresponding second arc-shaped support plates 212 and the parts connected to the second arc-shaped support plates 212 to move closer to each other. Then, the telescopic portions of the two second push rods 141 in the same row retract to drive the corresponding first arc-shaped support plates 142 to move closer to each other, so that the first arc-shaped support plates 142, the second arc-shaped support plates 212 and the parts connected to the second arc-shaped support plates 212 are moved away from the right cylindrical tube mold. It should be noted that at this time, the right side arc-shaped blocking plate 214 will move away from the corresponding air outlet pipe 2010. Figure 5As shown, the two first moving blocks 114 then drive one end of the arc-shaped flexible metal plate 4 along the corresponding arc-shaped slide groove 111a to move in the direction close to the center point of the first circular turntable 111. At this time, since one end of the two arc-shaped flexible metal plates 4 are restricted by the corresponding first connecting plates 113, the two arc-shaped flexible metal plates 4 will deviate inward during the movement, so as to quickly allow the arc-shaped flexible metal plates 4 to separate from the carat tube. At this time, the two arc-shaped flexible metal plates 4 cooperate with each other to form an elliptical pipe, and the arc-shaped support plate 302 will support the carat tube. When the arc-shaped flexible metal plate 4 separates from the carat tube, the carat tube will not move downward. Moreover, since the arc-shaped support plate 302 is provided with a sponge pad, the carat tube can be supported. In order to better protect the carat tube, when the curved flexible metal plate 4 is separated from the carat tube, the two second moving blocks 115 will drive the corresponding metal curved scrapers 5 to move, so that the two metal curved scrapers 5 assist the corresponding curved flexible metal plate 4 to separate from the carat tube in a scraping manner, thereby avoiding the carat tube and the curved flexible metal plate 4 from adhering to each other, which causes the first moving block 114 to be unable to drive the curved flexible metal plate 4 to quickly separate from the carat tube. Moreover, since the outer surface of the metal curved scraper 5 is a smooth surface, when the metal curved scraper 5 assists the curved flexible metal plate 4 to separate from the carat tube in a scraping manner, the metal curved scraper 5 will not generate large friction with the inner wall of the carat tube, thereby causing wear on the inner wall of the carat tube. At the same time, the left cylindrical tube mold and the left moving block 115 are The force assembly, support assembly, and cooling assembly are in the same manner as described above. The third push rod 206 and the fourth push rod 207 cooperate with each other to drive the second arc-shaped support plate 212 and the parts connected to the second arc-shaped support plate 212 to move closer to each other. The two first moving blocks 114 drive one end of the arc-shaped flexible metal plate 4 along the corresponding arc-shaped slide groove 111a to move in the direction close to the center point of the first circular turntable 111, so that the two arc-shaped flexible metal plates 4 cooperate with each other to form another elliptical pipe, and the two second moving blocks 115 will drive the corresponding metal arc scraper 5 to assist the arc-shaped flexible metal plate 4 to detach from the carat pipe. At this time, the two elliptical pipes cooperate with each other to form an elongated elliptical pipe. At this time, the four air outlet pipes 2010 on the left and the four on the right The wind transmitted by the air outlet pipe 2010 will pass through the long oval pipe and the carat tube, and can directly cool the carat tube, thereby avoiding the carat tube and the curved flexible metal plate 4 from adhering to each other, which requires a long cooling time, thereby causing a large amount of resource waste. Then, the telescopic parts of the two first push rods 2 are retracted to drive the corresponding rack frames 3 and the parts connected to the rack frames 3 to move away from each other, so that the parts connected to the two rack frames 3 can quickly move away from the carat tube, thereby avoiding the need for the existing technology to use multiple devices to complete the demoulding work, and then manually remove the carat tube. When producing the next carat tube, since the curved flexible metal plate 4 is in a cooled state, production can be carried out directly, and there is no need to manually replace the tube mold.This makes the entire production process extremely complicated, seriously affecting the production efficiency of the pipe mold.
[0054] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A carat tube continuous processing and production device, comprising a base (1), a first push rod (2) and a frame (3); a first push rod (2) is provided on both the left and right sides of the base (1); a frame (3) is slidably connected to both the left and right sides of the base (1), and the frame (3) is fixedly connected to the corresponding telescopic portion of the first push rod (2); characterized in that: The invention also includes an arc-shaped flexible metal plate (4), a metal arc-shaped scraper (5), a rotating assembly, a power assembly, a support assembly, a cooling assembly and a bearing assembly; the two rack frames (3) are each connected to a rotating assembly; the two rotating assemblies are each connected to two arc-shaped flexible metal plates (4) on opposite sides; the upper outer side of the rear arc-shaped flexible metal plate (4) is an arc-shaped inclined surface; the lower outer side of the front arc-shaped flexible metal plate (4) is an arc-shaped inclined surface; the upper and lower sides of the two rotating assemblies are each connected to a centrally symmetrical metal arc-shaped scraper (5), the inner side of the metal arc-shaped scraper (5) is an arc-shaped inclined surface, and the metal arc-shaped scraper (5) is in contact with the corresponding arc-shaped flexible metal plate (4); the two rack frames (3) are each connected to a power assembly; the corresponding arc-shaped flexible metal plate (4), the metal arc-shaped scraper (5) and the rotating assembly are driven to rotate by the power assembly; the two rotating assemblies are each connected to a support assembly on opposite sides; the two support assemblies are each connected to a symmetrically distributed cooling assembly, and the cooling assembly is connected to the corresponding rotating assembly; the upper side of the base (1) is connected to a bearing assembly; The right cooling assembly includes a third gear (201), a mounting plate (202), a second motor (203), a fourth gear (204), a connecting block (205), a third push rod (206), a fourth push rod (207), an air duct (208), an air inlet pipe (209), an air outlet pipe (2010), a support wide plate (2011) and a second support unit; the outer surface of the second circular turntable (131) is fixedly connected to the third gear (201); the right front side of the first circular turntable (111) is fixedly connected to the mounting plate (202); the mounting plate (202) is fixedly connected to the second motor (203); the second motor (2 03) is fixedly connected to the output shaft of the fourth gear (204), and the fourth gear (204) is meshed with the third gear (201); the left and right sides of the support rod (132) are both slidably connected to a connecting block (205); the right inner side of the support rod (132) is fixedly connected to the third push rod (206), and the telescopic portion of the third push rod (206) is fixedly connected to the right connecting block (205); the left inner side of the support rod (132) is fixedly connected to the fourth push rod (207), and the telescopic portion of the fourth push rod (207) is fixedly connected to the left connecting block (205); the two connecting blocks (205) are commonly connected to a plurality of second support units; the second circle The left side of the circular turntable (131) is fixedly connected to an air delivery pipe (208); the air delivery pipe (208) is connected to an air inlet pipe (209); the left side of the air delivery pipe (208) is connected to a plurality of air outlet pipes (2010); the second circular turntable (131) is fixedly connected to a plurality of supporting wide plates (2011), and the supporting wide plates (2011) are fixedly connected to the air outlet pipe (210); the second supporting unit is composed of a connecting plate (211), a second arc-shaped supporting plate (212), a third connecting plate (213), an arc-shaped blocking plate (214) and an elastic member (215); the two connecting blocks (205) are movably connected to a connecting plate (211) 11); the two connecting plates (211) are movably connected to a second arc-shaped support plate (212); a third connecting plate (213) is fixedly connected to the left and right sides of the second arc-shaped support plate (212); the two third connecting plates (213) are slidably connected to an arc-shaped blocking plate (214) on opposite sides; an air inlet (214a) is provided on the front side of each right arc-shaped blocking plate (214); an air outlet (214b) is provided on the rear side of each right arc-shaped blocking plate (214); an elastic member (215) is provided between the third connecting plate (213) and the corresponding arc-shaped blocking plate (214).
2. The carat tube continuous processing and production equipment according to claim 1, characterized in that: The right rotating assembly includes a first circular rotating disk (111), a first gear (112), a first connecting plate (113), a first moving block (114), a second moving block (115) and a second connecting plate (116); the first circular rotating disk (111) is rotatably connected to the middle of the left side of the frame frame (3); the first circular rotating disk (111) is fixedly connected to the outer surface of the first circular rotating disk (111); a first connecting plate (113) is fixedly connected to the upper left side and the lower left side of the first circular rotating disk (111), and the first connecting plate (113) is fixedly connected to one end of the corresponding arc-shaped flexible metal plate (4); the first The upper left side and the lower left side of the circular turntable (111) are both slidably connected to a first moving block (114) with a central symmetry, and the first moving block (114) is located between two first connecting plates (113); the first circular turntable (111) is slidably connected to two second moving blocks (115) with a central symmetry; the left sides of the two second moving blocks (115) are both fixedly connected to a second connecting plate (116), and the second connecting plate (116) is fixedly connected to the corresponding metal arc scraper (5); the first circular turntable (111) is connected to the support assembly; the first circular turntable (111) is connected to the cooling assembly.
3. The carat tube continuous processing and production equipment according to claim 2, characterized in that: The right support assembly includes a second circular turntable (131), a support rod (132) and a first support unit; the middle of the first circular turntable (111) is rotatably connected to the second circular turntable (131); the middle of the second circular turntable (131) is fixedly connected to the support rod (132); the outer surface of the support rod (132) is connected to a plurality of first support units; the second circular turntable (131) and the support rod (132) are both connected to the cooling assembly.
4. The carat tube continuous processing and production equipment according to claim 3, characterized in that: The upper first support unit comprises a second push rod (141) and a first arc-shaped support plate (142); a second push rod (141) is fixedly connected to the left and right sides of the support rod (132); and the telescopic parts of the two second push rods (141) are fixedly connected to the first arc-shaped support plate (142).
5. The carat tube continuous processing and production equipment according to claim 1, characterized in that: The bearing assembly comprises a fifth push rod (301) and an arc-shaped support plate (302); a fifth push rod (301) is fixedly connected to the upper left side and the upper right side of the base (1); and the telescopic parts of the two fifth push rods (301) are fixedly connected to the arc-shaped support plate (302).
6. The carat tube continuous processing and production equipment according to claim 2, characterized in that: Two centrally symmetrical arcuate chutes (111a) are provided on opposite sides of the two first circular turntables (111), the rear end of the upper arcuate chutes (111a) is away from the center point of the first circular turntable (111), and the front end of the upper arcuate chutes (111a) is close to the center point of the first circular turntable (111). The upper arcuate chutes (111a) are obliquely downward when viewed from left to right, and the four first moving blocks (114) slide in the corresponding arcuate chutes (111a).
7. The carat tube continuous processing and production equipment according to claim 1, characterized in that: The outer surface of the metal arc scraper (5) is a smooth surface.
8. The carat tube continuous processing and production equipment according to claim 4, characterized in that: The outer surface of the first arc-shaped support plate (142) is a smooth surface.
9. The carat tube continuous processing and production equipment according to claim 5, characterized in that: The arc-shaped support plate (302) is provided with a sponge pad.
Citation Information
Patent Citations
Demolding method and equipment for large-scale winding product
CN107081898A
High-pressure-resistant PE pipeline
CN217153324U