A sorting machine for paired injection molded parts
By designing a sorting machine for pairs of injection molded parts, the automatic loading, sorting arrangement, filming and packing of injection molded parts is realized, which solves the problem of low manual sorting efficiency in the prior art and significantly improves the sorting and packing efficiency.
Patent Information
- Application Number
- CN202311473924.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-08
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2043-11-08
AI Technical Summary
In the prior art, the sorting and packing of paired injection molded parts such as headphone cases mainly rely on manual operations and are inefficient.
A sorting machine for pairs of injection molded parts is designed, including a loading part, a sorting part, a coating part and a packing part. Through automated loading, sorting arrangement, a coating and a packing process, efficient sorting and packing of injection molded parts can be achieved.
Through automated processes, the sorting and packing efficiency of injection molded parts is significantly improved, the demand for manual operation is reduced, and the production efficiency is improved.
Smart Images

Figure CN117326140B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a sorting technology, in particular to a sorting machine for paired injection molded parts. Background Art
[0002] Paired injection molded parts such as earphone shells are injection molded in the same mold, but in order to avoid confusion between the left earphone shell and the right earphone shell during transfer, the left earphone shell and the right earphone shell need to be packed separately. In the prior art, workers generally sort the left earphone shell and the right earphone shell, and then put the sorted left earphone shell and the right earphone shell into different packaging boxes. The whole process is done manually, which is extremely inefficient. Summary of the invention
[0003] In order to solve the above-mentioned deficiencies of the prior art, the present invention provides a sorting machine for paired injection molded parts, which can realize the processes of paired loading, sorting and arranging, separate lamination and automatic packing of injection molded parts, greatly improving the sorting and packing efficiency of injection molded parts.
[0004] The technical problem to be solved by the present invention is achieved through the following technical solutions:
[0005] A sorting machine for paired injection molded parts, comprising a feeding part, a sorting part, a laminating part and a packing part connected in sequence, wherein
[0006] The feeding part is used to feed the injection molded parts in pairs;
[0007] The sorting part is used to sort and arrange the injection molded parts loaded in pairs on the coating part, including two pickers arranged in parallel on the left and right, and an arrangement movement mechanism connecting and driving the two pickers to move between the loading part and the coating part;
[0008] The coating part is used to cover the sorted and arranged injection molded parts with protective films to form two injection molded coated parts, including two coating channels arranged side by side on the left and right, and one coating channel corresponds to one piece picker;
[0009] The boxing part is used to place the two injection-molded film-covered parts into the packaging boxes respectively.
[0010] The present invention has the following beneficial effects: the present invention automatically loads the injection molded parts in pairs through the loading part, then automatically sorts and arranges the injection molded parts loaded in pairs through the sorting part, then automatically covers the sorted and arranged injection molded parts with a protective film through the coating part, and finally the packing part automatically puts the two injection molded coated parts into the packaging box respectively, thus realizing the processes of loading the injection molded parts in pairs, sorting and arranging, separate coating and automatic packing, and greatly improving the sorting and packing efficiency of the injection molded parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is a schematic structural diagram of the sorting machine provided by the present invention.
[0012] Figure 2 This is a schematic diagram of the structure of the sorting part in the sorting machine provided by the present invention.
[0013] Figure 3 This is a schematic structural diagram of the film coating part and the box packing part in the sorting machine provided by the present invention.
[0014] Figure 4 This is a schematic structural diagram of the film coating part in the sorting machine provided by the present invention.
[0015] Figure 5 This is a schematic diagram of the structure of the box packing part in the sorting machine provided by the present invention.
[0016] Figure 6 This is a schematic diagram of the structure of the film remover in the sorting machine provided by the present invention.
[0017] Figure 7 This is a schematic diagram of the structure of the loading part of the sorting machine provided by the present invention. Implementation
[0018] The present invention is described in detail below in conjunction with the accompanying drawings and embodiments, examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0019] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0020] In addition, the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second", and "third" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0021] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix", "set" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Embodiment 1
[0022] like Figure 1 As shown, a sorting machine for paired injection molded parts includes a feeding part 100, a sorting part 200, a laminating part 300 and a boxing part 400 connected in sequence, wherein
[0023] The feeding part 100 is used to feed the injection molded parts in pairs;
[0024] The sorting part 200 is used to sort and arrange the injection molded parts loaded in pairs on the coating part 300, such as Figure 2 As shown, it includes two pickers 201 arranged side by side on the left and right, and an arrangement movement mechanism connecting and driving the two pickers 201 to move between the feeding part 100 and the coating part 300;
[0025] The coating part 300 is used to cover the sorted and arranged injection molded parts with protective films to form two injection molded coated parts, including two coating channels arranged side by side on the left and right, and one coating channel corresponds to one piece extractor 201;
[0026] The boxing part 400 is used to place two injection-molded coated parts into packaging boxes respectively.
[0027] During operation, the loading part 100 loads the injection molded parts in pairs to a predetermined grabbing position, and then the arranging motion mechanism drives the two pickers 201 to move to the grabbing position, and one picker 201 grabs one injection molded part; after completing the grabbing, the arranging motion mechanism drives the two pickers 201 to move to one of the coating channels of the sorting part 200, and then the picker 201 corresponding to the coating channel places and arranges the grabbed injection molded parts on the coating channel, and the arranging motion mechanism then drives the two pickers 201 to move to another coating channel of the sorting part 200, and then the picker 201 corresponding to the coating channel places and arranges the grabbed injection molded parts on the coating channel; after completing the sorting and arranging, the coating part 300 covers the injection molded parts arranged on the two coating channels with protective film respectively to form two injection molded coated parts respectively, and finally the packing part 400 puts the two injection molded coated parts into packaging boxes respectively.
[0028] This patent automatically loads injection molded parts in pairs through the loading part 100, and then automatically sorts and arranges the injection molded parts loaded in pairs through the sorting part 200, and then automatically covers the sorted and arranged injection molded parts with a protective film through the coating part 300, and finally the two injection molded coated parts are automatically placed in the packaging box by the packing part 400, thereby realizing the processes of pair loading, sorting and arranging, separate coating and automatic packing of injection molded parts, thereby greatly improving the sorting and packing efficiency of injection molded parts.
[0029] This patent is mainly used for loading, sorting, laminating and packing products such as earphone shells that need to be used in pairs and injection molded in the same mold; of course, this patent can also be used for loading, sorting, laminating and packing general products that do not need to be used in pairs, and it also has the technical effect of improving the efficiency of sorting and packing.
[0030] like Figure 2As shown, the arrangement motion mechanism includes a first sorting rail 202, a second sorting rail 203, a third sorting rail 204, a first sorting driver 205, a second sorting driver 206 and a third sorting driver 207. There are two first sorting rails 202, which extend in the front-to-back direction and are arranged side by side in the left and right directions. One end of the two first sorting rails 202 extends above the grabbing position of the loading part 100, and the other end extends above the two film coating channels of the loading part 100. The second sorting rail 203 extends in the left-to-right direction and its two ends are respectively slidably connected to the two first sorting rails 202. The first sorting driver 205 is connected to drive the second sorting rail 203 to move forward and backward on the two first sorting rails 202. Movement; there are two third sorting rails 204, which extend in the up-down direction and are arranged side by side left and right, one end of the two third sorting rails 204 is slidably connected to the second sorting rail 203, and the second sorting driver 206 is connected to drive the two third sorting rails 204 to move left and right on the second sorting rail 203; two pickers 201 are slidably connected to their respective corresponding third sorting rails 204, and the number of the third sorting drivers 207 is two, one third sorting driver 207 is connected to drive a picker 201 to translate along the up-down direction on one of the third sorting rails 204, and the other third sorting driver 207 is connected to drive another picker 201 to translate along the up-down direction on the other third sorting rail 204.
[0031] In this embodiment, the picker 201 is a vacuum suction cup. The sorting part 200 arranges the injection molded parts loaded in pairs in M rows and N columns on two film coating channels, where M and N≥.
[0032] like Figure 3 As shown, the laminating portion 300 includes a laminating table 310, two laminating channels are formed on the laminating table 310, and
[0033] The lower film reel 320 located below the laminating table 310 is used to load two lower protective films 371 in parallel on the left and right sides, and one lower protective film 371 corresponds to one laminating channel;
[0034] The upper film reel 330 located above the laminating table 310 is used to load two upper protective films 372 in parallel on the left and right sides, and one upper protective film 372 corresponds to one laminating channel;
[0035] The edge sealing module 340 and the film cutting module 350 located behind the laminating table 310 are used to seal the edges of the two sets of upper protective films 372 and the lower protective films 371 and to cut the sealed edges of the two sets of upper protective films 372 and the lower protective films 371 respectively;
[0036] The film pulling module 360 located behind the edge sealing module 340 and the film cutting module 350 is used to pull the two groups of upper protective films 372 and lower protective films 371 for single-side edge sealing together with the injection molded parts arranged and sorted on the two lower protective films 371 into the packing part 400.
[0037] During lamination, the two rolled lower protective films 371 are loaded side by side on the lower film reel 320, and the two rolled upper protective films 372 are loaded side by side on the upper film reel 330, and then the two lower protective films 371 and the two upper protective films 372 are pulled out from the lower film reel 320 and the upper film reel 330 respectively, wherein the two lower protective films 371 are sent into the edge sealing module 340 and the film cutting module 350 after passing through the corresponding laminating channels on the laminating table 310, and the two upper protective films 372 are directly sent into In the edge sealing module 340 and the film cutting module 350, two groups of upper protective films 372 and two lower protective films 371 are stacked together on their respective corresponding film coating channels, and then initialized. The edge sealing module 340 performs edge sealing on the two groups of upper protective films 372 and the lower protective films 371, and the film cutting module 350 cuts off the edge sealing on the two groups of upper protective films 372 and the lower protective films 371 from the middle (part of the edge sealing remains on the two groups of upper protective films 372 and the lower protective films 371 as one side edge sealing of the two injection molded film parts, and part of the edge sealing is removed as waste After the sorting part 200 completes the sorting and arrangement of the injection molded parts on the two lower protective films 371 of the laminating table 310, the edge sealing module 340 releases the edge sealing on the two groups of upper protective films 372 and the lower protective film 371, and the film pulling module 360 pulls the edge sealing on the two groups of upper protective films 372 and the lower protective film 371 to pull the two groups of upper protective films 372 and the lower protective film 371 with single-sided edge sealing together with the injection molded parts sorted and arranged on the two lower protective films 371 into the boxing part 400; finally, the edge sealing module 340 The other side of the two groups of upper protective films 372 and lower protective films 371 are sealed again, and the film cutting module 350 cuts off the edge seal on the other side of the two groups of upper protective films 372 and lower protective films 371 from the middle (part of the edge seal remains on the two groups of upper protective films 372 and lower protective films 371 located in the laminating table 310 as one side edge seal of the two injection molded laminated parts in the next round, and part of the edge seal remains on the two groups of upper protective films 372 and lower protective films 371 located in the packing part 400 as the other side edge seal of the two injection molded laminated parts in the previous round).
[0038] The laminating part 300 also includes a lower film guiding module 380 and an upper film guiding module 390; the lower film guiding module 380 is located in front of and below the laminating table 310 to guide the two lower protective films 371 in the lower film reel 320 to enter the laminating table 310 from the front; the upper film guiding module 390 is located in front of and above the edge sealing module 340 to guide the two upper protective films 372 in the upper film reel 330 to enter the edge sealing module 340 from the front.
[0039] The lower film guiding module 380 is composed of a plurality of lower film guide roller assemblies distributed in front of and below the laminating table 310, and the upper film guiding module 390 is composed of a plurality of upper film guide roller assemblies distributed in front of and above the edge sealing module 340; during lamination, the lower protective film 371 covers the laminating table 310, while the upper protective film 372 does not cover the laminating table 310, and when the film pulling module 360 pulls the two groups of upper protective films 372 and lower protective films 371 backward, the arranged injection molded parts enter the packing part 400 together with the two lower protective films 371, and after the two upper protective films 372 are pulled into the packing part 400, they are correspondingly covered on the arranged injection molded parts under the action of the edge sealing module 340.
[0040] Preferably, the laminating table 310 includes an arrangement area and a waiting area arranged in parallel front and back, the arrangement area is used to place the injection molded parts being sorted and arranged, and the waiting area is used to place the injection molded parts that have completed sorting and arrangement, when the film pulling module 360 pulls the injection molded parts located in the waiting area into the packing part 400, the injection molded parts located in the arrangement area are also pulled to the waiting area by the film pulling module 360.
[0041] like Figure 4 As shown, the edge sealing module 340 includes an upper pressure head 341 and a lower pressure head 342 which are relatively arranged in the upper and lower parts, and an edge sealing movement mechanism which is connected to drive the lower pressure head 342 to move relative to the upper pressure head 341; the upper pressure head 341 includes a first pressure head 3411 and a second pressure head 3412 which are relatively arranged in the front and rear parts, and the lower pressure head 342 includes a third pressure head 3421 and a fourth pressure head 3422 which are relatively arranged in the front and rear parts; the film cutting module 350 includes a cutter 351 which is arranged between the first pressure head 3411 and the second pressure head 3412, and a film cutting movement mechanism which is connected to drive the cutter 351 to move from between the first pressure head 3411 and the second pressure head 3412 to between the third pressure head 3421 and the fourth pressure head 3422.
[0042] During edge sealing and film cutting, the edge sealing movement mechanism drives the lower pressure head 342 to rise, so that the first pressure head 3411 in the upper pressure head 341 and the third pressure head 3421 in the lower pressure head 342 are relatively pressed together to form an edge seal for the upper protective film 372 and the lower protective film 371, and the second pressure head 3412 in the upper pressure head 341 and the fourth pressure head 3422 in the lower pressure head 342 are relatively pressed together to form another edge seal for the upper protective film 372 and the lower protective film 371; there is an unsealed space between the two edge seals. A gap for edge sealing treatment corresponds to the cutter 351, and then the film cutting movement mechanism drives the cutter 351 to descend, so that the cutter 351 extends from between the first pressure head 3411 and the second pressure head 3412, and pierces the upper protective film 372 and the lower protective film 371 at the gap, and then extends into between the third pressure head 3421 and the fourth pressure head 3422, and then the film cutting movement mechanism drives the cutter 351 to translate along the gap to cut off the two groups of upper protective films 372 and lower protective films 371 at the gap.
[0043] The edge sealing module 340 may be a hot pressing edge sealing device or an ultrasonic edge sealing device.
[0044] The edge banding movement mechanism includes an edge banding driver 343, and there are two edge banding drivers 343. The two edge banding drivers 343 are arranged in parallel at the two ends of the lower pressure head 342. The two ends of the lower pressure head 342 are respectively arranged on the two edge banding drivers 343, and are driven to move up and down by the two edge banding drivers 343.
[0045] The film cutting movement mechanism includes a film cutting slide rail 352, a first film cutting driver 353 and a second film cutting driver 354. The film cutting slide rail 352 extends in the left and right direction and is arranged above the upper pressure head 341. The second film cutting driver 354 is slidably connected to the film cutting slide rail 352. The first film cutting driver 353 is connected to drive the second film cutting driver 354 to move left and right on the film cutting slide rail 352. The cutter 351 is arranged on the second film cutting driver 354 and is driven by the second film cutting driver 354 to move up and down.
[0046] The film-pulling module 360 includes a plurality of film-pulling grippers 361 and a film-pulling movement mechanism connected to drive the plurality of film-pulling grippers 361 to move relative to the edge-sealing module 340. The plurality of film-pulling grippers 361 are divided into two groups arranged in parallel on the left and right, and one group of film-pulling grippers 361 corresponds to one film-coating channel.
[0047] The lower pressure head 342 of the edge sealing module 340 is provided with a plurality of film-pulling notches 3423 corresponding to the plurality of film-pulling claws 361. When the film-pulling movement mechanism drives the film-pulling claws 361 to move close to the edge sealing module 340, the film-pulling claws 361 extend into their respective corresponding film-pulling notches 3423 so that the film-pulling claws 361 can grab the upper protective film 372 and the lower protective film 371 exposed from the film-pulling notches 3423 for edge sealing.
[0048] When pulling the film, after the cutter 351 cuts off the two groups of upper protective films 372 and the lower protective film 371, the film pulling movement mechanism drives the film pulling claws 361 to move close to the edge sealing module 340, and the two groups of film pulling claws 361 respectively grab the edge sealing of the two groups of upper protective films 372 and the lower protective film 371, and then the edge sealing module 340 releases the edge sealing of the two groups of upper protective films 372 and the lower protective film 371, and then the film pulling movement mechanism drives the film pulling claws 361 to move away from the edge sealing module 340, so as to pull the two groups of upper protective films 372 and lower protective films 371 with single-sided edge sealing together with the injection molded parts sorted and arranged on the two lower protective films 371 into the packing part 400.
[0049] The film-pulling movement mechanism includes a first film-pulling slide rail 362, a second film-pulling slide rail 363 and a film-pulling driver 364. There are two first film-pulling slide rails 362, and the two first film-pulling slide rails 362 extend in the front-to-back direction and are arranged in parallel on both sides of the packing part 400; the two ends of the second film-pulling slide rail 363 are respectively slidably connected to the two first film-pulling slide rails 362, and the film-pulling driver 364 is connected to drive the second film-pulling slide rail 363 to move forward and backward on the two first film-pulling slide rails 362; the second film-pulling slide rail 363 extends in the left-right direction, and the multiple film-pulling claws 361 are slidably connected to the second film-pulling slide rail 363, and can be moved in the left-right direction on the second film-pulling slide rail 363 to facilitate the adjustment of the spacing between each film-pulling claw 361.
[0050] like Figure 3 and 5 As shown, the boxing part 400 includes:
[0051] A carrying platform 410, used for carrying the packaging box 450, located below the film covering part 300;
[0052] A sheet material module 420, used for placing the partition 440 into the packaging box 450, located beside the carrying platform 410;
[0053] The unloading module 430 is used to place two injection-molded coated parts into the packaging box 450 , and is located above the coating part 300 and corresponds to the carrying platform 410 .
[0054] During packing, after the unloading module 430 simultaneously places two injection-molded coated parts into the packaging box 450, the sheet loading module 420 places a partition 440 into the packaging box 450 to separate the upper and lower layers of injection-molded coated parts through the partition 440. The packaging boxes 450 on the carrying platform 410 can be replaced manually or by machine.
[0055] like Figure 5 As shown, the sheet material module 420 includes:
[0056] A stacking silo 421 for placing stacked partitions 440;
[0057] A plate taker 422, used for grabbing the partition 440;
[0058] The loading movement mechanism is used to connect and drive the plate remover 422 to move between the stacking bin 421 and the supporting platform 410 .
[0059] The plate taker 422 includes a plate taker bracket and a plurality of vacuum nozzles arranged on the plate taker bracket. The loading motion mechanism includes a loading slide 423, a first loading driver 424 and a second loading driver 425. There are two loading slides 423, which extend in the front-to-back direction and are arranged side by side on the left and right. One end of the two loading slides 423 extends to the top of the support platform 410, and the other end extends to the top of the stacking bin 421. There are two second loading drivers 425, which are respectively slidably connected to the two loading slides 423. The first loading driver 424 is connected to drive the two second loading drivers 425 to move forward and backward on the two loading slides 423. The plate taker 422 is arranged on the two second loading drivers 425 through its plate taker bracket, and is driven up and down by the two second loading drivers 425.
[0060] The material discharging module 430 includes a material discharging bracket 431, a plurality of film pickers 432 arranged on the material discharging bracket 431, and a material discharging movement mechanism connected to drive the material discharging bracket 431 to move, wherein the plurality of film pickers 432 are divided into four groups, wherein two groups of film pickers 432 are located at the front side of the material discharging bracket 431 (towards the coating part 300), and the two groups of film pickers 432 located at the front side of the material discharging bracket 431 are arranged in parallel on the left and right and correspond to the two coating channels respectively, and the other two groups of film pickers 432 are located at the rear side of the material discharging bracket 431 (backwards from the coating part 300), and the two groups of film pickers 432 located at the rear side of the material discharging bracket 431 are arranged in parallel on the left and right and correspond to the two coating channels respectively.
[0061] During material discharge, after the film cutting module 350 cuts off the edge sealing on the other side of the two groups of upper protective films 372 and the lower protective film 371 from the middle to form two injection molded film parts, the material discharge movement mechanism drives the film picker 432 to descend, and the two groups of film pickers 432 located on the left side of the material discharge bracket 431 respectively grab the front and back sides of one of the injection molded film parts, and the two groups of film pickers 432 located on the right side of the material discharge bracket 431 respectively grab the front and back sides of the other injection molded film parts, and then the edge sealing assembly 340 releases the edge sealing on the other side of the two injection molded film parts, and the material discharge movement mechanism drives the film picker 432 to continue to descend to place the two injection molded film parts into the packaging box 450, and then the film picker 432 releases the two injection molded film parts, and then the material discharge movement mechanism drives the film picker 432 to rise and reset.
[0062] Each set of film takers 432 includes at least two film takers 432 to correspondingly grab the two corners on the side of the injection molded film. The material discharge movement mechanism includes a material discharge driver 433, and the material discharge bracket 431 is arranged on the material discharge driver 433 and driven by the material discharge driver 433 to move up and down.
[0063] like Figure 6 As shown, the film taker 432 includes a film taker needle 433, a needle driver 434 and an inclined bracket 435, the inclined bracket 435 includes a first fixing portion 4351, a second fixing portion 4352 and a baffle portion 4353 connected in sequence, the first fixing portion 4351 and the second fixing portion 4352 are relatively inclined, when the inclined bracket 435 is installed and fixed on the material discharge bracket 431 through the first fixing portion 4351, the second fixing portion 4352 is directed toward the material discharge bracket 43 1 is tilted downward outward; the film removal needle 433 and the needle driver 434 are arranged on the second fixing part 4352 and the film removal needle 433 is parallel to the second fixing part 4352, and the needle driver 434 is connected to drive the film removal needle 433 to move axially; the baffle part 4353 is located in front of the film removal needle 433, and the baffle part 4353 is provided with a through hole corresponding to the film removal needle 433, and the film removal needle 433 can be extended and retracted into the through hole under the drive of the needle driver 434.
[0064] When the needle driver 434 drives the film removal needle 433 to extend out of the through hole, the film removal needle 433 is inserted into the injection molded film component. Since the film removal needle 433 tilts downward toward the outside of the discharge bracket 431 together with the second fixing portion 4352, the needle tip distance of the film removal needle 433 located on the front and rear sides of the discharge bracket 431 is greater than the needle hole distance located on the front and rear sides of the injection molded film component. Therefore, the injection molded film component will be suspended on the film removal needles 433 on the front and rear sides; when the needle driver 434 drives the film removal needle 433 to retract into the through hole, the film removal needle 433 is pulled out of the injection molded film component, and the injection molded film component loses the suspension of the film removal needles 433 on the front and rear sides and falls. Embodiment 2
[0065] As an optimization solution of the first embodiment, in this embodiment, if Figure 7 As shown, the loading part 100 includes a conveyor belt module 110, and a positioning module 120 and a water outlet module 130 arranged along the conveyor belt module 110.
[0066] The positioning module 120 is used to position the paired injection molded parts on the conveyor belt module 110;
[0067] The water outlet module 130 is used to remove the water outlet brackets connected between the paired injection molded parts.
[0068] During loading, pairs of injection molded parts are placed on the conveyor belt module 110 manually, or pairs of injection molded parts are transferred from the injection molding machine to the conveyor belt module 110 by a transfer robot; then the positioning module 120 positions the pairs of injection molded parts on the conveyor belt module 110, and after positioning, the conveyor belt module 110 drives the pairs of injection molded parts to continue to be transported to the dewatering port module 130, and the dewatering port module 130 removes the dewatering port bracket connected between the pairs of injection molded parts, and then the conveyor belt module 110 drives the pairs of injection molded parts to continue to be transported to the grabbing position.
[0069] In this embodiment, the drain module 130 is an ultrasonic drain device.
[0070] Preferably, the sorting part 200 also includes a waste removal gripper arranged next to the two pickers 201, and the waste removal gripper is used to grab the sprue bracket located between the pair of injection molded parts when the two pickers 201 grab the pairs of injection molded parts at the grabbing position of the conveyor belt module 110, and discard the grabbed sprue bracket when the two pickers 201 leave the grabbing position of the conveyor belt module 110.
[0071] Of course, the nozzle support may also fall naturally as the conveyor belt module 110 is conveyed.
[0072] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the embodiments of the present invention rather than to limit them. Although the embodiments of the present invention have been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the embodiments of the present invention can still be modified or replaced by equivalents, and these modifications or equivalent replacements cannot cause the modified technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A sorting machine for paired injection molded parts, characterized in that: It includes a feeding part, a sorting part, a laminating part and a packing part connected in sequence, wherein The feeding part is used to feed the injection molded parts in pairs; The sorting part is used to sort and arrange the injection molded parts loaded in pairs on the coating part, including two pickers arranged in parallel on the left and right, and an arrangement movement mechanism connecting and driving the two pickers to move between the loading part and the coating part; The coating part is used to cover the sorted and arranged injection molded parts with protective films to form two injection molded coated parts, including two coating channels arranged side by side on the left and right, and one coating channel corresponds to one piece picker; The packing part is used to put the two injection-molded film-coated parts into the packing box respectively; Wherein, the packing part includes: A carrying platform, used for carrying the packaging box, located below the film covering part; A material discharge module, used for placing two injection-molded film-coated parts into the packaging box, located above the film-coated part and corresponding to the carrying platform; The unloading module includes an unloading bracket, four sets of film takers arranged on the unloading bracket, and an unloading movement mechanism connected to drive the unloading bracket to move, wherein two sets of film takers are located at the front side of the unloading bracket and arranged side by side on the left and right, and the other two sets of film takers are located at the rear side of the unloading bracket and arranged side by side on the left and right; The film remover includes a film removal needle, a needle driver and an inclined bracket, the inclined bracket includes a first fixing portion, a second fixing portion and a baffle portion which are connected in sequence, the first fixing portion and the second fixing portion are arranged to be inclined relative to each other, and when the inclined bracket is installed and fixed on the material discharge bracket through the first fixing portion, the second fixing portion is inclined downward toward the outside of the material discharge bracket; the film removal needle and the needle driver are arranged on the second fixing portion and the film removal needle is parallel to the second fixing portion, and the needle driver is connected to drive the film removal needle to move axially; the baffle portion is located in front of the film removal needle, and a through hole corresponding to the film removal needle is opened on the baffle portion, and the film removal needle can extend and retract into the through hole under the drive of the needle driver.
2. The sorting machine for paired injection molded parts according to claim 1, characterized in that: The coating part includes a coating table, two coating channels are formed on the coating table, and The lower film reel located below the laminating table is used to load two lower protective films in parallel on the left and right sides, and one lower protective film corresponds to one laminating channel; An upper film reel located above the laminating table is used to load two upper protective films in parallel on the left and right sides, and one upper protective film corresponds to one laminating channel; The edge sealing module and the film cutting module located behind the film laminating table are used to seal the edges of the two sets of upper protective films and the lower protective films and to cut the sealed edges of the two sets of upper protective films and the lower protective films respectively; The film pulling module located behind the edge sealing module and the film cutting module is used to pull the two groups of upper protective films and lower protective films with single-sided edge sealing together with the injection molded parts arranged and sorted on the two lower protective films into the packing part.
3. The sorting machine for paired injection molded parts according to claim 2, characterized in that: The edge sealing module includes an upper pressure head and a lower pressure head arranged opposite to each other in the upper and lower directions, and an edge sealing movement mechanism connected to drive the lower pressure head to move relative to the upper pressure head; the upper pressure head includes a first pressure head and a second pressure head arranged opposite to each other front and back, and the lower pressure head includes a third pressure head and a fourth pressure head arranged opposite to each other front and back; the film cutting module includes a cutter arranged between the first pressure head and the second pressure head, and a film cutting movement mechanism connected to drive the cutter to move from between the first pressure head and the second pressure head to between the third pressure head and the fourth pressure head.
4. The sorting machine for paired injection molded parts according to claim 2, characterized in that: The film-drawing module includes a plurality of film-drawing claws and a film-drawing movement mechanism connected to drive the plurality of film-drawing claws to move relative to the edge-sealing module. The plurality of film-drawing claws are divided into two groups arranged in parallel on the left and right, and one group of film-drawing claws corresponds to one film-covering channel.
5. The sorting machine for paired injection molded parts according to claim 4, characterized in that: The edge sealing module comprises a lower pressure head, on which film-drawing notches corresponding to the film-drawing claws are arranged. When the film-drawing movement mechanism drives the film-drawing claws to move close to the edge sealing module, the film-drawing claws extend into the corresponding film-drawing notches.
6. The sorting machine for paired injection molded parts according to claim 1, characterized in that: The packaging part also includes: A sheet material module is used to place the partition into the packaging box and is located next to the carrying platform.
7. The sorting machine for paired injection molded parts according to claim 6, characterized in that: The sheet material module comprises: Stacking silos for stacking bulkheads; A plate picker, used for picking up the partition; The loading movement mechanism is used to connect and drive the plate remover to move between the stacking bin and the supporting platform.
8. The sorting machine for paired injection molded parts according to claim 1, characterized in that: The feeding part includes a conveyor belt module, and a positioning module and a water outlet module arranged along the conveyor belt module. The positioning module is used to position the paired injection molded parts on the conveyor belt module; The water outlet module is used to remove the water outlet brackets connected between the paired injection molded parts.
Citation Information
Patent Citations
Automatic sorting machine
CN111036582A
Automatic quick sealing equipment for express packaging box of storage sorting center
CN113104253A
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