Universal large-size fuselage component turnover device and method of implementing the same
By designing an automated machine component flipping device that integrates flipping and cleaning stations, and employing automated lifting and flipping, the problems of low automation and excessive station occupancy in existing equipment are solved, achieving efficient and reliable flipping and cleaning of multiple components.
Patent Information
- Application Number
- CN202410558186.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2026-05-12
- Estimated Expiration
- 2044-05-08
AI Technical Summary
Existing machine body component flipping equipment has a low degree of automation, is prone to product tipping during the flipping process, lacks position control and safety alarms, and requires multiple sets of equipment for different products, occupying many workstations, with low automation in cleaning and high costs.
A general-purpose large-size body component flipping device was designed, including a flipping frame assembly, a body component holding assembly, a support column assembly, and a cleaning and filtration system assembly. It adopts automated lifting and flipping, integrates a control cabinet for status monitoring and feedback, combines flipping and cleaning stations, and uses automatic nozzles and a wastewater circulation treatment system.
It improves the reliability and efficiency of the flipping equipment, reduces workstation occupancy, lowers manual operation costs, enables rapid switching and flipping of various components, enhances monitoring capabilities, reduces water costs, and improves the degree of automation in cleaning.
Smart Images

Figure CN118386000B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of aircraft component processing technology, specifically relating to a general-purpose large-size fuselage component flipping device and its implementation method. Background Technology
[0002] During CNC machining of machine body components, due to the large size and structure of the components, CNC machining centers cannot complete the machining of the back and belly of the machine in one operation. Tilting equipment is needed to assist in flipping the back and belly of the machine. Currently, the tilting method used in manufacturing has a low degree of automation, is prone to product tipping during tilting, and lacks position control, status monitoring devices, and safety alarms. Furthermore, due to the structural irregularities of different products and varying holding methods, the tilting equipment has a low degree of standardization; when there are many types of components, multiple tilting machines are required. In addition, in current production sites, component tilting and cleaning are performed at different workstations, occupying too many workstations, resulting in low automation, long time cycles, and high water costs during cleaning. Summary of the Invention
[0003] To overcome the shortcomings of existing flipping and cleaning methods, this invention provides a universal large-size machine body component flipping device and implementation method, which improves the reliability of the flipping process, reduces manual operation costs, reduces workstation occupation, reduces component operation steps, and makes component flipping more efficient, thereby laying a foundation for improving production efficiency to a certain extent.
[0004] The objective of this invention is achieved through the following technical solution:
[0005] A general-purpose large-size machine body component tilting device includes a tilting frame assembly, a machine body component holding assembly, a support column assembly, a cleaning and filtration system assembly, and a control cabinet. The machine body component holding assembly is mounted on the tilting frame assembly, and the tilting frame assembly is mounted on the support column assembly. The support column assembly, the cleaning and filtration system assembly, and the control cabinet are all mounted on the ground. The machine body component holding assembly is used to hold the machine body component; the support column assembly is used to fix the tilting frame assembly and realize the raising and lowering of the fixed tilting frame assembly; the cleaning and filtration system assembly is used to clean the machine body component and recover wastewater; the control cabinet is used to control the tilting frame assembly, the support column assembly, and the cleaning and filtration system assembly.
[0006] Preferably, the flipping frame assembly includes a rotating shaft, a frame crossbeam, and frame side beams, the frame crossbeam and frame side beams are connected, and the rotating shaft is located in the middle of the rotating shaft.
[0007] Preferably, the fuselage component holding assembly includes a front fuselage clamping assembly, a front section holding support for the middle fuselage, a rear section holding support for the middle fuselage, and a front fuselage holding support. The front fuselage clamping assembly, the front section holding support for the middle fuselage, the rear section holding support for the middle fuselage, and the front fuselage holding support are all mounted on the flipping frame assembly via sliding guide rails.
[0008] Preferably, the front fuselage clamping assembly includes a base, on which reinforcing ribs are provided, and a retaining connector is installed on the reinforcing ribs. The retaining connector clamps the extended shaft, and the other end of the extended shaft is connected to the product via a flange.
[0009] Preferably, the base is equipped with a first locking device for fixing the front fuselage clamping assembly after the position is adjusted.
[0010] Preferably, the front section of the fuselage retaining support includes a front frame and a rear frame, which are installed by a guide rail slider. The rear frame can slide along the front frame. The front frame is provided with a second locking device for fixing the product in place after adjustment. The rear frame is provided with an upper clamping block and a lower clamping block for fixing and holding the product outline.
[0011] Preferably, the two ends of the flipping frame assembly are connected to the rotary transmission system via rotary shafts, and the rotary transmission system outputs torque outward through rotary supports.
[0012] Preferably, the rotary transmission system includes a rotary servo motor, a first planetary reducer, and a worm gear reducer, wherein the rotary servo motor is connected to the rotary shaft through the first planetary reducer and the worm gear reducer.
[0013] Preferably, the outer ring of the rotary support is embedded in the rotary transmission shaft box, and a lead screw nut seat, a roller slider, and a ball slider are respectively installed on both sides of the rotary transmission shaft box.
[0014] Preferably, the ball bearing slider is used to ensure reciprocating positioning accuracy during the lifting process, and the roller slider is used for installation accuracy adjustment.
[0015] Preferably, the roller slider is connected to the rotary transmission shaft box by bolts.
[0016] Preferably, the support column assembly includes a closed leveling pad, an installation platform, a motor mounting base, a protective cover, a linear guide rail, and a column body. The installation platform is connected to the ground via the leveling pad, the column body is mounted on the installation platform, the linear guide rail is mounted on the column body, the rotary transmission shaft box is mounted on the lifting transmission system via the linear guide rail and a trapezoidal screw nut, the motor mounting base and the protective cover are located at the lower end of the column body, and the lifting transmission system is fixed to the support column assembly via the motor mounting base.
[0017] Preferably, the support column assembly further includes an AGV pallet placement rack, which is disposed on one side of the column body.
[0018] Preferably, the lifting transmission system includes a lifting servo motor, a second planetary reducer, a speed distributor, and a worm gear jack. The lifting servo motor is connected to the worm gear jack through the second planetary reducer and the speed distributor. The worm gear jack includes a trapezoidal lead screw nut and a trapezoidal lead screw, with the trapezoidal lead screw nut mounted on the trapezoidal lead screw.
[0019] Preferably, the cleaning and filtration system includes an automatic spray head, a water pump, a paper tape filter, a sludge storage tank, a pure water tank, a pure water filtration system, a water storage tank, and a return channel. The automatic spray head and the water pump are connected via a flexible hose, and the water pump is connected to both the water storage tank and the pure water tank via a rigid pipe and a T-joint. The water storage tank is used to store tap water for automatic product spraying. The pure water tank is used to store pure water with the required conductivity. Tap water is treated by the pure water filtration system and then stored in the pure water tank. Wastewater containing cutting fluid after impact is collected in the return channel and placed in the sludge storage tank. After being filtered by the paper tape filter, it is discharged to the centralized wastewater treatment system.
[0020] A method for implementing a general-purpose large-size body component flipping device: After the body component is transferred from the machining station to the flipping station by an AGV, the operator lowers the flipping frame assembly via control software. Once the body component has descended to a designated height according to its size, the lifting transmission system locks in place. The operator selects the required body component holding assembly based on the component type, moves it to the operating position and locks it, and moves the remaining holding assemblies to a safe position and locks them. The operator then disconnects the body component from the AGV and connects the body component to the holding assembly. After holding, the operator drives the flipping frame assembly to the designated height and locks it. The AGV then leaves the flipping area, the rotary transmission system starts working, and the flipping frame assembly begins to flip. Simultaneously, the encoder collects real-time data on the angles of the flipping shafts on both sides, providing real-time closed-loop feedback control for the flipping transmission system. After the flipping frame assembly reaches its final position, the rotary transmission system locks, awaiting the AGV to re-enter the flipping station. After the GV vehicle arrives, the lifting transmission system starts working again, the tilting frame assembly descends, and after descending to the designated height, the lifting transmission system locks. The operator enters the site, disconnects the connection between the body component and the body component holding assembly, and locks the body component holding assembly to a safe position. The body component is then reconnected and fixed to the AGV vehicle. After the operation is completed, the tilting frame assembly is raised again to the designated height, and the AGV vehicle transports the tilted body component away from the workstation. When the body component requires cleaning, the tilting process adopts a 360° continuous tilting method. During the tilting process, the control cabinet starts the automatic spray head, which automatically sprays and washes the body component 360°. At the same time, the circulating water treatment system starts working to recycle and treat the wastewater generated during the cleaning process. After the automatic rinsing is completed, the operator enters the site, switches between the automatic spray head and the manual spray gun, the control cabinet starts the pure water cleaning solenoid valve, and the operator performs manual pure water replenishment rinsing. After replenishment rinsing is completed, the control cabinet starts the high-pressure air gun solenoid valve to dry the components.
[0021] The beneficial effects of this technical solution are as follows:
[0022] I. The present invention provides a general-purpose large-size fuselage component flipping device, which reduces the occupation of workstations in the production workshop and improves the operational efficiency of a single workstation and a single type of equipment; it reduces the workload of personnel during the flipping process, eliminates the dependence on overhead cranes during the flipping process, expands the universality of the flipping device, can meet the rapid switching and flipping of various components, enhances the monitoring of the flipping process, and improves the reliability of component flipping.
[0023] II. This invention provides a universal large-size fuselage component tilting device that combines the tilting and cleaning stations. It replaces the original manual spray guns with automated nozzles. By planning the number and placement of the nozzles, cleaning can be performed on the tilting device. Simultaneously, a wastewater recycling system is used to recycle and reuse the wastewater from automatic cleaning. A modular component integration design is adopted, with all the holding devices for different fuselage components installed on the tilting frame. Guide rails and clamps facilitate the easy movement and use of the corresponding holding components. Automatic lifting and tilting replace manual assistance, eliminating the need for overhead cranes. Safety monitoring sensors in the control cabinet monitor the tilting process and provide real-time feedback and adjustment. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the overall flipping device.
[0025] Figure 2 This is a schematic diagram of the flip frame structure.
[0026] Figure 3 This is a schematic diagram of the rotary transmission system.
[0027] Figure 4 This is a schematic diagram of the lifting transmission system.
[0028] Figure 5 This is a schematic diagram of the supporting column assembly structure.
[0029] Figure 6 This is a detailed structural diagram of the front section of the fuselage fixed support and the extended joint.
[0030] Figure 7 This is a detailed structural diagram of the front fuselage clamping assembly.
[0031] Figure 8 This is a schematic diagram of the component layout of the cleaning and filtration system.
[0032] In the diagram: 1. Tilting frame assembly; 2. Body component holding assembly; 3. Support column assembly; 4. Partition wall; 5. Cleaning and filtration system assembly; 6. Control cabinet; 7. Safety folding door; 8. Automatic nozzle; 9. Rotary shaft; 10. Frame crossbeam; 11. Front body clamping assembly; 12. Frame side beam; 13. Front section holding support of the middle body; 14. Rear section holding support of the middle body; 15. Front body holding support; 16. Screw nut seat; 17. Ball bearing slider; 18. Rotary transmission shaft box; 19. Rotary support; 20. Rotary servo motor; 21. First planetary reducer; 22. Worm gear reducer; 23. Roller slider; 24. Center distance adjustment seat; 25. Second planetary reducer; 26. Lifting servo motor; 27. Speed distributor. 28. Worm Gear Jack; 29. Trapezoidal Screw Nut; 30. Trapezoidal Screw; 31. Leveling Shim; 32. Installation Platform; 33. Motor Mounting Base; 34. Protective Cover; 35. Follow-up Waterproof Curtain; 36. Linear Guide Rail; 37. Main Column; 38. Top Cover; 39. AGV Pallet Placement Rack; 40. Base; 41. Reinforcing Rib; 42. Holding Joint Seat; 43. Outer Shaft; 44. First Locking Device; 45. Front Frame; 46. Second Locking Device; 47. Rear Frame; 48. Upper Clamping Block; 49. Lower Clamping Block; 51. Control Cabinet; 53. Water Pump; 54. Paper Tape Filter; 55. Sludge Storage Tank; 56. Pure Water Tank; 57. Pure Water Filtration System; 58. Water Storage Tank; 59. Return Trough; 60. Tilting Fixture Installation Area. Detailed Implementation
[0033] The present invention will be further described in detail below with reference to embodiments, but the implementation of the present invention is not limited thereto.
[0034] Example 1
[0035] like Figures 1-8 As shown, a general-purpose large-size machine body component tilting device includes a tilting frame assembly 1, a machine body component holding assembly 2, a support column assembly 3, a cleaning and filtration system assembly 5, and a control cabinet 6. The machine body component holding assembly 2 is mounted on the tilting frame assembly 1, and the tilting frame assembly 1 is mounted on the support column assembly 3. The support column assembly 3, the cleaning and filtration system assembly 5, and the control cabinet 6 are all mounted on the ground. The machine body component holding assembly 2 is used to hold the machine body component; the support column assembly 3 is used to fix the tilting frame assembly 1 and realize the raising and lowering of the fixed tilting frame assembly 1; the cleaning and filtration system assembly 5 is used to clean the machine body component and recover wastewater; the control cabinet 6 is used to control the tilting frame assembly 1, the support column assembly 3, and the cleaning and filtration system assembly 5.
[0036] The rotating frame assembly 1, the body component holding assembly 2, and the support column assembly 3 are all equipped with a partition wall 4 on their outer sides, and the control cabinet 6 is located outside the partition wall 4.
[0037] Example 2
[0038] The difference between this embodiment and Embodiment 1 is that the tilting frame assembly 1 includes a rotating shaft 9, a frame crossbeam 10, and frame side beams 12. The frame crossbeam 10 and frame side beams 12 are connected, and the rotating shaft 9 is located in the middle of the rotating shaft 9. Both the crossbeam 10 and the side beams 11 are made of Q345B steel and are manufactured by welding followed by machining. Both the crossbeam 10 and the side beams 11 are constructed using mortise and tenon joints and then welded together. The exterior is a fully enclosed structure and is painted and rust-proofed.
[0039] The fuselage component holding assembly 2 includes a front fuselage clamping assembly 11, a mid-fuselage front section holding support 13, a mid-fuselage rear section holding support 14, and a front fuselage holding support 15. All of these components are mounted on the tilting frame assembly 1 via sliding guide rails. The front fuselage clamping assembly 11, the mid-fuselage front section holding support 13, the mid-fuselage rear section holding support 14, and the front fuselage holding support 15 are all made of 7075 aluminum alloy and anodized. The product is fixed to the tilting frame by the holding assemblies. These holding assemblies are of two types: one type is a structure for fixing the outward extension shaft, and the other type is a structure for clamping the product's shape. The forward fuselage clamping assembly 11 is in the form of an extended shaft structure, and the forward fuselage retaining support 13, the rear fuselage retaining support 14, and the forward fuselage retaining support 15 are in the form of clamping structures.
[0040] The front fuselage clamping assembly 11 includes a base 40, on which a reinforcing rib 41 is provided, and a retaining connector seat 42 is installed on the reinforcing rib 41. The retaining connector seat 42 clamps the extended shaft 43, and the other end of the extended shaft 43 is connected to the product through a flange.
[0041] The base 40 is equipped with a first locking device 44 for fixing the front fuselage clamping assembly 11 after the position is adjusted.
[0042] The mid-body front section holding support 13 includes a front frame 45 and a rear frame 47, which are mounted via guide rail sliders. The rear frame 47 can slide along the front frame 45. The front frame 45 is equipped with a second locking device 46 for fixing the product in place after adjustment. The rear frame 47 is equipped with an upper clamping block 48 and a lower clamping block 49 for fixing and holding the product outline. The mid-body rear section holding support 14 and the front body holding support 15 have the same structure as the mid-body front section holding support 13, except that the positions of the clamped body components are different.
[0043] The flipping frame assembly 1 is connected to the rotary transmission system at both ends via rotary shafts 9, and the rotary transmission system outputs torque outward through rotary support 19.
[0044] The rotary transmission system includes a rotary servo motor 20, a first planetary reducer 21, and a worm gear reducer 22. The rotary servo motor 20 is connected to the rotary shaft 9 via the first planetary reducer 21 and the worm gear reducer 22. The rotary servo motor 20 is mounted on the rotary transmission shaft box 18 via a center distance adjustment seat 24.
[0045] The slewing support 19 is embedded in the outer ring of the slewing drive shaft box 18, and the slewing drive shaft box 18 is equipped with a lead screw nut seat 16, a roller slider 23 and a ball slider 17 on both sides.
[0046] The ball bearing slider 17 is used to ensure the reciprocating positioning accuracy during the lifting process, and the roller slider 23 is used for installation accuracy adjustment.
[0047] The roller slider 23 is connected to the rotary drive shaft housing 18 by bolts. The threaded hole is on the roller slider 23, and the through hole is on the rotary shaft housing 18. The rotary drive shaft housing 18 also adopts a closed structural design, with an internal hollow cavity structure welded together. After welding, the mounting surface is machined, and the material selected is Q345B.
[0048] The supporting column assembly 3 includes a closed leveling pad 31, an installation platform 32, a motor mounting base 33, a protective cover 34, a linear guide rail 36, and a column body 37. The installation platform 32 is connected to the ground via the leveling pad. The column body 37 is mounted on the installation platform 32. The linear guide rail 36 is mounted on the column body 37. The rotary transmission shaft box 18 is mounted on the lifting transmission system via the linear guide rail 36 and the trapezoidal screw nut 29. The motor mounting base 33 and the protective cover 34 are located at the lower end of the column body 37. The lifting transmission system is fixed to the supporting column assembly 3 via the motor mounting base 33.
[0049] The platform 32 is fixed to the foundation by long screws on the closed leveling pad 31. The platform 32 is made of rectangular tube profile welded to Q345B steel plate. The manufacturing process is to weld the structure and then machine the mounting surface. The column body 37 is installed with the mounting platform 32 through the flange face and fixed with bolts. The column body 37 is made of Q345B welded and has a hexagonal variable cross section design. The cross section adopts a closed multi-cavity design to enhance rigidity.
[0050] The supporting column assembly 3 also includes an AGV pallet placement rack 39, which is disposed on one side of the column body 37.
[0051] The lifting transmission system includes a lifting servo motor 26, a second planetary reducer 25, a speed distributor 27, and a worm gear jack 28. The lifting servo motor 26 is connected to the worm gear jack 28 via the second planetary reducer 25 and the speed distributor 27. The worm gear jack 28 includes a trapezoidal lead screw nut 29 and a trapezoidal lead screw 30, with the trapezoidal lead screw nut 29 mounted on the trapezoidal lead screw 30. The lifting transmission system adopts a distributed power design and a self-locking transmission method. The lifting transmission system is installed between the two column bodies 37 of the support column assembly 3, achieving a concealed design effect.
[0052] The supporting column assembly 3 also includes a follow-up waterproof curtain 35 and a top cover 38, with the top cover 38 located on the upper end of the two column bodies 37.
[0053] The cleaning and filtration system includes an automatic spray head 8, a water pump 53, a paper tape filter 54, a sludge storage tank 55, a pure water tank 56, a pure water filtration system 57, a water storage tank 58, and a return channel 59. The automatic spray head 8 is connected to the water pump 53 via a flexible hose, and the water pump 53 is connected to both the water storage tank 58 and the pure water tank 56 via a rigid pipe and a T-joint. The water storage tank 58 stores tap water for automatic product spraying. The pure water tank 56 stores pure water with the required conductivity. Tap water is treated by the pure water filtration system 57 and then stored in the pure water tank 56. Wastewater containing cutting fluid after impact is collected in the return channel 59 and stored in the sludge storage tank 55, filtered by the paper tape filter 54, and then discharged to the centralized wastewater treatment system. A tilting frame assembly 1, a machine body component holding assembly 2, and a support column assembly 3 are installed on the tilting fixture installation area 60.
[0054] The hose connector is a quick-connect type, which allows the automatic nozzle to be replaced with a manual spray gun.
[0055] A method for implementing a general-purpose large-size body component flipping device: After the body component is transferred from the machining station to the flipping station by an AGV, the operator lowers the flipping frame assembly 1 via control software. Once the body component reaches a designated height according to its size, the lifting transmission system locks in place. The operator then selects the required body component holding assembly 2 based on the component type, moves it to the operating position, and locks it. The remaining body component holding assemblies 2 are moved to safe positions and locked. The operator disconnects the body component from the AGV and connects the body component to the holding assembly. After holding, the operator drives the flipping frame assembly 1 to the designated height and locks it. The AGV leaves the flipping area, the rotary transmission system starts working, and the flipping frame assembly 1 begins to flip. Simultaneously, the encoder collects real-time data on the angles of the flipping shafts on both sides, providing real-time closed-loop feedback control for the flipping transmission system. After the flipping frame assembly 1 reaches its final flipped position, the rotary transmission system locks, awaiting the AGV to re-enter the flipping station. After the AGV arrives, the lifting transmission system starts working again, and the tilting frame assembly 1 descends. After descending to the designated height, the lifting transmission system locks, and the operator enters the site to disconnect the connection between the body component and the body component holding assembly 2. The body component holding assembly 2 is then locked in a safe position, and the body component is reconnected and fixed to the AGV. After the operation is completed, the tilting frame assembly 1 is raised again to the designated height, and the AGV transports the tilted body component away from the workstation. When the body component requires cleaning, the tilting process adopts a 360° continuous tilting method. During the tilting process, the control cabinet 6 starts the automatic spray head 8, which automatically sprays and washes the body component 360°. At the same time, the circulating water treatment system starts working to recycle and treat the wastewater generated during the cleaning process. After the automatic rinsing is completed, the operator enters the site, switches between the automatic spray head 8 and the manual spray gun, and the control cabinet 6 starts the pure water cleaning solenoid valve. The operator performs manual pure water replenishment rinsing. After replenishment rinsing is completed, the control cabinet 6 starts the high-pressure air gun solenoid valve to dry the components.
[0056] The beneficial effects of this technical solution are as follows:
[0057] I. The present invention provides a general-purpose large-size fuselage component flipping device, which reduces the occupation of workstations in the production workshop and improves the operational efficiency of a single workstation and a single type of equipment; it reduces the workload of personnel during the flipping process, eliminates the dependence on overhead cranes during the flipping process, expands the universality of the flipping device, can meet the rapid switching and flipping of various components, enhances the monitoring of the flipping process, and improves the reliability of component flipping.
[0058] II. This invention provides a universal large-size fuselage component tilting device that combines the tilting and cleaning stations. It replaces the original manual spray guns with automated nozzles. By planning the number and placement of the nozzles, cleaning can be performed on the tilting device. Simultaneously, a wastewater recycling system is used to recycle and reuse the wastewater from automatic cleaning. A modular component integration design is adopted, with all the holding devices for different fuselage components installed on the tilting frame. Guide rails and clamps facilitate the easy movement and use of the corresponding holding components. Automatic lifting and tilting replace manual assistance, eliminating the need for overhead cranes. Safety monitoring sensors in the control cabinet monitor the tilting process and provide real-time feedback and adjustment.
[0059] III. An implementation method for a general-purpose large-size machine body component flipping device, designed for the flipping of the machine belly and back during the finishing process of three types of components: the front body, the front section of the middle body, and the rear section of the middle body, as well as the automatic cleaning of cutting fluid and machined metal chips; the overall workstation design includes a flipping frame assembly 1, a cleaning and filtration system assembly 5, and a partition wall 4, etc. The support column assembly 3 adopts a support column with a frame structure, and includes a rotary transmission system and a lifting transmission system. Its main working principle is that by fixing the machine body component on a designated machine body component holding assembly, lifting it to a designated height, flipping it 180°, and then lowering it to a designated position; during the flipping process, spray nozzles are arranged on the ground, and the automatic cleaning system pumps water to wash away the residual chips and cutting fluid on the surface of the component. After rinsing, the component is dried using a high-pressure air gun provided by the system.
[0060] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Any simple modifications or equivalent changes made to the above embodiments based on the technical essence of the present invention shall fall within the protection scope of the present invention.
Claims
1. A universal large-size machine body component flipping device, characterized in that: The system includes a tilting frame assembly (1), a body component holding assembly (2), a support column assembly (3), a cleaning and filtration system assembly (5), and a control cabinet (6). The body component holding assembly (2) is mounted on the tilting frame assembly (1), and the tilting frame assembly (1) is mounted on the support column assembly (3). The support column assembly (3), the cleaning and filtration system assembly (5), and the control cabinet (6) are all mounted on the ground. The body component holding assembly (2) is used to hold the body components. The support column assembly (3) is used to fix the tilting frame assembly (1) and realize the raising and lowering of the tilting frame assembly (1). The cleaning and filtration system assembly (5) is used to clean the body components and recycle wastewater. The control cabinet (6) is used to control the tilting frame assembly (1), the support column assembly (3), and the cleaning and filtration system assembly (5). The flipping frame assembly includes a rotating shaft (9), a frame crossbeam (10), and a frame side beam (12). The frame crossbeam (10) and the frame side beam (12) are connected, and the rotating shaft (9) is located in the middle of the rotating shaft (9). The fuselage component holding assembly (2) includes a front fuselage clamping assembly (11), a mid-fuselage front section holding support (13), a mid-fuselage rear section holding support (14), and a front fuselage holding support (15). The front fuselage clamping assembly (11), the mid-fuselage front section holding support (13), the mid-fuselage rear section holding support (14), and the front fuselage holding support (15) are all mounted on the flip frame assembly (1) via sliding guide rails. The two ends of the flip frame assembly (1) are connected to the rotary transmission system via rotary shafts (9), and the rotary transmission system outputs torque outward through rotary support (19); The supporting column assembly (3) includes a leveling pad (31), an installation platform (32), a motor mounting base (33), a protective cover (34), a linear guide rail (36), and a column body (37). The installation platform (32) is connected to the ground through the leveling pad (31). The column body (37) is set on the installation platform (32). The linear guide rail (36) is set on the column body (37). The rotary transmission shaft box (18) is installed on the lifting transmission system through the linear guide rail (36) and the trapezoidal screw nut (29). The motor mounting base (33) and the protective cover (34) are set at the lower end of the column body (37). The lifting transmission system is fixed to the supporting column assembly (3) through the motor mounting base (33). The front fuselage clamping assembly (11) includes a base (40), on which a reinforcing rib (41) is provided, and a retaining connector seat (42) is installed on the reinforcing rib (41). The retaining connector seat (42) clamps the extended shaft (43), and the other end of the extended shaft (43) is connected to the product through a flange. The mid-fuselage front section holding support (13) includes a front section frame (45) and a rear section frame (47). The front section frame (45) and the rear section frame (47) are installed by a guide rail slider. The rear section frame (47) can slide along the front section frame (45). A second locking device (46) is provided on the front section frame (45) for fixing the product in place after adjustment. An upper clamping block (48) and a lower clamping block (49) are installed on the rear section frame (47) for fixing and clamping the product outline.
2. A universal large-size fuselage component flipping device according to claim 1, characterized in that: The base (40) is equipped with a first locking device (44) for fixing the front fuselage clamping assembly (11) after the position is adjusted.
3. A universal large-size fuselage component flipping device according to claim 1, characterized in that: The rotary transmission system includes a rotary servo motor (20), a first planetary reducer (21) and a worm gear reducer (22). The rotary servo motor (20) is connected to the rotary shaft (9) through the first planetary reducer (21) and the worm gear reducer (22).
4. A universal large-size fuselage component flipping device according to claim 3, characterized in that: The outer ring of the slewing support (19) is embedded in the slewing drive shaft box (18), and the slewing drive shaft box (18) is equipped with a screw nut seat (16), a roller slider (23) and a ball slider (17) on both sides respectively.
5. A universal large-size fuselage component flipping device according to claim 4, characterized in that: The lifting transmission system includes a lifting servo motor (26), a second planetary reducer (25), a speed distributor (27), and a worm gear jack (28). The lifting servo motor (26) is connected to the worm gear jack (28) through the second planetary reducer (25) and the speed distributor (27). The worm gear jack (28) includes a trapezoidal lead screw nut (29) and a trapezoidal lead screw (30). The trapezoidal lead screw nut (29) is mounted on the trapezoidal lead screw (30).
6. A universal large-size fuselage component flipping device according to claim 5, characterized in that: The cleaning and filtration system component (5) includes an automatic spray head (8), a water pump (53), a paper tape filter (54), a sludge storage tank (55), a pure water tank (56), a pure water filtration system (57), a water storage tank (58), and a return channel (59). The automatic spray head (8) is connected to the water pump (53), and the water pump (53) is connected to the water storage tank (58) and the pure water tank (56). The water storage tank (58) is used to store tap water for automatic spraying of the product. The pure water tank (56) is used to store pure water with the required conductivity. The tap water is processed by the pure water filtration system (57) and stored in the pure water tank (56). The wastewater containing cutting liquid after impact is collected in the sludge storage tank (55) through the return channel (59), filtered by the paper tape filter (54), and then discharged to the centralized waste liquid treatment system.
7. A method for implementing a general-purpose large-size fuselage component flipping device, characterized in that: Using the general-purpose large-size body component flipping device as described in any one of claims 1-6, after the body component is transferred from the machining station to the flipping station by the AGV vehicle, the operator operates the flipping frame assembly (1) to descend through the control software. After descending to the specified height according to the size of the body component, the lifting transmission system is locked in place. The operator selects the required body component holding assembly (2) according to the type of body component, moves the selected body component holding assembly (2) to the operating position and locks it, and moves the remaining body component holding assemblies (2) to the safe position and locks them. The operator disconnects the body component from the AGV vehicle and connects the body component to the body holding assembly. After the holding is completed, the operator drives the flipping frame assembly (1) to rise to the specified height and locks it. The AGV vehicle drives out of the flipping area, the rotary transmission system starts working, the flipping frame assembly (1) starts to flip, and at the same time the encoder collects the angle data of the flipping shafts on both sides in real time, and performs real-time closed-loop feedback control on the flipping transmission system. After the flipping frame assembly (1) flips to the position, the rotary transmission system locks, waiting for the AGV vehicle to enter the flipping station again. After the vehicle arrives, the lifting transmission system starts working again. The tilting frame assembly (1) descends. After descending to the designated height, the lifting transmission system locks. The operator enters the site, disconnects the connection between the body component and the body component holding assembly (2), and locks the body component holding assembly (2) to a safe position. The body component is then reconnected and fixed to the AGV vehicle. After the operation is completed, the tilting frame assembly (1) is raised again. After reaching the designated height, the AGV... The machine body parts that have been flipped and transported by the vehicle leave the work station. When the machine body parts have cleaning requirements, the flipping process adopts a 360° continuous flipping method. During the flipping process, the control cabinet (6) starts the automatic spray head (8). The automatic spray head (8) automatically sprays and washes the machine body parts in 360°. At the same time, the circulating water treatment system starts to work and recycles the wastewater generated during the cleaning process. After the automatic rinsing is completed, the operator enters the site, switches the automatic spray head (8) and the manual spray gun, the control cabinet (6) starts the pure water cleaning solenoid valve, and the operator performs manual pure water replenishment. After the replenishment is completed, the control cabinet (6) starts the high-pressure air gun solenoid valve to dry the parts.