Color paste mixing device and mixing process
By designing a color paste mixing device including a main core, ring sleeve, convex body and flow guide component, the iron oxide powder is dispersed and crushed by the coordination function of the rotary sleeve and support rod, the problem of low mixing efficiency caused by agglomeration of iron oxide powder in the prior art is solved, and a more efficient mixing process is achieved.
Patent Information
- Application Number
- CN202411022412.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2044-07-29
AI Technical Summary
In the prior art, iron oxide powder is prone to agglomeration when mixed with solvent, resulting in low efficiency of stirring and crushing operations, and the mixing process takes more than 20 hours to complete.
A color paste mixing device is designed, including a main core, an annular sleeve, a convex body and a flow guide member. Through the coordination of the rotary sleeve and a support rod, the iron oxide powder is dispersed and crushed before mixing, forming a more dispersed distribution state, thereby improving the mixing efficiency.
Through this device and process, the iron oxide powder is more dispersed when mixed with the solvent, reducing agglomeration phenomenon, greatly improving the mixing efficiency and shortening the mixing time.
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Figure CN118904170B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of color paste preparation, and in particular to a color paste mixing device and a mixing process. Background Art
[0002] Transparent iron oxide is used in the preparation process of spray paint paste. It is necessary to first form fine iron oxide powder and then mix the iron oxide powder with a solvent. During the mixing process, the iron oxide powder is placed in the solvent and stirred manually. It is then necessary to continuously stir and crush the mixture using a mixer and a crusher. Since the iron oxide powder is prone to agglomeration when placed in a solvent, the subsequent stirring and crushing operations are less efficient. The entire process is carried out uninterruptedly for more than 20 hours to mix the iron oxide powder and solvent in the entire mixture. Summary of the invention
[0003] The object of the present invention is to overcome the above-mentioned deficiencies of the prior art and to provide a color paste mixing device and a mixing process, in which the iron oxide powder is more dispersed before being mixed with the color paste solvent, thereby improving the mixing efficiency.
[0004] The invention discloses a color paste mixing device, comprising a mixing cylinder, a ring sleeve, a main core body, a fixed ring and a sliding ring. The main core body is at least partially inserted into the mixing cylinder, the main core body can rotate along its own axis, the ring sleeve is inserted into the main core body, the main core body comprises a convex body 1 located at the top and a convex body 2 at the lower end of the convex body, a ring sleeve hole 2 is provided at the lower end of the ring sleeve, a gap is formed between the inner wall of the ring sleeve hole 2 and the outer wall of the convex body 2, a ring sleeve hole 1 is provided at the upper end of the ring sleeve, and the ring sleeve hole 1 is connected with the ring sleeve hole 2 up and down; the convex body 1 is installed with a flow guide component, the fixed ring is provided with a through hole 3, and the through hole 3 is connected with the ring sleeve hole 1 at the top The convex body is connected with the through hole three, the convex body is equipped with a rotating sleeve, the rotating sleeve can rotate along its own axis, the slip ring is inserted into the fixed ring and can move up and down along the inner wall of the fixed ring, the inner wall of the slip ring is equipped with a support rod, the axial direction of the support rod is arranged along the radial direction of the slip ring, and the bottom position of the rotating sleeve can be lower than the top position of the support rod; the inner wall of the mixing barrel is equipped with a supporting ring, the supporting ring is provided with a guide hole, the guide component includes a feed port one and a feed port two, the feed port one and the feed port two are connected up and down, a plurality of extension rods are installed on the outer wall of the lower part of the main core body, the extension rods are located below the guide hole and the ring sleeve, and the feed port two is connected with the through hole three.
[0005] Furthermore, the fixed ring is provided with an annular groove, and the sliding ring is located in the annular groove and can move up and down along the inner wall of the annular groove.
[0006] Furthermore, the slip ring is inserted with an insert rod, which passes through the slip ring. The fixed ring is also provided with a countersunk hole. The bottom of the insert rod is inserted into the countersunk hole and can move up and down along the inner wall of the countersunk hole. The lower end surface of the insert rod is abutted against a spring, which is located in the countersunk hole.
[0007] Furthermore, the flow guide component also includes a base plate located at the bottom, a distribution plate is installed on one side of the base plate, and the distribution plate is provided with through hole 2, the upper end of through hole 2 is connected to feed port 2, and the lower end of through hole 2 is connected to through hole 3.
[0008] Furthermore, the second outer wall surface of the convex body is a conical surface with a smaller diameter at the upper end and a larger diameter at the lower end, and the second inner wall surface of the ring sleeve hole matches the second outer wall surface of the convex body.
[0009] Furthermore, the second inner wall surface of the ring hole includes a protrusion, and the protrusion is spiral.
[0010] Furthermore, grooves are formed between the spiral lines of the protrusions.
[0011] Furthermore, when the rotating sleeve abuts against the support rod, the support rod moves downward, and when the rotating sleeve leaves the support rod, the support rod bounces upward.
[0012] The present invention also discloses a color paste mixing process, using a color paste mixing device, comprising the following process steps:
[0013] ① The main core rotates, driving the flow guide component to rotate at the same time, and the color paste solvent and iron oxide powder are added to the feed inlet 1 and feed inlet 2 respectively;
[0014] ② The iron oxide powder is put into the through hole three through the distribution plate. The iron oxide powder entering the through hole three is hit by the rotating sleeve rotating with the convex body one, so that the iron oxide powder is dispersed after the impact. When the rotating sleeve rotates with the convex body one, it abuts against the support rod and rotates by itself, so that the rotating sleeve rolls on the upper end of the support rod to crush the iron oxide powder on the upper end of the support rod.
[0015] ③ The iron oxide powder passing through the through hole 3 enters the outer wall of the convex body 2 along the ring hole 1, and the convex body 2 and the raised part rotate relative to each other and further crush the iron oxide powder between the two.
[0016] ④ The iron oxide powder leaving the second convex body is transported downward along the channel between the outer wall of the second convex body and the inner wall of the mixing cylinder. At the same time, the color paste solvent injected from the feed port 1 flows into the channel between the outer wall of the second convex body and the inner wall of the mixing cylinder along the conduit and the support ring. The color paste solvent and the iron oxide powder are fully mixed under the stirring of the extension rod to form a color paste.
[0017] Beneficial effects of the present invention:
[0018] The iron oxide powder entering through hole three is crushed by the rotating sleeve on the upper end of the support rod to form the first crushing of the agglomerated iron oxide powder. At the same time, the rotating sleeve rotating along the axial direction of the convex body one impacts the iron oxide powder falling into through hole three to crush the agglomerated iron oxide powder. The iron oxide powder entering convex body two is crushed for the second time by the relative rotation between convex body two and the convex part, so that the distribution state of the iron oxide powder is more dispersed when it is mixed with the color paste solvent, reducing the agglomeration of the powder and the color paste during mixing, and greatly improving the mixing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a cross-sectional view of an embodiment;
[0020] Figure 2 for Figure 1 The enlarged view of point A in the middle;
[0021] Figure 3 for Figure 1 The enlarged view of point B in the middle;
[0022] Figure 4 for Figure 1 The cross-sectional view of the fixed ring and the slip ring in the MM direction;
[0023] Figure 5 for Figure 4 Enlarged view of point C in the middle;
[0024] Figure 6 is a cross-sectional view of the bottom plate in the embodiment;
[0025] Figure 7 Schematic diagram of the motion relationship between the rotating sleeve and the support rod in the embodiment.
[0026] Figure numerals: mixing barrel 1, support ring 11, guide hole 111, ring sleeve 12, ring sleeve hole one 121, ring sleeve hole two 122, raised portion 1221, groove portion 1222, main core body 2, convex body one 21, shaft body 211, rotating sleeve 212, convex body two 22, extension rod 23, guide component 3, feed port one 31, feed port two 32, bottom plate 33, through hole one 331, conduit 4, distribution plate 5, through hole two 51, fixing ring 6, through hole three 61, ring groove 62, countersunk hole 63, cover ring 64, slip ring 7, plug rod 71, spring 72, support rod 73, motor 8. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in this embodiment to clearly and completely describe the technical solution in this embodiment. Obviously, the described embodiment is only a part of the embodiment of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0028] like Figure 1 As shown, a color paste mixing device includes a mixing barrel 1, a ring sleeve 12, a main core body 2, and a sliding ring 7. The mixing barrel 1 is cylindrical and has an axial upper end open. The upper end of the mixing barrel 1 is a feeding direction side, and the lower end of the mixing barrel 1 is a discharging direction side after mixing. The lower end is provided with a discharge port and a discharge valve installed. The color paste can be discharged after the valve is opened.
[0029] like Figure 1As shown, the main core body 2 is inserted into the mixing barrel 1, and the upper end of the main core body 2 is exposed from the upper end of the mixing barrel 1. The mixing barrel 1 and the main core body 2 are coaxially arranged. The bottom of the main core body 2 is connected to the motor 8, and the main core body 2 is driven by the motor 8 to rotate along its own axis. The lower part of the main core body 2 is a cylindrical structure. The main core body 2 includes a convex body 21 located at the top and a convex body 22 at the lower end of the convex body 21. The convex body 21 is a cylindrical structure, and the convex body 22 is a conical structure. The outer wall surface of the convex body 22 is a conical surface with a small diameter at the upper end and a large diameter at the lower end.
[0030] like Figure 1 As shown, the convex body 21 is fixedly mounted with a flow guide component 3, which is inserted into the convex body 21. The flow guide component 3 includes a bottom plate 33 at the bottom, and the inner peripheral wall of the bottom plate 33 is attached to and fixed to the outer peripheral wall of the convex body 21. The flow guide component 3 rotates synchronously with the convex body 21.
[0031] The flow guide component 3 includes a feed port 1 31 and a feed port 2 32. The feed port 1 31 and the feed port 2 32 are both through-connected and annular. The feed port 1 31 is located radially outside the feed port 2 32. The color paste solvent is placed in the feed port 1 31, and the iron oxide powder is placed in the feed port 2 32. The color paste solvent and the iron oxide powder are mixed to form a color paste. A conduit 4 is installed on one side of the flow guide component 3. The conduit 4 is connected to the feed port 1 31, and the color paste solvent in the feed port 1 31 flows downward through the conduit 4.
[0032] like Figure 1 As shown, a support ring 11 is installed on the inner wall of the mixing barrel 1. The support ring 11 is a circular ring structure. The outer peripheral wall of the support ring 11 is attached to and fixed to the inner peripheral wall of the mixing barrel 1. The support ring 11 is provided with a guide hole 111. The guide hole 111 passes through the support ring 11 from top to bottom. A plurality of guide holes 111 are evenly distributed along the circumference of the support ring 11. The conduit 4 is located above the support ring 11, and the color paste solvent guided downward by the conduit 4 can flow downward along the guide hole 111.
[0033] like Figure 2 , Figure 6 As shown, one side of the bottom plate 33 is provided with an axially penetrating through hole 1 331, and the through hole 1 331 is installed with a distribution plate 5, and the distribution plate 5 is provided with a through hole 2 51, and the through hole 2 51 passes through the distribution plate 5 up and down, and the upper end of the through hole 2 51 is connected with the feed port 2 32, and the iron oxide powder in the feed port 2 32 flows downward from the through hole 2 51.
[0034] like Figure 1 As shown, the inner wall of the support ring 11 is fixedly installed with a ring sleeve 12, the ring sleeve 12 is a cylindrical structure, the ring sleeve 12 is inserted into the main core 2, and a fixing ring 6 is installed on the top of the ring sleeve 12, and the fixing ring 6 remains fixed. Figure 2The bottom of the bottom plate 33 is inserted into the fixing ring 6, and the fixing ring 6 is provided with a through hole 3 61. The lower end of the through hole 2 51 is connected to the through hole 3 61, and the through hole 3 61 passes through the fixing ring 6 from top to bottom to allow the iron oxide powder to flow from top to bottom.
[0035] like Figure 2 , Figure 4 , Figure 5 As shown, the outer wall of the protrusion 21 is installed with a shaft body 211, and multiple shaft bodies 211 are evenly distributed along the circumference of the outer wall of the protrusion 21. The shaft body 211 is rotatably connected with a rotating sleeve 212, and the rotating sleeve 212 is axially arranged along the radial direction of the protrusion 21, and the rotating sleeve 212 can rotate along its own axis.
[0036] like Figure 2 As shown, the fixing ring 6 is provided with an annular groove 62, which extends downward from the upper end of the fixing ring 6 and penetrates the inner wall of the fixing ring 6. The slip ring 7 is located in the annular groove 62 and can move up and down along the inner wall of the annular groove 62. The slip ring 7 is inserted with an insertion rod 71, which passes through the slip ring 7. The fixing ring 6 is also provided with a countersunk hole 63, the bottom of the insertion rod 71 is inserted into the countersunk hole 63 and can move up and down along the inner wall of the countersunk hole 63. The lower end surface of the insertion rod 71 abuts against a spring 72, which is located in the countersunk hole 63. A cover ring 64 is installed on the upper end of the fixing ring 6. The cover ring 64 is located above the insertion rod 71 and limits the insertion rod 71.
[0037] like Figure 2 As shown, a support rod 73 is installed on the inner wall of the slip ring 7. The support rod 73 can move up and down with the slip ring 7. The support rod 73 is evenly distributed along the circumference of the slip ring 7. The axial direction of the support rod 73 is arranged along the radial direction of the slip ring 7. The slip ring 7 is coaxially arranged with the protrusion 1 21. The rotating sleeve 212 and the support rod 73 are both located in the through hole 3 61. The bottom position of the rotating sleeve 212 can be lower than the top position of the support rod 73. When the rotating sleeve 212 rotates with the protrusion 1 21, it can abut against the support rod 73. Figure 7 In the initial state, the bottom position of the rotating sleeve 212 is lower than the top position of the support rod 73. When the rotating sleeve 212 rotates from the left position to the right position, the rotating sleeve 212 abuts against and presses down the support rod 73. At the same time, when the rotating sleeve 212 abuts against the support rod 73, since the support rod 73 is a fixed round rod, the rotating sleeve 212 rotates along its own axis, and the rotating path of the rotating sleeve 212 is along Figure 7 The outer circumferential surface of the upper end of the middle support rod 73 extends from P to Q. Since the iron oxide powder passing through the through hole 3 61 will fall to the upper end of the support rod 73, the agglomerated iron oxide powder will be crushed into fine particles by the rolling action of the rotating sleeve 212 on the support rod 73. At the same time, when the rotating sleeve 212 leaves the support rod 73, the support rod 73 continues to rise and bounce, generating vibration to shake off the iron oxide powder on the support rod 73.
[0038] like Figure 1 , Figure 2As shown, the upper end of the ring sleeve 12 is provided with a ring sleeve hole 121, and the through hole 3 61 is connected to the top of the ring sleeve hole 121. The ring sleeve hole 121 is a tapered hole with a large diameter at the upper end and a small diameter at the lower end. The lower end of the ring sleeve 12 is provided with a ring sleeve hole 2 122, and the ring sleeve hole 121 is connected with the ring sleeve hole 2 122 up and down. The inner wall surface of the ring sleeve hole 2 122 is a tapered surface, and the inner wall surface of the ring sleeve hole 2 122 matches the outer wall surface of the convex body 2 22. The inner wall surface of the ring sleeve hole 2 122 and the outer wall surface of the convex body 2 22 are arranged close to each other, and a gap is formed between the inner wall of the ring sleeve hole 2 122 and the outer wall of the convex body 2 22 to allow the iron oxide powder to flow, and the flow direction is from top to bottom and radially outward along the convex body 2 2.
[0039] like Figure 3 As shown, the inner wall surface of the ring hole 122 includes a protrusion 1221, and the protrusion 1221 is spiral. A groove portion 1222 is formed between the spiral lines of the protrusion 1221. The iron oxide powder enters the outer wall of the convex body 22 from the ring hole 121. The groove portion 1222 is used to form a bearing cavity for the circulation of the iron oxide powder. When the convex body 22 rotates, the protrusion 1221 and the outer wall of the convex body 22 further crush the iron oxide powder, thereby reducing agglomeration to facilitate subsequent mixing with the solvent.
[0040] like Figure 1 As shown, a plurality of extension rods 23 are installed on the outer wall of the lower part of the main core 2. The extension rods 23 are evenly distributed along the circumference of the main core 2 and are distributed in multiple layers up and down. The extension rods 23 are located below the guide hole 111 and the ring sleeve 12. After the iron oxide powder flows out from the bottom edge of the convex body 22, it mixes with the color paste solvent flowing out of the guide hole 111, and is fully mixed under the stirring action of the rotation of the extension rods 23, and finally passes out from the bottom of the mixing barrel 1.
[0041] A color paste mixing process, using the above color paste mixing device, the mixing process is as follows:
[0042] ① The main core 2 rotates under the drive of the motor 8, and at the same time drives the flow guide component 3 to rotate, and the color paste solvent and iron oxide powder are respectively added into the feed port 1 31 and the feed port 2 32;
[0043] ②Combination Figure 1 , Figure 2 The iron oxide powder passes through the through hole 2 51 of the distribution plate 5 and is put into the through hole 3 61 along the circumference of the fixing ring 6. The iron oxide powder entering the through hole 3 61 is impacted by the rotating sleeve 212 rotating with the convex body 21 to reduce the agglomerated iron oxide powder. At the same time, part of the iron oxide powder entering the through hole 3 61 is sprinkled on the upper end of the support rod 73. When the rotating sleeve 212 rotates with the convex body 21, it abuts against the support rod 73 and rotates, so that the rotating sleeve 212 rolls on the upper end of the support rod 73. The rotating sleeve 212 has a crushing effect on the iron oxide powder on the upper end of the support rod 73, further reducing the agglomerated iron oxide powder.
[0044] ③ The iron oxide powder passing through the through hole 3 61 enters the outer wall of the convex body 22 along the ring hole 121 and is transported along the outer wall of the convex body 22. As the convex body 22 rotates, the convex body 22 and the protrusion 1221 rotate relative to each other, and the convex body 22 and the protrusion 1221 further crush the iron oxide between them. Since the protrusion 1221 is spiral-shaped and the outer wall of the convex body 22 gradually tilts downward from top to bottom, the iron oxide powder is gradually transported downward along the outer wall of the convex body 22 and leaves the convex body 22 more smoothly.
[0045] ④ The iron oxide powder leaving the second protrusion 22 is transported downward along the channel between the outer wall of the second protrusion 22 and the inner wall of the mixing barrel 1. At the same time, the color paste solvent injected from the feed port 1 31 also flows into the channel between the outer wall of the second protrusion 22 and the inner wall of the mixing barrel 1 along the guide tube 4 and the support ring 11. The color paste solvent and the iron oxide powder are fully mixed under the stirring of the extension rod 23 to form a color paste. After mixing, the color paste passes out from the bottom of the mixing barrel 1.
[0046] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A color paste mixing device, characterized in that: The invention comprises a mixing barrel (1), a ring sleeve (12), a main core body (2), a fixing ring (6), and a sliding ring (7); the main core body (2) is at least partially inserted into the mixing barrel (1); the main core body (2) is capable of rotating along its own axis; the ring sleeve (12) is inserted into the main core body (2); the main core body (2) comprises a protrusion (21) located at the top and a protrusion (22) at the lower end of the protrusion (21); a ring sleeve hole (122) is provided at the lower end of the ring sleeve (12); a gap is formed between the inner wall of the ring sleeve hole (122) and the outer wall of the protrusion (22); a ring sleeve hole (121) is provided at the upper end of the ring sleeve (12); the ring sleeve hole (121) is connected to the ring sleeve hole (122) in an upper and lower manner; The convex body (21) is provided with a flow guide component (3), the fixed ring (6) is provided with a through hole (61), the through hole (61) is communicated with the top of the ring sleeve hole (121), the convex body (21) is provided with a rotating sleeve (212), the rotating sleeve (212) can rotate along its own axis, the slip ring (7) is inserted into the fixed ring (6) and can move up and down along the inner wall of the fixed ring (6), the inner wall of the slip ring (7) is provided with a support rod (73), the support rod (73) is axially arranged along the radial direction of the slip ring (7), and the bottom position of the rotating sleeve (212) can be lower than the top position of the support rod (73); The inner wall of the mixing cylinder (1) is provided with a support ring (11), the support ring (11) is provided with a flow guide hole (111), the flow guide component (3) comprises a first feed port (31) and a second feed port (32), the first feed port (31) and the second feed port (32) are both connected vertically, a plurality of extension rods (23) are installed on the outer wall of the lower part of the main core body (2), the extension rods (23) are located below the flow guide hole (111) and the ring sleeve (12), and the second feed port (32) is connected to the third through hole (61); The slip ring (7) is inserted with an insertion rod (71), the insertion rod (71) passes through the slip ring (7), the fixing ring (6) is also provided with a countersunk hole (63), the bottom of the insertion rod (71) is inserted into the countersunk hole (63) and can move up and down along the inner wall of the countersunk hole (63), the lower end surface of the insertion rod (71) is in contact with a spring (72), and the spring (72) is located in the countersunk hole (63); When the rotating sleeve (212) abuts against the support rod (73), the support rod (73) moves downward, and when the rotating sleeve (212) leaves the support rod (73), the support rod (73) bounces upward.
2. A color paste mixing device according to claim 1, characterized in that: The fixed ring (6) is provided with an annular groove (62), and the sliding ring (7) is located in the annular groove (62) and is capable of moving up and down along the inner wall of the annular groove (62).
3. A color paste mixing device according to claim 1, characterized in that: The flow guide component (3) also includes a bottom plate (33) located at the bottom, a distribution plate (5) is installed on one side of the bottom plate (33), and the distribution plate (5) is provided with a second through hole (51), the upper end of the second through hole (51) is connected to the second feed port (32), and the lower end of the second through hole (51) is connected to the third through hole (61).
4. A color paste mixing device according to claim 1, characterized in that: The outer wall surface of the second convex body (22) is a conical surface with a small diameter at the upper end and a large diameter at the lower end, and the inner wall surface of the second ring sleeve hole (122) matches the outer wall surface of the second convex body (22).
5. A color paste mixing device according to claim 1, characterized in that: The inner wall surface of the second ring hole (122) includes a protrusion (1221), and the protrusion (1221) is spiral.
6. A color paste mixing device according to claim 5, characterized in that: Grooved portions (1222) are formed between the spiral lines of the raised portions (1221).
7. A color paste mixing process, using the color paste mixing device according to any one of claims 1 to 6, characterized in that: The process steps include: ① The main core (2) rotates, driving the flow guide component (3) to rotate, and the color paste solvent and iron oxide powder are respectively added into the feed port 1 (31) and the feed port 2 (32); ② The iron oxide powder is put into the through hole three (61) through the distribution plate (5). The iron oxide powder entering the through hole three (61) is impacted by the rotating sleeve (212) rotating with the convex body one (21), so that the iron oxide powder is dispersed after the impact. When the rotating sleeve (212) rotates with the convex body one (21), it abuts against the support rod (73) and generates self-rotation, so that the rotating sleeve (212) rolls on the upper end of the support rod (73) to crush the iron oxide powder on the upper end of the support rod (73); ③ The iron oxide powder passes through the third through hole (61) and enters the outer wall of the second convex body (22) along the ring hole (121), and the second convex body (22) and the raised portion (1221) rotate relative to each other and further crush the iron oxide powder between the two; ④ The iron oxide powder leaving the second protrusion (22) is transported downward along the channel between the outer wall of the second protrusion (22) and the inner wall of the mixing cylinder (1). At the same time, the color paste solvent injected from the first feed port (31) flows into the channel between the outer wall of the second protrusion (22) and the inner wall of the mixing cylinder (1) along the guide tube (4) and the support ring (11). The color paste solvent and the iron oxide powder are fully mixed under the stirring of the extension rod (23) to form a color paste.
Citation Information
Patent Citations
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