A filtering treatment device and treatment method for smoke dust treatment

By designing a soot filtering and processing device for multi-stage filtering components and power conversion components, the problems of interruption of smoke filtering process and easy damage to the filter bag in the prior art are solved, and multi-stage filtration and continuous processing of smoke are realized, which extends the life of the filter bag and reduces the cost.

CN119186142BActive Publication Date: 2025-03-07SHANDONG FUYUAN CONSTR GRP CO LTD
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Patent Information

Application Number
CN202411735468.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-03-07
Estimated Expiration
2044-11-29

AI Technical Summary

Technical Problem

The existing bag-type soot filtration treatment device will hinder the smoke and dust discharge when high-pressure pulse gas removes dust on the surface of the filter bag, resulting in the filtration process of dust being interrupted, and the smoke and dust cannot be continuously filtered. The filter bag is easily damaged, has a short service life and high cost.

Method used

A filtering and treatment device for smoke and dust control is designed, including multiple smoke and dust filtering mechanisms, adopting multi-stage filtering components and power conversion components, and the self-cleaning process is completed by using smoke and dust air flow power to realize multi-stage filtration and continuous processing of smoke and dust.

Benefits of technology

Multi-stage filtration of dust with different particle sizes in smoke is realized, ensuring continuous filtration of smoke is extended, and the service life of the filter bag is reduced, and replacement frequency and use cost are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a filtering treatment device and a treatment method for smoke dust treatment, and the present invention relates to the technical field of smoke dust filtration. By setting a primary, secondary and tertiary filter assembly, dust of different particle sizes in the smoke can be filtered step by step from large particle size to small particle size, so as to achieve the effect of multi-stage filtration of smoke dust. Compared with the traditional single-layer filter bag filtration method, the present invention enables the dust in the smoke to be fully filtered; the primary, secondary and tertiary filter assemblies can continuously clean the surface of the filter bag passing through the dust cleaning assembly while rotating, so as to achieve the effect of self-cleaning by using the power of smoke dust. When the dust cleaning assembly cleans the primary, secondary or tertiary filter assembly, the primary, secondary and tertiary filter assemblies can still be in normal working state, and the smoke filtration process will not be interrupted, thereby ensuring the continuity of the smoke filtration process, and can also protect the filter bag to the greatest extent, and extend the service life of the filter bag.
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Description

Technical Field

[0001] The invention relates to the technical field of smoke dust filtering, and in particular to a filtering treatment device and a treatment method for smoke dust treatment. Background Art

[0002] In the process of industrial production, especially in metal cutting, welding, grinding and other operations, a large amount of smoke and dust will be generated. These smoke and dust contain a large number of metal particles, oxides and other harmful substances, which pose a serious threat to the respiratory system, eyes and skin of operators. At the same time, smoke and dust emissions will also pollute the external environment and affect the air quality;

[0003] In order to protect the health of workers, improve the working environment and promote green production, smoke dust needs to be filtered before discharge.

[0004] A negative pressure low-pressure pulse bag dust removal device for treating boiler smoke is disclosed in the patent application with reference publication number CN204799019U. A guide plate is added above the air inlet duct to guide the dust-containing gas to flow downward and then turn upward, so that the dust-containing gas can fully contact the filter bag under the action of negative pressure to achieve an ideal filtering effect; the dust in the filter bag can be easily removed by a pulse jet cleaning system.

[0005] When the existing bag-type smoke filter treatment device filters the smoke, the dust in the smoke will continue to adhere to the surface of the filter bag, so most of them use pulsed high-pressure gas to purge the filter bag to ensure the normal circulation of air inside and outside the filter bag; and when the high-pressure air is blown downward from the bag opening of the filter bag, it will hinder the discharge of the smoke, resulting in the interruption of the dust filtration process, and the smoke cannot be filtered continuously. Moreover, the filter bag is subjected to the impact of pulsed high-pressure gas for a long time, which is easy to damage the filter bag structure itself and shorten the service life of the filter bag. In addition, the filter bag device can only filter the smoke once, and it is difficult to fully filter the dust in the smoke. Partial filtration, for example, the negative pressure low-pressure pulse bag dust removal device for treating boiler smoke with the reference publication number CN204799019U, this patent uses a pulse jet cleaning system to spray high-pressure gas to remove dust on the surface of the filter bag, and the sprayed high-pressure gas will hinder the smoke from passing through the filter bag, making it impossible for the smoke to continue to pass through the filter bag, thereby affecting the filtering effect of the smoke, and it is difficult to fully filter the dust in the smoke with only a single-layer filter bag, and the filter bag will be subjected to the impact of pulse gas for a long time, which will accelerate its own aging speed and increase the replacement frequency of the filter bag, thereby increasing the cost of using the filter bag.

[0006] Therefore, the present invention proposes a filtering treatment device and a treatment method for smoke treatment to solve the above problems. Summary of the invention

[0007] In view of the deficiencies in the prior art, the present invention provides a filtering treatment device and a treatment method for smoke dust treatment, which solves the problem that the existing bag-type smoke dust filtering treatment device uses high-pressure pulse gas to remove dust on the surface of the filter bag, which hinders the discharge of smoke dust, resulting in the dust filtering process being interrupted and the smoke cannot be filtered continuously. In addition, the filter bag is subjected to the impact of pulsed high-pressure gas for a long time, which easily damages the structure of the filter bag itself and accelerates its aging speed, thereby increasing the replacement frequency of the filter bag and increasing the cost of use; and the traditional filter bag can only filter the smoke once, and it is difficult to fully filter the dust in the smoke.

[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions: a filtering and processing device for smoke treatment, comprising a smoke treatment box arranged on the ground through a bracket, a smoke inlet for smoke to enter and an exhaust port for clean gas to be discharged are respectively opened on both sides of the outer wall of the smoke treatment box, and ash hoppers for receiving dust are fixedly arranged on both sides of the bottom of the smoke treatment box, and also include:

[0009] A plurality of smoke filter mechanisms are arranged in a rectangular array inside the smoke treatment box, and are used to filter dust particles of different sizes in the smoke in sequence. While filtering the smoke, the smoke filter mechanism uses the power of the smoke airflow to continuously clean itself;

[0010] The smoke filtering mechanism includes a shell assembly and a multi-stage filtering assembly arranged inside the shell assembly. The multi-stage filtering assembly has the ability to filter dust of different particle sizes in the smoke, and the top and bottom of the shell assembly are respectively provided with a power conversion assembly and a transmission assembly. The power conversion assembly is used to convert the smoke airflow power into axial rotational force, and the axial rotational force is transmitted to the multi-stage filtering assembly through the transmission assembly to drive the multi-stage filtering assembly to complete the smoke filtering and self-cleaning process, and at the same time provide power for the dust discharge process under filtration.

[0011] Furthermore, the housing assembly comprises:

[0012] A bearing cylinder is arranged inside the smoke treatment box and is used to provide an operating platform for multi-stage filtering of smoke;

[0013] A long air inlet is provided on the outer wall of the bearing tube to provide an entrance for smoke and dust to enter the bearing tube;

[0014] The smoke filter chamber No. 1, the smoke filter chamber No. 2 and the smoke filter chamber No. 3 have the same structure and are sequentially arranged on the top of the bearing cylinder to provide space for filtering smoke particles of different particle sizes. A through groove 1 is arranged between the smoke filter chamber No. 1 and the smoke filter chamber No. 2, and a through groove 2 is arranged between the smoke filter chamber No. 2 and the smoke filter chamber No. 3. Smoke can flow from the smoke filter chamber No. 1 to the smoke filter chamber No. 2 and the smoke filter chamber No. 3 through the through groove 1 and the through groove 2. The tops of the smoke filter chamber No. 1, the smoke filter chamber No. 2 and the smoke filter chamber No. 3 are all detachably provided with sealing plates, and a circular exhaust port is arranged on the top of the sealing plate opposite to the smoke filter chamber No. 3;

[0015] A bottom cover is detachably disposed at the bottom of the bearing cylinder and is used to seal the transmission assembly inside the bearing cylinder;

[0016] The No. 2 smoke filter chamber includes a smoke purification chamber and a ash cleaning chamber connected to the smoke purification chamber. A chip removal channel is provided on the outer wall of the supporting tube near the ash cleaning chamber. A dust removal component is provided inside the chip removal channel for discharging dust filtered by the multi-stage filter component.

[0017] Furthermore, the multi-stage filtering assembly comprises:

[0018] The primary smoke filter assembly is detachably arranged inside the No. 1 smoke filter chamber and is used to perform preliminary filtering on the smoke entering through the long air inlet to remove large dust particles in the smoke;

[0019] The secondary smoke filter assembly is detachably arranged inside the second smoke filter chamber, and is used for performing secondary filtering on the smoke that enters the second smoke filter chamber from the first smoke filter chamber through the through slot 1, so as to remove the dust with smaller particle size in the smoke;

[0020] The three-stage smoke filter assembly is detachably arranged inside the third smoke filter chamber, and is used to filter the smoke entering the third smoke filter chamber from the second smoke filter chamber through the second slot three times to remove fine particle size dust in the smoke;

[0021] Multiple cleaning components are detachably arranged in the cleaning chambers of the No. 1 smoke filter chamber, the No. 2 smoke filter chamber, and the No. 3 smoke filter chamber in sequence, and are used to remove dust on the surfaces of the first-level smoke filter components, the second-level smoke filter components, or the third-level smoke filter components at the corresponding positions.

[0022] Furthermore, the first-stage smoke filter assembly includes a filter bag support frame and a hexagonal connecting column fixedly arranged at the bottom of the filter bag support frame. The filter bag is detachably mounted on the outer wall of the filter bag support frame. The filter bag and the filter bag support frame are locked by a pressure ring. The first-stage smoke filter assembly, the second-stage smoke filter assembly and the third-stage smoke filter assembly are the same in structure except that the filter apertures of the filter bags decrease successively.

[0023] Furthermore, the dust cleaning component includes a rotating shaft 1, a mounting cylinder 1 is fixedly provided at the bottom end of the rotating shaft 1, and a plurality of long strip brushes are detachably provided on the outer wall of the rotating shaft 1 via bolts.

[0024] Furthermore, the power conversion assembly includes a cylinder body connected to the top of the supporting cylinder through a flange, and a rotating shaft 2 is rotatably arranged inside the cylinder body through a bracket. Fan blades are fixedly sleeved on the outer wall of the rotating shaft 2 and located above the interior of the cylinder body, which are used to convert the power of the smoke and dust airflow into power to drive the rotating shaft 2 to rotate.

[0025] Furthermore, the transmission assembly comprises:

[0026] A transmission shaft is rotatably arranged inside the bearing cylinder, the top end of the transmission shaft rotates through the bearing cylinder and is connected to the power conversion assembly, and the bottom end of the transmission shaft rotates through the bearing cylinder and extends to the outside;

[0027] The first gear ring and the second gear ring are respectively fixedly sleeved on the upper and lower sides of the outer wall of the transmission shaft;

[0028] A power output unit 1, comprising an assembly shaft that rotates and passes through the bearing cylinder, a gear 2 that meshes with a gear ring 2 is fixedly sleeved on the outer wall of the assembly shaft, and a hexagonal prism 1 is fixedly arranged at the top end of the assembly shaft and located inside the bearing cylinder, and a cam for driving the dust exhaust assembly to operate is fixedly sleeved on the outer wall of the assembly shaft;

[0029] The power output unit 2 comprises an assembly cylinder 2 which rotates and penetrates the bearing cylinder, and a gear 1 which is meshed and connected with a gear ring 1 is fixedly sleeved on the outer wall of the assembly cylinder 2.

[0030] Furthermore, the dust removal assembly includes a venturi tube fixedly arranged inside the chip removal channel, the venturi tube includes an inlet section, a throat pipe, and a diffusion section which are fixedly connected in sequence end to end, a support plate is fixedly arranged at one end of the inlet section, a piston rod is rotated inside the support plate and penetrates, a piston is fixedly arranged at one end of the piston rod and located inside the inlet section, a hemisphere is fixedly arranged at the other end of the piston rod, a spring for pushing the piston to return is provided on the outer wall of the piston rod and between the hemisphere and the support plate, and suction pipes connected to the interior of the throat are fixedly arranged on both sides of the outer wall of the throat.

[0031] Furthermore, it also includes a partition, which is fixedly arranged inside the smoke treatment box, and a plurality of installation through holes are evenly opened on the top of the partition, and a plurality of smoke filtering mechanisms are correspondingly installed in the plurality of installation through holes in sequence.

[0032] The present invention also discloses a treatment method of a filtering device for smoke treatment, using the filtering device for smoke treatment, the method comprising the following steps:

[0033] Step 1: The smoke containing dust particles enters the cavity of the smoke treatment box through the smoke inlet, and the larger dust particles fall into the ash hopper under the action of their own gravity;

[0034] Step 2: The smoke enters the interior of the smoke filter mechanism, and after multiple filtrations by the multi-stage filter assembly, the clean gas is discharged through the top of the smoke filter mechanism and then discharged into the atmosphere through the exhaust port;

[0035] Step 3: The clean gas is discharged from the smoke filter mechanism and at the same time drives the power conversion component to operate. The power conversion component transmits power to the multi-stage filter component through the transmission component. The multi-stage filter component filters the smoke and performs self-cleaning at the same time.

[0036] The present invention provides a filtering treatment device and treatment method for smoke dust treatment. Compared with the prior art, it has the following beneficial effects:

[0037] 1. A filtering treatment device and treatment method for smoke dust treatment, which is provided with a smoke dust filtering mechanism, wherein a first, a second and a third smoke dust filtering chamber are provided inside the mechanism, and the interiors of the three filtering chambers jointly form a fixed flow path for the smoke dust, so that the smoke dust can flow along a preset path, providing conditions for subsequent filtration of dust of various particle sizes in the smoke dust;

[0038] Secondly, when the smoke flows along a preset path, it can pass through the primary, secondary and tertiary filter components in sequence, so that the dust of different particle sizes in the smoke can be filtered step by step from large particle size to small particle size, thereby achieving the effect of multi-stage filtration of the smoke. Compared with the traditional single-layer filter bag filtration method, the present invention enables the dust in the smoke to be fully filtered, thereby improving the smoke control effect.

[0039] 2. A filtering treatment device and treatment method for smoke dust treatment, by arranging a power conversion component, a dust cleaning component and a transmission component, the power conversion component can convert the kinetic energy of flowing smoke dust into the kinetic energy of axial rotation, and transmit the power to the primary, secondary and tertiary filter components through the transmission component, so as to achieve the effect of synchronous rotation of the filter components at multiple positions, so that the different positions of the filter bags in the primary, secondary and tertiary filter components are directly opposite to the long air inlet, the first through groove and the second through groove, and the filter bag surface that is always kept in a clean state is located at a position that is in direct contact with the smoke dust, thereby ensuring the high efficiency of the filter bag in filtering smoke;

[0040] Secondly, the transmission component can synchronously transmit power to the cleaning component, driving the cleaning component to rotate rapidly, so that the primary, secondary and tertiary filter components can rotate while continuously cleaning the surface of the filter bags passing through the cleaning component, thereby achieving the effect of self-cleaning by utilizing the power of smoke and dust. There is no need to set up a separate power device for cleaning the filter bags, saving the cost of setting up a power device.

[0041] 3. A filtering treatment device and treatment method for smoke dust treatment, when the primary, secondary or tertiary filter components are cleaned by the dust cleaning component, the primary, secondary and tertiary filter components can still be in normal working state, and the smoke filtering process will not be interrupted, thereby ensuring the continuity of the smoke filtering process and improving the smoke filtering efficiency;

[0042] Secondly, compared with the traditional pulse air blowing method of cleaning filter bags, the mechanical cleaning method used in the present invention can achieve the cleaning effect while also providing maximum protection for the filter bags, avoiding damage to the filter bag structure, thereby extending the service life of the filter bags, reducing the replacement frequency of the filter bags, and achieving the purpose of saving the cost of using the filter bags.

[0043] 4. A filtering treatment device and treatment method for smoke dust treatment, which uses the principle of a Venturi tube by setting a dust exhaust component, and uses the power of the dust cleaning component to intermittently push the piston to move, so that the air inside the tube body composed of an inlet section, a throat pipe and a diffusion section can flow quickly in a short time, so that an air pressure lower than the external pressure can be generated at the throat position. Under the action of the internal and external pressure difference, the dust swept by the dust cleaning component can be sucked into the throat position by the suction pipe, and when the piston pushes the air to flow again, this part of the dust can be discharged from the diffusion section, thereby achieving the effect of automatically discharging the dust filtered in the smoke dust filtering mechanism;

[0044] Secondly, the power conversion components, transmission components, primary, secondary and tertiary filtration components, cleaning components and dust exhaust components cooperate with each other to form a complete system of automated multi-stage smoke filtration, self-cleaning and dust exhaust, making the smoke filtration process simpler and more convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0045] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;

[0046] Figure 2 It is a schematic diagram of the cross-sectional structure of the present invention;

[0047] Figure 3 This is a schematic diagram of the state structure of the internal smoke removal filtering mechanism of the present invention;

[0048] Figure 4 This is a schematic diagram of the overall structure of the smoke filter mechanism of the present invention;

[0049] Figure 5 This is a schematic diagram of the first state structure of the smoke filter mechanism of the present invention;

[0050] Figure 6 This is a schematic diagram of the second state structure of the smoke filter mechanism of the present invention;

[0051] Figure 7 It is a first cross-sectional structural schematic diagram of the smoke filtering mechanism of the present invention;

[0052] Figure 8 For the present invention Figure 7 A schematic diagram of the enlarged structure of part A;

[0053] Fig. 9 For the present invention Figure 7 A schematic diagram of the enlarged structure of part B in FIG.

[0054] Fig.10 It is a second cross-sectional structural schematic diagram of the smoke filtering mechanism of the present invention;

[0055] Fig.11 For the present invention Fig.10 A schematic diagram of the enlarged structure of part C in FIG.

[0056] Fig.12 It is a third cross-sectional structural schematic diagram of the smoke filtering mechanism of the present invention;

[0057] Fig.13 For the present invention Fig.12 The D part in the figure is an enlarged structural diagram;

[0058] Fig.14 This is a schematic structural diagram of the smoke filter mechanism of the present invention in a first decomposed state;

[0059] Fig.15 For the present invention Fig.14 The enlarged structural diagram of part E in FIG.

[0060] Fig.16 This is a schematic diagram of the structure of the smoke filter mechanism of the present invention in the second decomposed state;

[0061] Fig.17 For the present invention Fig.16 The enlarged structural diagram of part F in FIG.

[0062] Fig.18 It is a fourth cross-sectional structural schematic diagram of the smoke filtering mechanism of the present invention;

[0063] Fig.19 For the present invention Fig.18 The G part in the diagram is an enlarged structural diagram;

[0064] Fig. 20 For the present invention Fig.18 The enlarged structural diagram of the H part;

[0065] Fig.21 This is a schematic diagram of the structure of the primary smoke filter assembly of the present invention in a disassembled state;

[0066] Fig. 22 This is a schematic diagram of the structure of the dust cleaning component of the present invention;

[0067] Fig.23 It is a schematic cross-sectional view of the dust removal component of the present invention.

[0068] In the figure: 1, bracket; 2, smoke treatment box; 3, smoke inlet; 4, exhaust port; 5, ash hopper; 6, partition; 7, smoke filter mechanism; 71, bearing tube; 72, long air inlet; 73, No. 1 smoke filter chamber; 74, No. 2 smoke filter chamber; 741, smoke purification chamber; 742, ash cleaning chamber; 75, No. 3 smoke filter chamber; 76, through slot 1; 77, through slot 2; 78, primary smoke filter assembly; 781, filter bag support frame; 782, hexagonal connecting column; 783, filter bag; 784, pressure ring; 79, secondary smoke filter assembly; 710, tertiary smoke filter assembly; 711, dust cleaning component; b1, rotating shaft one; b2, assembly cylinder one; b3, long strip brush; 712, power conversion component; a1, cylinder body; a2, rotating shaft two; a3, fan blades; 713, transmission shaft; 714, gear ring one; 715, gear ring two; 716, gear one; 717, assembly cylinder two; 718, gear two; 719, assembly shaft; 720, cam; 721, dust exhaust component; c1, inlet section; c2, throat; c3, diffusion section; c4, support plate; c5, piston rod; c6, piston; c7, hemisphere; c8, spring; c9, suction pipe; 722, sealing plate. DETAILED DESCRIPTION

[0069] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0070] The present invention provides two technical solutions: a filtering and processing device for smoke treatment, which specifically includes the following embodiments:

[0071] like Figure 1-Figure 22 The first embodiment is shown: a filtering and processing device for smoke treatment, comprising a smoke treatment box 2 set on the ground by a bracket 1, a smoke inlet 3 for smoke to enter and an exhaust port 4 for clean gas to be discharged are respectively opened on both sides of the outer wall of the smoke treatment box 2, and ash hoppers 5 for receiving dust are fixedly arranged on both sides of the bottom of the smoke treatment box 2, and also include:

[0072] A plurality of smoke filter mechanisms 7 are arranged in a rectangular array inside the smoke treatment box 2, and are used to filter dust particles of different sizes in the smoke in sequence. While filtering the smoke, the smoke filter mechanism 7 uses the power of the smoke airflow to continuously clean itself;

[0073] The smoke filtering mechanism 7 includes a shell assembly and a multi-stage filtering assembly arranged inside the shell assembly. The multi-stage filtering assembly has the ability to filter dust of different particle sizes in the smoke, and the top and bottom of the shell assembly are respectively provided with a power conversion assembly 712 and a transmission assembly. The power conversion assembly 712 is used to convert the smoke airflow power into axial rotational force, and the axial rotational force is transmitted to the multi-stage filtering assembly through the transmission assembly to drive the multi-stage filtering assembly to complete the smoke filtering and self-cleaning process, and at the same time provide power for the dust discharge process under filtration.

[0074] The housing assembly includes:

[0075] The supporting cylinder 71 is arranged inside the smoke treatment box 2 and is used to provide an operating platform for multi-stage filtering of smoke;

[0076] The long air inlet 72 is provided on the outer wall of the carrier tube 71 to provide an inlet for smoke and dust to enter the carrier tube 71;

[0077] The smoke filter chamber No. 1 73, the smoke filter chamber No. 2 74 and the smoke filter chamber No. 3 75 have the same structure and are sequentially arranged on the top of the supporting tube 71 to provide space for filtering smoke particles of different particle sizes. A through groove 1 76 is arranged between the smoke filter chamber No. 1 73 and the smoke filter chamber No. 2 74, and a through groove 2 77 is arranged between the smoke filter chamber No. 2 74 and the smoke filter chamber No. 3 75. Smoke can flow from the smoke filter chamber No. 1 73 to the smoke filter chamber No. 2 74 and the smoke filter chamber No. 3 75 through the through groove 1 76 and the through groove 2 77. The tops of the smoke filter chamber No. 1 73, the smoke filter chamber No. 2 74 and the smoke filter chamber No. 3 75 are all detachably provided with sealing plates 722, and a circular exhaust port is arranged on the top of the sealing plate 722 opposite to the smoke filter chamber No. 3 75. The gaps between the outer walls of the filter assembly 78, the secondary smoke filter assembly 79, and the tertiary smoke filter assembly 710 and the inner walls of the No. 1 smoke filter chamber 73, the No. 2 smoke filter chamber 74, and the No. 3 smoke filter chamber 75 are designed to be smaller than the particle size of the smallest dust particles in the smoke to ensure that the dust will not "escape" from the gaps, and at the same time will not affect the rotation of the primary smoke filter assembly 78, the secondary smoke filter assembly 79, and the tertiary smoke filter assembly 710. During the rotation of the No. 1 smoke filter chamber 73, the No. 2 smoke filter chamber 74, and the No. 3 smoke filter chamber 75, a small amount of dust detached from the surfaces of the three may enter the No. 2 smoke filter chamber 74 from the No. 1 smoke filter chamber 73 or enter the No. 3 smoke filter chamber 75 from the No. 2 smoke filter chamber 74 through the through groove 1 76 or the through groove 2 77, and this small amount of dust escape can be ignored.

[0078] A bottom cover, detachably disposed at the bottom of the bearing cylinder 71, for sealing the transmission assembly inside the bearing cylinder 71;

[0079] The second smoke filter chamber 74 includes a smoke purification chamber 741 and a cleaning chamber 742 connected to the smoke purification chamber 741. A chip removal channel is provided on the outer wall of the supporting tube 71 near the cleaning chamber 742. A dust removal component 721 is provided inside the chip removal channel for discharging dust filtered by the multi-stage filter component.

[0080] The multi-stage filtration components include:

[0081] The primary smoke filter assembly 78 is detachably disposed inside the first smoke filter chamber 73 and is used to perform preliminary filtering on the smoke entering through the long air inlet 72 to remove large dust particles in the smoke;

[0082] The secondary smoke filter assembly 79 is detachably disposed inside the second smoke filter chamber 74 and is used to perform secondary filtering on the smoke that enters the second smoke filter chamber 74 from the first smoke filter chamber 73 through the through slot 1 76 to remove dust particles with smaller particle sizes in the smoke;

[0083] The third-stage smoke filter assembly 710 is detachably disposed inside the third smoke filter chamber 75, and is used to filter the smoke entering the third smoke filter chamber 75 from the second smoke filter chamber 74 through the second through slot 77 for three times, so as to remove fine particle size dust in the smoke;

[0084] Multiple cleaning components 711 are detachably arranged in the cleaning chambers 742 in the No. 1 smoke filter chamber 73, the No. 2 smoke filter chamber 74, and the No. 3 smoke filter chamber 75, respectively, and are used to remove dust on the surfaces of the first-stage smoke filter component 78, the second-stage smoke filter component 79, or the third-stage smoke filter component 710 at the corresponding positions.

[0085] The first-stage smoke filter assembly 78 includes a filter bag support frame 781 and a hexagonal connecting column 782 fixedly arranged at the bottom of the filter bag support frame 781. A filter bag 783 is detachably mounted on the outer wall of the filter bag support frame 781. The filter bag 783 and the filter bag support frame 781 are locked by a pressure ring 784. Except that the filter aperture of the filter bag 783 decreases successively, the first-stage smoke filter assembly 78, the second-stage smoke filter assembly 79 and the third-stage smoke filter assembly 710 are all the same in structure. The bottom of the filter bag 783 is provided with an avoidance hole that is compatible with the structure of the hexagonal connecting column 782. The avoidance hole enables the filter bag 783 to be tightly attached to the outer wall of the filter bag support frame 781 after passing through the hexagonal connecting column 782. The pressure ring 784 is located at the bottom of the filter bag 783 during installation, and the bottom of the filter bag 783 and the filter bag support frame 781 are firmly locked by bolts to prevent smoke from "escaping" through the gap between the avoidance hole and the hexagonal connecting column 782; the bottom of the smoke purification chamber 741 is provided with an installation hole 1, and the hexagonal connecting column 782 can be connected to the inner cavity of the assembly cylinder 2 717 at the corresponding position after passing through the installation hole 1. It should be noted here that the top cavity structure of the assembly cylinder 2 717 is compatible with the hexagonal connecting column 782, which can allow the hexagonal connecting column 782 to be inserted into its cavity, and can synchronously drive the hexagonal connecting column 782 to rotate when the assembly cylinder 2 717 rotates.

[0086] The dust cleaning assembly 711 includes a rotating shaft b1, a mounting tube b2 is fixedly provided at the bottom end of the rotating shaft b1, and a plurality of long strip brushes b3 are detachably provided on the outer wall of the rotating shaft b1 through bolts. Since a hexagonal prism 1 is fixedly provided at the top end of the mounting shaft 719, a mounting through hole 2 is provided at the bottom of each dust cleaning cavity 742, and the mounting tube b2 can be assembled with the hexagonal prism 1 at the top end of the mounting shaft 719 after rotating through the dust cleaning cavity 742, and the structure of the hexagonal prism 1 is compatible with the internal cavity structure of the mounting tube b2; when the long strip brush b3 rotates, the bristles on the outer wall away from the rotating shaft b1 can contact the outer wall of the filter bag 783, and since the gear ratio between the gear ring 2 715 and the gear 2 718 is pre-designed, when the gear ring 2 715 rotates at a low speed, the gear 2 718 can complete a rapid rotation, so that the outer wall of the filter bag 783 at the same position can be cleaned multiple times in a short time.

[0087] The power conversion assembly 712 includes a cylinder a1 connected to the top of the bearing cylinder 71 through a flange, and a rotating shaft a2 is rotatably arranged inside the cylinder a1 through a bracket, and a fan blade a3 is fixedly sleeved on the outer wall of the rotating shaft a2 and located above the inside of the cylinder a1, which is used to convert the power of the smoke and dust airflow into the power to drive the rotating shaft a2 to rotate. According to actual use requirements, a transmission can be set between the rotating shaft a2 and the fan blade a3 to increase or decrease the speed of the rotating shaft a2; a hexagonal prism a is fixedly arranged at the bottom end of the rotating shaft a2, and an assembly cylinder a is fixedly arranged at the top end of the transmission shaft 713, and the internal cavity structure of the assembly cylinder a3 is adapted to the hexagonal prism a2, and the hexagonal prism a2 can be inserted into the assembly cylinder a3, and when the hexagonal prism rotates, it can drive the assembly cylinder a3 to rotate synchronously.

[0088] The transmission components include:

[0089] The transmission shaft 713 is rotatably disposed inside the bearing tube 71. The top end of the transmission shaft 713 rotates through the bearing tube 71 and is connected to the power conversion assembly 712. The bottom end of the transmission shaft 713 rotates through the bearing tube 71 and extends to the outside.

[0090] The first gear ring 714 and the second gear ring 715 are respectively fixedly sleeved on the upper and lower sides of the outer wall of the transmission shaft 713;

[0091] The power output unit 1 includes an assembly shaft 719 that rotates and passes through the bearing cylinder 71. A gear 2 718 that meshes with the gear ring 2 715 is fixedly sleeved on the outer wall of the assembly shaft 719, and a hexagonal prism 1 is fixedly set at the top end of the assembly shaft 719 and located inside the bearing cylinder 71. A cam 720 for driving the dust exhaust component 721 to operate is fixedly sleeved on the outer wall of the assembly shaft 719; the structure of the hexagonal prism 1 is compatible with the internal cavity structure of the assembly cylinder 1 b2; the top end of the assembly shaft 719 is located in the cleaning cavity 742 at the corresponding position, and is used to drive the cleaning component 711 at the corresponding position to rotate;

[0092] The power output unit 2 includes a second assembly cylinder 717 that rotates and penetrates the bearing cylinder 71, and a gear 716 that meshes with the ring gear 714 is fixedly sleeved on the outer wall of the second assembly cylinder 717. The top ends of the plurality of second assembly cylinders 717 are respectively located in the smoke purification chamber 741 at corresponding positions, and are used to drive the primary smoke filter assembly 78, the secondary smoke filter assembly 79, or the tertiary smoke filter assembly 710 at corresponding positions to rotate.

[0093] It also includes a partition 6, which is fixedly arranged inside the smoke treatment box 2. The top of the partition 6 is evenly provided with a plurality of mounting holes, and a plurality of smoke filter mechanisms 7 are correspondingly installed in the plurality of mounting holes in sequence. The partition 6 divides the internal space of the smoke treatment box 2 into two relatively independent parts, the upper space of the partition 6 is used to temporarily store smoke that has been filtered but not discharged in time, and this part of the space is connected to the exhaust port 4; the lower space of the partition 6 is used to temporarily store smoke that has not been filtered in time, and this part of the space is connected to the smoke inlet 3, and the top of the smoke filter mechanism 7 is located above the partition 6; the bearing cylinder 71 is installed in the mounting hole through a flange.

[0094] like Fig.23 The second embodiment is shown, which is mainly different from the first embodiment in that: a filtering and processing device for smoke and dust treatment, the dust exhaust component 721 includes a venturi tube fixedly arranged inside the chip exhaust channel, the venturi tube includes an inlet section c1, a throat c2, and a diffusion section c3 which are fixedly connected in sequence, one end of the inlet section c1 is fixedly arranged with a support plate c4, a piston rod c5 is rotated through the inside of the support plate c4, one end of the piston rod c5 and a piston c6 is fixedly arranged inside the inlet section c1, the other end of the piston rod c5 is fixedly arranged with a hemispherical body c7, a spring c8 is slidably sleeved on the outer wall of the piston rod c5 and between the hemispherical body c7 and the support plate c4 to push the piston c6 to return, and both sides of the outer wall of the throat c2 are fixedly arranged with a suction pipe c9 connected to the inside thereof. One end of the suction pipe c9 passes through the bearing cylinder 71 and extends to the inside of the ash cleaning chamber 742, and its end is trumpet-shaped for sucking the scraped smoke and dust.

[0095] The present invention also discloses a treatment method of a filtering device for smoke treatment, using the filtering device for smoke treatment, the method comprising the following steps:

[0096] Step 1: The smoke containing dust particles enters the cavity of the smoke treatment box 2 through the smoke inlet 3, and the larger dust particles fall into the ash hopper 5 under the action of their own gravity; the bottom of the ash hopper 5 is equipped with an ash discharge device, which is a known technology and will not be described here;

[0097] Step 2, the smoke enters the interior of the smoke filter mechanism 7, and after multiple filtrations by the multi-stage filter assembly, the clean gas is discharged through the top of the smoke filter mechanism 7, and then discharged into the atmosphere through the exhaust port 4; the specific process is: since the long air inlet 72 is the only smoke inlet on the carrier tube 71, the smoke enters the chamber of the smoke treatment box 2 located below the partition 6, and enters the space located in the No. 1 smoke filter chamber 73 through the long air inlet 72, and the smoke passes through the filter bag 783 in the first-level smoke filter assembly 78 and then enters the No. 2 smoke filter chamber 74 through the through groove 1 76. In this process, larger particles of dust are filtered by the filter bag 783 in the No. 1 smoke filter chamber 73;

[0098] The smoke entering the second smoke filter chamber 74 passes through the filter bag 783 in the secondary smoke filter assembly 79 and then enters the third smoke filter chamber 75 through the second through slot 77. In this process, small particles of dust are filtered by the filter bag 783 in the second smoke filter chamber 74.

[0099] A small amount of fine dust particles are mixed in the smoke after two filtrations. The smoke passes through the outer wall of the filter bag 783 in the third-stage smoke filter assembly 710 in the third smoke filter chamber 75 and is input into the power conversion assembly 712 through the top of the third smoke filter chamber 75. It should be noted that the dust particles that can be filtered by the filter bag 783 in the first-stage smoke filter assembly 78, the second-stage smoke filter assembly 79, and the third-stage smoke filter assembly 710 in the first smoke filter chamber 73, the second smoke filter chamber 74, and the third smoke filter chamber 75 decrease in size, that is, the filtering accuracy increases in sequence.

[0100] When the smoke that has been filtered three times passes through the cylinder a1, the airflow pushes the fan blade a3 to rotate. Since the fan blade a3 is connected to the transmission shaft 713, the transmission shaft 713 synchronously drives the ring gear 1 714 and the ring gear 2 715 to rotate at a low speed. Since multiple gears 1 716 are meshed and connected with the ring gear 1 714, the assembly cylinder 2 717 at multiple positions can drive the primary smoke filter assembly 78 or the secondary smoke filter assembly 79 or the tertiary smoke filter assembly 710 at the corresponding position to rotate while the gear 1 716 at the corresponding position rotates, so that the filter bag 783 in the primary smoke filter assembly 78 is opposite to the long air inlet 72 at different positions, and the filter bags 783 in the secondary smoke filter assembly 79 and the tertiary smoke filter assembly 710 are opposite to the through groove 1 76 and the through groove 2 77 at different positions respectively; during the rotation of the primary smoke filter assembly 78, the secondary smoke filter assembly 79 and the tertiary smoke filter assembly 710, the filtering surfaces at different positions of the three are used to participate in the work of filtering smoke;

[0101] At the same time, the second gear ring 715 rotates while synchronously driving the second gears 718 at multiple positions to rotate, and the power is transmitted to the dust cleaning components 711 at the corresponding positions through the assembly shaft 719. When the dust cleaning components 711 rotate synchronously with the assembly shaft 719, the bristles on the outer wall of the long strip brush b3 clean the outer wall of the first-stage smoke filter component 78, the second-stage smoke filter component 79, or the third-stage smoke filter component 710 at the corresponding position, and the swept dust falls on the bottom of the No. 1 smoke filter chamber 73, the No. 2 smoke filter chamber 74, or the No. 3 smoke filter chamber 75;

[0102] While the assembly shaft 719 rotates, the cam 720 intermittently pushes the hemispherical body c7, and the piston rod c5 pushes the piston c6 to move toward the inside of the inlet section c1. The gas inside the inlet section c1 is quickly pushed out through the diffusion section c3. According to the Venturi tube principle, in the process of the airflow flowing through the throat c2, a negative pressure is generated at the throat c2 position, so that the dust deposited at the bottom of the No. 1 smoke filter chamber 73 or the No. 2 smoke filter chamber 74 or the No. 3 smoke filter chamber 75 is sucked into the inlet section c1 through the suction pipe c9. As the piston c6 is pushed again, the dust sucked into the inlet section c1 is pushed out of the diffusion section c3 along with the flowing airflow, and this part of the dust falls into the ash hopper 5 under the action of its own gravity.

[0103] Step 3: When the clean gas is discharged from the smoke filter mechanism 7, it simultaneously drives the power conversion component 712 to operate. The power conversion component 712 transmits power to the multi-stage filter component through the transmission component. The multi-stage filter component performs self-cleaning while filtering the smoke.

[0104] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0105] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A filtering and processing device for smoke treatment, comprising a smoke treatment box arranged on the ground by a bracket, a smoke inlet for smoke to enter and an exhaust port for clean gas to be discharged are respectively provided on both sides of the outer wall of the smoke treatment box, and ash hoppers for receiving dust are fixedly arranged on both sides of the bottom of the smoke treatment box, characterized in that: Also includes: A plurality of smoke filter mechanisms are arranged in a rectangular array inside the smoke treatment box, and are used to filter dust particles of different sizes in the smoke in sequence. While filtering the smoke, the smoke filter mechanism uses the power of the smoke airflow to continuously clean itself; The smoke filter mechanism includes a housing component and a multi-stage filter component disposed inside the housing component. The multi-stage filter component has the ability to filter dust of different particle sizes in the smoke, and the top and bottom of the housing component are respectively provided with a power conversion component and a transmission component. The power conversion component is used to convert the smoke airflow power into an axial rotational force, and the axial rotational force is transmitted to the multi-stage filter component through the transmission component to drive the multi-stage filter component to complete the smoke filtering and self-cleaning process, and at the same time provide power for the dust discharge process under filtration; The housing assembly comprises: A bearing cylinder is arranged inside the smoke treatment box and is used to provide an operating platform for multi-stage filtering of smoke; A long air inlet is provided on the outer wall of the bearing tube to provide an entrance for smoke and dust to enter the bearing tube; The smoke filter chamber No. 1, the smoke filter chamber No. 2 and the smoke filter chamber No. 3 have the same structure and are sequentially arranged on the top of the bearing cylinder to provide space for filtering smoke particles of different particle sizes. A through groove 1 is arranged between the smoke filter chamber No. 1 and the smoke filter chamber No. 2, and a through groove 2 is arranged between the smoke filter chamber No. 2 and the smoke filter chamber No.

3. Smoke can flow from the smoke filter chamber No. 1 to the smoke filter chamber No. 2 and the smoke filter chamber No. 3 through the through groove 1 and the through groove 2. The tops of the smoke filter chamber No. 1, the smoke filter chamber No. 2 and the smoke filter chamber No. 3 are all detachably provided with sealing plates, and a circular exhaust port is arranged on the top of the sealing plate opposite to the smoke filter chamber No. 3; A bottom cover is detachably disposed at the bottom of the bearing cylinder and is used to seal the transmission assembly inside the bearing cylinder; The second smoke filter chamber includes a smoke purification chamber and a dust cleaning chamber connected to the smoke purification chamber. A chip removal channel is provided on the outer wall of the carrier tube near the dust cleaning chamber. A dust removal component for discharging dust filtered by the multi-stage filter component is provided inside the chip removal channel. The multi-stage filtration assembly comprises: The primary smoke filter assembly is detachably arranged inside the No. 1 smoke filter chamber and is used to perform preliminary filtering on the smoke entering through the long air inlet to remove large dust particles in the smoke; The secondary smoke filter assembly is detachably arranged inside the second smoke filter chamber, and is used for performing secondary filtering on the smoke that enters the second smoke filter chamber from the first smoke filter chamber through the through slot 1, so as to remove the dust with smaller particle size in the smoke; The three-stage smoke filter assembly is detachably arranged inside the third smoke filter chamber, and is used to filter the smoke entering the third smoke filter chamber from the second smoke filter chamber through the second slot three times to remove fine particle size dust in the smoke; Multiple cleaning components are detachably arranged in the cleaning chambers of the No. 1 smoke filter chamber, the No. 2 smoke filter chamber, and the No. 3 smoke filter chamber in sequence, and are used to remove dust on the surfaces of the first-level smoke filter components, the second-level smoke filter components, or the third-level smoke filter components at the corresponding positions.

2. A filtering device for smoke treatment according to claim 1, characterized in that: The first-stage smoke filter assembly includes a filter bag support frame and a hexagonal connecting column fixedly arranged at the bottom of the filter bag support frame. The filter bag is detachably mounted on the outer wall of the filter bag support frame. The filter bag and the filter bag support frame are locked by a pressure ring. The first-stage smoke filter assembly, the second-stage smoke filter assembly and the third-stage smoke filter assembly are the same in structure except that the filter apertures of the filter bags decrease successively.

3. A filtering device for smoke treatment according to claim 1, characterized in that: The dust cleaning component comprises a rotating shaft 1, a mounting cylinder 1 is fixedly arranged at the bottom end of the rotating shaft 1, and a plurality of long strip brushes are detachably arranged on the outer wall of the rotating shaft 1 via bolts.

4. A filtering device for smoke treatment according to claim 1, characterized in that: The power conversion assembly includes a cylinder body connected to the top of the supporting cylinder through a flange, and a rotating shaft 2 is rotatably arranged inside the cylinder body through a bracket. Fan blades are fixedly sleeved on the outer wall of the rotating shaft 2 and located above the interior of the cylinder body, which are used to convert the power of the smoke and dust airflow into power to drive the rotating shaft 2 to rotate.

5. The filtering device for smoke treatment according to claim 1, characterized in that: The transmission assembly comprises: A transmission shaft is rotatably arranged inside the bearing cylinder, the top end of the transmission shaft rotates through the bearing cylinder and is connected to the power conversion assembly, and the bottom end of the transmission shaft rotates through the bearing cylinder and extends to the outside; The first gear ring and the second gear ring are respectively fixedly sleeved on the upper and lower sides of the outer wall of the transmission shaft; A power output unit 1, comprising an assembly shaft that rotates and passes through the bearing cylinder, a gear 2 that meshes with a gear ring 2 is fixedly sleeved on the outer wall of the assembly shaft, and a hexagonal prism 1 is fixedly arranged at the top end of the assembly shaft and located inside the bearing cylinder, and a cam for driving the dust exhaust assembly to operate is fixedly sleeved on the outer wall of the assembly shaft; The power output unit 2 comprises an assembly cylinder 2 which rotates and penetrates the bearing cylinder, and a gear 1 which is meshed and connected with a gear ring 1 is fixedly sleeved on the outer wall of the assembly cylinder 2.

6. The filtering device for smoke treatment according to claim 1, characterized in that: The dust removal assembly includes a venturi tube fixedly arranged inside the chip removal channel, the venturi tube includes an inlet section, a throat pipe, and a diffusion section fixedly connected in sequence end to end, a support plate fixedly arranged at one end of the inlet section, a piston rod is rotated and penetrated inside the support plate, a piston is fixedly arranged at one end of the piston rod and located inside the inlet section, a hemisphere is fixedly arranged at the other end of the piston rod, a spring for pushing the piston to return is provided on the outer wall of the piston rod and between the hemisphere and the support plate, and suction pipes connected to the interior of the throat are fixedly arranged on both sides of the outer wall of the throat.

7. The filtering device for smoke treatment according to claim 1, characterized in that: It also includes a partition, which is fixedly arranged inside the smoke treatment box. A plurality of installation through holes are evenly opened on the top of the partition, and a plurality of smoke filtering mechanisms are correspondingly installed in the plurality of installation through holes in sequence.

8. A treatment method of a filtering treatment device for smoke treatment, characterized in that: Using the filtering and processing device for smoke treatment as described in any one of claims 1 to 7, the method comprises the following steps: Step 1: The smoke containing dust particles enters the cavity of the smoke treatment box through the smoke inlet, and the larger dust particles fall into the ash hopper under the action of their own gravity; Step 2: The smoke enters the interior of the smoke filter mechanism, and after multiple filtrations by the multi-stage filter assembly, the clean gas is discharged through the top of the smoke filter mechanism and then discharged into the atmosphere through the exhaust port; Step 3: The clean gas is discharged from the smoke filter mechanism and at the same time drives the power conversion component to operate. The power conversion component transmits power to the multi-stage filter component through the transmission component. The multi-stage filter component filters the smoke and performs self-cleaning at the same time.

Citation Information

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