Internal cleaning device for corrugated pipe compensator production

By designing a ripple cleaning device with pressure and scraping mechanism, it solves the problem of insufficient cleaning in the existing technology and the difficulty of scraping oil stains, and realizes a more thorough and effective inner wall cleaning.

CN119346561AInactive Publication Date: 2025-01-24JIANGSU BAOJINLAI PIPELINE EQUIP

Patent Information

Application Number
CN202411901870.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-01-24
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing corrugated pipe cleaning device is difficult to apply pressure during cleaning, resulting in insufficient cleaning and ineffective scraping off oil stains attached to the brush post, resulting in poor cleaning results.

Method used

Internal cleaning devices for production of ripple tube compensators, including two -way screws, active wheels, transmission shafts and transmission wheels driven by motor, drive the support disk and rotor rotation through the belt, and set the pressure mechanism on the sliding plate. And the scraping mechanism realizes the full cleaning of the inner wall of the ripple and the effective scraping of the oil stains on the brush pillar.

Benefits of technology

Through the use of the pressure mechanism, the brush column has fuller contact with the inner wall of the bellows, and the cleaning effect is better; through the use of the scraping mechanism, the oil stains attached to the brush column can be effectively scraped off, keeping the brush column clean and ensuring Cleaning is more thorough and effective.

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Abstract

The invention relates to the technical field of workpiece cleaning, in particular to an internal cleaning device for corrugated pipe compensator production. The technical problem that when an existing cleaning device cleans the inner wall of a corrugated pipe, cleaning is not sufficient and thorough enough, and then the cleaning effect of the inner wall of the corrugated pipe is poor is solved. An internal cleaning device for corrugated pipe compensator production comprises a base, an outer frame is fixedly connected to the base, a motor is fixedly connected to the outer frame, and an output shaft of the motor is rotationally connected with the outer frame. A motor drives a bidirectional lead screw, a driving wheel and a second transmission wheel to rotate together, the second transmission wheel rotates to enable a supporting disc and a corrugated pipe to rotate together through a belt, and meanwhile the driving wheel rotates to enable a brush column to rotate at a high speed through a second belt; when the bidirectional lead screw rotates, the first threaded block drives the sliding plate, the sleeve shaft and the brush column to move up and down in a reciprocating mode, meanwhile, the corrugated pipe rotates slowly, and then the brush column evenly cleans the inner wall of the corrugated pipe.
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Description

Technical Field

[0001] The invention relates to the technical field of workpiece cleaning, and in particular to an internal cleaning device for producing a bellows compensator. Background Art

[0002] The bellows compensator is a retractable pipe connected between two pipes. Its side walls are mostly corrugated. During the processing of the bellows, some oil stains often adhere to it. The staff usually cleans the inner wall of the bellows. When cleaning, the staff often rotates the bellows at a uniform speed and moves the high-speed rotating brush column up and down to achieve the purpose of uniform cleaning.

[0003] However, when the current cleaning device cleans the bellows, it is not convenient to apply pressure between the bellows and the cleaning member, which results in insufficient cleaning of the bellows. In addition, the existing cleaning device is not convenient to repeatedly scrape off the oil stains attached to the cleaning member during cleaning, which results in the cleaning member not cleaning the inner wall of the bellows thoroughly enough, resulting in poor cleaning effect of the inner wall of the bellows. Summary of the invention

[0004] In order to overcome the above shortcomings, the present invention provides an internal cleaning device for the production of bellows compensators, which can apply pressure between the bellows and the cleaning member during cleaning to make the cleaning more complete and can scrape off oil stains attached to the cleaning member to make the cleaning more thorough, thereby making the cleaning more effective.

[0005] The technical solution is as follows: An internal cleaning device for the production of bellows compensators, comprising a base, a slide groove being opened on the base, an outer frame being fixedly connected to the base, a square hole being opened on one side of the outer frame, and a long hole being opened on the other side of the outer frame, a motor being fixedly connected to the outer frame, and the output shaft of the motor being rotatably connected to the outer frame, a rotating mechanism being provided on the base, a bellows being placed on the rotating mechanism, a plurality of fixed holes being opened at both ends of the bellows, the rotating mechanism being used to slowly rotate the bellows, and a cleaning mechanism being provided on the outer frame for brushing the inner wall of the bellows.

[0006] In a preferred embodiment of the present invention, the rotating mechanism includes a support plate, the support plate is slidably connected to the slide groove of the base, the support plate is provided with a plurality of protrusions, the bellows is placed on the support plate, a plurality of fixing holes at the bottom of the bellows are respectively sleeved on the plurality of protrusions of the support plate, a transmission wheel 1 is fixedly connected to the support plate, a bidirectional screw rod is fixedly connected to one end of the output shaft of the motor, a transmission shaft is fixedly connected to the bottom end of the bidirectional screw rod, a transmission wheel 2 is fixedly connected to the bottom of the transmission shaft, the transmission wheel 2 is arranged in parallel with the transmission wheel 1, a belt 1 is wound between the transmission wheel 2 and the transmission wheel 1, and the belt 1 passes through the outer frame.

[0007] In a preferred embodiment of the present invention, the cleaning mechanism includes a sliding plate, which is slidably connected to the long strip hole of the outer frame, and a rotating sleeve is rotatably connected to the sliding plate, and a square slide groove is opened on the rotating sleeve, and a brush column is fixedly connected to the bottom end of the rotating sleeve, and a plurality of brushes are provided on the outer side of the brush column, and the brush column passes through the outer frame, and a threaded block 1 is threadedly connected to the bidirectional screw rod, and the threaded block 1 is fixedly connected to one side of the sliding plate, and a prismatic shaft is rotatably connected to the outer frame, and the prismatic shaft is slidably connected to the direction slide groove of the rotating sleeve, and a passive wheel is fixedly connected to the prismatic shaft, and a driving wheel is fixedly connected to the output shaft of the motor, and a belt 2 is wound around the driving wheel and the passive wheel.

[0008] In a preferred embodiment of the present invention, it also includes a pressure mechanism, which is arranged on the sliding plate, and is used to apply pressure between the brush column and the inner wall of the corrugated tube, and the pressure mechanism includes an extrusion rod, and the two extrusion rods are respectively fixedly connected to the two sides of the sliding plate, and a sliding limit rod is slidably connected to the square hole of the outer frame, and the upper parts of the two sides of the sliding limit rod are provided with inclined surfaces, and the two extrusion rods are respectively in contact with the two sides of the sliding limit rod, and a ring is sleeved on the support plate, and the ring is fixedly connected to the limiting column on one side close to the outer frame, and a sliding rod is slidably connected to the limiting column, a compression spring is connected between the sliding rod and the limiting column, and a connecting rod is fixedly connected between the sliding rod and the sliding limit rod, and the connecting rod and the sliding rod both pass through the outer frame.

[0009] In a preferred embodiment of the present invention, it also includes a scraping mechanism, which is arranged on the sliding plate, and is used to scrape off oil stains attached to the brush column. The scraping mechanism includes a sliding rod, which is fixedly connected to the bottom of the sliding plate, a bidirectional threaded sleeve is fixedly connected to the outer side of the rotating sleeve, a threaded block 2 is threadedly connected to the bidirectional threaded sleeve, a fixing frame is fixedly connected to the outer side of the threaded block 2, the fixing frame is slidably connected to the sliding rod, a scraping ring is fixedly connected to the bottom of the fixing frame, and the scraping ring is sleeved on the brush column.

[0010] The beneficial effects are as follows: 1. The present invention drives the bidirectional screw, the driving wheel, the transmission shaft and the driving wheel 2 to rotate together through a motor. The rotation of the driving wheel 2 drives the driving wheel 1 to rotate through the belt 1, thereby driving the support plate and the bellows to rotate together. At the same time, the rotation of the driving wheel drives the driven wheel to rotate at high speed through the belt 2, thereby causing the brush column to rotate at high speed. While the bidirectional screw rotates, the sliding plate is driven to move back and forth up and down through the threaded block 1, thereby driving the high-speed rotating sleeve shaft and the brush column to move back and forth up and down together. At the same time, the bellows rotates slowly, thereby causing the brush column to evenly clean the inner wall of the bellows.

[0011] 2. When the sliding plate moves back and forth up and down, it will drive the extrusion rod to move back and forth up and down. When the brush column contacts the inner wall of the bellows, the extrusion rod moves downward to squeeze the inclined surface of the sliding limit rod, thereby causing the sliding limit rod to drive the connecting rod and the sliding rod to move together in the direction close to the bellows. Under the action of the brush column against the inner wall of the bellows, the movement of the sliding rod will squeeze the compression spring to cause the ring to apply pressure to the rotating support plate. The support plate will be pressurized to make the inner wall of the bellows fully contact with the brush column, thereby causing the brush column to brush the inner wall of the bellows more fully, thereby enhancing the cleaning effect.

[0012] 3. The rotation of the shaft sleeve will drive the two-way threaded sleeve to rotate. The rotation of the two-way threaded sleeve will drive the fixed frame and the scraper ring to move back and forth along the slide rod through the threaded block 2. The reciprocating movement of the scraper ring will repeatedly scrape off the oil stains attached to the brush column, so that the brush column is always kept clean. The brush column cleans the inner wall of the bellows thoroughly, making the cleaning more effective. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0014] Figure 2 It is a schematic diagram of the cross-sectional three-dimensional structure of the present invention.

[0015] Figure 3 It is a partially cutaway three-dimensional structural schematic diagram of the rotating mechanism of the present invention.

[0016] Figure 4 It is a schematic diagram of a partially disassembled three-dimensional structure of the rotating mechanism of the present invention.

[0017] Figure 5 It is a partially cutaway three-dimensional structural schematic diagram of the cleaning mechanism of the present invention.

[0018] Figure 6 It is a schematic diagram of a partially disassembled three-dimensional structure of the cleaning mechanism of the present invention.

[0019] Figure 7 It is a partially cutaway three-dimensional structural schematic diagram of the pressure-applying mechanism of the present invention.

[0020] Figure 8 It is a schematic diagram of a partially disassembled three-dimensional structure of the pressure-applying mechanism of the present invention.

[0021] Fig. 9 It is a schematic diagram of the disassembled three-dimensional structure of the sliding plate, the extrusion rod and the sliding limit rod of the present invention.

[0022] Fig.10 It is a schematic diagram of the disassembled three-dimensional structure of the scraping mechanism and the brush column of the present invention.

[0023] Marked in the figure: 1_base, 2_outer frame, 3_motor, 41_support plate, 42_transmission wheel one, 43_bidirectional screw rod, 44_transmission shaft, 45_transmission wheel two, 46_belt one, 5_bellows, 61_sliding plate, 62_rotating sleeve, 63_brush column, 64_thread block one, 65_prismatic shaft, 66_passive wheel, 67_driving wheel, 68_belt two, 71_extrusion rod, 72_sliding limit rod, 73_ring, 74_limit column, 75_sliding rod, 76_compression spring, 77_connecting rod, 81_sliding rod, 82_bidirectional threaded sleeve, 83_threaded block two, 84_fixed frame, 85_scraper ring. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below with reference to specific diagrams.

[0025] Embodiment 1: An internal cleaning device for bellows compensator production, such as Figure 1-Figure 10 As shown, it includes a base 1, a slide groove is opened on the base 1, an outer frame 2 is welded on the base 1, a square hole is opened on one side of the outer frame 2, and a long hole is opened on the other side of the outer frame 2. A motor 3 is connected to the outer frame 2 by bolts, and the output shaft of the motor 3 is rotatably connected to the outer frame 2. A rotating mechanism is provided on the base 1, and a bellows 5 is placed on the rotating mechanism. A plurality of fixing holes are opened at both ends of the bellows 5. The rotating mechanism is used to slowly rotate the bellows 5, and a cleaning mechanism for cleaning the inner wall of the bellows 5 is provided on the outer frame 2.

[0026] The rotating mechanism includes a support plate 41, which is slidably connected to the slide groove of the base 1, and the support plate 41 is used to place the bellows 5. The support plate 41 is provided with a plurality of protrusions, and the plurality of protrusions of the support plate 41 are used to limit the bellows 5. The bellows 5 is placed on the support plate 41, and a plurality of fixing holes at the bottom of the bellows 5 are respectively sleeved on the plurality of protrusions of the support plate 41. A transmission wheel 1 42 is connected to the support plate 41 by bolts, and a bidirectional screw rod 43 is connected to one end of the output shaft of the motor 3 by bolts, and a transmission shaft 44 is welded to the bottom end of the bidirectional screw rod 43, and a transmission wheel 2 45 is connected to the bottom of the transmission shaft 44 by bolts, and the transmission wheel 2 45 is arranged in parallel with the transmission wheel 1 42, and a belt 1 46 is wound between the transmission wheel 2 45 and the transmission wheel 1 42, and the belt 1 46 passes through the outer frame 2.

[0027] The cleaning mechanism includes a sliding plate 61, which is slidably connected to the long strip hole of the outer frame 2, and a rotating sleeve 62 is rotatably connected to the sliding plate 61, and a square slide groove is opened on the rotating sleeve 62. The bottom end of the rotating sleeve 62 is connected to a brush column 63 by bolts, and a plurality of brushes are arranged on the outer side of the brush column 63. The brush column 63 passes through the outer frame 2, and the brush column 63 is used to brush the oil stains on the inner wall of the corrugated tube 5. A threaded block 64 is threadedly connected to the bidirectional screw rod 43, and the threaded block 64 is connected to one side of the sliding plate 61 by bolts. A prismatic shaft 65 is rotatably connected to the outer frame 2, and the prismatic shaft 65 is slidably connected to the direction slide groove of the rotating sleeve 62. A passive wheel 66 is connected to the prismatic shaft 65 by bolts, and a driving wheel 67 is connected to the output shaft of the motor 3 by bolts, and a belt 2 68 is wound between the driving wheel 67 and the passive wheel 66.

[0028] First, the staff places the bellows 5 on the support plate 41 so that the fixing hole of the bellows 5 is sleeved on the protrusion of the support plate 41. Then the staff starts the motor 3. The output shaft of the motor 3 rotates to drive the bidirectional screw rod 43, the driving wheel 67, the transmission shaft 44 and the transmission wheel 2 45 to rotate together. The transmission wheel 2 45 rotates through the belt 1 46 to drive the transmission wheel 1 42 to rotate, thereby driving the support plate 41 and the bellows 5 to rotate together. At the same time, the driving wheel 67 rotates through the belt 2 68 to drive the driven wheel 66 to rotate at high speed, thereby driving the prismatic shaft 65, the rotating shaft sleeve 62 and the brush column 63 to rotate at high speed. When the bidirectional screw rod 43 rotates, it will drive the sliding plate 61 to move downward first through the threaded block 1 64. The sliding plate 61 moves downward, which will drive the rotating sleeve 62 and the brush column 63 to move downward together. The rotating brush column 63 moves downward and brushes the oil stains on the inner wall of the bellows 5. Then the bidirectional screw rod 43 continues to rotate through the threaded block 64 to drive the sliding plate 61, the rotating sleeve shaft 62 and the brush column 63 to move upward together. Repeat this process. While the bidirectional screw rod 43 rotates, the sliding plate 61 is driven to move back and forth up and down through the threaded block 64, thereby driving the high-speed rotating brush column 63 to move back and forth up and down. At the same time, the bellows 5 rotates slowly, so that the brush column 63 evenly cleans the inner wall of the bellows 5. After cleaning, the staff turns off the motor 3 and removes the bellows 5 from the support plate 41.

[0029] Embodiment 2: Based on embodiment 1, Figure 2-Figure 9 As shown, it also includes a pressure mechanism, which is arranged on the sliding plate 61, and is used to apply pressure between the brush column 63 and the inner wall of the corrugated tube 5. The pressure mechanism includes an extrusion rod 71, and the two extrusion rods 71 ​​are respectively welded on both sides of the sliding plate 61. A sliding limit rod 72 is slidably connected to the square hole of the outer frame 2, and the upper parts of both sides of the sliding limit rod 72 are provided with inclined surfaces. The two extrusion rods 71 ​​are respectively in contact with the two sides of the sliding limit rod 72, and the extrusion rod 71 is respectively in contact with the two sides of the sliding limit rod 72. 1 is used to squeeze the inclined surface of the sliding limit rod 72, the support plate 41 is sleeved with a collar 73, the collar 73 is used to press the corrugated tube 5, the collar 73 is welded with a limit column 74 on the side close to the outer frame 2, the limit column 74 is slidably connected with a sliding rod 75, a compression spring 76 is connected between the sliding rod 75 and the limit column 74, a connecting rod 77 is welded between the sliding rod 75 and the sliding limit rod 72, and the connecting rod 77 and the sliding rod 75 both pass through the outer frame 2.

[0030] When the brush column 63 contacts the inner wall of the bellows 5, the extrusion rod 71 moves downward to squeeze the inclined surface of the sliding limit rod 72, thereby causing the sliding limit rod 72 to drive the connecting rod 77 and the sliding rod 75 to move in the direction close to the bellows 5. Under the action of the brush column 63 against the inner wall of the bellows 5, the movement of the sliding rod 75 will cause the ring 73 to apply pressure to the rotating support plate 41 by squeezing the compression spring 76. The support plate 41 will be pressurized to make the inner wall of the bellows 5 fully contact with the brush column 63, thereby causing the brush column 63 to brush the inner wall of the bellows 5 more fully, thereby enhancing the cleaning effect of the bellows 5. The extrusion rod 71 moves upward and no longer squeezes the sliding limit rod 72. The compression spring 76 resets and drives the sliding rod 75, the connecting rod 77 and the sliding limit rod 72 to reset together.

[0031] Embodiment 3: Based on embodiment 2, Figure 2-Figure 10 As shown, it also includes a scraping mechanism, which is arranged on the sliding plate 61, and is used to scrape off the oil stains attached to the brush column 63. The scraping mechanism includes a sliding rod 81, and the sliding rod 81 is welded to the bottom of the sliding plate 61. A two-way threaded sleeve 82 is welded to the outside of the rotating sleeve 62, and a thread block 2 83 is threadedly connected to the two-way threaded sleeve 82. A fixing frame 84 is bolted to the outside of the thread block 2 83, and the fixing frame 84 is slidably connected to the sliding rod 81. A scraping ring 85 is welded to the bottom of the fixing frame 84, and the scraping ring 85 is sleeved on the brush column 63. The scraping ring 85 is used to scrape off the oil stains on the brush column 63.

[0032] When the shaft sleeve 62 is rotated, the bidirectional threaded sleeve 82 will be driven to rotate. The rotation of the bidirectional threaded sleeve 82 will drive the fixing frame 84 and the scraper ring 85 to move downward along the slide rod 81 through the second threaded block 83. The downward movement of the scraper ring 85 will scrape off the oil stains attached to the brush column 63. Then, the bidirectional threaded sleeve 82 continues to rotate, which will cause the scraper ring 85 to move upward through the second threaded block 83 and the slide rod 81. Repeat this process. The rotation of the bidirectional threaded sleeve 82 will drive the fixing frame 84 and the scraper ring 85 to move back and forth up and down along the slide rod 81 through the second threaded block 83. The up and down reciprocating movement of the scraper ring 85 will repeatedly scrape off the oil stains attached to the brush column 63, thereby keeping the brush column 63 in a clean state at all times, and then the brush column 63 cleans the inner wall of the bellows 5 thoroughly, thereby making the cleaning more effective.

[0033] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. An internal cleaning device for bellows compensator production, characterized in that: The invention comprises a base (1), wherein a slide groove is formed on the base (1), an outer frame (2) is fixedly connected to the base (1), a square hole is formed on one side of the outer frame (2), and a long hole is formed on the other side of the outer frame (2), a motor (3) is fixedly connected to the outer frame (2), and an output shaft of the motor (3) is rotatably connected to the outer frame (2), a rotating mechanism is provided on the base (1), a bellows (5) is placed on the rotating mechanism, a plurality of fixed holes are formed at both ends of the bellows (5), the rotating mechanism is used to slowly rotate the bellows (5), and a cleaning mechanism for brushing the inner wall of the bellows (5) is provided on the outer frame (2).

2. An internal cleaning device for bellows compensator production according to claim 1, characterized in that: The rotating mechanism comprises a support plate (41), the support plate (41) being slidably connected to a slide groove of the base (1), the support plate (41) being provided with a plurality of protrusions, the bellows (5) being placed on the support plate (41), the plurality of fixing holes at the bottom of the bellows (5) being respectively sleeved on the plurality of protrusions of the support plate (41), the support plate (41) being fixedly connected to a transmission wheel 1 (42), one end of an output shaft of the motor (3) being fixedly connected to a bidirectional screw rod (43), the bottom end of the bidirectional screw rod (43) being fixedly connected to a transmission shaft (44), the bottom of the transmission shaft (44) being fixedly connected to a transmission wheel 2 (45), the transmission wheel 2 (45) being arranged in parallel with the transmission wheel 1 (42), a belt 1 (46) being wound between the transmission wheel 2 (45) and the transmission wheel 1 (42), and the belt 1 (46) passing through the outer frame (2).

3. An internal cleaning device for bellows compensator production according to claim 2, characterized in that: The cleaning mechanism comprises a sliding plate (61), the sliding plate (61) being slidably connected to the long strip hole of the outer frame (2), the sliding plate (61) being rotatably connected to a rotating shaft sleeve (62), the rotating shaft sleeve (62) being provided with a square sliding groove, the bottom end of the rotating shaft sleeve (62) being fixedly connected to a brush column (63), a plurality of brushes being provided on the outer side of the brush column (63), the brush column (63) passing through the outer frame (2), and the bidirectional screw rod (43) being threadedly connected to the rotating shaft sleeve (62). A threaded block (64) is provided, the threaded block (64) being fixedly connected to one side of the sliding plate (61); a prismatic shaft (65) is rotatably connected to the outer frame (2); the prismatic shaft (65) is slidably connected to a direction slide groove of the rotating shaft sleeve (62); a passive wheel (66) is fixedly connected to the prismatic shaft (65); a driving wheel (67) is fixedly connected to the output shaft of the motor (3); and a belt (68) is wound between the driving wheel (67) and the passive wheel (66).

4. An internal cleaning device for bellows compensator production according to claim 3, characterized in that: The outer frame (2) further comprises a pressure mechanism, the pressure mechanism being arranged on the sliding plate (61) and being used for applying pressure between the brush column (63) and the inner wall of the corrugated tube (5), the pressure mechanism comprising a squeezing rod (71), two squeezing rods (71) being respectively fixedly connected to two sides of the sliding plate (61), a sliding limit rod (72) being slidably connected to the square hole of the outer frame (2), both upper parts of the two sides of the sliding limit rod (72) being provided with inclined surfaces, the two squeezing rods (71) being respectively fixedly connected to the sliding limit rod ( The support plate (41) is provided with a collar (73), a side of the collar (73) close to the outer frame (2) is fixedly connected to a limiting column (74), a sliding rod (75) is slidably connected to the limiting column (74), a compression spring (76) is connected between the sliding rod (75) and the limiting column (74), a connecting rod (77) is fixedly connected between the sliding rod (75) and the sliding limiting rod (72), and both the connecting rod (77) and the sliding rod (75) pass through the outer frame (2).

5. An internal cleaning device for bellows compensator production according to claim 4, characterized in that: The invention also comprises a scraping mechanism, which is arranged on the sliding plate (61) and is used to scrape off oil stains attached to the brush column (63). The scraping mechanism comprises a sliding rod (81), which is fixedly connected to the bottom of the sliding plate (61); a bidirectional threaded sleeve (82) is fixedly connected to the outer side of the rotating shaft sleeve (62); a second threaded block (83) is connected to the bidirectional threaded sleeve (82) by threads; a fixing frame (84) is fixedly connected to the outer side of the second threaded block (83); the fixing frame (84) is slidably connected to the sliding rod (81); a scraping ring (85) is fixedly connected to the bottom of the fixing frame (84); and the scraping ring (85) is sleeved on the brush column (63).

Citation Information

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