Flue gas cloth bag dust removal system and method based on automatic control
By integrating an automated control module in the flue gas bag dust removal system, the problems of low control accuracy and low automation in the existing system are solved, and the effects of efficient dust removal, low energy consumption and stable operation are achieved.
Patent Information
- Application Number
- CN202411544439.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-02-25
AI Technical Summary
The existing flue gas bag dust removal system has low control accuracy, slow reaction speed and low degree of automation, resulting in low dust removal efficiency and high energy consumption, and the control process is cumbersome and lacks closed-loop feedback, resulting in unsatisfactory dust removal effect.
Design a flue gas bag dust removal system based on automation control, integrating power configuration module, environmental monitoring module, data acquisition module, data analysis module, fault warning module, human-computer interaction module and intelligent control module to form an automated, modular, high-precision, and low-power system.
It realizes efficient flue gas dust removal treatment, improves dust removal efficiency, reduces system energy consumption, reduces secondary pollution, and enhances the stability and automation of the system.
Smart Images

Figure CN119499772A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to environmental protection engineering and automated intelligent equipment technology, and in particular to a flue gas bag dust removal system and method based on automated control. The present invention realizes precise control of the entire process of flue gas dust removal treatment by integrating advanced automated control technology and environmental monitoring technology, thereby achieving the purpose of improving flue gas dust removal efficiency, reducing system energy consumption, reducing secondary pollution, and enhancing system stability. Background Art
[0002] With the rapid development of industry, the problem of flue gas emission is becoming increasingly serious. Harmful substances such as sulfides and nitrogen oxides contained in flue gas exist in the atmosphere in the form of particles and dust, causing serious pollution to the environment and seriously affecting human health and the ecological balance of the land. Therefore, flue gas dust removal is an important task in the field of environmental protection. Its purpose is to remove harmful particles and dust such as sulfides and nitrogen oxides in flue gas, reduce pollution to the atmospheric environment and harm to humans themselves.
[0003] In the prior art, conventional flue gas dust removal equipment usually uses ordinary bag dust collectors, which are dry dust removal devices suitable for capturing fine, dry, non-fibrous dust. The filter bag is made of textile filter cloth or non-textile felt, and uses the filtering effect of fiber fabric to filter the dust-containing gas. When the dust-containing gas enters the bag dust collector, the large particles and heavy dust settle down due to gravity and fall into the ash hopper. When the gas containing finer dust passes through the filter material, the dust is retained, so that the gas is purified.
[0004] However, the bag dust removal system has problems such as low control accuracy, slow response speed, and low degree of automation, which leads to low dust removal efficiency, high energy consumption, and high manpower demand. At the same time, the control process of the bag dust removal system is cumbersome, and there is no closed-loop feedback in the control process, resulting in dust removal effect not meeting expectations.
[0005] Therefore, the research and application of flue gas bag dust removal system technology based on automatic control is of great significance and value. Summary of the invention
[0006] In view of this, an embodiment of the present invention provides a flue gas bag dust removal system and method based on automatic control to solve the problems of poor dust removal effect and inconvenient control process in the prior art.
[0007] The embodiment of the present invention provides a flue gas bag dust removal system based on automatic control, wherein the dust removal body comprises: a middle box body, a ash hopper is arranged at the bottom of the middle box body, two spray chambers are arranged at the top of the middle box body, the spray chambers are connected to an air distribution box through a pulse valve, the inlet end of the air distribution box is connected to external compressed air, the inlet end of the middle box body is connected to dusty flue gas, and the outlet end of the middle box body is connected to a chimney;
[0008] The connecting pipe between the dusty flue gas and the middle box is provided with an inlet pressure meter, an inlet temperature meter, an inlet dust meter, and an inlet flow meter; the spray chamber is provided with a chamber pressure meter; the connecting pipe between the middle box and the chimney is provided with an outlet pressure meter, an outlet temperature meter, and an outlet dust meter, and each sensor meter constitutes the environmental monitoring module;
[0009] The middle box is a filtering channel for dusty flue gas, and a dust filter bag is installed inside; the ash hopper is a carrier of dust ash, and the lower part of the ash hopper receives the ash unloading device; the spraying chamber is equipped with an air pipeline for blowing away the particulate dust on the dust filter bag; the air distribution box is used to store compressed air for spraying; an offline valve is also provided, which is used to isolate the spraying chamber from the middle box; the pulse valve is used to turn on and off the compressed air, so that the compressed air is turned on and off instantly to blow away the dust filter bag; the system's supporting instruments monitor the operating status of the collection system in real time.
[0010] The control system integrates key functional modules such as power configuration module, environmental monitoring, data acquisition, data analysis, fault warning, human-computer interaction and intelligent control into one system to form an automated, modular, high-precision, low-power bag dust removal system.
[0011] Power configuration module: provides safe and stable current for each module of the entire system.
[0012] Environmental monitoring module: responsible for monitoring various parameters of flue gas.
[0013] Data acquisition module: responsible for receiving the operating parameters of the real-time detection feedback from the environmental monitoring module and other instrument equipment. Data analysis module: responsible for statistics, analysis, and classification of the data collected by the data acquisition module.
[0014] Fault warning module: responsible for receiving abnormal data isolated by the data analysis module, and performing secondary analysis and secondary processing on such data.
[0015] Human-computer interaction module: responsible for displaying system status and executing relevant control strategies.
[0016] Intelligent control module: responsible for establishing a database, analyzing and calculating large amounts of data and instructions, building a prediction model through fuzzy control and self-learning capabilities, and predicting the optimal operating state of the equipment.
[0017] Preferably, the power configuration module provides safe and stable current for each module and each detection instrument of the whole system through reasonable configuration. When a module or instrument has a short circuit or other fault, the power supply circuit can be accurately and quickly cut off, and the fault signal can be transmitted to the data acquisition module. Fault removal does not affect the operation of the whole system.
[0018] Preferably, the environmental monitoring module is composed of a variety of sensors and instruments, which are installed in different places of the dust removal equipment respectively, and are responsible for real-time monitoring of various parameters of the flue gas, including flue gas flow, flue gas temperature, flue gas inlet dust concentration, flue gas outlet dust concentration, dust collector inlet and outlet pressures, etc., and transmit them to the data acquisition module in real time.
[0019] Preferably, the data acquisition module is responsible for collecting the flue gas operating parameters detected in real time by the environmental monitoring module, such as flue gas flow, temperature, dust concentration, pressure, etc.; it is also responsible for collecting the status signals of other devices in the system, such as the switch position of the valve, the operation fault signal of the motor, etc. After the signal acquisition and aggregation, the various parameters are converted into data types that can be read and written by the control system, and then the converted data is transmitted to the data analysis module.
[0020] Preferably, the data analysis module is responsible for classifying, analyzing and processing the data collected by the data acquisition module according to the acquisition period and the acquisition object, and transmitting the received normal data to the intelligent control module, safely isolating some obviously abnormal data, and transmitting the abnormal data to the fault warning module, with the aim of eliminating the interference of abnormal data and improving the reliability of the data.
[0021] Preferably, the fault warning module is responsible for the fault handling, fault isolation and fault warning of the entire equipment, receives the abnormal data isolated by the data analysis module in real time, and performs secondary analysis and secondary processing on such data. Corresponding fault diagnosis and related warnings are made through the analysis and processing of abnormal data. The fault location and maintenance suggestions are given in a timely manner.
[0022] Preferably, the human-computer interaction module is responsible for displaying the real-time data of the flue gas bag dust removal system and the related control strategies being executed. The user can intuitively view the current status of each device in the system and the current flue gas parameters, such as the inlet dust particle concentration, outlet dust particle concentration, electrical parameters, flue gas temperature, equipment inlet and outlet differential pressure, etc.; the control strategy can also be manually modified according to the current flue gas working conditions for manual intervention, such as adjusting the dust removal operation mode, adjusting the pulse cleaning time, adjusting the dust removal cleaning cycle, adjusting the differential pressure value, adjusting the dust removal target, etc. The human-computer interaction module generally uses a touch screen or an industrial computer and other devices. The dust removal target is the dust concentration standard value at the flue gas outlet.
[0023] Preferably, the intelligent control module is responsible for establishing a database, analyzing and calculating a large amount of data and instructions, building a prediction model through fuzzy control and self-learning capabilities, predicting the optimal operating state of the equipment, and displaying data analysis results and optimization suggestions, and adjusting the optimization control strategy at any time according to the prediction results and the current working condition flue gas parameters to achieve the purpose of unattended automatic control, such as adjusting the cleaning cycle, spraying time, spraying interval and other parameters according to the change of inlet dust concentration to improve dust removal efficiency and reduce dust removal energy consumption. The module has a transmission interface and supports uploading flue gas dust data to other third-party platforms such as the Environmental Protection Bureau.
[0024] All the above modules are controlled based on the PLC control system, and all modules include signal isolators to prevent the collected signals from being interfered by other external signals. The power configuration module adds dual power supply control on this basis to increase the overall reliability of the system. When one incoming power supply fails, the system can seamlessly switch to another one to ensure that the dust removal system can operate normally.
[0025] Preferably, the human-computer interaction module can add cloud IoT functions and install a mobile APP. Users can use mobile devices such as mobile phones to log in to the APP to view the operation of the equipment anytime and anywhere, so as to adjust the relevant control strategies of the equipment and view historical data at any time. At the same time, the intelligent control module can add a physical database to store the historical data of various parameters to prevent data loss, and a communication interface can be reserved to connect with other third-party control software.
[0026] Beneficial effects of the present invention:
[0027] 1. The present invention provides an automated, intelligent, modular bag dust removal system, including key functional modules such as power configuration, environmental monitoring, data collection, data analysis, fault warning, human-computer interaction, and intelligent control, and integrates them into a system to form a high-performance, high-precision, low-power bag dust removal system. This system has the remarkable characteristics of high automation, strong self-learning ability, high dust removal efficiency, and stable system operation.
[0028] 2. Integrated design and modular structure: This invention integrates power configuration, environmental monitoring, data acquisition, data analysis, fault warning, human-computer interaction, intelligent control and other functional modules into a complete system for the first time, forming a modular, automated and intelligent flue gas bag dust removal system. This design not only improves the overall performance of the system, but also makes the maintenance, upgrade and expansion of the system simpler and more efficient.
[0029] 3. Fault warning and fault diagnosis design: In the traditional bag-type dust removal control system, a certain equipment failure often requires a lot of material and manpower to investigate and solve the problem. If the operator is replaced and the same fault occurs, the same material and manpower will be wasted to do a lot of repetitive work. The present invention introduces the fault warning and fault diagnosis functional blocks into the bag-type dust removal control system. The module will conduct a secondary analysis of the obviously abnormal data, perform fault diagnosis processing, and make corresponding warnings based on the diagnosis results to avoid equipment failure. When the equipment fails, the module will clearly point out the location of the fault according to the received fault information, and give reasonable processing suggestions based on data analysis. The module has a memory function. When the same fault occurs again, it will automatically search the historical records and give timely and accurate solutions based on similar fault records, thereby improving the operating efficiency of the system and reducing the cost of fault maintenance.
[0030] 4. Humanized human-computer interaction interface design: The present invention has a humanized human-computer interaction interface, and users can intuitively view the real-time data of flue gas treatment of bag dust removal, such as the dust concentration at the flue gas inlet, the dust concentration at the outlet, the flue gas temperature, the cleaning time, the flue gas pressure and the current status of other equipment, etc., and can also view the currently executed control strategy and control optimization suggestions in real time. Users can manually intervene and adjust the control strategy according to the current actual working conditions. This interactive mode makes it more convenient for users to operate and manage the system, and improves the ease of use and intelligence of the system.
[0031] 5. Intelligent control and self-learning module: This invention introduces the intelligent control module into the bag dust removal system for the first time, and uses advanced technologies such as data mining, self-learning, and cloud storage to classify, calculate, and store a large amount of operating data, extract useful information, and evaluate the dust removal effect based on the dust concentration at the flue gas outlet; and based on data fluctuations, it discovers potential problems and makes optimization suggestions to automatically adjust the control strategy. This intelligent control and self-learning can help users better understand the operating status of the system, and help users quickly discover and solve problems, further improving the effect and quality of automated control of flue gas bag dust removal treatment.
[0032] 6. Automatic control: The present invention combines human-computer interaction and intelligent control modules to overcome the technical problems of low automation, low control accuracy, and excessive waste of manpower and material resources in traditional bag dust removal systems. The present invention has a high degree of automation and strong self-learning ability, and can realize automatic control and unattended operation of the bag dust removal system, which greatly saves manpower and material resources, and effectively avoids some failures caused by misoperation, which greatly improves the operational stability, reliability, and convenience of the bag dust removal system. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] The features and advantages of the present invention will be more clearly understood by referring to the accompanying drawings, which are schematic and should not be construed as limiting the present invention in any way. In the accompanying drawings:
[0034] Attached Figure 1 This is a schematic diagram of the bag dust removal system structure;
[0035] Attached Figure 2 It is a schematic diagram of the signal interaction of the flue gas bag dust removal system under automatic control;
[0036] Attached Figure 3 This is a schematic diagram of the control flow of the flue gas bag dust removal system with automatic control. DETAILED DESCRIPTION
[0037] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.
[0038] See attached Figure 1 , based on automatic control of bag dust removal system, the hardware equipment of this system includes middle box * 1, ash hopper * 1, injection chamber * 2, air distribution box * 1, offline valve * 2, pulse valve * 4, inlet pressure meter * 1, inlet temperature meter * 1, inlet dust meter * 1, inlet flow meter * 1, chamber pressure meter * 2, outlet pressure meter * 1, outlet temperature meter * 1. The following is a detailed description of each module.
[0039] The middle box is a filtering channel for dusty flue gas, with dust filter bags installed inside; the ash hopper is a carrier for dust removal ash, and the lower part is connected to the ash unloading device; the spray chamber is equipped with an air pipeline for blowing away the particulate dust on the dust filter bags; the air distribution box is used to store compressed air for spraying; the offline valve is used to isolate the chamber and the middle box; the pulse valve is used to turn on and off the compressed air, so that the compressed air is turned on and off instantly to blow away the dust filter bags; the system's supporting instruments are for real-time monitoring and collection of the system's operating status.
[0040] See attached Figure 2 ,Based on the automatic control of the bag dust removal system, the control equipment of this system includes a power configuration module, an environmental monitoring module, a data acquisition module, a data analysis module, a fault warning module, a human-computer interaction module and an intelligent control module. Each module is described in detail below.
[0041] The power configuration module provides safe and stable current for each module of the entire system. When a module fails, it can accurately and quickly cut off the power supply circuit and transmit the fault signal to the data acquisition module.
[0042] The environmental monitoring module is composed of a variety of terminal detection instruments, which are responsible for monitoring various parameters of the flue gas. The components of this module include inlet pressure instrument, inlet temperature, inlet dust concentration instrument, inlet flue gas flow meter, chamber pressure instrument, outlet pressure instrument, outlet temperature instrument, outlet dust concentration instrument and other instruments. The data fed back by the instruments are transmitted to the data acquisition module in real time.
[0043] The data acquisition module receives the flue gas operating parameters detected in real time by the environmental monitoring module, and classifies, converts, isolates and stores the received data according to time, type, range and unit, such as flue gas flow, temperature, dust concentration, chamber pressure and flue gas pressure, etc. The module also collects the status signal data of each device, including the status signal of the power module, the status signal of the offline valve and the status signals of other modules, ensuring the integrity, validity and authenticity of the data acquisition.
[0044] The data analysis module is responsible for classifying, analyzing and processing the data collected by the data acquisition module according to the collection period and collection target, and transmitting the statistical data and isolated abnormal data to the fault warning module for judgment, and then transmitting them to other functional modules. The data analysis module can classify and summarize different data, eliminate the interference of abnormal data, and improve the reliability, readability and convenience of the data.
[0045] The human-computer interaction module is responsible for displaying the real-time data of the flue gas bag dust removal treatment and executing the relevant control strategies. The user can intuitively view the current status of the system and the current flue gas parameters, such as the inlet dust particle concentration, outlet dust particle concentration, electrical parameters, flue gas temperature, equipment inlet and outlet differential pressure, etc.; according to the actual situation of the current flue gas working conditions, the control strategy can be manually modified by manual intervention, such as adjusting the dust removal operation mode, adjusting the pulse cleaning time, setting the dust removal target, etc. The human-computer interaction module generally uses touch screens or computers and other devices. The dust removal target refers to the dust concentration of the outlet flue gas.
[0046] The intelligent control module is responsible for receiving all data and all instructions of the entire system, classifying and counting the data, establishing a database, analyzing and calculating large amounts of data and instructions, building a prediction model through fuzzy control and self-learning capabilities, predicting the optimal operating state of the equipment, and displaying data analysis results and optimization suggestions. It can adjust the optimization control strategy at any time according to the prediction results and the current operating flue gas parameters, and supports uploading flue gas dust data to the Environmental Protection Bureau.
[0047] In addition, in order to protect the safe use of the modules and other equipment involved in the above-mentioned system, this control system is also designed to be equipped with a signal isolator, which can ensure that the modules, instruments, and devices are isolated from each other and do not interfere with each other. It can also effectively shield interference from signals from other external devices, avoiding equipment malfunctions or false signals caused by external signal interference, and protecting equipment safety and personal safety.
[0048] See attached Figure 3 , based on the automatic control of the bag dust removal system, the control process of this system includes multiple steps, each step is described in detail below:
[0049] After the hot debugging of the automatic control bag dust removal system is normal, set the system to automatic mode;
[0050] According to the operator's habits and actual working conditions, select the dust removal cycle mode, which is divided into timing mode, fixed resistance mode, and setting target mode;
[0051] When the timing mode is selected, the cycle interval can be set manually, or intelligent control can be selected. The intelligent control module analyzes the optimal dust removal cycle interval through the inlet and outlet dust ratio and other real-time parameters;
[0052] When the fixed resistance mode is selected, the resistance value can be set manually, or intelligent control can be selected. The intelligent control module analyzes the optimal dust removal cycle resistance value through the inlet and outlet dust ratio and other real-time parameters. The resistance value is the difference between the inlet and outlet pressures of the dust removal system.
[0053] When the dust removal target mode is selected, the dust removal target value can be set manually, or intelligent control can be selected. The intelligent control module analyzes the historical set values and calculates the best dust removal target value for the real-time working conditions. The dust removal target value refers to the dust concentration of the outlet flue gas.
[0054] When the cycle interval is reached, the resistance is too large, or the dust removal target is not achieved, the dust cleaning command is triggered;
[0055] Close the 1# offline valve of chamber 1 to separate the spray chamber from the middle box, and feed back the closed position signal of the offline valve to the data acquisition module; the data analysis module determines whether the offline valve is completely closed. If not, the data is transmitted to the fault warning module; if it is closed, the spray cleaning instruction of the pulse valve of chamber 1 is triggered;
[0056] The two pulse valves in chamber 1# spray and clean dust in sequence. The pulse valve interval can be freely set by human intervention or intelligently controlled according to the current working conditions.
[0057] After the two pulse valves are sprayed and cleaned, open the 1# offline valve to connect the spray chamber and the middle box, and feed back the offline valve opening signal to the data acquisition module; the data analysis module determines whether the offline valve is fully opened. If not, the data is transmitted to the fault warning module; if it is opened, the chamber interval timer is triggered;
[0058] The compartment interval timer can be freely set by human intervention, or it can be intelligently controlled according to the current working conditions;
[0059] When the chamber interval timing is up, the 2# chamber 2# offline valve is triggered to close, which is used to separate the spray chamber and the middle box, and the offline valve's closed position signal is fed back to the data acquisition module; the data analysis module determines whether the offline valve is completely closed. If not, the data is transmitted to the fault warning module; if it is closed, the 2# chamber pulse valve spray cleaning instruction is triggered.
[0060] The two pulse valves in the 2# chamber spray and clean the dust in sequence. The pulse valve interval can be freely set by human intervention or intelligently controlled according to the current working conditions.
[0061] After the two pulse valves are used for spray cleaning, open the 2# offline valve to connect the spray chamber and the middle box, and feed back the offline valve's opening signal to the data acquisition module; the data analysis module determines whether the offline valve is fully opened. If not, the data is transmitted to the fault warning module; if it is opened, the spray cleaning and dust removal are completed, and the dust removal cycle mode is determined to enter the next cycle.
[0062] In the timing mode, the cycle interval is adjustable, generally 0-120 minutes. The cycle interval refers to the timer starting from the completion of the last chamber spraying, and the next spraying and dust removal cycle is triggered after the timing ends;
[0063] In the fixed resistance mode, the resistance value is adjustable, generally 0-1500Pa. The fixed resistance value refers to the difference between the inlet pressure and the outlet pressure of the dust collector. When the actual working resistance value is greater than the fixed resistance value, the spray dust removal cycle is triggered.
[0064] In the dust removal target mode, the dust removal target is adjustable, generally 0-10mg. The dust removal target refers to the dust concentration at the dust removal outlet. When the dust concentration value at the dust removal outlet is greater than the dust removal target value, the spray dust removal cycle is triggered.
[0065] The pulse valve blowing time is adjustable, generally 0-500MS. The pulse valve blowing time refers to the time consumed by a pulse valve to open and close. The pulse valve cleaning interval is adjustable, generally 0-50S. The cleaning interval refers to the time interval from the completion of one pulse valve action to the action of the next pulse valve. The pulse valve actions are cyclical in sequence.
[0066] The fault warning module receives abnormal equipment signals, generates fault records after secondary processing, and displays them on the human-computer interaction interface.
[0067] Although the embodiments of the present invention have been described in conjunction with the accompanying drawings, those skilled in the art may make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations are all within the scope defined by the appended claims.
Claims
1. A flue gas bag dust removal system based on automatic control, characterized in that: include: The dust removal body and control system, the dust removal body comprises: a middle box, a ash hopper is arranged at the bottom, two spray chambers are arranged on the top of the middle box, the spray chambers are connected to an air distribution box through a pulse valve, the inlet end of the air distribution box is connected to external compressed air, the inlet end of the middle box is connected to dusty flue gas, and the outlet end of the middle box is connected to a chimney; The control system comprises: an environment monitoring module, a data acquisition module, a data analysis module, a fault warning module, a human-computer interaction module and an intelligent control module which are connected in sequence. Human-computer interaction is achieved through the human-computer interaction module and the intelligent control module to realize dust removal control.
2. The flue gas bag dust removal system based on automatic control according to claim 1 is characterized in that: An inlet pressure meter, an inlet temperature meter, an inlet dust meter, and an inlet flow meter are provided on the connecting pipe between the dust-laden flue gas and the middle box; a chamber pressure meter is provided in the injection chamber; an outlet pressure meter, an outlet temperature meter, and an outlet dust meter are provided on the connecting pipe between the middle box and the chimney, and various sensor instruments constitute the environmental monitoring module.
3. The flue gas bag dust removal system based on automatic control according to claim 2 is characterized in that: The middle box is a filtering channel for dusty flue gas, and a dust filter bag is installed inside; the ash hopper is a carrier of dust ash, and the lower part of the ash hopper receives the ash unloading device; the spraying chamber is equipped with an air pipeline for blowing away the particulate dust on the dust filter bag; the air distribution box is used to store compressed air for spraying; an offline valve is also provided, which is used to isolate the spraying chamber from the middle box; the pulse valve is used to turn on and off the compressed air, so that the compressed air is turned on and off instantly to blow away the dust filter bag; the system's supporting instruments monitor the operating status of the collection system in real time.
4. The flue gas bag dust removal system based on automatic control according to claim 2 is characterized in that: The power configuration module provides current to each module of the entire system; the environmental monitoring module monitors various parameters of the flue gas; the data acquisition module receives the operating parameters fed back by the environmental monitoring module and instrument equipment in real time; the data analysis module counts, analyzes, and classifies the data collected by the data acquisition module; The fault warning module receives the abnormal data isolated by the data analysis module, and performs secondary analysis and secondary processing on such data; the human-computer interaction module displays the system status and executes relevant control strategies; the intelligent control module is used to establish a database, analyze and calculate data and instructions, and build a prediction model through fuzzy control and self-learning capabilities to predict the optimal operating state of the equipment.
5. The flue gas bag dust removal system based on automatic control according to claim 4 is characterized in that: The environmental monitoring module monitors the flue gas flow rate, flue gas temperature, flue gas inlet dust concentration, flue gas outlet dust concentration, and dust collector inlet and outlet pressure information in real time, and transmits the information to the data acquisition module in real time; The data acquisition module collects the flue gas operating parameters detected in real time by the environmental monitoring module and the status signals of other equipment in the acquisition system, and after collecting and summarizing the signal parameters, converts them into data types that are readable and writable by the control system, and transmits the converted data to the data analysis module.
6. The flue gas bag dust removal system based on automatic control according to claim 5 is characterized in that: The data analysis module performs classification statistics, classification analysis, and classification processing on the data collected by the data acquisition module according to the collection period and collection object, and transmits the received normal data to the intelligent control module, performs security isolation on the abnormal data, and transmits the abnormal data to the fault warning module to eliminate the interference of the abnormal data; The fault warning module is responsible for the fault handling, fault isolation and fault warning of the entire equipment, and receives the abnormal data isolated by the data analysis module in real time, and performs secondary analysis and secondary processing on the abnormal data; By analyzing and processing abnormal data, corresponding fault diagnosis and related warnings are made, and the fault location and maintenance suggestions are given.
7. The flue gas bag dust removal system based on automatic control according to claim 6 is characterized in that: The human-computer interaction module displays the real-time data of the flue gas bag dust removal system and the relevant control strategies in execution; in the human-computer interaction module, the control strategy can also be manually modified according to the current flue gas working conditions for manual intervention; The intelligent control module is used to establish a database, analyze and calculate data and instructions, build a prediction model through fuzzy control and self-learning capabilities, predict the optimal operating state of the equipment, and display data analysis results and optimization suggestions, and adjust the optimization control strategy at any time according to the prediction results and current operating flue gas parameters.
8. A control method for a flue gas bag dust removal system based on automatic control, characterized in that: The following steps are involved: Step 1: After the hot debugging of the automatic control bag dust removal system is normal, set the system to automatic mode; select the dust removal cycle mode, which is divided into timing mode, fixed resistance mode, and setting target mode; Step 2: When the cycle interval time is reached or the resistance is too large or the dust removal target is not achieved, the dust cleaning command is triggered; the offline valve of the first blowing chamber is closed to separate the blowing chamber from the middle box, and the closed position signal of the offline valve is fed back to the data acquisition module; the data analysis module determines whether the offline valve is completely closed, and if not, the data is transmitted to the fault warning module; if it is closed, the pulse valve of the first blowing chamber is triggered to spray and clean the dust; Step 3, the two pulse valves of the first blowing chamber are sprayed and cleaned in sequence. When the two pulse valves of the first blowing chamber are sprayed and cleaned, the offline valve of the first blowing chamber is opened to connect the first blowing chamber with the middle box body, and the opening signal of the offline valve of the first blowing chamber is fed back to the data acquisition module; the data analysis module determines whether the offline valve is fully opened, if not, the data is transmitted to the fault warning module; if it is opened, the chamber interval timer is triggered; Step 4: When the chamber interval timing time is reached, the offline valve of the second spray chamber is triggered to close, which is used to separate the spray chamber from the middle box, and the offline valve's closed position signal is fed back to the data acquisition module; the data analysis module determines whether the offline valve is completely closed, and if not, the data is transmitted to the fault warning module; if it is closed, the second spray chamber pulse valve spray cleaning instruction is triggered; Step 5. The two pulse valves of the second blowing chamber are sprayed and cleaned in sequence. After the spraying and cleaning of the two pulse valves of the second blowing chamber is completed, the offline valve of the second blowing chamber is opened to connect the blowing chamber and the middle box body, and the opening signal of the offline valve is fed back to the data acquisition module; the data analysis module determines whether the offline valve is fully opened. If not, the data is transmitted to the fault warning module; if it is opened, the spraying and cleaning is triggered to complete; and the dust removal cycle mode is determined to enter the next cycle.
9. The control method according to claim 8, characterized in that: When the timing mode is selected, the cycle interval can be set by manual intervention, or intelligent control can be selected. The intelligent control module will analyze the optimal dust removal cycle interval through the inlet and outlet dust ratio and the real-time system parameters; when the fixed resistance mode is selected, the resistance value can be set by manual intervention, or intelligent control can be selected. The intelligent control module will analyze the optimal dust removal cycle resistance value through the inlet and outlet dust ratio and the real-time system parameters. The resistance value is the difference between the inlet and outlet pressures of the dust removal system; when the dust removal target mode is selected, the dust removal target value can be set by manual intervention, or intelligent control can be selected. The intelligent control module will calculate the optimal dust removal target value for the real-time working conditions by analyzing the historical set values. The dust removal target value is the dust concentration of the outlet flue gas.
10. The control method according to claim 9, characterized in that: The cycle interval of the timing mode is adjustable, ranging from 0-120min; the resistance value of the fixed resistance mode is adjustable, ranging from 0-1500Pa; the dust removal target of the dust removal target mode is adjustable, and the dust concentration range of the dust removal outlet is 0-10mg; The pulse valve spraying time is adjustable in the range of 0-500ms; the pulse valve cleaning interval is adjustable in the range of 0-50s.
Citation Information
Cited By
Cloth bag type tail gas treatment device
CN120169070A
Intelligent measurement and control system based on big data
CN120522045A