Automatic steel wire cutting device for concrete blocks

By designing an automatic cutting wire device for concrete blocks, the problems of uneven cutting of steel wire, fast tool wear and low production efficiency in the prior art are solved, and efficient and accurate wire cutting is achieved, which improves production efficiency and equipment stability.

CN119588853AInactive Publication Date: 2025-03-11HUBEI LVLINKOU ENVIRONMENTAL PROTECTION BUILDING MATERIALS CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202510097502.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2025-03-11
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The prior art has problems with uneven cutting length, accelerated tool wear, low production efficiency and errors caused by manual operation when cutting steel wires automatically.

Method used

An automatic cutting steel wire device is designed, including a feeding mechanism, a cutting mechanism and a cutting mechanism. By simultaneously cutting multiple steel wires separately, efficient automatic cutting is achieved, manual operation is reduced, and production efficiency is improved.

Benefits of technology

It significantly improves the accuracy and efficiency of wire cutting, reduces tool wear and maintenance costs, realizes continuous operation, and improves the stability and efficiency of the production line.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119588853A_ABST
    Figure CN119588853A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of concrete block production, in particular to an automatic steel wire cutting device for concrete blocks, which comprises a base, a supporting seat is fixedly mounted on the upper end face of the base, a supporting cylinder is fixedly mounted on the rear side of the upper end face of the supporting seat, and a cutting mechanism for synchronously and independently cutting a plurality of steel wires is arranged on the supporting seat. A feeding, cutting and discharging integrated operation model is adopted to complete efficient and automatic cutting of a plurality of steel wires, so that the production efficiency and the cutting precision are remarkably improved, the cutting time, the operation period and the material waste are reduced, the tool abrasion is reduced, the tool maintenance and replacement cost is reduced, meanwhile, it is ensured that the cutting length and quality of each steel wire are consistent, and the production efficiency is improved. In addition, continuous operation is achieved through the automatic discharging function, so that the whole operation process is simplified, and the production process is more efficient and orderly.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of concrete block production, in particular to an automatic steel wire cutting device for concrete blocks. Background Art

[0002] Large concrete blocks usually refer to large-sized precast concrete components used in construction and civil engineering. These blocks have a large volume and weight and are often used in structures such as walls, foundations, and retaining walls. When making large concrete blocks, it is necessary to add steel wires with a diameter of 4.0mm-6.0mm layer by layer to the inside of the concrete during the pouring process to improve the strength and durability of the large concrete blocks. In the process of adding steel wires to the poured concrete, the steel wires must first be automatically cut to the corresponding size to reduce manual operation time and ensure that the steel wires can be quickly and accurately cut to the required size, thereby speeding up the entire concrete pouring process.

[0003] At present, there are the following disadvantages in cutting steel wires: 1. When cutting steel wires automatically, it is usually necessary to gather multiple steel wires together first, and then send them into the corresponding cutting device to cut the multiple steel wires at one time. During the above cutting process, if the front ends of the multiple steel wires are not completely parallel or closely arranged, the cutting results will be uneven, and the cutting lengths of some steel wires may be inconsistent, affecting subsequent use. In addition, cutting multiple steel wires at one time will increase the burden on the tool, thereby causing the cutting tool to wear faster, affecting the cutting quality and efficiency, and increasing the cost of maintenance and replacement of the tool; 2. After the cutting is completed, workers are required to collect and remove the cut steel wires before the next automatic cutting can be carried out. Manual collection and removal takes time, which leads to stagnation of the production line, reduces overall production efficiency, and affects the smoothness of the continuous operation of steel wire cutting. In addition, manual operation will lead to some human errors, such as missing or wrong collection, or failure to clean the cutting equipment in time, which affects the subsequent cutting quality. Summary of the invention

[0004] In order to solve the above technical problems, the present invention provides an automatic wire cutting device for concrete blocks, which is achieved by the following specific technical means:

[0005] An automatic wire cutting device for concrete blocks comprises a base, wherein a support seat is fixedly mounted on the upper end surface of the base, a support cylinder is fixedly mounted on the rear side of the upper end surface of the support seat, a cutting mechanism for synchronously and individually cutting a plurality of steel wires is arranged on the support seat, and a feeding mechanism cooperating with the cutting mechanism is arranged on the support cylinder.

[0006] The feeding mechanism includes a supporting part arranged on the supporting cylinder and used to provide planar support for the steel wires. The supporting part is provided with a driving part used to cooperate with the supporting part to synchronously move multiple steel wires toward the cutting mechanism. The supporting part is also provided with a transport part used to synchronously transport and feed the multiple steel wires and a transmission part that provides power for the transport part.

[0007] The cutting mechanism comprises a cutting part arranged on a supporting seat, a guiding part is arranged on the cutting part for cooperating with a driving part to provide guidance for the steel wire to approach the cutting part, and a clamping part is arranged on the supporting part for adaptively clamping and fixing the steel wire.

[0008] The support part is provided with a feeding mechanism for pushing the cut steel wire forward for feeding; the feeding mechanism comprises a matching part provided on the support part, and an expansion part matching with the matching part is provided on the matching part.

[0009] As a preferred technical solution of the present invention, the support part includes a support plate, a first slide, a first slider, a feed plate and a cutting groove. The front end surface of the support tube is fixedly installed with a plurality of support plates in a circular array. The rear end surface of the support tube is fixedly penetrated with a first slide corresponding to the support plates one by one. The first slider is slidably installed in the first slide. The front end surface of the first slider is fixedly installed with a feed plate located on the inner side of the corresponding support plate and having a cavity inside. The feed plate is provided with a cutting groove.

[0010] As a preferred technical solution of the present invention, the driving part includes a first rotating ring, a first motor, a screw barrel and a screw rod. The first rotating ring is installed on the front end surface of the support barrel through a bearing, and the first motor is fixedly installed on the support barrel. The output end of the first motor is connected to the first rotating ring through a first gear set. The first bevel gear ring is fixedly installed on the front end surface of the first rotating ring, and a screw barrel is installed on the support plate through a bearing. The first bevel gear is fixedly sleeved on the screw barrel, and the first bevel gear ring is meshed with several first bevel gears at the same time. A screw rod connected to the corresponding screw barrel thread is fixedly installed on the feeding plate.

[0011] As a preferred technical solution of the present invention, the transmission part includes a second swivel, a second motor, an L-shaped support plate, a spline shaft and a spline sleeve. The rear end face of the support cylinder is equipped with a second swivel through a bearing, and a second motor is fixedly mounted on the support cylinder. The output end of the second motor is connected to the second swivel through a second gear set. The rear end face of the second swivel is fixedly mounted with a second bevel gear ring. The rear end face of the support cylinder is rotatably equipped with a spline sleeve corresponding to the support plate through a bearing seat. A second bevel gear is fixedly mounted on the spline sleeve. The second bevel gear ring is meshed with several second bevel gears at the same time. The rear end face of the first slider is fixedly mounted with an L-shaped support plate, and the horizontal section of the L-shaped support plate is penetrated by a bearing and equipped with a spline shaft matching the spline of the corresponding spline sleeve.

[0012] As a preferred technical solution of the present invention, the transport part includes a first rotating shaft, a rubber roller, a second rotating shaft and a third rotating shaft. A side wall of the feed plate away from the corresponding support plate is rotatably installed with two first rotating shafts located on the rear side of the cutting groove and distributed front and back through a bearing seat. A rubber roller is fixedly sleeved on the first rotating shaft. A second rotating shaft is installed in the feed plate through a bearing. The front first rotating shaft is connected to the corresponding second rotating shaft through a belt drive. A third rotating shaft is installed in the feed plate through a bearing and passes through the corresponding vertical section of the L-shaped support plate. The third rotating shaft is connected to the second rotating shaft through a first transmission bevel gear set, and the third rotating shaft is connected to the corresponding spline shaft through a second transmission bevel gear set.

[0013] As a preferred technical solution of the present invention, the cutting part includes a stand, a third motor and a circular saw. A stand located in front of the support tube and symmetrical front and back is fixedly installed on the upper end surface of the support seat. A circular saw is rotatably installed between the front and back symmetrical stands. A third motor is fixedly installed on one of the stands, and the output end of the third motor is fixedly connected to the circular saw. The circular saw is coaxial with the support tube.

[0014] As a preferred technical solution of the present invention, the guide part includes a fixed rod, a guide cross plate, a guide rod and a slide plate. The front and rear symmetrical vertical seats are fixedly installed with fixed rods corresponding to the support plates one by one, the end of the fixed rod away from the corresponding vertical seat is fixedly installed with a guide cross plate, the side wall of the feeding plate close to the corresponding support plate is fixedly installed with a slide plate, the side wall of the guide cross plate close to the corresponding support plate is fixedly installed with a guide rod symmetrical to the corresponding fixed rod, and the two groups of symmetrical guide rods facing each other front and back slide together and pass through the corresponding slide plate.

[0015] As a preferred technical solution of the present invention, the clamping part includes a second slideway, a clamping slider, a bidirectional screw and a rack. A side wall of the feeding plate away from the corresponding support plate is provided with a second slideway located in front of the corresponding cutting groove. A bidirectional screw is installed in the second slideway through a bearing. A clamping slider that is symmetrical on both sides and threadedly connected to the corresponding bidirectional screw is slidably installed in the second slideway. A first transmission gear is fixedly sleeved on the bidirectional screw, and a rack meshing with the first transmission gear is fixedly installed between the support plate and the stand.

[0016] As a preferred technical solution of the present invention, the mating part includes a mating groove, a mating plate, a spring and a clamping rod. A mating groove is provided at the front end of the feeding plate. A mating plate is hinged in the mating groove through an arranged shaft rod. A spring is fixedly installed between the upper end of the mating plate and the corresponding feeding plate. A left-right symmetrical clamping rod is hinged at the lower end of the mating plate through an arranged torsion spring. The clamping rod is covered with a rubber layer.

[0017] As a preferred technical solution of the present invention, the expansion portion includes a fixed column and a trapezoidal block. The front end of the matching groove is fixedly installed with a fixed column, and a trapezoidal block with an increasing area from back to front is fixedly installed on the fixed column. The trapezoidal block is located between the corresponding left-right symmetrical clamping rods.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. The automatic wire cutting device for concrete blocks, through the coordinated use of the feeding mechanism, cutting mechanism and unloading mechanism, adopts an integrated operation model of loading, cutting and unloading to complete the efficient automatic cutting of multiple steel wires, significantly improves production efficiency and cutting accuracy, reduces cutting time, operation cycle and material waste, and ensures that the cutting length and quality of each steel wire are consistent, reduces tool wear, and reduces the cost of maintenance and tool replacement. In addition, the automatic unloading function realizes continuous operation, thereby simplifying the overall operation process, reducing the transfer time between various links, significantly improving the overall work efficiency, and making the production process more efficient and orderly.

[0020] 2. The automatic wire cutting device for concrete blocks can cut multiple wires separately at the same time through the coordinated use of the feeding mechanism and the cutting mechanism, thereby reducing the cutting time and operation cycle, significantly improving production efficiency, and more accurately controlling the cutting length and quantity, reducing material waste due to improper cutting, improving resource utilization, and ensuring that the cutting length and cutting quality of each wire are consistent, while reducing the wear on the cutting tool and reducing the cost of maintenance and tool replacement.

[0021] 3. The automatic wire cutting device for concrete blocks can implement adaptive forward feeding of the cut wire through the feeding mechanism after cutting is completed, so as to automatically send out the cut wire, reduce the time of manual handling, and greatly improve the overall production efficiency. In addition, the automatic feeding can realize continuous operation and reduce downtime, thereby improving the continuity and stability of the production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention when it is working.

[0023] Figure 2 It is a schematic diagram of the three-dimensional structure of the present invention.

[0024] Figure 3 It is a partial three-dimensional structural schematic diagram of the feeding mechanism and the cutting mechanism of the present invention.

[0025] Figure 4 It is a partially cutaway three-dimensional structural schematic diagram of the feeding mechanism of the present invention.

[0026] Figure 5 for Figure 4 Schematic diagram of the enlarged structure at point A in the middle.

[0027] Figure 6 for Figure 4 Schematic diagram of the enlarged structure at point B in the middle.

[0028] Figure 7 It is a schematic diagram of the three-dimensional structure of the clamping part of the present invention.

[0029] Figure 8 It is a three-dimensional structural schematic diagram of the blanking mechanism of the present invention.

[0030] In the figure: 1, base; 2, support seat; 3, support cylinder; 4, feeding mechanism; 41, support part; 411, support plate; 412, first slideway; 413, first slider; 414, feeding plate; 415, cutting groove; 42, driving part; 421, first rotating ring; 422, first motor; 423, screw barrel; 424, screw rod; 43, transmission part; 431, second rotating ring; 432, second motor; 433, L-shaped support plate; 434, spline shaft; 435, spline sleeve; 44, transportation part; 441, first rotating shaft; 442, rubber roller; 443, second Rotating shaft; 444, third rotating shaft; 5, cutting mechanism; 51, cutting part; 511, stand; 512, third motor; 513, circular saw; 52, guide part; 521, fixed rod; 522, guide cross plate; 523, guide rod; 524, slide plate; 53, clamping part; 531, second slideway; 532, clamping slider; 533, bidirectional screw; 534, rack; 6, unloading mechanism; 61, matching part; 611, matching groove; 612, matching plate; 613, spring; 614, clamping rod; 62, expansion part; 621, fixed column; 622, trapezoidal block. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] See also Figure 1 An automatic wire cutting device for concrete blocks includes a base 1, a support seat 2 is fixedly installed on the upper end surface of the base 1, a support tube 3 is fixedly installed on the rear side of the upper end surface of the support seat 2, a cutting mechanism 5 for synchronously and individually cutting multiple steel wires is arranged on the support seat 2, and a feeding mechanism 4 cooperating with the cutting mechanism 5 is arranged on the support tube 3.

[0033] See also Figure 1 The feeding mechanism 4 includes a supporting portion 41 which is arranged on the supporting cylinder 3 and is used to provide planar support for the steel wires. The supporting portion 41 is provided with a driving portion 42 which is used to cooperate with the supporting portion 41 to synchronously move the multiple steel wires to the cutting mechanism 5. The supporting portion 41 is also provided with a transport portion 44 which is used to synchronously transport and feed the multiple steel wires and a transmission portion 43 which provides power for the transport portion 44.

[0034] See also Figure 1 The cutting mechanism 5 includes a cutting portion 51 arranged on the support seat 2, and the cutting portion 51 is provided with a guide portion 52 for cooperating with the driving portion 42 to provide guidance for the steel wire to approach the cutting portion 51, and the support portion 41 is provided with a clamping portion 53 for adaptively clamping and fixing the steel wire.

[0035] See also Figure 1 The support portion 41 is provided with a feeding mechanism 6 for pushing the cut steel wire forward for feeding; the feeding mechanism 6 includes a matching portion 61 provided on the support portion 41, and an expansion portion 62 matching with the matching portion 61 is provided on the matching portion 61.

[0036] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 7 The support portion 41 includes a support plate 411, a first slide 412, a first slider 413, a feed plate 414 and a cutting groove 415. A plurality of support plates 411 are fixedly installed on the front end surface of the support cylinder 3 in a circular array. A first slide 412 corresponding to the support plates 411 is fixedly installed through the rear end surface of the support cylinder 3. A first slider 413 is slidably installed in the first slide 412. A feed plate 414 with a cavity inside is fixedly installed on the front end surface of the first slider 413. The feed plate 414 is located on the inner side of the corresponding support plate 411 and has a cavity inside. A cutting groove 415 is opened on the feed plate 414.

[0037] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The driving part 42 includes a first rotating ring 421, a first motor 422, a screw barrel 423 and a screw rod 424. The first rotating ring 421 is installed on the front end surface of the support cylinder 3 through a bearing. The first motor 422 is fixedly installed on the support cylinder 3. The output end of the first motor 422 is connected to the first rotating ring 421 through a first gear set. The first bevel gear ring is fixedly installed on the front end surface of the first rotating ring 421. The screw barrel 423 is installed through a bearing on the support plate 411. The first bevel gear is fixedly sleeved on the screw barrel 423. The first bevel gear ring is meshed with several first bevel gears at the same time. The screw rod 424 threadedly connected to the corresponding screw barrel 423 is fixedly installed on the feeding plate 414.

[0038] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The transmission part 43 includes a second rotating ring 431, a second motor 432, an L-shaped support plate 433, a spline shaft 434 and a spline sleeve 435. The rear end surface of the support cylinder 3 is equipped with a second rotating ring 431 through a bearing, and a second motor 432 is fixedly installed on the support cylinder 3. The output end of the second motor 432 is connected to the second rotating ring 431 through a second gear set. The rear end surface of the second rotating ring 431 is fixedly installed with a second bevel gear ring. The rear end surface of the support cylinder 3 is rotatably equipped with a spline sleeve 435 corresponding to the support plate 411 through a bearing seat. The spline sleeve 435 is fixedly sleeved with a second bevel gear, and the second bevel gear ring is meshed with a plurality of second bevel gears at the same time. The rear end surface of the first slider 413 is fixedly equipped with an L-shaped support plate 433, and a spline shaft 434 spline-matched with the corresponding spline sleeve 435 is installed on the horizontal section of the L-shaped support plate 433 through a bearing.

[0039] See also Figure 1 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 The transport part 44 includes a first rotating shaft 441, a rubber roller 442, a second rotating shaft 443 and a third rotating shaft 444. A side wall of the feeding plate 414 away from the corresponding support plate 411 is rotatably installed with two first rotating shafts 441 located at the rear side of the cutting groove 415 and distributed front and back through a bearing seat. A rubber roller 442 is fixedly sleeved on the first rotating shaft 441. A second rotating shaft 443 is installed through a bearing in the feeding plate 414. The front first rotating shaft 441 is connected to the corresponding second rotating shaft 443 through a belt transmission. A third rotating shaft 444 that passes through the vertical section of the corresponding L-shaped support plate 433 is installed in the feeding plate 414 through a bearing. The third rotating shaft 444 and the second rotating shaft 443 are connected through a first transmission bevel gear set. The third rotating shaft 444 and the corresponding spline shaft 434 are connected through a second transmission bevel gear set.

[0040] During the specific work, when it is necessary to cut multiple steel wires, the worker first passes the steel wire to be cut through the rear rubber roller 442 and the feed plate 414 until the steel wire passes through the front rubber roller 442 and the feed plate 414, and moves the front ends of all steel wires to the cutting groove 415 to ensure that the front ends of all steel wires are in a flush state when the transport part 44 transports the steel wires. Then the above operation can be repeated to install other steel wires on other feed plates 414, thereby completing the loading operation of multiple steel wires.

[0041] Then, the second motor 432 is started to rotate the second rotating ring 431 through the second gear group, and the second rotating ring 431 will drive several spline sleeves 435 to rotate synchronously through the cooperation of the second bevel gear and the second bevel gear ring. Taking the uppermost feeding plate 414 as an example, the spline sleeve 435 will rotate the spline shaft 434, and the spline shaft 434 will rotate the third rotating shaft 444 through the second transmission bevel gear group, and the third rotating shaft 444 will rotate the second rotating shaft 443 through the first transmission bevel gear group, so that the second rotating shaft 443 rotates with the first rotating shaft 441 at the front end under the cooperation of the belt, so that the front end of the steel wire is transported forward a certain distance through the front rubber roller 442, so that the multiple steel wires are synchronously moved to the position corresponding to the cutting part 51, and when the front end of the steel wire moves forward to the required length, the second motor 432 is stopped. At this time, the position of the steel wire to be cut corresponds to the cutting groove 415.

[0042] When the transport part 44 cooperates with the transmission part 43 to transport the steel wire, the rubber rollers 442 on the front and rear sides will simultaneously squeeze the direction in which the steel wire enters, thereby pressing the steel wire against the side wall of the feeding plate 414 close to each other, thereby ensuring that the steel wire remains in a horizontal state and is transported forward.

[0043] When the transportation is completed, the first motor 422 is started to rotate the first rotating ring 421 through the first gear group, and the screw barrel 423 on the support plates 411 is synchronously rotated through the first bevel gear ring and the first bevel gear. The feeding plate 414 is restricted by the first slider 413, so that the screw barrel 423 cooperates with the screw rod 424, driving the surrounding feeding plates 414 to synchronously approach the cutting part 51.

[0044] See also Figure 1 and Figure 3 The cutting part 51 includes a stand 511, a third motor 512 and a circular saw 513. The upper end surface of the support seat 2 is fixedly installed with a stand 511 located in front of the support tube 3 and symmetrical in the front and back. The circular saw 513 is rotatably installed between the front and back symmetrical stands 511. The third motor 512 is fixedly installed on one of the stands 511. The output end of the third motor 512 is fixedly connected to the circular saw 513, and the circular saw 513 is coaxial with the support tube 3.

[0045] See also Figure 1 , Figure 3 , Figure 4 and Figure 7The guide portion 52 includes a fixed rod 521, a guide cross plate 522, a guide rod 523 and a slide plate 524. The front and rear symmetrical seats 511 are fixedly installed with fixed rods 521 corresponding to the support plates 411 one by one. The end of the fixed rod 521 away from the corresponding seat 511 is fixedly installed with a guide cross plate 522. The side wall of the feeding plate 414 close to the corresponding support plate 411 is fixedly installed with a slide plate 524. The side wall of the guide cross plate 522 close to the corresponding support plate 411 is fixedly installed with a guide rod 523 symmetrical to the corresponding fixed rod 521. The two groups of symmetrical guide rods 523 facing each other slide together and penetrate the corresponding slide plate 524.

[0046] See also Figure 1 , Figure 3 and Figure 7 The clamping portion 53 includes a second slideway 531, a clamping slider 532, a bidirectional screw 533 and a rack 534. A side wall of the feeding plate 414 away from the corresponding support plate 411 is provided with a second slideway 531 located in front of the corresponding cutting groove 415. A bidirectional screw 533 is installed through the second slideway 531 through a bearing. A clamping slider 532 that is symmetrical on both sides and threadedly connected to the corresponding bidirectional screw 533 is slidably installed in the second slideway 531. A first transmission gear is fixedly sleeved on the bidirectional screw 533. A rack 534 meshingly connected to the first transmission gear is fixedly installed between the support plate 411 and the stand 511.

[0047] During specific operation, before the surrounding feeding plates 414 synchronously approach the cutting part 51, the third motor 512 is started to rotate with the circular saw 513, and the front and rear stands 511 can maintain the stability of the circular saw 513 during cutting. In the process of the feeding plate 414 approaching the circular saw 513, the first transmission gear will cooperate with the rack 534 to rotate the bidirectional screw 533, so that the clamping sliders 532 on both sides synchronously approach the steel wire, and when the feeding plate 414 is about to reach the position of the circular saw 513, the clamping sliders 532 on both sides will fix the front end of the steel wire.

[0048] When the feeding plate 414 approaches the circular saw 513, two sets of symmetrical guide rods 523 facing each other will slide on the slide plate 524 to provide guidance for the feeding plate 414 and keep the feeding plate 414 stable when feeding. Then, the first motor 422 is started to make the feeding plates 414 around the circular saw 513 synchronously approach the circular saw 513. At this time, the cutting groove 415 corresponds to the circular saw 513. When the feeding plate 414 moves until the circular saw 513 is located in the cutting groove 415, the cutting of multiple steel wires is completed, thereby reducing the cutting time and operation cycle, and significantly improving production efficiency.

[0049] After the cutting is completed, the first motor 422 is started in reverse to make the feeding plate 414 synchronously move away from the circular saw 513 until it returns to its original position, and then the second motor 432 is started to transport the plurality of steel wires forward.

[0050] See also Figure 1 , Figure 7 and Figure 8 The mating part 61 includes a mating groove 611, a mating plate 612, a spring 613 and a clamping rod 614. A mating groove 611 is provided at the front end of the feeding plate 414. The mating plate 612 is hinged in the mating groove 611 through an arranged shaft rod. A spring 613 is fixedly installed between the upper end of the mating plate 612 and the corresponding feeding plate 414. The lower end of the mating plate 612 is hinged with a left-right symmetrical clamping rod 614 through an arranged torsion spring. The clamping rod 614 is covered with a rubber layer.

[0051] See also Figure 1 , Figure 7 and Figure 8 The expansion portion 62 includes a fixed column 621 and a trapezoidal block 622. The fixed column 621 is fixedly installed at the front end of the matching groove 611. The fixed column 621 is fixedly installed with a trapezoidal block 622 whose area increases from back to front. The trapezoidal block 622 is located between the corresponding left-right symmetrical clamping rods 614.

[0052] During specific operation, before cutting, the feeding plate 414 is in a position close to the support plate 411. At this time, the upper end of the matching plate 612 presses against the lower end surface of the support plate 411 and compresses the spring 613. At this time, the matching plate 612 will rotate with the axis rod as the hinge point, so that the left-right symmetrical clamping rod 614 at the lower end presses against the left and right sides of the trapezoidal block 622 and is in an open state, so that when the feeding mechanism 4 transports the steel wire forward, the clamping rod 614 will not press against the front of the steel wire to block its movement.

[0053] As the feeding plate 414 approaches the circular saw 513, the upper end of the matching plate 612 gradually stops pressing against the lower end surface of the support plate 411, and rotates forward under the action of the spring 613. At this time, the left-right symmetrical clamping rods 614 gradually separate from the left and right sides of the trapezoidal block 622. The left-right symmetrical clamping rods 614 approach the front end of the steel wire under the action of the torsion spring and clamp the front end of the steel wire.

[0054] After the cutting is completed, when the feed plate 414 moves away from the circular saw 513, the upper end of the matching plate 612 will be pressed against the lower end surface of the support plate 411 again. At this time, the left-right symmetrical clamping rod 614 is in a state of not contacting the trapezoidal block 622. When the upper end of the matching plate 612 rotates backward, the cut steel wire will be clamped by the left-right symmetrical clamping rod 614 and pushed forward a certain distance. When the left-right symmetrical clamping rod 614 contacts the trapezoidal block 622, the cut steel wire will be released. In this way, the cut steel wire can be adaptively pushed forward for feeding, so as to automatically feed the cut steel wire, reduce the time of manual feeding, and greatly improve the overall production efficiency. After the feed plate 414 returns to its original position, the clamping rod 614 is reset.

[0055] See also Figure 1 — Figure 8 Working principle: When multiple steel wires need to be cut, the worker first passes the steel wire to be cut through the front rubber roller 442 and the feeding plate 414, and then repeats the above operation to install other steel wires on other feeding plates 414, thereby completing the feeding operation of multiple steel wires.

[0056] Then, the second motor 432 is started, and the multiple steel wires are synchronously moved to the position corresponding to the cutting part 51 through the cooperation of the transport part 44 and the transmission part 43. When the front end of the steel wire moves forward to the required length, the second motor 432 is stopped, and then the first motor 422 is started, and the surrounding feeding plates 414 are driven by the driving part 42 to synchronously approach the cutting part 51.

[0057] Then the third motor 512 is started to rotate the circular saw 513, and the clamping part 53 will fix the front end of the steel wire. Then the first motor 422 is started again, so that the surrounding feeding plates 414 are synchronously close to the circular saw 513. At this time, the cutting groove 415 corresponds to the circular saw 513. When the feeding plate 414 moves until the circular saw 513 is located in the cutting groove 415, the simultaneous cutting of multiple steel wires is completed. During this process, the unloading mechanism 6 will adaptively push the cut steel wire forward to unload it.

[0058] After the cutting is completed, the first motor 422 is started in reverse to make the feeding plate 414 synchronously move away from the circular saw 513 until it returns to its original position, and then the second motor 432 is started to transport the plurality of steel wires forward.

[0059] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic wire cutting device for concrete blocks, comprising a base (1), characterized in that: A support seat (2) is fixedly mounted on the upper end surface of the base (1); a support cylinder (3) is fixedly mounted on the rear side of the upper end surface of the support seat (2); a cutting mechanism (5) for synchronously and individually cutting a plurality of steel wires is arranged on the support seat (2); and a feeding mechanism (4) cooperating with the cutting mechanism (5) is arranged on the support cylinder (3); The feeding mechanism (4) comprises a support portion (41) arranged on the support cylinder (3) and used for providing planar support for the steel wires, a driving portion (42) is arranged on the support portion (41) and used for cooperating with the support portion (41) to synchronously move the plurality of steel wires toward the cutting mechanism (5), and a transport portion (44) is also arranged on the support portion (41) and used for synchronously transporting and feeding the plurality of steel wires, and a transmission portion (43) providing power for the transport portion (44); The cutting mechanism (5) comprises a cutting portion (51) arranged on the support seat (2), the cutting portion (51) being provided with a guide portion (52) for cooperating with the driving portion (42) to provide guidance for the steel wire to approach the cutting portion (51), and the supporting portion (41) being provided with a clamping portion (53) for adaptively clamping and fixing the steel wire; The support portion (41) is provided with a feeding mechanism (6) for feeding the cut steel wire forward; The material discharge mechanism (6) comprises a matching portion (61) arranged on the supporting portion (41), and an expansion portion (62) matching with the matching portion (61) is arranged on the matching portion (61).

2. The automatic wire cutting device for concrete blocks according to claim 1, characterized in that: The support portion (41) comprises a support plate (411), a first slideway (412), a first slider (413), a feed plate (414) and a cutting groove (415); a plurality of support plates (411) are fixedly mounted on the front end surface of the support tube (3) in a circular array; a first slideway (412) corresponding to each of the support plates (411) is fixedly installed through the rear end surface of the support tube (3); a first slider (413) is slidably mounted in the first slideway (412); a feed plate (414) with a cavity inside and located on the inner side of the corresponding support plate (411) is fixedly mounted on the front end surface of the first slider (413); and a cutting groove (415) is provided on the feed plate (414).

3. The automatic wire cutting device for concrete blocks according to claim 2, characterized in that: The driving part (42) comprises a first rotating ring (421), a first motor (422), a screw barrel (423) and a screw rod (424); the first rotating ring (421) is installed on the front end surface of the support barrel (3) via a bearing; the first motor (422) is fixedly installed on the support barrel (3); the output end of the first motor (422) is connected to the first rotating ring (421) via a first gear set; the first bevel gear ring is fixedly installed on the front end surface of the first rotating ring (421); the screw barrel (423) is installed on the support plate (411) via a bearing; the first bevel gear is fixedly sleeved on the screw barrel (423); the first bevel gear ring is meshed with a plurality of first bevel gears; the screw rod (424) threadedly connected to the corresponding screw barrel (423) is fixedly installed on the feeding plate (414).

4. The automatic wire cutting device for concrete blocks according to claim 2, characterized in that: The transmission part (43) comprises a second rotating ring (431), a second motor (432), an L-shaped support plate (433), a spline shaft (434) and a spline sleeve (435); the second rotating ring (431) is mounted on the rear end surface of the support cylinder (3) via a bearing; the second motor (432) is fixedly mounted on the support cylinder (3); the output end of the second motor (432) is transmission-connected to the second rotating ring (431) via a second gear set; the rear end surface of the second rotating ring (431) is fixedly mounted with a second motor (432). A second bevel gear ring, a spline sleeve (435) corresponding to the support plate (411) is rotatably mounted on the rear end surface of the support cylinder (3) through a bearing seat, a second bevel gear is fixedly sleeved on the spline sleeve (435), and the second bevel gear ring is meshedly connected with a plurality of second bevel gears at the same time, an L-shaped support plate (433) is fixedly mounted on the rear end surface of the first slider (413), and a spline shaft (434) corresponding to the spline sleeve (435) is installed through a bearing on the horizontal section of the L-shaped support plate (433) and splined.

5. The automatic wire cutting device for concrete blocks according to claim 4, characterized in that: The transport part (44) comprises a first rotating shaft (441), a rubber roller (442), a second rotating shaft (443) and a third rotating shaft (444); a side wall of the feeding plate (414) away from the corresponding supporting plate (411) is rotatably mounted with two first rotating shafts (441) located at the rear side of the cutting groove (415) and distributed front and back through a bearing seat; a rubber roller (442) is fixedly sleeved on the first rotating shaft (441); a second rotating shaft (443) is installed in the feeding plate (414) through a bearing. The first rotating shaft (441) on the front side is connected to the corresponding second rotating shaft (443) through a belt transmission. A third rotating shaft (444) penetrating the vertical section of the corresponding L-shaped support plate (433) is installed in the feeding plate (414) through a bearing. The third rotating shaft (444) is connected to the second rotating shaft (443) through a first transmission bevel gear set. The third rotating shaft (444) is connected to the corresponding spline shaft (434) through a second transmission bevel gear set.

6. The automatic wire cutting device for concrete blocks according to claim 2, characterized in that: The cutting part (51) comprises a stand (511), a third motor (512) and a circular saw (513); a stand (511) located in front of the support tube (3) and symmetrical in front and back is fixedly mounted on the upper end surface of the support base (2); a circular saw (513) is rotatably mounted between the front and back symmetrical stands (511); a third motor (512) is fixedly mounted on one of the stands (511); an output end of the third motor (512) is fixedly connected to the circular saw (513); and the circular saw (513) and the support tube (3) are coaxial.

7. The automatic wire cutting device for concrete blocks according to claim 6, characterized in that: The guide portion (52) comprises a fixed rod (521), a guide transverse plate (522), a guide rod (523) and a slide plate (524); the front and rear symmetrical upright seats (511) are fixedly mounted with fixed rods (521) corresponding to the support plates (411); the end of the fixed rod (521) away from the corresponding upright seat (511) is fixedly mounted with a guide transverse plate (522); a side wall of the feeding plate (414) close to the corresponding support plate (411) is fixedly mounted with a slide plate (524); a side wall of the guide transverse plate (522) close to the corresponding support plate (411) is fixedly mounted with a guide rod (523) symmetrical with respect to the corresponding fixed rod (521); and the two groups of symmetrical guide rods (523) opposite to each other slide together and penetrate the corresponding slide plate (524).

8. The automatic wire cutting device for concrete blocks according to claim 6, characterized in that: The clamping portion (53) comprises a second slideway (531), a clamping slider (532), a bidirectional screw (533) and a rack (534); a side wall of the feeding plate (414) away from the corresponding support plate (411) is provided with a second slideway (531) located in front of the corresponding cutting groove (415); a bidirectional screw (533) is installed in the second slideway (531) through a bearing; a clamping slider (532) is slidably installed in the second slideway (531) which is symmetrical on both sides and threadedly connected to the corresponding bidirectional screw (533); a first transmission gear is fixedly sleeved on the bidirectional screw (533); and a rack (534) meshingly connected to the first transmission gear is fixedly installed between the support plate (411) and the stand (511).

9. The automatic wire cutting device for concrete blocks according to claim 2, characterized in that: The mating portion (61) includes a mating groove (611), a mating plate (612), a spring (613) and a clamping rod (614); a mating groove (611) is provided at the front end of the feeding plate (414); a mating plate (612) is hingedly connected in the mating groove (611) via an arranged shaft rod; a spring (613) is fixedly installed between the upper end of the mating plate (612) and the corresponding feeding plate (414); a left-right symmetrical clamping rod (614) is hingedly connected at the lower end of the mating plate (612) via an arranged torsion spring; and a rubber layer is coated on the clamping rod (614).

10. The automatic wire cutting device for concrete blocks according to claim 9, characterized in that: The expansion portion (62) comprises a fixed column (621) and a trapezoidal block (622); the front end of the matching groove (611) is fixedly mounted with the fixed column (621); the fixed column (621) is fixedly mounted with a trapezoidal block (622) whose area increases from the back to the front; the trapezoidal block (622) is located between the corresponding left-right symmetrical clamping rods (614).

Citation Information

Cited By

  • Steel cutting device for elevator guide rail machining

    CN120326057A