Exhaust corrugated pipe mounting tool

By designing an exhaust corrugated pipe installation tool including a rear ring structure and a front ring structure, the combination of short screws, long screws, magnetic adsorption and positioning cone holes is solved, and the existing tools cannot effectively control the length of expansion joints and the inefficient installation efficiency is achieved, and the efficient installation of corrugated pipes is achieved.

CN119664477APending Publication Date: 2025-03-21HUDONG HEAVY MACHINERY
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Patent Information

Application Number
CN202411502962.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-03-21

AI Technical Summary

Technical Problem

The existing diesel engine exhaust bellows installation tools cannot effectively control the length of the expansion joint, resulting in inefficient installation and the expansion joint cannot be quickly installed into the middle of the exhaust pipe.

Method used

A kind of exhaust corrugated pipe installation tool is designed, including a rear ring structure and a front ring structure. Through the cooperation of short screws and long screws, magnetic adsorption and positioning cone holes are used to achieve clamping, compression and suspension of corrugated pipes to ensure accurate installation in the middle of the exhaust pipe.

Benefits of technology

The tool can effectively compress and fix the length of the bellows, ensuring its accurate installation in the middle of the exhaust pipe, improving installation efficiency and solving the problem of inefficiency of existing tools.

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Abstract

The invention relates to the technical field of mounting tools, and discloses an exhaust corrugated pipe mounting tool which comprises a rear ring structure and a front ring structure, the rear ring structure comprises a first semi-ring and a first flat plate, the first flat plate is welded and fixed to the left end and the right end of the exterior of the first semi-ring, and the front ring structure comprises a second semi-ring and a second flat plate. The second flat plates are welded and fixed at the left and right ends outside the second semi-ring; the lifting hole is formed in the middle position in the first semi-ring and the second semi-ring; the first fixing through holes are formed in the left and right sides in the first half ring and the second half ring; the second fixing through holes are formed in the first flat plate and the second flat plate; and the short screw rods are installed in the second fixing penetrating holes, long screw rods are installed in the first fixing penetrating holes, and nuts are installed outside the long screw rods and the short screw rods in a threaded fit mode. The device has a compression effect on the corrugated pipe, so that the corrugated pipe is convenient to mount.
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Description

Technical Field

[0001] The invention relates to the technical field of installation tools, in particular to an exhaust bellows installation tool. Background Art

[0002] There are multiple expansion joints on the exhaust pipe of a diesel engine. The intervals between the exhaust pipes are fixed. Since the expansion joints are elastic, the length of the expansion joints is larger than the intervals between the exhaust pipes in the original state, which makes installation more difficult.

[0003] With the increase in the diesel engine market, the current installation method is inefficient and cannot meet production requirements. The existing diesel engine exhaust bellows have the following disadvantages when installed: 1. The length of the expansion joint cannot be controlled during installation; 2. The expansion joint cannot be quickly installed between the two exhaust pipes, and the work efficiency is low. Therefore, it is necessary to design an exhaust bellows installation tool, which is mainly suitable for compressing and fixing the length of the bellows when installing it to prevent it from offsetting, etc., so as to facilitate installation and improve work efficiency. For this purpose, an exhaust bellows installation tool is proposed. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the present invention provides an exhaust bellows installation tool to solve the problems raised in the above background technology.

[0006] (II) Technical solution

[0007] To achieve the above object, the present invention provides the following technical solution: an exhaust bellows installation tool, comprising:

[0008] A rear ring structure and a front ring structure, wherein the rear ring structure comprises a first half ring and a first plate, wherein the first plate is welded and fixed to the left and right ends of the outside of the first half ring, and the front ring structure comprises a second half ring and a second plate, wherein the second plate is welded and fixed to the left and right ends of the outside of the second half ring;

[0009] A lifting hole is arranged at a middle position between the first half ring and the second half ring;

[0010] First fixed through holes are arranged on the left and right sides of the first half ring and the second half ring;

[0011] A second fixed through hole is arranged inside the first plate and the second plate;

[0012] The short screw is installed inside the second fixing through hole, the long screw is installed inside the first fixing through hole, and nuts are installed on the outside of the long screw and the short screw through threaded matching.

[0013] Preferably, a groove is provided on one side inside the first plate and the second plate, and the groove is integrally formed with the first plate and the second plate, and the groove is used for placing objects.

[0014] Preferably, a metal block is installed inside the inner groove of the first flat plate, and the metal block is made of metal iron.

[0015] Preferably, a magnet block is installed inside the groove inside the second plate, and the magnet block is adhered and fixed to the groove. Under the action of magnetic force, the magnet block and the metal block cause the first plate and the second plate to be adsorbed and fixed by magnetic force.

[0016] Preferably, a positioning cone is provided on one side of the exterior of the first flat plate, and the positioning cone is integrally formed with the first flat plate.

[0017] Preferably, a positioning hole is provided on one side of the exterior of the second flat plate, and the positioning hole is matched with the positioning cone, and the combination of the positioning cone and the positioning hole makes it more convenient to align the first flat plate with the second flat plate.

[0018] (III) Beneficial effects

[0019] Compared with the prior art, the present invention provides an exhaust bellows installation tool, which has the following beneficial effects:

[0020] 1. The present invention combines the first plate and the second plate at both ends of the front ring and the rear ring structure respectively through the tool, clamps one end of the bellows, and locks it with a nut through a short screw rod. Two sets of structures are used to fix both ends of the bellows. Then, a long screw rod is used to combine the two sets of tools. The nut is rotated outside the long screw rod to compress the bellows. The tool is used to suspend the bellows between the two exhaust pipes through the lifting hole, so that the compression and installation of the bellows are convenient, which solves the problems raised in the background technology.

[0021] 2. The exhaust bellows installation tool has a simple design structure and is easy to install and operate, which can improve assembly production efficiency;

[0022] 3. The installation tool body of the tooling is a Q235A welded part, which is welded from a semi-circular workpiece and two flat plates. There are four welded bodies in total. There is a lifting hole in the middle of the ring and a hole on both sides that is connected to the long screw. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a three-dimensional diagram of the overall structure of the present invention;

[0024] Figure 2 It is a three-dimensional diagram of the rear ring structure of the present invention;

[0025] Figure 3 It is a stereoscopic diagram of the front ring structure of the present invention.

[0026] In the figure: 1, first half ring; 2, lifting hole; 3, first fixed through hole; 4, first plate; 5, second plate; 6, groove; 7, magnet block; 8, metal block; 9, second half ring; 10, positioning cone; 11, positioning hole; 12, long screw; 13, short screw; 14, nut; 15, second fixed through hole. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] The present invention provides a technical solution, an exhaust bellows installation tool, please refer to Figure 1 , Figure 2 and Figure 3 ,include:

[0029] The rear ring structure and the front ring structure, the rear ring structure includes a first half ring 1 and a first flat plate 4, the first flat plate 4 is welded and fixed to the left and right ends of the outside of the first half ring 1, and the front ring structure includes a second half ring 9 and a second flat plate 5, the second flat plate 5 is welded and fixed to the left and right ends of the outside of the second half ring 9;

[0030] A lifting hole 2 is provided at a middle position between the first half ring 1 and the second half ring 9;

[0031] The first fixing through-holes 3 are arranged on the left and right sides of the first half ring 1 and the second half ring 9;

[0032] The second fixing through hole 15 is arranged inside the first plate 4 and the second plate 5;

[0033] The short screw 13 is installed inside the second fixing through hole 15, the long screw 12 is installed inside the first fixing through hole 3, and nuts 14 are installed on the outside of the long screw 12 and the short screw 13 through threaded matching.

[0034] See also Figure 1 , Figure 2 and Figure 3 A groove 6 is provided on one side of the first plate 4 and the second plate 5, and the groove 6 is integrally formed with the first plate 4 and the second plate 5, and the groove 6 is used for placing objects.

[0035] See also Figure 1 , Figure 2 and Figure 3 A metal block 8 is installed inside the groove 6 inside the first flat plate 4, and the metal block 8 is made of metal iron.

[0036] See also Figure 1 , Figure 2 and Figure 3 A magnet block 7 is installed inside the groove 6 inside the second plate 5, and the magnet block 7 is adhered and fixed to the groove 6. Under the action of magnetic force, the magnet block 7 and the metal block 8 make the first plate 4 and the second plate 5 be magnetically adsorbed and fixed.

[0037] See also Figure 2 and Figure 3 A positioning cone 10 is provided on one side of the outside of the first flat plate 4 , and the positioning cone 10 is integrally formed with the first flat plate 4 .

[0038] See also Figure 2 and Figure 3 A positioning hole 11 is provided on one side of the outside of the second flat plate 5 , and the positioning hole 11 is matched with the positioning cone 10 . The combination of the positioning cone 10 and the positioning hole 11 makes it more convenient to align the first flat plate 4 with the second flat plate 5 .

[0039] This solution: The tool combines the first plate 4 and the second plate 5 at both ends of the front ring and the rear ring structure respectively. When the first plate 4 and the second plate 5 are fitted together, the two plates are quickly aligned by combining the positioning cone 10 with the positioning hole 11. The magnet block 7 magnetically adsorbs the metal block 8 so that the first plate 4 and the second plate 5 are magnetically clamped and fixed when the short screw 13 is not installed. One end of the bellows is clamped and locked by the short screw 13 and the nut 14. Two sets of structures are used to fix both ends of the bellows. Subsequently, the long screw 12 is used to combine the two sets of tools. The nut 14 is used to rotate outside the long screw 12 so that the bellows is compressed. The tool passes through the lifting hole 2 to suspend the bellows between the two exhaust pipes.

[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An exhaust bellows installation tool, characterized in that: include: A rear ring structure and a front ring structure, wherein the rear ring structure comprises a first half ring (1) and a first plate (4), wherein the first plate (4) is welded and fixed to the left and right ends of the outside of the first half ring (1), and the front ring structure comprises a second half ring (9) and a second plate (5), wherein the second plate (5) is welded and fixed to the left and right ends of the outside of the second half ring (9); A lifting hole (2) is arranged at a middle position inside the first half ring (1) and the second half ring (9); First fixing through holes (3) are arranged on the left and right sides of the first half ring (1) and the second half ring (9); A second fixing through hole (15) is arranged inside the first plate (4) and the second plate (5); The short screw (13) is installed inside the second fixing through hole (15), the long screw (12) is installed inside the first fixing through hole (3), and nuts (14) are installed on the outside of the long screw (12) and the short screw (13) through threaded matching.

2. An exhaust bellows installation tool according to claim 1, characterized in that: A groove (6) is provided on one side inside the first flat plate (4) and the second flat plate (5), and the groove (6) is integrally formed with the first flat plate (4) and the second flat plate (5).

3. An exhaust bellows installation tool according to claim 2, characterized in that: A metal block (8) is installed inside the inner groove (6) of the first flat plate (4), and the metal block (8) is made of metal iron.

4. The exhaust bellows installation tool according to claim 2, characterized in that: A magnet block (7) is installed inside the groove (6) inside the second flat plate (5), and the magnet block (7) is bonded and fixed to the groove (6).

5. The exhaust bellows installation tool according to claim 1, characterized in that: A positioning cone (10) is provided on one side of the exterior of the first flat plate (4), and the positioning cone (10) and the first flat plate (4) are integrally formed.

6. An exhaust bellows installation tool according to claim 5, characterized in that: A positioning hole (11) is provided on one side of the exterior of the second flat plate (5), and the positioning hole (11) is matched with the positioning cone (10).

Citation Information

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