Rubber part performance detection device

By designing a rubber part performance detection device, using the combination of the first pressure plate and the second pressure plate for pressure resistance testing, and combining with the wear-resistant testing mechanism, the problem that the existing detection methods cannot effectively detect the pressure resistance and wear of the rubber part is solved, and a more accurate and comprehensive one-time detection effect is achieved.

CN119666560AActive Publication Date: 2025-03-21NINGBO ZHIBO RUBBER CO LTD

Patent Information

Application Number
CN202411835056.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-03-21
Estimated Expiration
2044-12-13

AI Technical Summary

Technical Problem

The existing rubber parts performance detection methods cannot effectively detect the pressure resistance of rubber parts during actual use and the wear conditions of different parts, resulting in poor detection results.

Method used

A rubber part performance detection device is designed, and the pressure resistance test is carried out using a combination of the first pressure plate and the second pressure plate. The local pressure test of different parts of the rubber part is realized through the XY axis moving platform, and combined with the wear resistance testing mechanism, it simulates the different stress conditions of the rubber part during use.

Benefits of technology

It improves the effect of pressure resistance detection of rubber parts, can more accurately simulate the stress condition of rubber parts in actual use, and enhances the comprehensiveness and accuracy of detection.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119666560A_ABST
    Figure CN119666560A_ABST
Patent Text Reader

Abstract

The invention relates to the field of rubber part performance detection, in particular to a rubber part performance detection device which comprises a detection table and a portal frame fixedly installed at the top of the detection table, a window is formed in the top of the detection table, and two movable table tops for closing the window are installed at the top of the detection table in a front-back sliding mode. The bottom of the horizontal section of the portal frame is provided with a voltage-withstanding testing mechanism and a fixing mechanism in a left-right sliding manner. Through linkage cooperation of the pressure resistance testing mechanism and the wear resistance testing mechanism, after the pressure resistance testing mechanism performs a pressure resistance test on the rubber part, the shear fork type elevator pushes the wear resistance testing mechanism to move upwards to the bottom of the rubber part to perform a wear resistance test on the rubber part; the pressure resistance testing mechanism always exerts pressure on different parts of the rubber part, the wear resistance condition of the rubber part when different parts are subjected to different pressures before and after the rubber part is used is simulated, and the detection effect is further improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of rubber component performance detection, in particular to a rubber component performance detection device. Background Art

[0002] Rubber parts refer to various products made of natural rubber or synthetic rubber as the main raw materials. The performance testing of rubber parts is an important link to ensure product quality. Through a series of standardized testing methods, the physical, chemical and mechanical properties of rubber materials and their products can be evaluated to meet the requirements of use. Among them, the most important performance testing directions of rubber parts are pressure resistance and wear resistance.

[0003] The existing pressure resistance test and wear resistance test are carried out separately. When conducting a pressure resistance test, a sample is generally selected from the rubber part, and then a certain pressure is applied to the entire sample to test the compression resistance and rebound properties of the sample; when conducting a wear resistance test, a sample is generally selected from the rubber part, and then the sample is pressed onto a rotating grinding wheel with a certain pressure, and then the loss of the sample within a certain period of time is measured. The above performance testing method still has the following deficiencies: 1. When conducting a pressure test, since a certain pressure is applied to the sample as a whole, only the compression resistance and rebound performance of the sample as a whole can be measured. However, in actual use, the force on each part of the rubber part is not uniform, and applying an overall pressure cannot detect the pressure resistance of the rubber part in actual use, which affects the test effect; 2. Since the working environments of different rubber parts are different, the extrusion pressure and extrusion parts of the rubber parts in different working environments are also different. It is difficult to reflect the pressure resistance of the rubber parts under different extrusion pressures and extrusion parts by applying pressure to the sample as a whole, which affects the test effect; 3. Since the extrusion pressures on different parts of the rubber parts are not the same, the degree of wear on different parts of the rubber parts is also different. If only a certain pressure is applied to the sample for wear resistance testing, the test results will be relatively single, which affects the test effect. Summary of the invention

[0004] In order to solve the above problems, the present invention provides a rubber part performance testing device, including a testing platform and a gantry fixedly installed on the top of the testing platform, the top of the testing platform is provided with a window, the top of the testing platform is slidably installed with two movable table tops for closing the window, the bottom of the horizontal section of the gantry is slidably installed with a pressure test mechanism and a fixing mechanism, the bottom of the gantry is installed with a moving mechanism for driving the pressure test mechanism and the fixing mechanism to move left and right, a wear test mechanism is installed inside the testing platform, a scissors-type lift is installed at the bottom of the inner cavity of the testing platform for pushing the wear test mechanism to move up and down, and an opening and closing mechanism is installed inside the testing platform for driving the movable table top to open.

[0005] The pressure-resistant testing mechanism includes a first pressure plate arranged above the movable table top, a first pressure assembly for pushing the first pressure plate to move up and down and an XY-axis moving platform symmetrically distributed front and back about the first pressure plate are installed on the bottom of the gantry for sliding left and right, a second pressure assembly is installed on the bottom of the XY-axis moving platform, a shell is fixedly installed on the bottom of the second pressure assembly, a center block is rotatably installed on the front side of the shell, a plurality of second pressure plates are evenly installed circumferentially on the circumferential surface of the center block, the second pressure plate is located above the first pressure plate, and the area of ​​the second pressure plate gradually increases in the counterclockwise direction, and an adjusting assembly for driving the center block to rotate is installed on the shell.

[0006] The wear-resistant testing mechanism includes a support frame installed inside the test bench for sliding up and down, an abrasive belt is rotatably installed inside the support frame, a driving component 1 for driving the abrasive belt to rotate circumferentially is installed on the support frame, and the support frame is fixedly installed on the top of the scissor-type lift.

[0007] In one possible implementation, the second pressure assembly includes an electric push rod 1 fixedly mounted on the bottom of the XY-axis moving platform, a pressure sensor 1 is fixedly connected to the bottom of the telescopic section of the electric push rod 1, the bottom of the pressure sensor 1 is fixedly connected to the top of the shell, the second pressure assembly has the same structure as the first pressure assembly, and the bottom of the first pressure assembly is detachably connected to the top of the first pressure plate by a threaded connection.

[0008] In one possible implementation, the adjustment assembly includes a center rod rotatably mounted inside the shell and located above the center block, a dial plate is coaxially fixedly mounted on the outside of the center rod, a groove wheel coaxially connected to the center block is rotatably mounted inside the shell, the dial wheel cooperates with the groove wheel, and a drive assembly 2 for driving the center rod to rotate unidirectionally is installed in the shell.

[0009] In one possible implementation, the drive component 2 includes a first gear rotatably mounted on the outside of the center rod and located in front of the dial, a ratchet and pawl mechanism is installed between the center rod and the first gear, a first rack is slidably mounted on the top of the shell, the first rack is meshed with the first gear, and a first return spring is fixedly connected between the top of the first rack and the top of the shell.

[0010] In one possible implementation, the moving mechanism includes a slide groove opened at the bottom of the gantry, a lead screw is rotatably installed inside the slide groove, a slider is threadedly connected to the outside of the lead screw, and the slider is installed inside the slide groove for sliding left and right. The first pressure assembly and the top of the XY-axis moving platform are fixedly connected to the slider.

[0011] In one possible implementation, the fixing mechanism includes a fixing ring fixedly connected to the bottom of the slider through a support rod, the fixing ring is located above the movable table, the first pressure plate is located on the inner side of the fixing ring, and clamping assemblies are installed on both the front and rear sides of the fixing ring.

[0012] In one possible implementation, the clamping assembly includes a threaded rod threadedly connected to a fixing ring, an end of the threaded rod close to the center of the fixing ring being rotatably mounted with an arc-shaped clamping block, the interior of the fixing ring slides back and forth and penetrates a guide rod symmetrically distributed about the threaded rod, and an end of the guide rod close to the center of the fixing ring is fixedly connected to the arc-shaped clamping block.

[0013] In one possible implementation, the driving assembly includes two driving rollers rotatably mounted inside a support frame and symmetrically distributed front and back, the sanding belt transmission is connected between the outsides of the two front and rear driving rollers, the inner side of the support frame is fixedly connected with two support plates for respectively supporting the upper and lower horizontal sections of the sanding belt, a driving motor for driving the rear driving roller is installed on the left side of the support frame, and the rear driving roller and the lead screw are connected through a pulley assembly.

[0014] In one possible implementation, the opening and closing mechanism includes a second rack symmetrically fixedly installed on the front and rear sides of the support frame, a crossbeam symmetrically distributed about the front and rear of the support frame is fixedly installed inside the detection platform, a second gear is rotatably installed on the side of the crossbeam close to the support frame, the second gear is meshed with the corresponding second rack, a third gear located below the movable table top and symmetrically distributed front and back is rotatably installed on the inner top wall of the detection platform, the third gear is connected to the corresponding second gear through a second pulley assembly, and a third rack is fixedly connected to the bottom of the movable table top, the third rack is meshed with the corresponding third gear.

[0015] In one possible implementation, a tensioning mechanism for adjusting the belt tension in pulley assembly 1 is installed inside the vertical section on the right side of the gantry, and the tensioning mechanism includes a mounting plate fixedly mounted on the inner wall of the vertical section on the right side of the gantry, a roller frame 1 is fixedly connected to the rear side of the mounting plate, a fixed wheel is rotatably mounted to the rear side of the roller frame 1, an elastic telescopic rod symmetrically distributed up and down about the roller frame 1 is fixedly connected to the rear side of the mounting plate, a roller frame 2 is fixedly connected to the rear side of the elastic telescopic rod, a movable wheel is rotatably mounted to the rear side of the roller frame 2, and the belt in the pulley assembly 1 cooperates with the movable wheel and the fixed wheel respectively.

[0016] The beneficial effects of the present invention are as follows: 1. The present invention performs a pressure resistance test on a rubber part through the cooperation of a first pressure plate and a second pressure plate. After the first pressure plate performs a comprehensive downward pressure test on the rubber part, the front and rear second pressure plates can independently apply additional pressure to the local positions of the rubber part, respectively, simulating the additional pressure applied to the front and rear positions of the rubber part during the use of the rubber part. At the same time, the XY-axis moving platform can also drive the corresponding second pressure plate to move forward, backward, left and right, so as to perform a pressure resistance test on different front and rear parts of the rubber part, simulating the different force points at the front and rear positions of the rubber part during use, and improving the effect of the pressure resistance test.

[0017] 2. The present invention sets a plurality of second pressure plates of different areas. When the rubber part is subjected to a pressure test, the housing can be driven to move upward by the electric push rod 1, so that the fixed section of the electric push rod 1 pushes and drives the adjustment component, and the adjustment component drives the central block to rotate at a fixed angle, thereby switching the second pressure plates of different sizes to perform pressure testing on the rubber part, simulating the pressure resistance of the rubber part under different pressure areas, and further improving the detection effect.

[0018] 3. The present invention realizes the linkage cooperation between the pressure-resistant testing mechanism and the wear-resistant testing mechanism. After the pressure-resistant testing mechanism performs the pressure test on the rubber part, the scissors-type lift pushes the wear-resistant testing mechanism to move upward to the bottom of the rubber part to perform the wear test on the rubber part. During the wear test, the pressure-resistant testing mechanism always maintains pressure on different parts of the rubber part, simulating the wear resistance of the rubber part when different parts are subjected to different pressures before and after use, thereby further improving the detection effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.

[0020] Figure 2 It is a three-dimensional structural schematic diagram of the mobile mechanism of the present invention.

[0021] Figure 3 It is a schematic diagram of the three-dimensional structure of the first pressing plate of the present invention.

[0022] Figure 4 It is a schematic diagram of the three-dimensional structure of the second pressing plate of the present invention.

[0023] Figure 5 It is a three-dimensional structural schematic diagram of the fixing mechanism of the present invention.

[0024] Figure 6 It is a partial cross-sectional view of the adjustment assembly of the present invention.

[0025] Figure 7 It is a front cross-sectional view of the first gear of the present invention.

[0026] Figure 8It is a right side sectional view of the detection platform of the present invention.

[0027] Fig. 9 It is a three-dimensional structural schematic diagram of the wear-resistant testing mechanism of the present invention.

[0028] Fig.10 It is a partial cross-sectional view of the gantry of the present invention.

[0029] Fig.11 It is a three-dimensional structural schematic diagram of the tensioning mechanism of the present invention.

[0030] In the figure: 1. test table; 11. gantry; 12. movable table; 13. crossbeam; 2. pressure test mechanism; 21. first pressure plate; 22. first pressure assembly; 23. XY axis moving platform; 24. second pressure assembly; 241. electric push rod 1; 242. pressure sensor 1; 25. housing; 26. center block; 27. second pressure plate; 28. adjustment assembly; 281. center rod; 282. toggle plate; 283. groove wheel; 284. first gear; 285. ratchet and pawl mechanism; 286. first rack; 287. first return spring; 3. fixing mechanism; 31. Fixed ring; 32. Threaded rod; 33. Arc clamp block; 34. Guide rod; 4. Moving mechanism; 41. Slide groove; 42. Lead screw; 43. Sliding block; 5. Wear-resistant testing mechanism; 51. Support frame; 52. Abrasive belt; 53. Driving roller; 54. Support plate; 55. Driving motor; 6. Scissor lift; 7. Opening and closing mechanism; 71. Second rack; 72. Second gear; 73. Third gear; 74. Third rack; 8. Tensioning mechanism; 81. Mounting plate; 82. Roller frame one; 83. Fixed wheel; 84. Elastic telescopic rod; 85. Roller frame two; 86. Movable wheel. DETAILED DESCRIPTION

[0031] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described below, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.

[0032] See also Figure 1 , Figure 2 and Figure 8A rubber part performance testing device comprises a testing platform 1 and a gantry 11 fixedly installed on the top of the testing platform 1, a window is opened on the top of the testing platform 1, two movable table tops 12 for closing the window are installed on the top of the testing platform 1 for sliding forward and backward, and the two movable table tops 12 are symmetrically distributed front and back, a pressure test mechanism 2 and a fixing mechanism 3 are installed for sliding left and right at the bottom of the horizontal section of the gantry 11, a moving mechanism 4 for driving the pressure test mechanism 2 and the fixing mechanism 3 to move left and right is installed at the bottom of the gantry 11, a wear test mechanism 5 is installed inside the testing platform 1, a scissor-type lift 6 for pushing the wear test mechanism 5 to move up and down is installed at the bottom of the inner cavity of the testing platform 1, and an opening and closing mechanism 7 for driving the movable table top 12 to open is installed inside the testing platform 1.

[0033] See also Figure 2 , Figure 3 and Figure 4 The pressure-resistant test mechanism 2 includes a first pressure plate 21 arranged above the movable table 12, a first pressure assembly 22 that pushes the first pressure plate 21 to move up and down and an XY axis moving platform 23 that is symmetrically distributed about the first pressure plate 21 are installed on the bottom of the gantry 11 for sliding left and right, a second pressure assembly 24 is installed on the bottom of the XY axis moving platform 23, a housing 25 is fixedly installed on the bottom of the second pressure assembly 24, a center block 26 is rotatably installed on the front side of the housing 25, and a plurality of second pressure plates 27 are evenly installed on the circumferential surface of the center block 26, the second pressure plates 27 are located above the first pressure plate 21, and the area of ​​the second pressure plates 27 gradually increases in the counterclockwise direction, and an adjustment assembly 28 that drives the center block 26 to rotate is installed on the housing 25. It should be noted that the XY axis moving platform 23 belongs to the prior art, the x axis is a lateral moving axis that realizes left and right movement, the Y axis is installed on the X axis, and realizes front and back movement, and the second pressure assembly 24 is driven to move along the X axis direction and along the Y axis direction through the XY axis moving platform 23.

[0034] When performing a pressure test on a rubber piece, the rubber piece is placed on the movable table 12 below the first pressure plate 21, and the initial height of the rubber piece is recorded. Then, the first pressure-applying assembly 22 pushes the first pressure plate 21 downward so that the first pressure plate 21 fully compresses the rubber piece, and the height of the rubber piece when compressed is recorded to test the pressure resistance of the rubber piece. Then, the compression on the rubber piece is released, and the height of the rubber piece after rebound is recorded to test the resilience of the rubber piece.

[0035] Then the first pressure component 22 pushes the first pressure plate 21 downward again to fully compress the rubber part, and then the second pressure component 24 pushes the shell 25 downward, so that the two second pressure plates 27 respectively apply additional pressure to the front and rear sides of the top of the first pressure plate 21, simulating the additional pressure applied to the front and rear positions of the rubber part during use, and testing the pressure resistance performance of the rubber part when the front and rear positions are subjected to additional pressure; then the second pressure component 24 is driven to move forward, backward, left and right by the XY-axis moving platform 23, so that the second pressure plate 27 can apply additional pressure to different front and rear parts of the rubber part, and test the pressure resistance performance of different front and rear parts of the rubber part.

[0036] See also Figure 8 and Fig. 9 The wear-resistant testing mechanism 5 includes a support frame 51 slidably mounted inside the test bench 1, a sanding belt 52 is rotatably mounted inside the support frame 51, a driving component 1 for driving the sanding belt 52 to rotate circumferentially is mounted on the support frame 51, and the support frame 51 is fixedly mounted on the top of the scissor-type lift 6. It should be noted that the scissor-type lift 6 belongs to the prior art, and the scissor-type lift 6 can be lifted and lowered, thereby driving the support frame 51 to move upward or downward.

[0037] The rubber part on the table 12 is fixed by the fixing mechanism 3, and the support frame 51 is pushed upward by the scissor-type lift 6. During the upward movement of the support frame 51, the opening and closing mechanism 7 is driven to open the table 12, so that the sanding belt 52 moves up from the window to contact the bottom of the rubber part, and then the driving component drives the sanding belt 52 to rotate circumferentially, so that the sanding belt 52 can grind the bottom of the rubber part, and the wear resistance of the rubber part is tested according to the degree of wear of the rubber part per unit time.

[0038] See also Figure 3 and Figure 4 The second pressure component 24 includes an electric push rod 241 fixedly installed on the bottom of the XY-axis moving platform 23, and the bottom of the telescopic section of the electric push rod 241 is fixedly connected with a pressure sensor 242. The bottom of the pressure sensor 242 is fixedly connected to the top of the shell 25. The second pressure component 24 has the same structure as the first pressure component 22. The bottom of the first pressure component 22 is detachably connected to the top of the first pressure plate 21 by threaded connection. There are multiple first pressure plates 21 with different sizes and specifications.

[0039] The pressure sensor 242 is pushed downward by the electric push rod 241, and then the pressure sensor 242 pushes the housing 25 downward, so that the second pressure plate 27 can apply additional pressure to the rubber part. Similarly, the first pressure component 22 is used to push the first pressure plate 21 downward, so that the first pressure plate 21 can fully press the rubber part. By connecting the first pressure plate 21 in a detachable manner, the first pressure plate 21 that is compatible with the rubber part to be tested can be replaced according to the size of the rubber part to be tested. It should be noted that the pressure sensor 242 belongs to the prior art. The pressure sensor 242 can measure the pressure during the pressure application process of the electric push rod 241, and then the pressure sensor 242 transmits the pressure data to an external computer for display.

[0040] See also Figure 4 , Figure 6 and Figure 7 The adjustment component 28 includes a center rod 281 rotatably mounted inside the shell 25 and located above the center block 26, a dial 282 is coaxially fixedly mounted on the outside of the center rod 281, a groove wheel 283 coaxially connected to the center block 26 is rotatably mounted inside the shell 25, the dial 282 cooperates with the groove wheel 283, and a driving component 2 for driving the center rod 281 to rotate unidirectionally is installed in the shell 25.

[0041] See also Figure 6 and Figure 7 The driving component 2 includes a first gear 284 rotatably mounted on the outside of the center rod 281 and located in front of the dial 282, a ratchet and pawl mechanism 285 is installed between the center rod 281 and the first gear 284, a first rack 286 is installed on the top of the shell 25 for sliding up and down, the first rack 286 is meshed with the first gear 284, and a first return spring 287 is fixedly connected between the top of the first rack 286 and the top of the shell 25.

[0042] By providing a plurality of second pressure plates 27 of different sizes, it is possible to perform pressure tests on the rubber member in different areas, simulating the pressure conditions of the rubber member when it is compressed in different areas, thereby improving the effect of the pressure test.

[0043] When a different second pressure plate 27 is to be switched, the housing 25 is driven upward by the electric push rod 241, so that the bottom of the fixed section of the electric push rod 241 squeezes the top of the first rack 286, so that the first rack 286 moves toward the inside of the housing 25 and compresses the first return spring 287. The first rack 286 drives the first gear 284 to rotate counterclockwise, and then the first gear 284 drives the center rod 281 and the dial 282 to rotate through the ratchet and pawl mechanism 285, and then the dial 282 drives the groove wheel 283 and the center block 26 to rotate counterclockwise ninety degrees, thereby switching second pressure plates 27 of different sizes.

[0044] After switching the second pressure plate 27, the electric push rod 241 pushes the shell 25 to move downward. At this time, the rebound force of the first return spring 287 is used to push the first rack 286 to move upward and out of the interior of the shell 25. The first rack 286 will drive the first gear 284 to rotate clockwise during the upward movement. Since the ratchet pawl mechanism 285 can only transmit in one direction, the first gear 284 will not drive the center rod 281 to rotate during the clockwise rotation, thereby preventing the center block 26 from rotating in the opposite direction with the second pressure plate 27.

[0045] See also Figure 2 The moving mechanism 4 includes a slide groove 41 opened at the bottom of the gantry 11, a lead screw 42 is rotatably installed inside the slide groove 41, and a slider 43 is threadedly connected to the outside of the lead screw 42. The slider 43 is installed inside the slide groove 41 for sliding left and right. The top of the first pressure component 22 and the XY axis moving platform 23 are fixedly connected to the slider 43.

[0046] See also Figure 2 and Figure 5 The fixing mechanism 3 includes a fixing ring 31 fixedly connected to the bottom of the slider 43 through a support rod, the fixing ring 31 is located above the movable table 12, the first pressure plate 21 is located on the inner side of the fixing ring 31, and clamping components are installed on both the front and rear sides of the fixing ring 31.

[0047] See also Figure 5 The clamping assembly includes a threaded rod 32 threadedly connected to the fixing ring 31, and an arc-shaped clamping block 33 is rotatably installed at one end of the threaded rod 32 close to the center of the fixing ring 31. The interior of the fixing ring 31 slides back and forth and penetrates a guide rod 34 symmetrically distributed about the threaded rod 32. The end of the guide rod 34 close to the center of the fixing ring 31 is fixedly connected to the arc-shaped clamping block 33.

[0048] A certain distance is reserved between the bottom of the fixing ring 31 and the top of the movable table 12 to avoid the bottom of the rubber part at the bottom of the fixing ring 31 being flush with each other and to prevent the bottom of the fixing ring 31 from being worn. After the rubber part is placed under the first pressure plate 21, the arc clamping blocks 33 are distributed on the front and rear sides of the rubber part. Before the wear test, the arc clamping blocks 33 are pushed toward the center of the fixing ring 31 by rotating the threaded rod 32, so that the arc clamping blocks 33 can be clamped on the front and rear sides of the rubber part to prevent the rubber part from shifting during the subsequent wear test.

[0049] See also Figure 2 , Figure 8 , Fig. 9 and Fig.10The driving assembly 1 includes two driving rollers 53 which are rotatably mounted inside the support frame 51 and symmetrically distributed front and back. The sanding belt 52 is transmission-connected between the outsides of the two front and rear driving rollers 53. Two support plates 54 are fixedly connected to the inner side of the support frame 51 to respectively support the upper and lower horizontal sections of the sanding belt 52. A driving motor 55 for driving the rear driving roller 53 is installed on the left side of the support frame 51. The rear driving roller 53 is transmission-connected to the lead screw 42 through a pulley assembly 1.

[0050] The rear driving roller 53 is driven to rotate by the driving motor 55, and then the rear driving roller 53 drives the sand belt 52 to rotate circumferentially, so that the sand belt 52 performs a wear test on the bottom of the rubber part. During the circumferential rotation of the sand belt 52, the front driving roller 53 is driven to rotate synchronously. The support plate 54 can support the horizontal section of the sand belt 52, so that the top of the sand belt 52 always maintains a horizontal state, which is conducive to the close fit between the sand belt 52 and the bottom of the rubber part, thereby improving the effect of the wear test.

[0051] When the driving roller 53 on the rear side rotates, it can drive the lead screw 42 to rotate through the pulley assembly, and then the lead screw 42 drives the slider 43 to move to the right, so that the slider 43 drives the pressure test mechanism 2, the fixing mechanism 3 and the rubber part to move to the right, so that the rubber part continuously moves to the right when rubbed by the sand belt 52, and the contact position between the rubber part and the sand belt 52 can be continuously changed, so as to avoid the debris generated on the surface of the sand belt 52 from having an adverse effect on the subsequent friction of the rubber parts.

[0052] See also Figure 8 and Fig.10 The opening and closing mechanism 7 includes a second rack 71 symmetrically fixedly installed on the front and rear sides of the support frame 51, a crossbeam 13 symmetrically distributed about the front and rear of the support frame 51 is fixedly installed inside the testing platform 1, a second gear 72 is rotatably installed on one side of the crossbeam 13 close to the support frame 51, the second gear 72 is meshed with the corresponding second rack 71, a third gear 73 located below the movable table 12 and symmetrically distributed front and back is rotatably installed on the inner top wall of the testing platform 1, the third gear 73 is connected to the corresponding second gear 72 through a second pulley assembly, a third rack 74 is fixedly connected to the bottom of the movable table 12, and the third rack 74 is meshed with the corresponding third gear 73.

[0053] When the scissor lift 6 pushes the support frame 51 to move upward, the support frame 51 drives the second rack 71 to move upward, and the second rack 71 drives the second gear 72 to rotate. Then the second gear 72 drives the third gear 73 to rotate through the pulley assembly 2, and then the third gear 73 drives the corresponding third rack 74 and the movable table 12 to move away from the detection table 1, opening the window on the top of the detection table 1, so that the sanding belt 52 can rush to the window and move upward to contact the bottom of the rubber part.

[0054] See also Fig.10 and Fig.11 A tensioning mechanism 8 for adjusting the tension of the belt in the pulley assembly 1 is installed inside the vertical section on the right side of the gantry 11. The tensioning mechanism 8 includes a mounting plate 81 fixedly installed on the inner wall of the vertical section on the right side of the gantry 11, a roller frame 1 82 is fixedly connected to the rear side of the mounting plate 81, a fixed wheel 83 is rotatably installed on the rear side of the roller frame 1 82, an elastic telescopic rod 84 symmetrically distributed up and down about the roller frame 1 82 is fixedly connected to the rear side of the mounting plate 81, a roller frame 2 85 is fixedly connected to the rear side of the elastic telescopic rod 84, a movable wheel 86 is rotatably installed on the rear side of the roller frame 2 85, and the belt in the pulley assembly 1 cooperates with the movable wheel 86 and the fixed wheel 83 respectively.

[0055] During the upward movement of the support frame 51, the driving roller 53 and the lead screw 42 approach each other, causing the belt in the pulley assembly 1 to gradually loosen. At this time, the corresponding movable wheel 86 is pushed backward by the resilience of the elastic telescopic rod 84, so that the distance between the movable wheel 86 and the fixed wheel 83 becomes larger, thereby adaptively tensioning the belt in the pulley assembly 1 to avoid loosening of the belt in the pulley assembly 1 and ensure normal transmission between the driving roller 53 and the lead screw 42.

[0056] See also Figure 1 and Fig.11 When used specifically, step one, in the initial state, the movable table 12 is in a closed state, the slider 43 is located at the leftmost end of the slide slot 41, and a first pressure plate 21 of appropriate size is selected according to the size of the rubber piece to be tested and threadedly installed to the bottom of the first pressure assembly 22, and then the rubber piece is placed on the movable table 12 directly below the first pressure plate 21, and then the height of the rubber piece in the initial state is recorded.

[0057] Step 2: Push the first pressure plate 21 downward through the first pressure component 22 so that the first pressure plate 21 fully compresses the rubber component. The pressure sensor 242 in the first pressure component 22 records the pressure applied by the first pressure component 22, and then records the height of the rubber component after being compressed to test the pressure resistance of the rubber component. Then, the first pressure component 22 drives the first pressure plate 21 to move upward to release the pressure on the rubber component, and then records the height of the rubber component after rebounding to test the resilience of the rubber component.

[0058] Step three, push the first pressure plate 21 downward through the first pressure component 22, and fully compress the rubber part again and keep the pressure consistent with the last compression, then push the corresponding shell 25 downward through the electric push rod 241, so that the second pressure plate 27 is pressed on the first pressure plate 21, and apply additional pressure to the front and rear positions of the rubber part at the bottom of the first pressure plate 21, and then record the height of the front and rear positions of the rubber part when being compressed, and test the pressure resistance of the rubber part under the additional pressure state.

[0059] Step 4: Use the electric push rod 241 to drive the shell 25 to move upward a small distance so that the second pressure plate 27 no longer applies pressure to the rubber part. Then, the XY-axis moving platform 23 drives the electric push rod 241 to move forward, backward, left and right to adjust the pressing position of the second pressure plate 27. Then, the electric push rod 241 pushes the shell 25 downward again, so that the second pressure plate 27 applies pressure to different front and rear parts of the rubber part to test the pressure resistance of different front and rear parts of the rubber part.

[0060] Step 5, the housing 25 is driven to move upward by the electric push rod 241 so that the first rack 286 contacts the bottom of the fixed section of the electric push rod 241, and then the telescopic end of the electric push rod 241 continues to drive the housing 25 to move upward. At this time, the first rack 286 is squeezed and pushed into the housing 25 by the fixed section of the electric push rod 241, and the first rack 286 is used to push the first gear 284 to rotate counterclockwise, and then the first gear 284 drives the center rod 281 to rotate through the ratchet pawl mechanism 285, and then the center rod 281 drives the groove wheel 283 to rotate intermittently by ninety degrees through the toggle plate 282, and then the groove wheel 283 drives the center block 26 and the second pressure plate 27 to rotate, and switch to the next second pressure plate 27 of a different size. After the switching is completed, the electric push rod 241 pushes the housing 25 to move downward, so that the second pressure plates 27 of different sizes perform a pressure resistance test on the rubber parts. When the housing 25 moves downward, the resilience of the first reset spring 287 is used to push the first rack 286 to move upward and reset.

[0061] Step 6. After the pressure test is completed, the first pressure assembly 22 and the second pressure assembly 24 respectively drive the first pressure plate 21 and the shell 25 to move upward a short distance to release the pressure on the rubber part, and then replace a new rubber part. Then, the threaded rod 32 is rotated to push the arc clamp block 33 to move inward, so that the arc clamp block 33 fixes the rubber part, and then the support frame 51 is pushed upward by the scissor-type lift 6. In the process of the support frame 51 moving upward, the second rack 71 is used to drive the second gear 72 to rotate, and then the second gear 72 drives the third gear 73 to rotate through the pulley assembly 2, so that the third gear 73 drives the corresponding third rack 74 and the movable table 12 to move away from the center of the test bench 1, thereby opening the window on the top of the test bench 1, and finally the top of the support frame 51 moves to the window, so that the top of the sanding belt 52 conflicts with the bottom of the rubber part.

[0062] Step seven, push the first pressure plate 21 downward to press on the rubber part through the first pressure component 22, then drive the motor 55 to drive the driving roller 53 to rotate, and the driving roller 53 drives the sanding belt 52 to rotate circumferentially, so that the sanding belt 52 wears the bottom of the rubber part. During the circumferential rotation of the sanding belt 52, the rear driving roller 53 drives the lead screw 42 to rotate through the pulley assembly 1, and then drives the slider 43 to move right through the lead screw 42, so that the slider 43 drives the fixing ring 31 and the rubber part to move right until the rubber part moves to the right end of the sanding belt 52. Then, the first pressure component 22 drives the first pressure plate 21 to move upward, and then rotates the threaded rod 32 in the opposite direction to loosen the fixation of the rubber part. Then, remove the worn rubber part, record the height of the worn rubber part, and test the wear resistance of the rubber part when it is under pressure as a whole.

[0063] Step eight, drive the driving motor 55 to drive the driving roller 53 to rotate in the opposite direction, and then drive the driving roller 53 to drive the lead screw 42 to rotate in the opposite direction through the pulley assembly 1, so that the slider 43 moves to the left to the initial position. In the process of the driving roller 53 driving the sanding belt 52 to rotate in the opposite direction, use a brush to clean the debris on the surface of the sanding belt 52. When the slider 43 moves to the initial position, place the new rubber part on the sanding belt 52 directly below the first pressure plate 21, and then repeat the process in step six to fix the new rubber part by the fixing mechanism 3. After that, the first pressure assembly 22 and the second pressure assembly 24 respectively drive the first pressure plate 21 and the shell 25 to move downward, so that the first pressure plate 21 and the second pressure plate 27 press the rubber part on the sanding belt 52, and repeat step seven to test the wear resistance of the rubber part when it is subjected to different pressures.

[0064] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connect", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, an integral connection, or a sliding connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0065] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, all equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A rubber part performance testing device, comprising a testing platform (1) and a gantry (11) fixedly mounted on the top of the testing platform (1), characterized in that: The top of the testing platform (1) is provided with a window, and two movable tabletops (12) for closing the window are installed on the top of the testing platform (1) in a forward and backward sliding manner, and a pressure-resistant test mechanism (2) and a fixing mechanism (3) are installed on the bottom of the horizontal section of the gantry (11) in a left-right sliding manner, and a moving mechanism (4) for driving the pressure-resistant test mechanism (2) and the fixing mechanism (3) to move left and right is installed on the bottom of the gantry (11), and a wear-resistant test mechanism (5) is installed inside the testing platform (1), and a scissor-type lift (6) for pushing the wear-resistant test mechanism (5) to move up and down is installed at the bottom of the inner cavity of the testing platform (1), and an opening and closing mechanism (7) for driving the movable tabletop (12) to open is installed inside the testing platform (1); The pressure-resistant testing mechanism (2) comprises a first pressure plate (21) arranged above the movable table (12); a first pressure assembly (22) for pushing the first pressure plate (21) to move up and down and an XY axis moving platform (23) symmetrically distributed front and back about the first pressure plate (21) are installed on the bottom of the gantry (11) in a left-right sliding manner; a second pressure assembly (24) is installed at the bottom of the XY axis moving platform (23); a shell (25) is fixedly installed at the bottom of the second pressure assembly (24); a center block (26) is rotatably installed at the front side of the shell (25); a plurality of second pressure plates (27) are evenly installed circumferentially on the circumferential surface of the center block (26); the second pressure plate (27) is located above the first pressure plate (21); the area of ​​the second pressure plate (27) gradually increases in the counterclockwise direction; an adjustment assembly (28) for driving the center block (26) to rotate is installed on the shell (25); The wear-resistant testing mechanism (5) comprises a support frame (51) slidably mounted up and down inside the test platform (1), a sanding belt (52) being rotatably mounted inside the support frame (51), a driving component 1 for driving the sanding belt (52) to rotate circumferentially being mounted on the support frame (51), and the support frame (51) being fixedly mounted on the top of the scissor-type lift (6).

2. A rubber part performance detection device according to claim 1, characterized in that: The second pressure component (24) includes an electric push rod (241) fixedly mounted on the bottom of the XY-axis moving platform (23); the bottom of the telescopic section of the electric push rod (241) is fixedly connected to a pressure sensor (242); the bottom of the pressure sensor (242) is fixedly connected to the top of the shell (25); the second pressure component (24) has the same structure as the first pressure component (22); the bottom of the first pressure component (22) is detachably connected to the top of the first pressure plate (21) by means of a threaded connection.

3. A rubber part performance detection device according to claim 1, characterized in that: The adjustment assembly (28) comprises a center rod (281) rotatably mounted inside the housing (25) and located above the center block (26); a dial (282) is coaxially fixedly mounted outside the center rod (281); a groove wheel (283) coaxially connected to the center block (26) is rotatably mounted inside the housing (25); the dial wheel (282) cooperates with the groove wheel (283); and a driving assembly 2 for driving the center rod (281) to rotate in one direction is installed in the housing (25).

4. A rubber part performance detection device according to claim 3, characterized in that: The second driving component includes a first gear (284) rotatably mounted on the outside of the center rod (281) and located in front of the dial (282); a ratchet and pawl mechanism (285) is installed between the center rod (281) and the first gear (284); a first rack (286) is slidably mounted on the top of the shell (25) and meshes with the first gear (284); a first return spring (287) is fixedly connected between the top of the first rack (286) and the top of the shell (25).

5. The rubber part performance detection device according to claim 1, characterized in that: The moving mechanism (4) includes a slide groove (41) opened at the bottom of the gantry (11), a lead screw (42) is rotatably installed inside the slide groove (41), and a slider (43) is externally threadedly connected to the lead screw (42). The slider (43) is slidably installed inside the slide groove (41) to the left and right, and the top of the first pressure component (22) and the XY axis moving platform (23) are fixedly connected to the slider (43).

6. A rubber part performance detection device according to claim 5, characterized in that: The fixing mechanism (3) comprises a fixing ring (31) fixedly connected to the bottom of the slider (43) via a support rod, the fixing ring (31) is located above the movable table (12), the first pressing plate (21) is located on the inner side of the fixing ring (31), and clamping components are installed on both the front and rear sides of the fixing ring (31).

7. A rubber part performance detection device according to claim 6, characterized in that: The clamping assembly comprises a threaded rod (32) threadedly connected to a fixing ring (31); an arc-shaped clamping block (33) is rotatably mounted on one end of the threaded rod (32) close to the center of the fixing ring (31); a guide rod (34) symmetrically distributed about the threaded rod (32) is slidably penetrated inside the fixing ring (31) and passes through the guide rod (34); and one end of the guide rod (34) close to the center of the fixing ring (31) is fixedly connected to the arc-shaped clamping block (33).

8. The rubber part performance testing device according to claim 5, characterized in that: The driving assembly 1 comprises two driving rollers (53) which are rotatably mounted inside a support frame (51) and are symmetrically distributed front and back. The sanding belt (52) is transmission-connected between the outsides of the two front and rear driving rollers (53). Two support plates (54) for respectively supporting the upper and lower horizontal sections of the sanding belt (52) are fixedly connected to the inner side of the support frame (51). A driving motor (55) for driving the rear driving roller (53) is installed on the left side of the support frame (51). The rear driving roller (53) is transmission-connected to the lead screw (42) via a pulley assembly 1.

9. The rubber part performance testing device according to claim 1, characterized in that: The opening and closing mechanism (7) comprises a second rack (71) symmetrically fixedly installed on both sides of the support frame (51); a crossbeam (13) symmetrically distributed on the front and back sides of the support frame (51) is fixedly installed inside the detection platform (1); a second gear (72) is rotatably installed on a side of the crossbeam (13) close to the support frame (51); the second gear (72) is meshed with the corresponding second rack (71); a third gear (73) is rotatably installed on the inner top wall of the detection platform (1) and is located below the movable table (12) and symmetrically distributed on the front and back sides; the third gear (73) is transmission-connected to the corresponding second gear (72) via a second pulley assembly; a third rack (74) is fixedly connected to the bottom of the movable table (12); the third rack (74) is meshed with the corresponding third gear (73).

10. The rubber part performance detection device according to claim 8, characterized in that: A tensioning mechanism (8) for adjusting the tensioning degree of the belt in the pulley assembly 1 is installed inside the vertical section on the right side of the gantry (11), and the tensioning mechanism (8) comprises a mounting plate (81) fixedly mounted on the inner wall of the vertical section on the right side of the gantry (11), a roller frame 1 (82) is fixedly connected to the rear side of the mounting plate (81), a fixed wheel (83) is rotatably mounted to the rear side of the roller frame 1 (82), an elastic telescopic rod (84) symmetrically distributed up and down about the roller frame 1 (82) is fixedly connected to the rear side of the mounting plate (81), a roller frame 2 (85) is fixedly connected to the rear side of the elastic telescopic rod (84), a movable wheel (86) is rotatably mounted to the rear side of the roller frame 2 (85), and the belt in the pulley assembly 1 is respectively matched with the movable wheel (86) and the fixed wheel (83).

Citation Information

Patent Citations

  • Testing device for simultaneously determining compression set and wear resistance of rubber material

    CN115575230A

  • Device for testing pressure resistance of synthetic stone slab

    CN117147309A

  • Device for testing compressive strength of plastic tray

    CN118624406A

  • Wear resistance testing machine

    CN206656931U

  • Mattress roll extrusion tester

    CN206891673U

Cited By

  • Flexible rubber roller detection equipment and method

    CN120213627A

  • Wear-resistant material performance testing device

    CN120213703A

  • Pressure resistance detection device for cement prefabricated slab production

    CN120404402A