Intelligent full-automatic cup convex system
By designing an intelligent fully automatic cup convex system, the problem of inaccurate results caused by manual cup convex tester operation is solved, automated operation and intelligent identification are achieved, and the accuracy and efficiency of the test are improved.
Patent Information
- Application Number
- CN202411868933.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-03-21
AI Technical Summary
The operation of existing manual cup protrusion testers depends on the operator's skills and experience. The downward pressure speed, pressure control, crack judgment and numerical reading are easily affected by human factors, resulting in relatively low repetition and accuracy of the results.
Design an intelligent and fully automatic cup convex system, adopting information and intelligent technology, optimize the power system, sensing system, pneumatic system and interactive system, realize the automatic loading and unloading of the sample, scanning codes, and transfer to the cup convex station, and automatically perform cup convex tests and visual recognition. It can automatically optimize data and draw pictures based on the repeated test results and provide improvement suggestions.
Through automated operations, the influence of manual factors is reduced, the repetition and accuracy of the test is improved, and a fully automatic intelligent identification system is realized. It can simulate manual operation processes and ensure test accuracy, reduce errors, and achieve remote control and result optimization through networking.
Smart Images
Figure CN119666594A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fully automatic cupping, and in particular to an intelligent fully automatic cupping system. Background Art
[0002] From the initial test method to measure the strength and deformation performance of metal plates to the current widespread use in quality assessment and testing of materials and coatings, the cupping tester has a long history that can be traced back to the early 20th century. It has undergone several upgrades in working mechanism, operating performance, and test range, and has generally progressed from manual and mechanized to information and intelligent, making the cupping test more accurate, scientific, and convenient.
[0003] Manual cupping tester: Its design is relatively primitive and simple, mainly composed of basic parts such as punch, die, cushion die, clamping device, handle, scale, observation window, etc. The operator manually operates the handle to control the punch to press down, and observes and reads manually through the scale and observation window. The operation of this type of instrument depends on the skills and experience of the operator. Its pressing speed, pressure control, cracking judgment, and numerical reading are easily affected by human factors, so the repeatability and accuracy of the results are relatively low.
[0004] Therefore, an intelligent and fully automatic cupping system was developed, which makes more comprehensive use of information and intelligent technology. On the basis of the former, the power system, sensor system, pneumatic system, interactive system, etc. are optimized, and the sample cracks can be automatically observed to judge the test results. In addition, it can automatically optimize, plot, and output data based on the results of repeated tests, and even give improvement suggestions. Some advanced models also have additional test functions for other items such as film thickness, gloss, and adhesion, and can also remotely control, quickly export, and optimize operations and results through networking. Summary of the invention
[0005] The purpose of the present invention is to solve the problem that the operation of this type of instrument of the device depends on the skills and experience of the operator, and its pressing speed, pressure control, cracking judgment and numerical reading are easily affected by human factors, so the repeatability and accuracy of the results are relatively low, and an intelligent fully automatic cupping system is proposed.
[0006] To achieve the above object, the present invention provides the following technical solutions: An intelligent fully automatic cupping system is designed, comprising a shell, on which a sample loading mechanism, a code scanning mechanism, a clamping table mechanism and a material discharge box are installed from left to right in sequence, suction plate transfer mechanisms are distributed on both sides of the clamping table mechanism, automatic cupping mechanisms and visual placement stations are distributed on the front and back sides of the material discharge box respectively, a visual recognition mechanism is distributed above the visual placement station, and a cupping station device is arranged on the left side of the automatic cupping mechanism.
[0007] Preferably, the code scanning mechanism includes a reducer 1, a motor 1, a fixed plate and a support rod, fixed plates are fixedly connected on both sides of the support rod, a motor 1 is fixedly connected to the upper left side of the fixed plate, the output shaft of the motor 1 is rotatably connected to a screw 1 through a reducer 1, the nut of the screw 1 is connected to a lifting plate, a sample 1 is placed on the upper surface of the lifting plate, the end of the lifting plate is fixedly connected to a limiting plate, the upper end of the limiting plate is fixedly connected to a photoelectric detector, and a code scanning gun is fixedly connected to the fixed plate on one side.
[0008] Preferably, the suction plate transfer mechanism includes a lifting cylinder, the baffle end of the lifting cylinder is fixedly connected to a rotating motor, the output shaft end of the rotating motor is fixedly connected to a telescopic module, a plurality of suction cups are installed at the end of the telescopic module, and the end of the suction cup adsorbs sample 2.
[0009] Preferably, the telescopic module comprises a second motor, an output shaft of the second motor is fixedly connected with a screw rod five, a nut of the screw rod five is connected with a telescopic plate, and a terminal end of the telescopic plate is connected with a suction cup.
[0010] Preferably, the opening mechanism includes a platform, the outer wall of the platform is fixedly connected to the shell, a motor three is fixedly connected to the right side of the platform, the output shaft of the motor three is rotatably connected to the screw four through the reducer two, the nut of the screw four is connected to the base, both sides of the base are slidably connected to the slide rails two, the four corners of the platform are fixedly connected to the clamping cylinders, and the baffle ends of the clamping cylinders are fixedly connected to the pressure plates.
[0011] Preferably, the automatic cupping mechanism comprises a clamping motor and a lifting motor, and the output shaft of the clamping motor is connected to the clamping template head via an ascending gear and a descending gear.
[0012] Preferably, a sample cup convex station is distributed below the pressing sample head, and a clamping cylinder is distributed on the right side of the sample cup convex station.
[0013] Preferably, the lower part of the clamping cylinder is threadedly connected to screw rod three, the right part of screw rod three is connected to an external motor, and the output shaft of the lifting motor is rotationally connected to the lifting screw rod through a reducer.
[0014] The intelligent fully automatic cupping system proposed by the present invention has the following beneficial effects: Through the coordination among the sample feeding mechanism, code scanning mechanism, plate suction transfer mechanism, opening mechanism, clamping table mechanism, cupping station device and automatic cupping mechanism, the plate suction mechanism controls the sample to rotate 90° and place it on the cupping station. Then, the forward and reverse gears, respectively containing one-way bearings, drive the gear of the torque limiter to press down when the motor rotates forward. After the sample is pressed, the gear will slip when it reaches the fixed torque, thereby achieving the pressing of the sample for cupping. When the cup is convex, the motor reverses, and the rising gear directly drives the pressing sample head to rise. The clamping sample cylinder clamps the sample and moves the sample back to the placement station. Finally, the suction plate transfer mechanism sucks the sample from the cup placement station, rotates 180 degrees, and goes to the visual placement station. The suction plate transfer mechanism sucks the sample from the visual placement station, rotates 90 degrees, and goes to the sample placement box. The sample is directly placed on the box, which makes more comprehensive use of information and intelligent technology. On the basis of the former, the power system, sensor system, pneumatic system, interactive system, etc. are optimized, and the sample cracks can be automatically observed to judge the test results. In addition, it can automatically optimize, plot, and output data based on the results of repeated tests, and even give improvement suggestions. Some advanced models also have additional test functions for other items such as film thickness, gloss, and adhesion. Operations and results can also be remotely controlled, quickly exported, and optimized through networking. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the appearance structure of the present invention; Figure 2 It is a structural schematic diagram of the code scanning mechanism of the present invention; Figure 3 It is a structural schematic diagram of the suction plate transfer mechanism of the present invention; Figure 4 For the present invention Figure 3 Schematic diagram of the local structure in; Figure 5 It is a structural schematic diagram of the opening mechanism of the present invention; Figure 6 For the present invention Figure 5 Schematic diagram of the structure from top view; Figure 7 It is a structural schematic diagram of the automatic cup convex structure of the present invention; Figure 8 For the present invention Figure 7 Schematic diagram of the structure viewed from above; Fig. 9 This is a schematic diagram of the visual placement station structure of the present invention Fig.10 For the present invention Figure 2 Schematic diagram of the structure viewed from above.
[0016] In the figure: 1. Sample feeding mechanism, 2. Scanning mechanism, 3. Suction plate transfer mechanism, 4. Opening mechanism, 5. Clamping table mechanism, 6. Cup convex station device, 7. Automatic cup convex mechanism, 8. Visual recognition mechanism, 9. Visual placement station, 10. Unloading box, 11. Shell, 12. Reducer 1, 13. Motor 1, 14. Fixed plate, 15. Screw 1, 16. Guide rail 1, 17. Support rod, 18. Lifting plate, 19. Limiting plate, 20. Photoelectric detector, 21. Scanning gun, 22. Support plate, 2 3. Sample one, 24. Lifting cylinder, 25. Rotating motor, 26. Telescopic module, 27. Suction cup, 28. Sample two, 29. Motor two, Platform, 36. Reducer two, 37. Motor three, 38. Pressing plate, 39. Clamping cylinder, 40. Visual inspection station, 41. Visual light source, 42. Lifting motor, 43. Screw three, 44. Clamping cylinder, 45. Sample cup convex station, 46. Clamping sample head, 47. Rising gear, 48. Pressing gear, 49. Clamping motor, 50. Lifting screw. DETAILED DESCRIPTION
[0017] The present invention will be further described below in conjunction with the accompanying drawings: Refer to the attached Figure 1-9 In the present embodiment, an intelligent fully automatic cupping system comprises a shell 11, on the top of which are installed a template loading mechanism 1, a code scanning mechanism 2, a clamping table mechanism 5 and a material box 10 from left to right, both sides of the clamping table mechanism 5 are provided with a suction plate transfer mechanism 3, on the front and back sides of the material box 10 are provided with an automatic cupping mechanism 7 and a visual placement station 9, respectively, above the visual placement station 9 is provided a visual recognition mechanism 8, and on the left side of the automatic cupping mechanism 7 is provided a cupping station device 6.
[0018] Refer to the attached Figure 1-9 In this embodiment, the code scanning mechanism 2 includes a reducer 12, a motor 13, a fixed plate 14 and a support rod 17. The fixed plates 14 are fixedly connected to both sides of the support rod 17. The motor 13 is fixedly connected to the upper left side of the fixed plate 14. The output shaft of the motor 13 is rotatably connected to the screw 15 through the reducer 12. The nut of the screw 15 is connected to a lifting plate 18. A sample plate 23 is placed on the upper surface of the lifting plate 18. The end of the lifting plate 18 is fixedly connected to a limiting plate 19. The upper end of the limiting plate 19 is fixedly connected to a photoelectric detector 20. A code scanning gun 21 is fixedly connected to the fixed plate 14 on one side.
[0019] Refer to the attached Figure 1-9In the present embodiment, the suction plate transfer mechanism 3 comprises a lifting cylinder 24, a rotating motor 25 is fixedly connected to the baffle end of the lifting cylinder 24, a telescopic module 26 is fixedly connected to the output shaft end of the rotating motor 25, a plurality of suction cups 27 are installed at the end of the telescopic module 26, a sample plate 28 is adsorbed on the end of the suction cup 27, the telescopic module 26 comprises a motor 29, a screw rod 5 30 is fixedly connected to the output shaft of the motor 29, a telescopic plate 31 is connected to the nut of the screw rod 30, and the end of the telescopic plate 31 is connected to the suction cup 27.
[0020] Refer to the attached Figure 1-9 In this embodiment, the opening mechanism 4 includes a platform 33, the outer wall of the platform 33 is fixedly connected to the shell 11, a motor 37 is fixedly connected to the right side of the platform 33, the output shaft of the motor 37 is rotationally connected to the screw 4 34 through the reducer 2 36, the nut of the screw 4 34 is connected to the base 35, both sides of the base 35 are slidably connected to the slide rail 2 32, the four corners of the platform 33 are fixedly connected to the clamping cylinder 39, and the baffle end of the clamping cylinder 39 is fixedly connected to the pressure plate 38.
[0021] Refer to the attached Figure 1-9 In this embodiment, the automatic cupping mechanism 7 includes a clamping motor 49 and a lifting motor 42. The output shaft of the clamping motor 49 is connected to the clamping template head 46 through an ascending gear 47 and a descending gear 48. A template cupping station 45 is distributed below the clamping template head 46. A clamping cylinder 44 is distributed on the right side of the template cupping station 45. The lower part of the clamping cylinder 44 is threadedly connected to the screw three 43. The right part of the screw three 43 is connected to the external motor. The output shaft of the lifting motor 42 is rotationally connected to the lifting screw 50 through a reducer.
[0022] Sample feeding mechanism 1: used for manual stacking of samples and automatic feeding 2; code scanning mechanism: used for scanning the QR code or barcode on the sample and recording parameters; plate suction transfer mechanism 3: used for sucking up the sample and transferring the sample to different stations; opening mechanism 4: used for opening the clamping table. Clamping table machine 5: used for placing samples and automatically clamping the samples; cupping station placement 6: used for the placement station before cupping, which can automatically grab the sample and enter the automatic cupping mechanism. Automatic cupping mechanism 7: automatic cupping test on the sample. Visual recognition mechanism 8: used for automatically identifying the cupping condition of the sample after cupping. Visual placement station 9: used for placing the sample to be identified, which can be automatically transferred to the bottom of the visual recognition station for visual identification. Unloading box 10: used to store the sample after cupping.
[0023] Through the cooperation among the sample feeding mechanism 1, the code scanning mechanism 2, the plate suction transfer mechanism 3, the opening mechanism 4, the clamping platform mechanism 5, the cupping station device 6 and the automatic cupping mechanism 7, the plate suction mechanism controls the sample to rotate 90° and place it on the cupping station. Then, the forward and reverse gears, each containing a one-way bearing, drive the gear of the torque limiter to press down when the motor rotates forward. After the sample is pressed, the gear will slip when it reaches a fixed torque, thereby achieving the pressing of the sample for cupping. When the cup is convex, the motor reverses, and the rising gear directly drives the pressing sample head to rise. The clamping sample cylinder clamps the sample and moves the sample back to the placement station. Finally, the suction plate transfer mechanism sucks the sample from the cup placement station, rotates 180 degrees, and goes to the visual placement station. The suction plate transfer mechanism sucks the sample from the visual placement station, rotates 90 degrees, and goes to the sample placement box. The sample is directly placed on the box, which makes more comprehensive use of information and intelligent technology. On the basis of the former, the power system, sensor system, pneumatic system, interactive system, etc. are optimized, and the sample cracks can be automatically observed to judge the test results. In addition, it can automatically optimize, plot, and output data based on the results of repeated tests, and even give improvement suggestions. Some advanced models also have additional test functions for other items such as film thickness, gloss, and adhesion. Operations and results can also be remotely controlled, quickly exported, and optimized through networking.
[0024] Working principle: When this intelligent fully automatic cupping system is needed, first place the sample at the corresponding position, then the code scanning mechanism 2 loads the sample for code scanning, and the suction plate transfer mechanism 3 on the left absorbs the sample from the loading station and rotates it 180 degrees to place it on the clamping table mechanism 5. During this period, it can be controlled by the clamping cylinder 39 to move the pressing plate 38 downward to squeeze the clamping claws on both sides of the clamping table mechanism 5, and finally the torsion spring controls the clamping claws to reset and clamp. The clamping table can prevent it from falling when transporting from left to right. The suction plate mechanism controls the sample to rotate 90° and place it on the cupping station, and then, the forward and reverse gears, each containing a one-way bearing, drive the gear of the torque limiter to press down when the motor rotates forward. After the sample is pressed, the gear will slip when it reaches a fixed torque, thereby pressing the sample for cupping. When the cup is convex, the motor reverses, and the rising gear directly drives the pressing sample head to rise. The clamping sample cylinder clamps the sample and moves the sample back to the placement station. Finally, the plate suction transfer mechanism sucks the sample from the cup placement station, rotates 180 degrees, and goes to the visual placement station. The plate suction transfer mechanism sucks the sample from the visual placement station, rotates 90 degrees, and goes to the sample placement box, and directly places the sample on the box.
[0025] Compared with the existing technology, it has the following innovations: 1. Automatic loading and unloading of samples and scanning of codes.
[0026] 2. The sample is automatically transferred to the cupping station.
[0027] 3. Automatic cupping sample at cupping station.
[0028] 4. The sample is automatically transferred to the visual recognition station for visual recognition and sample judgment.
[0029] 5. Through networking, operations and results can be remotely controlled, quickly exported and optimized.
[0030] Compared with the prior art, it has the following advantages: 1. Fully automatic intelligent recognition system.
[0031] 2. It can simulate manual operation process and ensure test accuracy.
[0032] 3. It can reduce errors caused by human factors.
[0033] Although the present invention has been shown and described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.
Claims
1. An intelligent fully automatic cupping system, comprising a housing (11), characterized in that: A template loading mechanism (1), a code scanning mechanism (2), a clamping platform mechanism (5) and a material discharge box (10) are sequentially installed above the shell (11) from left to right. A suction plate transfer mechanism (3) is arranged on both sides of the clamping platform mechanism (5). An automatic cupping mechanism (7) and a visual placement station (9) are arranged on the front and rear sides of the material discharge box (10), respectively. A visual recognition mechanism (8) is arranged above the visual placement station (9). A cupping station device (6) is arranged on the left side of the automatic cupping mechanism (7).
2. The intelligent fully automatic cupping system according to claim 1, characterized in that: The code scanning mechanism (2) comprises a reducer (12), a motor (13), a fixed plate (14) and a support rod (17), the fixed plates (14) being fixedly connected to both sides of the support rod (17), the motor (13) being fixedly connected to the upper left side of the fixed plate (14), the output shaft of the motor (13) being rotatably connected to a screw (15) via a reducer (12), the nut of the screw (15) being connected to a lifting plate (18), a sample plate (23) being placed on the upper surface of the lifting plate (18), the end of the lifting plate (18) being fixedly connected to a limit plate (19), the upper end of the limit plate (19) being fixedly connected to a photoelectric detector (20), and a code scanning gun (21) being fixedly connected to the fixed plate (14) on one side.
3. The intelligent fully automatic cupping system according to claim 1, characterized in that: The suction plate transfer mechanism (3) comprises a lifting cylinder (24), a baffle end of the lifting cylinder (24) is fixedly connected to a rotating motor (25), an output shaft end of the rotating motor (25) is fixedly connected to a telescopic module (26), a plurality of suction cups (27) are mounted at the end of the telescopic module (26), and a second sample plate (28) is adsorbed on the end of the suction cup (27).
4. The intelligent fully automatic cupping system according to claim 3, characterized in that: The telescopic module (26) comprises a second motor (29), the output shaft of the second motor (29) is fixedly connected to a fifth screw (30), the nut of the fifth screw (30) is connected to a telescopic plate (31), and the end of the telescopic plate (31) is connected to the suction cup (27).
5. The intelligent fully automatic cupping system according to claim 1, characterized in that: The opening mechanism (4) comprises a platform (33), the outer wall of the platform (33) is fixedly connected to the shell (11), a motor three (37) is fixedly connected to the right side of the platform (33), the output shaft of the motor three (37) is rotationally connected to the screw four (34) through the reducer two (36), the nut of the screw four (34) is connected to the base (35), both sides of the base (35) are slidably connected to the slide rail two (32), the four corners of the platform (33) are fixedly connected to the clamping cylinder (39), and the baffle ends of the clamping cylinder (39) are fixedly connected to the pressure plate (38).
6. The intelligent fully automatic cupping system according to claim 1, characterized in that: The automatic cupping mechanism (7) comprises a clamping motor (49) and a lifting motor (42), and the output shaft of the clamping motor (49) is connected to the clamping template head (46) via an ascending gear (47) and a descending gear (48).
7. The intelligent fully automatic cupping system according to claim 6, characterized in that: A sample cup convex station (45) is arranged below the sample pressing head (46), and a clamping cylinder (44) is arranged on the right side of the sample cup convex station (45).
8. The intelligent fully automatic cupping system according to claim 7, characterized in that: The lower part of the clamping cylinder (44) is threadedly connected to the screw rod three (43), the right part of the screw rod three (43) is connected to an external motor, and the output shaft of the lifting motor (42) is rotationally connected to the lifting screw rod (50) via a reducer.