Efficient demolding device for casting part

Abstract

The invention discloses an efficient casting part demolding device, and relates to the technical field of casting, the efficient casting part demolding device comprises a recycling assembly used for smashing and recycling a sand mold, a plurality of sets of sieve plates used for separating molding sand from casting parts are arranged in the recycling assembly, and the screened molding sand is discharged through the recycling assembly. A transfer assembly for transporting a sand box is slidably arranged on the recovery assembly, the transfer assembly transports the sand box to the position above the recovery assembly and positions the sand box, and it is guaranteed that a casting part in the sand box can fall into the recovery assembly and does not collide with other casting parts; and the demolding assembly pushes out molding sand in the sand box, the demolding assembly cleans the inner wall of the sand box while increasing the falling speed of the molding sand in the sand box, the recycling efficiency of the sand box is improved, the casting part is automatically demolded, and the demolding efficiency of the casting part is improved through the arranged demolding assembly.

Description

Technical Field

[0001] The invention relates to the technical field of casting, and in particular to a high-efficiency demoulding device for castings. Background Art

[0002] Metal castings have a profound impact on industrial development. As one of the basic processes in the manufacturing industry, casting technology can produce parts with complex shapes and precise dimensions, and is widely used in the fields of automobiles, aerospace, machinery manufacturing, energy, etc. It not only improves production efficiency and reduces costs, but also promotes the progress of materials science and process technology. Through casting, metal materials can be used efficiently, which promotes the diversification and performance improvement of industrial products, provides important support for the scale, automation and precision of modern industry, and becomes a key driving force for the industrial revolution and the development of the modern industrial system.

[0003] The demoulding process after casting is crucial in the casting process and directly affects the quality, production efficiency and cost of the casting. Demolding refers to the process of removing the solidified casting from the mold. Improper demoulding operation may cause surface damage, cracks or deformation of the casting, affect its dimensional accuracy and appearance quality, and even cause waste. Reasonable demoulding methods can reduce wear and damage to the mold, extend the service life of the mold, and reduce production costs. The demoulding process is closely related to mold design, cooling system, lubricant use, etc. Optimizing the demoulding process helps to improve the overall level of the casting process.

[0004] A Chinese invention patent with announcement number CN110918949B discloses a demoulding device for sand mold casting. The device generates vibrations between the sand box, the molding sand and the casting, causing the molding sand and the casting in the sand box to fall off, and controls the demoulding direction at the same time to avoid damage to the casting due to excessive force during demoulding. However, the device cannot remove the casting from a large amount of molding sand. When processing multiple castings, it is easy to cause collisions between the castings, reducing the accuracy and yield of the castings. At the same time, the molding sand cannot be effectively recovered, reducing the demoulding efficiency of the casting. In addition, the cleaning of the sand box by this device is not thorough enough, and a large amount of molding sand is likely to remain on the sand box, reducing the demoulding efficiency. Summary of the invention

[0005] In view of the above technical problems, the present invention discloses a high-efficiency demoulding device for castings.

[0006] The technical solution adopted by the present invention to solve the above technical problems is: a high-efficiency demoulding device for castings, comprising a recycling component, the recycling component comprising a recycling box, a transfer component and a demoulding component are slidably arranged on the recycling box, a screening frame is slidably arranged in the recycling box, and multiple groups of sieve plates are slidably arranged on the screening frame, the transfer component comprises an adjusting frame 1 slidably mounted on the recycling box, the adjusting frame 1 is provided with a clamping mechanism, and the clamping mechanism transports the sand box, the demoulding component comprises two groups of adjusting frames slidably mounted on the recycling box, both groups of adjusting frames 2 are provided with mounting frames and vibration mechanisms, one group of mounting frames is rotatably provided with a flap 1, the flap 1 is rotatably provided with a cleaning frame 1, the cleaning frame 1 is slidably provided with a cleaning head, the cleaning head is rotatably provided with a cleaning rod 1, the other group of mounting frames is rotatably provided with a flap 2, the flap 2 is rotatably provided with a cleaning frame 2, and the cleaning frame 2 is provided with a blowing head.

[0007] Furthermore, a discharge port is provided at the lower end of the recycling box, a sealing plate is slidably provided at the discharge port, and a vent and a mounting groove are provided on the recycling box.

[0008] Furthermore, an adjusting block is slidably arranged inside the recycling box, a stirring roller is rotatably arranged on the adjusting block, a demagnetizing plate is slidably arranged inside the recycling box, and a spring is arranged between the demagnetizing plate and the recycling box.

[0009] Furthermore, the sieve plate is provided with leakage holes.

[0010] Furthermore, the clamping mechanism comprises a support frame slidably mounted on an adjusting frame 1, two groups of clamping frames are slidably arranged on the support frame, and a limiting block 1 and a limiting block 2 are slidably arranged on the clamping frame.

[0011] Furthermore, the transfer assembly also includes a support plate slidably mounted on the recovery box, and two groups of stabilizing plates are slidably arranged on the support plate.

[0012] Furthermore, the vibration mechanism is slidably mounted on a knocking plate on a mounting frame, a second spring is provided between the knocking plate and the mounting frame, a cam is rotatably provided on the mounting frame, and the cam is fitted with the knocking plate.

[0013] Furthermore, the knocking plate is provided with a plurality of groups of knocking posts 1 and knocking posts 2.

[0014] Furthermore, the vibration mechanism also includes a mounting plate slidably mounted on the second adjustment frame, and a striking head is slidably arranged on the mounting plate.

[0015] Furthermore, a cleaning rod 2 is slidably arranged inside the cleaning rod 1, and the cleaning rod 2 is in contact with the inner wall of the sand box.

[0016] The beneficial effects of the present invention compared with the prior art are as follows: the present invention automatically takes out the casting from the molding sand through the recovery component, and recovers the molding sand in the process of taking out the casting, and the falling effect of the molding sand on the casting is improved by shaking the casting, and the recovery component automatically breaks up the molding sand, demagnetizes and recovers the molding sand, thereby improving the recovery efficiency of the molding sand. The transfer component provided in the present invention transports the sand box and adjusts the falling position of the casting in the sand box to avoid the accumulation of multiple castings in the recovery box causing damage to the casting and equipment failure. The demoulding component provided in the present invention takes out the molding sand and casting in the sand box, improves the separation efficiency of the mold and the molding sand by knocking at multiple angles, and the demoulding component can clean the inside of the sand box after demoulding, thereby improving the reuse efficiency of the sand box. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0018] Figure 2 It is a front view of the overall structure of the present invention.

[0019] Figure 3 for Figure 2 Structural cross-section view in the AA direction.

[0020] Figure 4 It is a schematic diagram of the structure of the recycling component of the present invention.

[0021] Figure 5 It is a schematic diagram of the local structure of the recycling component of the present invention.

[0022] Figure 6 It is a schematic diagram of the structure of the transfer component of the present invention.

[0023] Figure 7 It is a schematic diagram of the local structure of the transfer component of the present invention.

[0024] Figure 8 It is a schematic diagram of the structure of the support plate of the transfer assembly of the present invention.

[0025] Fig. 9 It is a schematic diagram of the structure of the demoulding component of the present invention.

[0026] Fig.10 for Fig. 9 Structural cross-section view along the BB direction.

[0027] Fig.11 It is a schematic diagram of the local structure of the demoulding component of the present invention.

[0028] Fig.12 for Fig.11 A schematic diagram of the enlarged structure in the middle.

[0029] Reference numerals: 1-recovery assembly; 2-transfer assembly; 3-demolding assembly; 101-recovery box; 102-sealing plate; 103-installation slot; 104-ventilation port; 105-screening frame; 106-screening plate; 107-magnetic removal plate; 108-spring one; 109-adjusting block; 110-stirring roller; 201-sand box; 202-adjusting frame one; 203-support frame; 204-support plate; 205-stabilizing plate; 206-clamping frame; 207- Limit block one; 208-limit block two; 301-flip plate one; 302-mounting frame; 303-cleaning frame one; 304-cleaning head; 305-cleaning rod one; 306-cleaning rod two; 307-flip plate two; 308-cleaning frame two; 309-blowing head; 310-adjusting frame two; 311-knocking head; 312-mounting plate; 313-knocking plate; 314-spring two; 315-cam; 316-knocking column one; 317-knocking column two. DETAILED DESCRIPTION

[0030] refer to Figures 1 to 12 The device for efficiently demoulding a casting shown in the figure comprises a recovery component 1 for recovering sand molds, the recovery component 1 crushes and recovers the molding sand, and the recovery component 1 screens out the casting in the molding sand, thereby improving the demoulding efficiency of the casting, a transfer component 2 is slidably provided on the upper end of the recovery component 1, the transfer component 2 transports the sand box 201, and adjusts the position of the sand box 201 to avoid collision with other castings when the casting is demoulded, a demoulding component 3 is also slidably provided on the recovery component 1, the demoulding component 3 knocks the sand box 201, thereby increasing the falling speed of the molding sand and the casting in the sand box 201, and at the same time the demoulding component 3 can clean the inner wall of the sand box 201, thereby improving the efficiency of reusing the sand box 201, and the present invention automatically demoulds the casting, thereby improving the demoulding efficiency of the casting.

[0031] The recycling component 1 includes a recycling box 101, a mounting groove 103 is arranged on the side of the recycling box 101, a discharge port is arranged at the lower end of the recycling box 101, the recycling box 101 is used to place molding sand, and the molding sand is discharged through the discharge port, and a sealing plate 102 is slidably arranged at the discharge port at the lower end of the recycling box 101, and the sealing plate 102 seals the recycling box 101, and a screening rack 105 is slidably arranged inside the recycling box 101, and a plurality of groups of sieve plates 106 are slidably arranged on the screening rack 105, and leakage holes are arranged on the sieve plates 106, and the molding sand passes through the leakage holes of the sieve plates 106 and accumulates at the bottom of the recycling box 101, and an adjusting block 109 and a demagnetizing plate 107 are slidably arranged inside the recycling box 101, and a stirring roller 110 is rotatably arranged on the adjusting block 109, and the stirring roller 110 is The molding sand that falls into the recovery box 101 is broken up, and a spring 108 is arranged between the demagnetizing plate 107 and the recovery box 101. The demagnetizing plate 107 demagnetizes the molding sand and absorbs the magnetic objects in the molding sand. When too much molding sand accumulates at the lower end of the recovery box 101, the sealing plate 102 is driven to slide on the recovery box 101, and the recovery box 101 releases the sealing of the sealing plate 102. At this time, the molding sand is discharged through the discharge port at the bottom of the recovery box 101. When the casting in the recovery box 101 needs to be taken out, the screening frame 105 is driven to slide on the recovery box 101, and the screening frame 105 is lifted up to eject the casting. At the same time, multiple groups of screen plates 106 are driven to slide back and forth on the screening frame 105 to shake off the molding sand on the casting, thereby improving the demolding efficiency of the casting.

[0032] The transfer assembly 2 includes an adjustment frame 202 slidably mounted on the recovery box 101, a support frame 203 is slidably arranged on the adjustment frame 202, a group of clamping frames 206 are slidably arranged on both sides of the support frame 203, a limit block 207 is slidably arranged at the lower end of the clamping frame 206, and the limit block 207 supports the sand box 201, and two groups of limit blocks 208 are slidably arranged on the clamping frame 206. When the two groups of limit blocks 208 are close to each other, the sand box 201 is clamped to complete the transfer. The transfer assembly 2 further includes a support plate 204 slidably mounted in the mounting groove 103 to support the sand box 201. Two groups of stabilizing plates 205 are slidably arranged on the support plate 204. When the two groups of stabilizing plates 205 are close to each other, the sand box 201 is clamped. When the sand box 201 is processed, the sand box 201 is placed on the support plate 204 to drive the two groups of stabilizing plates 205 close to each other. The stabilizing plates 205 clamp the sand box 201. Drive the support plate 204 to slide on the installation groove 103, the support plate 204 drives the sand box 201 to rise, and at the same time drives the adjustment frame 202 to move, the adjustment frame 202 drives the support frame 203 to move, drive the support frame 203 to slide on the adjustment frame 202, the support frame 203 drives the clamping frame 206 to align with the sand box 201, drive the two groups of support frames 203 to approach each other, the support frame 203 drives the limit block 1 207 and the limit block 208 to align with the sand box 201, and drives the limit block The positioning block 207 moves, and the limiting block 207 supports the sand box 201, driving the two groups of limiting blocks 208 to approach each other, and the two groups of limiting blocks 208 clamp the sand box 201. After the sand box 201 is fixed, the two groups of stabilizing plates 205 are driven to move away from each other, and the stabilizing plates 205 release the fixation of the sand box 201, driving the adjustment frame 202 and the supporting frame 203 to move, and the adjustment frame 202 drives the sand box 201 to align with the demoulding component 3, and completes the transportation of the sand box 201.

[0033] The demoulding assembly 3 includes two sets of adjustment frames 310 slidably mounted on the recycling box 101, and the adjustment frames 310 are both provided with mounting frames 302, and knocking plates 313 are both slidably mounted on the two sets of mounting frames 302, and springs 314 are provided between the knocking plates 313 and the mounting frames 302, and cams 315 are rotatably arranged on the mounting frames 302, and the cams 315 are fitted with the knocking plates 313. When the cams 315 are driven to rotate, the cams 315 drive the knocking plates 313 to slide back and forth on the mounting frames 302, and the knocking plates 313 are provided with multiple sets of knocking columns 313. 16 and knocking column 2 317, knocking column 1 316 and knocking column 2 317 knock the sand box 201, two groups of mounting plates 312 are slidably arranged on the adjusting frame 210, and knocking heads 311 are slidably arranged on the mounting plates 312, and a group of mounting frames 302 are rotatably arranged with a flap 1 301, and a cleaning frame 1 303 is rotatably arranged on the flap 1 301, and a cleaning head 304 is slidably arranged in the cleaning frame 1 303, and a plurality of cleaning rods 1 305 are rotatably arranged on the cleaning head 304, and a cleaning rod 2 306 is slidably arranged in the cleaning rod 1 305, when the sand box After the castings and molding sand in 201 fall into the recovery box 101, the flap 1 301 is driven to rotate, and the flap 1 301 drives the cleaning frame 1 303 and the cleaning head 304 to be inserted into the sand box 201, and the cleaning head 304 is driven to slide in the cleaning frame 1 303, and the cleaning frame 1 303 drives multiple groups of cleaning rods 1 305 to move, and the position of the cleaning rod 1 305 is adjusted, and the cleaning rod 2 306 is driven to slide in the cleaning rod 1 305. After the cleaning rod 2 306 is attached to the inner wall of the sand box 201, the cleaning frame 1 303 is driven to rotate on the flap 1 301, and the cleaning frame 1 303 is driven to rotate on the flap 1 301. 03 drives the cleaning head 304 to rotate, and the cleaning head 304 drives the cleaning rod 1 305 and the cleaning rod 2 306 to rotate. The cleaning rod 2 306 wipes the inner wall of the sand box 201, and pokes off the molding sand adhering to the inner wall of the sand box 201, thereby completing the processing of the inner wall of the sand box 201. A flap 2 307 is rotatably provided on another set of mounting frames 302, and a cleaning frame 2 308 is slidably provided on the flap 2 307. A blowing head 309 is rotatably provided on the cleaning frame 208. The blowing head 309 blows air to the inner wall of the sand box 201 to improve the cleaning effect of the inner wall of the sand box 201.

[0034] Working principle: When working, place the sand box 201 on the support plate 204, drive the two sets of stabilizing plates 205 to approach, the stabilizing plates 205 clamp the sand box 201, drive the support plate 204 to slide on the installation groove 103, the support plate 204 drives the sand box 201 to rise, and then clamps the sand box 201, drives the adjustment frame 202 to slide on the recovery box 101, the adjustment frame 202 drives the support frame 203 and the clamping frame 206 to move, drives the support frame 203 to slide on the adjustment frame 202, and the support frame 2 03 drives the clamping frame 206 to align with the sand box 201, drives the two groups of support frames 203 to approach each other, the support frame 203 drives the limit block 1 207 and the limit block 208 to align with the sand box 201, drives the limit block 1 207 to move, the limit block 1 207 supports the sand box 201, drives the two groups of limit blocks 208 to approach each other, the two groups of limit blocks 208 clamp the sand box 201, drives the two groups of stabilizing plates 205 to move away, drives the adjustment frame 1 202 and the support frame 203 to move to transfer the sand box 201.

[0035] After the adjusting frame 1 202 drives the sand box 201 to arrive between the two groups of adjusting frames 2 310, the two groups of adjusting frames 2 310 are driven to move toward the position of the sand box 201. When the two groups of adjusting frames 2 310 arrive at the working position, the driving of the adjusting frame 2 310 to move is stopped, and the cam 315 is driven to rotate. When the cam 315 rotates, it drives the knocking plate 313 to slide back and forth on the mounting frame 302, and the knocking plate 313 knocks the sand box 201 to complete the vibration of the sand box 201. At the same time, the knocking head 311 is driven to slide on the mounting plate 312. After the knocking head 311 is aligned with the side of the sand box 201, the mounting plate 312 is driven to slide back and forth on the adjusting frame 2 310, and the mounting plate 312 drives the knocking head 311 to knock the sand box 201, knocking the molding sand and the casting in the sand box 201 into the recovery box 101, and completing the demoulding of the casting.

[0036] After the casting and the molding sand fall into the recovery box 101, the flap 1 301 is driven to rotate, and the flap 1 301 drives the cleaning frame 1 303 and the cleaning head 304 to be inserted into the sand box 201, and the cleaning head 304 is driven to slide in the cleaning frame 1 303, and the cleaning frame 1 303 drives multiple groups of cleaning rods 1 305 to move, and the position of the cleaning rod 1 305 is adjusted, and the cleaning rod 2 306 is driven to slide in the cleaning rod 1 305. After the cleaning rod 2 306 is fitted with the inner wall of the sand box 201, the cleaning frame 1 303 is driven to rotate on the flap 1 301, and the cleaning frame 1 303 drives the cleaning head 304 to rotate, and the cleaning head 304 drives the cleaning rod 1 305 and the cleaning rod 2 306 to rotate, and the cleaning rod 2 306 is pressed against the sand box The inner wall of the sand box 201 is wiped, and the molding sand adhering to the inner wall of the sand box 201 is poked off, and the processing of the inner wall of the sand box 201 is completed. When the inside of the sand box 201 is cleaned, the second flap 307 is driven to rotate on the mounting frame 302, and the second flap 307 drives the cleaning frame 208 and the cleaning frame 208 to be inserted into the sand box 201, and the cleaning frame 208 is driven to move, and the cleaning frame 208 drives the blowing head 309 to move, and the cleaning frame 208 adjusts the position of the blowing head 309, and at the same time avoids the collision between the blowing head 309 and the cleaning rod 1 305, and drives the blowing head 309 to work, and the blowing head 309 blows high-pressure air into the sand box 201 to clean the bonding sand that the clamping frame 206 cannot clean.

[0037] When the casting and the molding sand fall into the recovery box 101, the screening frame 105 is driven to slide in the recovery box 101, and the screen plate 106 is driven to slide back and forth on the screening frame 105. At this time, the screen plate 106 drives the casting to shake, and the molding sand on the casting falls off the casting. The broken molding sand enters the recovery box 101 through the leakage holes on the screen plate 106, and the larger pieces of molding sand enter the recovery box 101 through the gaps between multiple groups of screen plates 106. The casting is lifted up by the screen plate 106 to realize the demolding of the casting. After the molding sand enters the recovery box 101, it drives the mixing roller 110 to rotate, and the mixing roller 110 further breaks up the molding sand. The regulating block 109 is driven to slide in the recycling box 101, and the regulating block 109 drives the stirring roller 110 to move back and forth, thereby improving the breaking effect of the stirring roller 110 on the molding sand. At this time, the molding sand falls to the bottom of the sealing plate 102, and the demagnetizing plate 107 is driven to work during the falling process of the molding sand. The demagnetizing plate 107 adsorbs the magnetic material in the molding sand to complete the demagnetization of the molding sand, and then accumulates it at the bottom of the recycling box 101 to complete the recycling of the molding sand. When the molding sand in the recycling box 101 needs to be taken out, the sealing plate 102 is driven to move on the recycling box 101, and the sealing plate 102 releases the closure of the recycling box 101. At this time, the molding sand is discharged through the discharge of the sealing plate 102.

Claims

1. A casting efficient demoulding device, comprising a recovery component (1), characterized in that: The recycling component (1) comprises a recycling box (101), a transfer component (2) and a demoulding component (3) are slidably arranged on the recycling box (101), a screening frame (105) is slidably arranged in the recycling box (101), and a plurality of groups of sieve plates (106) are slidably arranged on the screening frame (105), the transfer component (2) comprises an adjustment frame 1 (202) slidably mounted on the recycling box (101), a clamping mechanism is arranged on the adjustment frame 1 (202), and the clamping mechanism transports the sand box (201), and the demoulding component (3) comprises two groups of adjustment frames 2 (202) slidably mounted on the recycling box (101). 310), both sets of adjustment frames (310) are provided with mounting frames (302) and vibration mechanisms, one set of mounting frames (302) is rotatably provided with a flap (301), the flap (301) is rotatably provided with a cleaning frame (303), a cleaning head (304) is slidably provided inside the cleaning frame (303), the cleaning head (304) is rotatably provided with a cleaning rod (305), the other set of mounting frames (302) is rotatably provided with a flap (307), the flap (307) is rotatably provided with a cleaning frame (308), and the cleaning frame (308) is provided with a blower head (309).

2. A casting efficient demoulding device according to claim 1, characterized in that: The recycling box (101) is provided with a discharge port at the lower end thereof, and a sealing plate (102) is slidably provided on the discharge port. The recycling box (101) is provided with a vent (104) and a mounting groove (103).

3. A casting efficient demoulding device according to claim 2, characterized in that: An adjusting block (109) is slidably arranged inside the recycling box (101), a stirring roller (110) is rotatably arranged on the adjusting block (109), a demagnetizing plate (107) is slidably arranged inside the recycling box (101), and a spring 1 (108) is arranged between the demagnetizing plate (107) and the recycling box (101).

4. A casting efficient demoulding device according to claim 3, characterized in that: The sieve plate (106) is provided with a leakage hole.

5. The high-efficiency demoulding device for castings according to claim 1, characterized in that: The clamping mechanism comprises a support frame (203) slidably mounted on an adjustment frame 1 (202), two groups of clamping frames (206) are slidably arranged on the support frame (203), and a limit block 1 (207) and a limit block 2 (208) are slidably arranged on the clamping frame (206).

6. A casting efficient demoulding device according to claim 5, characterized in that: The transfer assembly (2) further comprises a support plate (204) slidably mounted on the recovery box (101), and two groups of stabilizing plates (205) are slidably arranged on the support plate (204).

7. The high-efficiency demoulding device for castings according to claim 1, characterized in that: The vibration mechanism is slidably mounted on a knocking plate (313) on a mounting frame (302); a second spring (314) is provided between the knocking plate (313) and the mounting frame (302); a cam (315) is rotatably provided on the mounting frame (302); the cam (315) is fitted with the knocking plate (313); and a plurality of groups of first knocking columns (316) and second knocking columns (317) are provided on the knocking plate (313).

8. The high-efficiency demoulding device for castings according to claim 7, characterized in that: The vibration mechanism further comprises a mounting plate (312) slidably mounted on the second adjustment frame (310), and a striking head (311) is slidably arranged on the mounting plate (312).

9. A casting efficient demoulding device according to claim 8, characterized in that: A second cleaning rod (306) is slidably disposed inside the first cleaning rod (305), and the second cleaning rod (306) is in contact with the inner wall of the sand box (201).

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