A kind of air conditioning pipe fixed distance cutting device
By designing a fixed-distance cutting device for air conditioning pipelines, and using technical means such as photoelectric sensors, ranging through holes, rotating rods and transmission belts, accurate fixed-distance cutting of air conditioning pipelines is achieved, solving the problem of length deviation caused by pipeline deformation in the prior art, and improving material utilization.
Patent Information
- Application Number
- CN202510254940.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2025-04-01
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing air-conditioning pipeline cutting device can easily cause pipeline deformation during the cutting process, which will cause deviations in the length of the cutting pipeline, affecting subsequent use, and the plastic waste generated by the cutting is difficult to recycle.
A fixed-distance cutting device for air conditioning piping is designed, including conveying components, cutting components and clamping components. Accurate fixed-distance cutting is achieved through photoelectric sensors and distance measurement through holes, automatic loading and pipeline transportation is achieved using rotating rods and transmission belts, and precise control of cutting blades is achieved by switching cylinders and driving gears.
Accurate fixed-distance cutting of air-conditioning pipes is achieved, avoids pipe length deviations, improves cutting accuracy, reduces material waste, and improves the recycling rate of plastic waste.
Smart Images

Figure CN119733885A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cutting devices, and in particular to a fixed-distance cutting device for air-conditioning pipes. Background Art
[0002] When processing air-conditioning pipes, in order to meet different usage requirements, a cutting device is required to cut the length of the air-conditioning pipes. For example, the patent application number is CN202022533127.3, a cutting device for air-conditioning pipe production, including a top plate, a sleeve and a ferrule are fixedly connected to the top of the top plate, a notch is opened on the outside of the sleeve extending outward one centimeter, a slide groove is opened at the bottom of the top plate, a slide rail is slidably connected to the inner side of the slide groove, and a box is fixedly connected to the bottom of the slide rail. A rotating motor is installed on the inner wall of the box, and the output end of the rotating motor is rotatably connected to a rotating shaft. A blade is sleeved on the outside of the rotating shaft, and a fan is electrically connected to the bottom of the rotating motor extending one centimeter in the vertical direction. The air outlet of the fan is bonded with a gauze. This application solves the problem that the existing air-conditioning pipe cutting device has insufficient control over the cutting length of the pipe during use, resulting in deviations in the length of the pipe after cutting, affecting the subsequent use of the pipe, and the plastic waste generated by the cutting cannot be effectively collected and recycled, which increases the probability of plastic particles being inhaled into the human body and affects the health of workers.
[0003] However, the existing cutting devices usually perform direct horizontal cutting after fixing the pipeline, which causes the pipeline to be subjected to force on one side during the cutting process. Under this force, the pipeline will be deformed, which in turn affects the two ends of the pipeline after cutting and causes a certain deviation in the length of the pipeline, which not only causes material waste but also requires further processing. For this reason, the present application designs an air-conditioning pipeline fixed-distance cutting device, which can accurately cut the pipeline to avoid deviation in the pipeline length. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides an air-conditioning pipe spacing cutting device, which solves the problem that the existing cutting device may cause pipe deformation during the cutting process, thereby causing deviation in pipe length.
[0005] To achieve the above object, the technical solution adopted by the present invention is: An air conditioning pipe spacing cutting device, comprising: A conveying assembly for conveying air-conditioning pipes, the conveying assembly comprising a set of second slides, the second slides are arranged on one side of the support frame, second slide seats are slidably installed inside the second slides, a rotating rod is rotatably installed inside each of the second slide seats, and a feeding clamping roller is fixedly installed at one end of the rotating rod; A cutting assembly for cutting air-conditioning pipes, the cutting assembly comprising a support ring, a movable slide groove and a matching slide groove, the movable slide groove and the matching slide groove are both arranged in the middle of the support frame, the movable slide groove and the matching slide groove are respectively provided with a movable slide rod and a matching slide rod, the outer side of the support ring is respectively provided with a transfer seat, the two transfer seats are respectively rotatably connected with the corresponding movable slide rod and the matching slide rod, a rotating ring is slidably installed inside the support ring, a mounting seat is fixedly installed on one side of the rotating ring, a shell is installed at the lower end of the mounting seat through a flip bracket, and a cutting blade is arranged below the shell; A clamping assembly for fixing the air conditioning pipe, the clamping assembly comprising a first slide groove, the first slide groove is opened on the other side of the support frame, two first slide seats are slidably installed inside the first slide groove, a mounting rod is fixedly installed on one side of the first slide seat, and a clamping plate is fixedly installed on one end of the mounting rod; A driving assembly for controlling the conveying assembly and the cutting assembly, wherein the driving assembly is arranged at the rear side of the supporting frame.
[0006] Preferably, a screw hole connecting plate is fixedly installed on one side of each of the first slide and the second slide, and a group of bearing seats are provided on one side of the first slide and the second slide, and positive and negative screw rods are provided inside the bearing seats, and the positive and negative screw rod shafts are threadedly matched with the corresponding screw hole connecting plate threads, and control motors are installed on the lower sides of the two groups of bearing seats, and the two output ends of the control motors are respectively fixedly connected to the corresponding positive and negative screw rods.
[0007] Preferably, a first connecting rod is provided at one end of one of the rotating rods, a first pulley is fixedly mounted on the rod body of the first connecting rod, a first extension rod is provided at one end of the first connecting rod, a distance measuring disk is provided on the rod body of the first extension rod, and a plurality of distance measuring through holes are opened on the surface of the distance measuring disk.
[0008] Preferably, a flip connecting plate is fixedly installed on one side of the movable slide rod, a central rotating shaft is fixedly installed on the outer side of one end of the flip connecting plate, the central rotating shaft is rotatably installed in the middle of the support frame, a second connecting rod is fixedly installed on the inner side of one end of the flip connecting plate, and the second connecting rod body is provided with a first gear disk.
[0009] Preferably, the driving assembly comprises an L-shaped bracket, the L-shaped bracket is fixedly mounted on the rear side of the support frame, a conductive slide rail is fixedly mounted on the upper side of the L-shaped bracket, and a switching cylinder is fixedly mounted on the lower side of the L-shaped bracket; A third connecting rod is rotatably mounted on one end of the L-shaped bracket. The third connecting rod is aligned with the second connecting rod. A second gear plate and a second pulley are respectively provided on the rod body of the third connecting rod.
[0010] Preferably, a connecting frame is fixedly installed at the output end of the switching cylinder, a driving motor is fixedly installed inside the connecting frame, a driving gear is fixedly installed at the output end of the driving motor, and the driving gear is meshed with the first gear plate and the second gear plate; A groove is provided on the rear side of the support frame, a tensioning wheel is movably installed inside the groove through a tensioning spring, a third pulley is fixedly installed on one end of the tensioning wheel, the first pulley, the second pulley and the third pulley are vertically aligned and are commonly provided with a transmission belt.
[0011] Preferably, a conductive slide is movably installed inside the conductive slide rail, one end of the conductive slide is rotatably connected to the first extension rod, a photoelectric sensor is fixedly installed on the upper side of the conductive slide, the photoelectric sensor is connected to an external PLC controller signal, and the PLC controller controls the start and stop of the drive motor and the switching cylinder respectively.
[0012] Preferably, a boss is fixedly mounted on the outer side of the support ring, a transmission gear is rotatably mounted inside the boss, a drive motor is fixedly mounted on the outer side of the boss, an output end of the drive motor is fixedly connected to the transmission gear, a plurality of tooth grooves are opened on the outer side of the rotating ring, and the transmission gear is meshed with the plurality of tooth grooves.
[0013] Preferably, the outer side of the shell is connected to the flip bracket, an adjusting screw is rotatably installed on the upper side of the shell, a second bevel gear is fixedly installed on the upper end of the adjusting screw, a movable sleeve is limitedly slidably installed on the lower side of the shell, and a reset spring is arranged between the lower side of the movable sleeve and the bottom of the shell; A first bevel gear is arranged on the surface of the support ring, the first bevel gear is meshed with the second bevel gear, a base is fixedly mounted on the bottom of the movable sleeve, and the cutting blade is rotatably mounted inside the base.
[0014] Preferably, an extension frame is provided on the outside of the shell, support rods are rotatably installed at both ends of the extension frame through coil springs, a sliding bracket is slidably installed inside the support rod through a support spring, and an auxiliary roller is rotatably installed inside the sliding bracket.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The first pulley is driven by the transmission belt to rotate. During the rotation of the first pulley, the first connecting rod can drive the rotating rod to rotate, so that the feeding clamping roller rotates and drives the pipe to move, thereby realizing automatic feeding operation. In order to achieve precise distance cutting, a number of distance measuring through holes are opened on the surface of the distance measuring disk during the feeding process. During the rotation of the first connecting rod, the number of distance measuring through holes can be continuously switched to cooperate with the photoelectric sensor to achieve precise distance, thereby greatly improving the cutting accuracy during pipeline processing and avoiding the unusable material and waste of material due to size mismatch.
[0016] 2. By starting the switching cylinder, the position of the driving motor on the connecting frame can be switched, and the driving gear can be moved below the first toothed disc and the second toothed disc to perform meshing transmission of the corresponding toothed discs, wherein the rotation of the first toothed disc can realize the rotation of the central shaft for cutting operations, and the rotation of the second toothed disc can realize the rotation of the second pulley, and the first pulley can be driven to rotate by the transmission belt under the rotation of the second pulley, so as to be used for the transportation of the pipeline. Through the above structure, the driving motor drives the displacement of the cutting blade and the transportation of the pipeline, and the switching can be performed after the pipeline transportation is completed, without affecting the cutting process.
[0017] 3. Through the cooperation of photoelectric sensors and several distance measuring holes, when the distance measuring disk rotates with the feeding clamping roller, the number of distance measuring holes through which the photoelectric sensor passes is used to accurately control the distance of pipeline transportation. When the pipeline enters the corresponding distance, the photoelectric sensor will transmit a signal to the PLC controller, and then the PLC controller will start the switching cylinder to switch the drive motor to control the cutting blade, and the cutting blade will be reset after the cutting is completed, and the switching cylinder will be started again to realize the processing of subsequent pipelines.
[0018] 4. By starting the driving motor to drive the transmission gear to engage with a number of tooth grooves, the rotation of the rotating ring can be realized. During the rotation of the rotating ring, the cutting blade will rotate around the pipe to realize circular cutting. Compared with the direct cutting in the prior art, this application can avoid the stress deformation of the pipe, thereby ensuring the length and shape of the pipe end.
[0019] 5. During the cutting process, the second bevel gear on the housing moves and fits around the first bevel gear by rotating the rotating ring, so that the movable sleeve and the adjusting screw thread cooperate, and then the movable sleeve will continue to move toward the pipe direction to ensure that the cutting blade can completely cut the pipe. After the cutting is completed, the support ring is tilted by the movable reset of the moving slide bar and the matching slide bar, and the first bevel gear and the second bevel gear are disengaged by cooperating with the flip bracket, and after disengagement, the reset spring pushes up the movable sleeve to reset the cutting blade height, so as to achieve rapid reset. In the next round of cutting, you only need to move the slide bar and the matching slide bar downward to make the support ring vertically cooperate with the pipe support, so that the first bevel gear and the second bevel gear can be meshed again. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 is a schematic diagram of a three-dimensional structure from another viewing angle of the present invention; Figure 3 It is a rear view structural schematic diagram of the present invention; Figure 4 yes Figure 3Schematic diagram of the partial cross-section structure at AA in the middle; Figure 5 yes Figure 3 Schematic diagram of the cross-section structure at BB in the middle; Figure 6 yes Figure 5 A is an enlarged schematic diagram of the structure; Figure 7 Is a schematic diagram of the structure of the present invention is a top view; Figure 8 yes Figure 7 Schematic diagram of the partial cross-section structure at CC; Fig. 9 yes Figure 7 Schematic diagram of the cross-section structure at DD; Fig.10 yes Figure 7 Schematic diagram of the cross-section structure at EE; Fig.11 yes Fig.10 The enlarged structural diagram at b in the middle; Fig.12 yes Figure 7 Schematic diagram of the partial cross-sectional structure at FF in the middle.
[0021] In the figure: 1, support frame; 2, conveying assembly; 201, second slide; 202, second slide; 2021, rotating rod; 2022, feeding clamp roller; 2023, first connecting rod; 2024, first pulley; 2025, first extension rod; 2026, distance measuring disk; 2027, distance measuring through hole; 3, cutting assembly; 301, moving slide; 302, matching slide; 303, matching slide; 304, moving slide; 305, central shaft; 30 51, flip connecting plate; 3052, second connecting rod; 3053, first toothed disc; 306, support ring; 3061, adapter seat; 3062, convex seat; 3063, transmission gear; 3064, drive motor; 3065, first bevel gear; 307, rotating ring; 3071, mounting seat; 3072, tooth groove; 3073, flip bracket; 308, housing; 3081, adjusting screw rod; 3082, second bevel gear; 3083, movable sleeve; 30 84, reset spring; 309, extension frame; 3091, coil spring; 3092, support rod; 3093, sliding bracket; 3094, support spring; 3095, auxiliary roller; 310, base; 311, cutting blade; 4, clamping assembly; 401, first slide groove; 402, first slide seat; 403, screw hole connecting plate; 404, bearing seat; 405, positive and negative screw rod; 406, control motor; 407, mounting rod; 408, clamping plate; 5, drive Dynamic assembly; 501, L-shaped bracket; 5011, third connecting rod; 5012, second toothed disc; 5013, second pulley; 502, conductive slide rail; 5021, conductive slide seat; 5022, photoelectric sensor; 503, switching cylinder; 5031, connecting frame; 5032, driving motor; 5033, driving gear; 504, groove; 5041, tensioning wheel; 5042, tensioning spring; 5043, third pulley; 505, transmission belt. DETAILED DESCRIPTION
[0022] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0023] like Figures 1 to 12 As shown, a device for cutting the distance of an air conditioning pipe comprises: A conveying assembly 2 for conveying air conditioning pipes, the conveying assembly 2 includes a set of second slide grooves 201, the second slide grooves 201 are opened on one side of the support frame 1, and second slide seats 202 are slidably installed inside the second slide grooves 201. A rotating rod 2021 is rotatably installed inside each second slide seat 202, and a feeding clamping roller 2022 is fixedly installed at one end of the rotating rod 2021; A cutting assembly 3 for cutting air-conditioning pipes, the cutting assembly 3 includes a support ring 306, a movable slide groove 301 and a matching slide groove 302, the movable slide groove 301 and the matching slide groove 302 are both arranged in the middle of the support frame 1, the movable slide groove 301 and the matching slide groove 302 are respectively provided with a movable slide bar 304 and a matching slide bar 303, the outer side of the support ring 306 is respectively provided with an adapter seat 3061, the two adapter seats 3061 are respectively rotatably connected with the corresponding movable slide bar 304 and the matching slide bar 303, a rotating ring 307 is slidably installed inside the support ring 306, a mounting seat 3071 is fixedly installed on one side of the rotating ring 307, a shell 308 is installed at the lower end of the mounting seat 3071 through a flip bracket 3073, and a cutting blade 311 is arranged below the shell 308; A clamping assembly 4 for fixing the air conditioning pipe, the clamping assembly 4 includes a first slide groove 401, the first slide groove 401 is opened on the other side of the support frame 1, two first slide seats 402 are slidably installed inside the first slide groove 401, a mounting rod 407 is fixedly installed on one side of the first slide seat 402, and a clamping plate 408 is fixedly installed on one end of the mounting rod 407; The driving assembly 5 is used to control the conveying assembly 2 and the cutting assembly 3 , and the driving assembly 5 is arranged at the rear side of the supporting frame 1 .
[0024] In this embodiment, a screw hole connecting plate 403 is fixedly installed on one side of each first slide seat 402 and the second slide seat 202, and a group of bearing seats 404 are provided on one side of the first slide seat 402 and the second slide seat 202. A forward and reverse screw rod 405 is provided inside the bearing seat 404, and the rod body of the forward and reverse screw rod 405 is threadedly matched with the corresponding screw hole connecting plate 403. A control motor 406 is installed on the lower side of the two groups of bearing seats 404, and the output ends of the two control motors 406 are fixedly connected to the corresponding forward and reverse screw rods 405 respectively.
[0025] By starting the control motor 406 on the corresponding side, the forward and reverse screw rods 405 can be driven to rotate, and when the forward and reverse screw rods 405 rotate, they are threadedly matched with the corresponding screw hole connecting plate 403, so as to realize the up and down movement of the first slide 402 or the second slide 202 on the corresponding side. The forward and reverse screw rods 405 can be used to match the feeding clamping roller 2022 and the clamping plate 408 with the corresponding pipe size, wherein the feeding clamping roller 2022 is used to facilitate the conveying of the pipe length, and the clamping plate 408 can fix the pipe to avoid the occurrence of cutting deviation caused by pipe movement during the subsequent cutting process.
[0026] In this embodiment, a first connecting rod 2023 is provided at one end of one of the rotating rods 2021, and a first pulley 2024 is fixedly installed on the rod body of the first connecting rod 2023. A first extension rod 2025 is provided at one end of the first connecting rod 2023, and a distance measuring disk 2026 is provided on the rod body of the first extension rod 2025. A plurality of distance measuring through holes 2027 are opened on the surface of the distance measuring disk 2026.
[0027] The first pulley 2024 is driven by the transmission belt 505 to rotate. During the rotation of the first pulley 2024, the first connecting rod 2023 can drive the rotating rod 2021 to rotate, so that the feeding clamping roller 2022 rotates and drives the pipeline to move, thereby realizing automatic loading operation. In order to achieve precise distance cutting, a plurality of distance measuring through holes 2027 are opened on the surface of the distance measuring disk 2026 during the loading process. During the rotation of the first connecting rod 2023, the plurality of distance measuring through holes 2027 can be continuously switched to cooperate with the photoelectric sensor 5022 to achieve precise distance, thereby greatly improving the cutting accuracy during pipeline processing and avoiding the unusable material and waste of material due to size mismatch.
[0028] Among them, a flip connecting plate 3051 is fixedly installed on one side of the movable slide rod 304, a central rotating shaft 305 is fixedly installed on the outer side of one end of the flip connecting plate 3051, the central rotating shaft 305 is rotatably installed in the middle of the support frame 1, a second connecting rod 3052 is fixedly installed on the inner side of one end of the flip connecting plate 3051, and a first gear disc 3053 is provided on the rod body of the second connecting rod 3052.
[0029] The first toothed disc 3053 is connected via the central shaft 305. When the first toothed disc 3053 rotates, the central shaft 305 can be driven to rotate and the flip connecting plate 3051 can be flipped. During the flipping process, the movable slide bar 304 and the matching slide bar 303 are used to limit the movement, so that the shell 308 is flipped above the pipe, and the cutting blade 311 contacts the pipe and performs the cutting operation, so that the pipe can be transported normally without being interfered by the cutting blade 311, so as to realize automatic cutting.
[0030] It should be noted that the driving assembly 5 includes an L-shaped bracket 501, which is fixedly mounted on the rear side of the support frame 1, a conductive slide rail 502 is fixedly mounted on the upper side of the L-shaped bracket 501, and a switching cylinder 503 is fixedly mounted on the lower side of the L-shaped bracket 501; A third connecting rod 5011 is rotatably mounted on one end of the L-shaped bracket 501. The third connecting rod 5011 is aligned with the second connecting rod 3052. The third connecting rod 5011 is provided with a second gear plate 5012 and a second pulley 5013 respectively.
[0031] In the specific configuration, a connecting frame 5031 is fixedly installed at the output end of the switching cylinder 503, a driving motor 5032 is fixedly installed inside the connecting frame 5031, a driving gear 5033 is fixedly installed at the output end of the driving motor 5032, and the driving gear 5033 is meshed with the first toothed disc 3053 and the second toothed disc 5012; A groove 504 is provided on the rear side of the support frame 1, and a tensioning wheel 5041 is movably installed inside the groove 504 through a tensioning spring 5042. A third pulley 5043 is fixedly installed on one end of the tensioning wheel 5041. The first pulley 2024, the second pulley 5013 and the third pulley 5043 are vertically aligned and a transmission belt 505 is commonly provided.
[0032] By starting the switching cylinder 503, the position of the driving motor 5032 on the connecting frame 5031 can be switched, and the driving gear 5033 can be moved to the bottom of the first toothed disc 3053 and the second toothed disc 5012 to perform meshing transmission of the corresponding toothed discs, wherein the rotation of the first toothed disc 3053 can realize the rotation of the central shaft 305 for cutting operations, and the rotation of the second toothed disc 5012 can realize the rotation of the second pulley 5013, and the first pulley 2024 can be driven to rotate by the transmission belt 505 under the rotation of the second pulley 5013, so as to be used for the transportation of the pipeline, and the above structure enables the driving motor 5032 to drive the displacement of the cutting blade 311 and the transportation of the pipeline, and it can be switched after the pipeline transportation is completed, without affecting the cutting process.
[0033] In this embodiment, a conductive slide 5021 is movably installed inside the conductive slide rail 502, one end of the conductive slide 5021 is rotatably connected to the first extension rod 2025, and a photoelectric sensor 5022 is fixedly installed on the upper side of the conductive slide 5021. The photoelectric sensor 5022 is connected to the external PLC controller signal, and the PLC controller controls the start and stop of the drive motor 5032 and the switching cylinder 503 respectively.
[0034] By cooperating with the photoelectric sensor 5022 and a plurality of distance measuring holes 2027, when the distance measuring disk 2026 rotates following the feeding clamping roller 2022, the number of distance measuring holes 2027 through which the photoelectric sensor 5022 passes is used to realize precise control of the distance of pipeline transportation. When the pipeline enters the corresponding distance, the photoelectric sensor 5022 will transmit a signal to the PLC controller, and then the PLC controller will start the switching cylinder 503 to switch the drive motor 5032 to control the cutting blade 311 to cut down, and the cutting blade 311 will be reset after the cutting is completed, and the switching cylinder 503 will be started again to switch to realize the processing of subsequent pipelines.
[0035] In the present application, a boss 3062 is fixedly mounted on the outer side of the support ring 306, a transmission gear 3063 is rotatably mounted inside the boss 3062, a drive motor 3064 is fixedly mounted on the outer side of the boss 3062, an output end of the drive motor 3064 is fixedly connected to the transmission gear 3063, a plurality of tooth grooves 3072 are provided on the outer side of the rotating ring 307, and the transmission gear 3063 meshes with the plurality of tooth grooves 3072.
[0036] The outer side of the shell 308 is connected to the flip bracket 3073, an adjusting screw rod 3081 is rotatably installed on the upper side of the shell 308, a second bevel gear 3082 is fixedly installed on the upper end of the adjusting screw rod 3081, a movable sleeve 3083 is limitedly slidably installed on the lower side of the shell 308, and a return spring 3084 is arranged between the lower side of the movable sleeve 3083 and the bottom of the shell 308; A first bevel gear 3065 is disposed on the surface of the support ring 306 , and the first bevel gear 3065 is meshed with the second bevel gear 3082 . A base 310 is fixedly mounted on the bottom of the movable sleeve 3083 , and a cutting blade 311 is rotatably mounted inside the base 310 .
[0037] By starting the driving motor 3064 to drive the transmission gear 3063 to engage with a plurality of tooth grooves 3072, the rotation of the rotating ring 307 can be achieved. During the rotation of the rotating ring 307, the cutting blade 311 will rotate around the pipe to achieve circular cutting. Compared with the direct cutting in the prior art, the present application can avoid the situation where the pipe is subjected to stress and deformation, thereby ensuring the length and shape of the pipe end.
[0038] During the cutting process, the rotation of the rotating ring 307 is used to make the second bevel gear 3082 on the shell 308 move and fit around the first bevel gear 3065, so that the movable sleeve 3083 is threadedly matched with the adjusting screw rod 3081, and then the movable sleeve 3083 will continue to move toward the pipeline direction to ensure that the cutting blade 311 can completely cut the pipeline. After the cutting is completed, the movable reset of the moving slide bar 304 and the matching slide bar 303 is used to tilt the support ring 306, and the flip bracket 3073 is used to disengage the first bevel gear 3065 from the second bevel gear 3082, and after the disengagement, the reset spring 3084 pushes the movable sleeve 3083 to reset the height of the cutting blade 311 to achieve rapid reset. In the next round of cutting, you only need to move the slide bar 304 and the matching slide bar 303 downward to make the support ring 306 vertically cooperate with the pipeline support, so that the first bevel gear 3065 can be meshed with the second bevel gear 3082 again.
[0039] In the specific setting, an extension frame 309 is set on the outside of the shell 308, and support rods 3092 are rotatably installed at both ends of the extension frame 309 through coil springs 3091. A sliding bracket 3093 is slidably installed inside the support rod 3092 through a support spring 3094, and an auxiliary roller 3095 is rotatably installed inside the sliding bracket 3093.
[0040] When the cutting blade 311 approaches the pipe, the coil spring 3091 is set to enable the support rod 3092 to adapt to the pipe width to expand the position of the auxiliary roller 3095 and cooperate with the support spring 3094 to make the auxiliary roller 3095 fit tightly to the pipe, thereby making the circular cutting more stable. The above structure can reset the auxiliary roller 3095 when the cutting blade 311 is away from the pipe.
[0041] The working principle of this air conditioning pipe fixed distance cutting device: When in use, first start the control motor 406 on one side to clamp the feeding clamping roller 2022 to clamp the pipe, then start the driving motor 5032 to make the first pulley 2024 rotate under the transmission of the transmission belt 505. During the rotation of the first pulley 2024, the first connecting rod 2023 can drive the rotating rod 2021 to rotate, so that the feeding clamping roller 2022 rotates and drives the pipe to move, thereby realizing the automatic feeding operation; During the feeding process, the photoelectric sensor 5022 cooperates with a plurality of distance measuring holes 2027. When the distance measuring disk 2026 rotates following the feeding clamping roller 2022, the number of distance measuring holes 2027 through which the photoelectric sensor 5022 passes is used to accurately control the distance of the pipeline transportation. When the pipeline enters the corresponding distance, the photoelectric sensor 5022 transmits a signal to the PLC controller, and then the PLC controller starts the switching cylinder 503 to switch the driving motor 5032 to control the cutting blade 311 to cut down. After cutting, the control motor 406 on the other side is started so that the clamping plate 408 fixes one end of the pipe to facilitate subsequent cutting; During cutting, the driving motor 3064 is started to drive the transmission gear 3063 to mesh with the plurality of tooth grooves 3072, so that the rotation of the rotating ring 307 can be realized. During the rotation of the rotating ring 307, the cutting blade 311 will rotate around the pipe to realize annular cutting. During the annular cutting process, the second bevel gear 3082 on the housing 308 moves and fits around the first bevel gear 3065 by the rotation of the rotating ring 307, so that the movable sleeve 3083 and the adjusting screw rod 3081 are threadedly matched, and then the movable sleeve 3083 will continue to move toward the pipe direction to ensure that the cutting blade 311 can completely cut the pipe; After the cutting is completed, the support ring 306 is tilted by using the movable reset of the movable slide bar 304 and the matching slide bar 303, and the first bevel gear 3065 and the second bevel gear 3082 are disengaged with each other in cooperation with the flip bracket 3073, and after the disengagement, the reset spring 3084 pushes the movable sleeve 3083 to reset the height of the cutting blade 311, thereby achieving rapid reset; then the clamping plate 408 cancels the clamping so that the pipe falls after the cutting is completed.
[0042] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is impossible to list all the implementation methods here. All obvious changes or modifications derived from the technical solution of the present invention are still within the protection scope of the present invention.
Claims
1. A device for cutting air-conditioning pipes at fixed distances, characterized in that: include: A conveying assembly (2) for conveying air-conditioning pipes, the conveying assembly (2) comprising a group of second slide grooves (201), the second slide grooves (201) being arranged on one side of the support frame (1), the second slide grooves (201) each having a second slide seat (202) slidably mounted therein, each second slide seat (202) having a rotating rod (221) rotatably mounted therein, and a feeding clamping roller (222) being fixedly mounted at one end of the rotating rod (2021); A cutting assembly (3) for cutting air conditioning pipes, the cutting assembly (3) comprising a support ring (306), a movable slide groove (301) and a matching slide groove (302), the movable slide groove (301) and the matching slide groove (302) are both arranged in the middle of a support frame (1), the movable slide groove (301) and the matching slide groove (302) are respectively provided with a movable slide rod (304) and a matching slide rod (303) inside, and the outer side of the support ring (306) is respectively provided with an adapter seat ( 3061), the two adapter seats (3061) are rotatably connected to the corresponding movable slide rod (304) and the matching slide rod (303) respectively, a rotating ring (307) is slidably installed inside the support ring (306), a mounting seat (3071) is fixedly installed on one side of the rotating ring (307), a shell (308) is installed at the lower end of the mounting seat (3071) through a flip bracket (3073), and a cutting blade (311) is arranged below the shell (308); A clamping assembly (4) for fixing an air conditioning pipe, the clamping assembly (4) comprising a first slide groove (401), the first slide groove (401) being arranged on the other side of the support frame (1), two first slide seats (402) being slidably mounted inside the first slide groove (401), a mounting rod (407) being fixedly mounted on one side of the first slide seat (402), and a clamping plate (408) being fixedly mounted on one end of the mounting rod (407); A drive assembly (5) for controlling the conveying assembly (2) and the cutting assembly (3), wherein the drive assembly (5) is arranged on the rear side of the support frame (1).
2. The device for cutting the distance of air-conditioning pipes according to claim 1, characterized in that: A screw hole connecting plate (403) is fixedly installed on one side of each of the first slide seat (402) and the second slide seat (202); a group of bearing seats (404) are provided on one side of each of the first slide seat (402) and the second slide seat (202); a forward and reverse screw rod (405) is provided inside the bearing seat (404); the rod body of the forward and reverse screw rod (405) is threadedly matched with the corresponding screw hole connecting plate (403); a control motor (406) is installed on the lower side of the two groups of bearing seats (404); and the output ends of the two control motors (406) are fixedly connected to the corresponding forward and reverse screw rods (405) respectively.
3. The device for cutting air conditioning pipes at a fixed distance according to claim 1, characterized in that: A first connecting rod (2023) is provided at one end of one of the rotating rods (2021); a first pulley (2024) is fixedly mounted on the rod body of the first connecting rod (2023); a first extension rod (2025) is provided at one end of the first connecting rod (2023); a distance measuring disk (2026) is provided on the rod body of the first extension rod (2025); and a plurality of distance measuring through holes (2027) are provided on the surface of the distance measuring disk (2026).
4. The device for cutting the distance of air conditioning pipes according to claim 3, characterized in that: A flip connecting plate (3051) is fixedly mounted on one side of the movable slide bar (304); a central rotating shaft (305) is fixedly mounted on the outer side of one end of the flip connecting plate (3051); the central rotating shaft (305) is rotatably mounted in the middle of the support frame (1); a second connecting rod (3052) is fixedly mounted on the inner side of one end of the flip connecting plate (3051); and a first toothed disc (3053) is provided on the rod body of the second connecting rod (3052).
5. The device for cutting the distance of air conditioning pipes according to claim 4, characterized in that: The driving assembly (5) comprises an L-shaped bracket (501), the L-shaped bracket (501) is fixedly mounted on the rear side of the support frame (1), a conductive slide rail (502) is fixedly mounted on the upper side of the L-shaped bracket (501), and a switching cylinder (503) is fixedly mounted on the lower side of the L-shaped bracket (501); A third connecting rod (5011) is rotatably mounted on one end of the L-shaped bracket (501), the third connecting rod (5011) is aligned with the second connecting rod (3052), and the rod body of the third connecting rod (5011) is respectively provided with a second toothed disc (5012) and a second pulley (5013).
6. The device for cutting the distance of air conditioning pipes according to claim 5, characterized in that: A connecting frame (5031) is fixedly mounted on the output end of the switching cylinder (503), a driving motor (5032) is fixedly mounted inside the connecting frame (5031), a driving gear (5033) is fixedly mounted on the output end of the driving motor (5032), and the driving gear (5033) is meshed with the first toothed disc (3053) and the second toothed disc (5012); A groove (504) is provided on the rear side of the support frame (1), a tensioning wheel (5041) is movably mounted inside the groove (504) via a tensioning spring (5042), a third belt pulley (5043) is fixedly mounted on one end of the tensioning wheel (5041), and the first belt pulley (2024), the second belt pulley (5013) and the third belt pulley (5043) are vertically aligned and are jointly provided with a transmission belt (505).
7. The device for cutting air conditioning pipes at a fixed distance according to claim 5, characterized in that: A conductive slide seat (5021) is movably installed inside the conductive slide rail (502), one end of the conductive slide seat (5021) is rotatably connected to the first extension rod (2025), a photoelectric sensor (5022) is fixedly installed on the upper side of the conductive slide seat (5021), the photoelectric sensor (5022) is connected to an external PLC controller signal, and the PLC controller controls the start and stop of the drive motor (5032) and the switching cylinder (503) respectively.
8. The device for cutting air conditioning pipes at fixed distances according to claim 4, characterized in that: A convex seat (3062) is fixedly mounted on the outer side of the support ring (306), a transmission gear (3063) is rotatably mounted inside the convex seat (3062), a driving motor (3064) is fixedly mounted on the outer side of the convex seat (3062), an output end of the driving motor (3064) is fixedly connected to the transmission gear (3063), a plurality of tooth grooves (3072) are formed on the outer side of the rotating ring (307), and the transmission gear (3063) meshes with the plurality of tooth grooves (3072).
9. The device for cutting air conditioning pipes at a fixed distance according to claim 4, characterized in that: The outer side of the shell (308) is connected to the flip bracket (3073), an adjusting screw rod (3081) is rotatably mounted on the upper side of the shell (308), a second bevel gear (3082) is fixedly mounted on the upper end of the adjusting screw rod (3081), a movable sleeve (3083) is limitedly slidably mounted on the lower side of the shell (308), and a return spring (3084) is arranged between the lower side of the movable sleeve (3083) and the bottom of the shell (308); A first bevel gear (3065) is provided on the surface of the support ring (306), the first bevel gear (3065) meshes with the second bevel gear (3082), a base (310) is fixedly mounted on the bottom of the movable sleeve (3083), and the cutting blade (311) is rotatably mounted inside the base (310).
10. The device for cutting air conditioning pipes at a fixed distance according to claim 4, characterized in that: An expansion frame (309) is arranged outside the housing (308), support rods (3092) are rotatably mounted on both ends of the expansion frame (309) via coil springs (3091), a sliding bracket (3093) is slidably mounted inside the support rod (3092) via a support spring (3094), and an auxiliary roller (3095) is rotatably mounted inside the sliding bracket (3093).
Citation Information
Patent Citations
Cutting device for air conditioner pipeline production
CN213971418U
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