A raw material stirring device and stirring process for paint and coating production
By designing quantitative feeding components and stirring components in paint coating production, the problems of raw material metering error and uneven mixing are solved, and the precise quantity conveying and efficient mixing of raw materials are achieved, which significantly improves production efficiency and product quality.
Patent Information
- Application Number
- CN202510289590.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2025-04-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the production of existing paint coatings, the raw material measurement error is large, which is difficult to meet the high requirements for the accuracy of raw material distribution. At the same time, the agitator cannot clean up the stacked bottom or adhered to the inner wall, resulting in uneven mixing and even a large amount of materials remaining.
A raw material stirring device for the production of paint coatings is designed, including a quantitative feed assembly and a stirring assembly. The quantitative feeding assembly realizes automatic quantitative conveying of raw materials through the precision cooperation of the feeding module and the quantitative conveying module; the stirring assembly adopts a three-scraper design, and through the coordinated work of the first scraper, connecting rod and third scraper, the comprehensive stirring and cleaning of the materials inside the mixing tank are achieved.
Through the precise control of the quantitative feed assembly, the accuracy and stability of raw material processing are improved, and the raw material metering error is avoided; the three-scraper design of the stirring assembly significantly improves the mixing uniformity, prevents material accumulation and residue, and ensures high-quality paint coating production.
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Figure CN119771258A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of paint production, and in particular to a raw material stirring device and a stirring process for paint coating production. Background Art
[0002] Paint is a mixture of raw materials such as pigments, resins, solvents and additives, which is used to coat the surface of objects to play a protective, decorative and specific functional role, such as waterproofing, anti-corrosion, heat insulation, etc. There are many types of paint, including solvent-based paint, water-based paint, powder coating, etc. Paints with different formulas have different physical properties and uses. In the production process of paint, the mixing uniformity of raw materials directly affects the quality of the final product. These raw materials have different properties, such as viscosity, density, and particle size. It is difficult to achieve the ideal mixing effect by manual or simple equipment alone, so special mixing equipment is required. The mixing equipment can effectively solve the problems of pigment deposition and uneven resin dispersion by fully stirring and homogenizing the raw materials, while improving the stability and fluidity of the coating, ensuring the performance of the coating during construction.
[0003] In the prior art, a Chinese patent document with publication number CN117983097A discloses a raw material stirring device and stirring process for producing paints and coatings. When the materials are stirred and mixed, a driving member drives the barrel cover to rise, so that a negative pressure environment can be formed inside the outer barrel body. In the process of the material flowing from the upper side of the inner barrel body to between the inner barrel body and the outer barrel body, since the distance between the bubbles and the materials is very small at this time, the negative pressure environment can make the bubbles move up and rupture more smoothly in the process, thereby making the bubble elimination more efficient. As the bubbles rupture one after another, the negative pressure environment in the outer barrel body disappears. At this time, the driving member drives the barrel cover to move downward, which can open the exhaust hole, causing the gas in the outer barrel body to be discharged from the exhaust hole. Then, the driving member drives the barrel cover to rise again, and the sealing cover will re-block the exhaust hole. , which can form a negative pressure environment in the outer barrel again, so that the stirring device has the characteristics of stable and efficient defoaming, and can reduce the damage to the environment, human health, and coating quality. However, consistent with the traditional method, the traditional stirring device usually relies on manual or extensive mechanical feeding, resulting in large errors in raw material metering, which makes it difficult to meet the high requirements of paint and coating production on the accuracy of raw material ratios. When the raw materials fall, there is a lack of buffer structure and dynamic reset function, which often causes the feed pipe to be blocked or the device to be damaged due to excessive impact force, affecting the stable operation of the equipment. In addition, traditional stirring devices mostly use a single scraper or a simple stirring paddle, which cannot clean up the materials accumulated at the bottom or attached to the inner wall, resulting in uneven mixing and even a large amount of residual material, causing waste. Therefore, the present application discloses a raw material stirring device and a stirring process for paint and coating production. Summary of the invention
[0004] In view of this, the purpose of the present invention is to propose a raw material stirring device and stirring process for paint and coating production, so as to solve the problems that the raw material metering error is large, it is difficult to meet the high requirements of paint and coating production on the accuracy of raw material ratio, and the stirring device uses a single scraper or a simple stirring paddle, which cannot clean up the materials accumulated at the bottom or attached to the inner wall, resulting in uneven mixing and even a large amount of residual material.
[0005] Based on the above purpose, the present invention provides a raw material stirring device for paint and coating production, comprising a processing cylinder, a plurality of supporting legs are arranged at the bottom of the processing cylinder, a mixing groove is arranged at the top of the processing cylinder, and a discharge port is arranged at one side of the processing cylinder; A stirring component, the stirring component is arranged inside the mixing tank, and the stirring component is used to stir the raw materials; A quantitative feeding component is arranged above the processing cylinder, and includes a feeding module and a quantitative conveying module. The feeding module is used to convey the production raw materials to the interior of the quantitative conveying module, and the quantitative conveying module is used to quantitatively separate and convey the materials fed by the feeding module to the interior of the mixing tank.
[0006] Preferably, the stirring assembly includes a rotating block rotatably installed at the lower part of the mixing tank, and a rotating motor is provided on the bottom end surface of the processing cylinder. The output end of the rotating motor passes through the processing cylinder to the interior of the mixing tank, and the output end of the rotating motor is fixedly connected to the rotating block, and the outer surface of the rotating block is respectively provided with a first scraper, a connecting rod and a third scraper.
[0007] Preferably, the first scraper is arranged in an inclined shape, and the bottom surface of the first scraper is in contact with the bottom surface of the mixing tank, the connecting rod is arranged in an angled shape, and the other end of the connecting rod is fixedly installed with a second scraper, one side of the second scraper is arranged in an inclined shape and in contact with the inner wall of the mixing tank, and the third scraper is arranged in a curved shape, which is used for auxiliary stirring of the inside of the mixing tank and pushing out the material.
[0008] Preferably, the feeding module includes a fixing frame fixedly mounted on the upper end of the processing cylinder, a feeding hopper is fixedly mounted on the top of the fixing frame, a movable plate is arranged in the middle of the fixing frame, a plurality of return springs are arranged at the bottom of the movable plate, the other ends of the plurality of return springs are fixedly connected to the fixing frame, and a receiving and discharging hopper for receiving raw materials falling from the feeding hopper is arranged on the top of the movable plate.
[0009] Preferably, the quantitative conveying module includes a driving motor fixedly mounted at the lower end of the fixed frame, and a fixed material distribution plate vertically slidably mounted on one side of the fixed frame. A raw material feed pipe is also provided on one side of the fixed frame, and the bottom of the raw material feed pipe passes through the processing cylinder to the interior of the mixing tank. A through hole is opened on one side of the fixed material distribution plate corresponding to the top of the raw material feed pipe. A rotating material distribution plate is also rotatably installed above the fixed material distribution plate, and the rotating material distribution plate is fixedly sleeved on the outer surface of the output end of the driving motor. A plurality of quantitative channels are provided on the rotating material distribution plate, and the bottom ends of the plurality of quantitative channels are in contact with the top surface of the fixed material distribution plate, and the quantitative channels are configured as a telescopic sleeve structure.
[0010] Preferably, a rotating gear is fixedly installed on the top of the output end of the driving motor, a plurality of positioning gears meshing with the rotating gear are rotatably installed in the middle of the top of the rotating dividing plate, a rotating sleeve is also rotatably installed in the middle of the top of the rotating dividing plate, and teeth meshing with the plurality of rotating sleeves are arranged on the inner side of the rotating sleeve, and a plurality of stirring scrapers are arranged on the outer surface of the rotating sleeve.
[0011] Preferably, a positioning block is fixedly installed below the discharging hopper near the rotating material distribution plate, the positioning block is arranged in an arc shape, and an inclined positioning groove is provided on one side of the positioning block near the rotating material distribution plate. A fixing rod is fixedly installed on one side of the top surface of the rotating sleeve, and a positioning rod matched with the positioning groove is fixedly installed on one side of the fixing rod.
[0012] Preferably, a discharge box is also provided on one side of the processing cylinder, a discharge bin is provided at the bottom end of the discharge box, a cylinder is provided at one end of the discharge box, the telescopic end of the cylinder passes through the discharge box, a closing block is fixedly connected to the telescopic end of the discharge box, the closing block is arranged in an arc shape close to one side of the processing cylinder, and is adapted to the discharge port.
[0013] Preferably, slide grooves are respectively provided on both sides of the discharge box, a guide rod is longitudinally provided at the top end of the closing block, and rotating wheels are rotatably installed on both sides of the guide rod to match the slide grooves.
[0014] The present application also discloses a raw material stirring process for paint and coating production, which is applied to the above-mentioned raw material stirring device for paint and coating production, and comprises the following steps: S1: After starting the equipment, the raw materials enter the receiving and discharging hopper through the feed hopper, and after being buffered by the movable plate, they stably enter the quantitative channel of the quantitative conveying module.
[0015] S2: The driving motor drives the rotating dividing plate to rotate, and the quantitative channels pass through the through-hole positions of the fixed dividing plate one by one, and quantitatively transport the raw materials to the raw material feed pipe and into the mixing tank at the top of the processing cylinder.
[0016] S3: After the mixing tank receives the raw materials, the stirring assembly starts, the rotating motor drives the rotating block to rotate, driving the first scraper to sweep the bottom material and turn it over, the connecting rod transmits force to the second scraper to sweep the inner wall material and push it to the center, and the third scraper disturbs the material and pushes it to the discharge port.
[0017] S4: The evenly mixed material is discharged into the discharge box through the discharge port on the side of the processing cylinder. The cylinder drives the closing block to slide, open the discharge port, and the material enters the discharge bin.
[0018] S5: After the discharge is completed, the cylinder drives the closing block to return to its position, and the closing block fits and seals the discharge port, completing the entire production process.
[0019] Preferably, a vacuum barrier is provided between the processing cylinder and the mixing tank and inside the guide rod.
[0020] Beneficial effects of the present invention: 1. The raw material stirring device and stirring process for paint and coating production are provided with a quantitative feeding component. The quantitative feeding component realizes the automatic control of raw material receiving, buffering and quantitative conveying through the precise cooperation of the feeding module and the quantitative conveying module, thereby improving the accuracy and stability of raw material processing. The combination of the movable plate and the return spring provides effective buffering when the raw material falls, avoiding damage to the device or uneven feeding caused by excessive impact force. The quantitative channel is a telescopic sleeve structure, which can adjust the volume by vertical sliding of the fixed dividing plate, adapting to different raw material volume requirements and ensuring conveying accuracy. The rotating gear meshes with the positioning gear to drive The rotating dividing plate rotates, and the quantitative channels on the dividing plate pass through the through-hole positions of the fixed dividing plate one by one, and the raw materials are accurately discharged into the pipeline and transported to the inside of the mixing tank to reduce the metering error. The stirring scraper assists in stirring the material during the reverse rotation of the rotating sleeve to prevent accumulation and ensure that the material enters the quantitative channel evenly. At the same time, the dynamic adjustment mechanism of the positioning block and the reset spring ensures that the discharge hopper quickly resets and bounces slightly to clear the accumulation problem and ensure smooth material discharge. The entire component has a compact structure and runs smoothly. It has the advantages of efficient anti-blocking, precise material discharge and adaptability to the characteristics of various raw materials, which greatly improves the production efficiency and applicability of the equipment.
[0021] 2. The raw material stirring device and stirring process for the production of paints and coatings are provided with a stirring assembly. The first scraper is tilted and contacts the bottom of the mixing tank to remove the accumulated materials at the bottom and flip them upward to ensure that the bottom materials participate in the mixing. The connecting rod transmits the stirring force to the second scraper, and the second scraper contacts the inner wall of the mixing tank to sweep the attached materials and push them to the center for further uniform mixing. The third scraper is curved to increase the disturbance of the materials and push the mixed materials to be transported toward the discharge port. The functions of the scrapers are clear and the division of labor is reasonable. They work together to achieve all-round stirring of bottom cleaning, inner wall scraping and internal disturbance, which greatly improves the mixing uniformity and efficiency, and ensures the smooth output of materials, reduces residue and waste. The whole stirring process has efficient power transmission, compact structure, stable and reliable operation, and is suitable for high-requirement paint and coating production scenarios. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 This is a schematic diagram of the structure of the stirring assembly of the present invention; Figure 3 This is a schematic diagram of the structure of the quantitative feeding component of the present invention; Figure 4 For the present invention Figure 3 The enlarged structural diagram at A in the middle; Figure 5 This is a schematic diagram of the side structure of the quantitative feeding assembly of the present invention; Figure 6 This is a schematic diagram of the structure of the processing cylinder and the discharge box of the present invention; Figure 7 For the present invention Figure 6 The enlarged structural diagram at B in the middle; Figure 8 It is a schematic diagram of the cross-sectional structure of the processing cylinder and the discharge box of the present invention; Fig. 9 It is a schematic diagram of the structure of the stirring scraper, positioning block and positioning rod of the present invention.
[0024] The markings in the figure are: 1. Processing barrel; 2. Support legs; 3. Mixing trough; 4. Rotating block; 5. First scraper; 6. Connecting rod; 7. Second scraper; 8. Third scraper; 9. Fixed frame; 10. Feed hopper; 11. Movable plate; 12. Return spring; 13. Material receiving and discharging hopper; 14. Driving motor; 15. Fixed dividing plate; 16. Rotating dividing plate; 17. Quantitative channel; 18. Rotating gear; 19. Positioning gear; 20. Rotating sleeve; 21. Stirring scraper; 22. Positioning block; 23. Positioning groove; 24. Fixed rod; 25. Positioning rod; 26. Raw material feeding pipe; 27. Discharging box; 28. Cylinder; 29. Closing block; 30. Slide; 31. Guide rod; 32. Discharging bin; 33. Vacuum barrier; 34. Discharging port. DETAILED DESCRIPTION
[0025] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.
[0026] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. The "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0027] like Figures 1 to 9 As shown, a raw material stirring device for paint coating production includes a processing cylinder 1, a plurality of supporting legs 2 are arranged at the bottom of the processing cylinder 1, a mixing tank 3 is arranged at the top of the processing cylinder 1, and a discharge port 34 is arranged on one side of the processing cylinder 1; a stirring component, the stirring component is arranged inside the mixing tank 3, and the stirring component is used to stir the raw materials; a quantitative feeding component, the quantitative feeding component is arranged above the processing cylinder 1, and the quantitative feeding component includes a feeding module and a quantitative conveying module, the feeding module is used to convey the production raw materials to the inside of the quantitative conveying module, and the quantitative conveying module is used to quantitatively separate the materials fed by the feeding module and convey them to the inside of the mixing tank 3; In the production process, the raw materials first enter the quantitative conveying module through the feeding module. The feeding module is responsible for conveying the production raw materials to the inside of the quantitative conveying module. The quantitative conveying module separates the raw materials delivered by the feeding module and conveys the materials to the mixing tank 3 at the top of the processing cylinder 1 according to the set amount. After the mixing tank 3 receives the raw materials fed by the quantitative conveying module, the stirring component starts to run and fully stirs the raw materials. The rotating design of the stirring component ensures the uniform mixing of the raw materials to prevent stratification or particle agglomeration. After stirring, the uniformly mixed materials are discharged through the discharge port 34 on the side of the processing cylinder 1 to complete the entire production process. In this process, the cooperation of the quantitative feeding component and the stirring component ensures that the proportion of each batch of raw materials is accurate and uniformly mixed, and high-quality paint and coating production is achieved. The stirring component is arranged inside the mixing tank 3, which can fully stir the production raw materials entering the mixing tank 3, ensure that all kinds of raw materials are evenly mixed, improve the production quality of paint and coating, and avoid product performance fluctuations due to uneven distribution of raw materials. It integrates the functions of feeding, conveying, quantitative separation and stirring, reduces the conversion links between equipment, reduces the complexity of manual operation, and improves production efficiency at the same time to meet the needs of large-scale industrial production.
[0028] like Figure 2 , Figure 6 , Figure 8 As shown, the stirring assembly includes a rotating block 4 rotatably installed at the lower part of the mixing tank 3, a rotating motor is arranged on the bottom end surface of the processing cylinder 1, the output end of the rotating motor passes through the processing cylinder 1 to the inside of the mixing tank 3, and the output end of the rotating motor is fixedly connected to the rotating block 4, and the outer surface of the rotating block 4 is respectively provided with a first scraper 5, a connecting rod 6 and a third scraper 8, the first scraper 5 is arranged in an inclined shape, and the bottom surface of the first scraper 5 is in contact with the bottom surface of the mixing tank 3, the connecting rod 6 is arranged in an angled shape, and the other end of the connecting rod 6 is fixedly installed with a second scraper 7, one side of the second scraper 7 is arranged in an inclined shape and is in contact with the inner wall of the mixing tank 3, and the third scraper 8 is arranged in a curved surface shape, which is used for auxiliary stirring of the inside of the mixing tank 3 and pushing out the material; During the production process, the rotating motor is started, and its output end drives the rotating block 4 installed at the lower part of the mixing tank 3 to rotate. The rotation of the rotating block 4 causes the first scraper 5, the connecting rod 6, the second scraper 7 and the third scraper 8 installed on its outer surface to start working in sequence. The first scraper 5 is designed to be inclined and contacts the bottom surface of the mixing tank 3. As the rotating block 4 rotates, it sweeps across the bottom, removes the accumulated materials and flips them upwards, so that the bottom materials participate in the mixing; the connecting rod 6 transmits the stirring force to the second scraper 7 through its angled design, and the second scraper 7 and the inner wall of the mixing tank 3 are connected. During the rotation, the scrapers clean the materials attached to the inner wall and push them to the center of the mixing tank 3. Due to the curved structure of the third scraper 8, disturbances are generated when the materials flow inside the mixing tank 3, which helps to mix the materials evenly. At the same time, its pushing function transports the mixed materials toward the discharge port 34 of the processing cylinder 1. During the whole mixing process, the scrapers work together to complete the comprehensive mixing and efficient output of the materials through bottom cleaning, inner wall scraping, internal disturbance and pushing, ensuring that the materials in the mixing tank 3 are evenly distributed and discharged smoothly in a short time.
[0029] like Figure 1 , Figure 3 , Figure 4 , Figure 5 As shown, the feeding module includes a fixed frame 9 fixedly mounted on the upper end of the processing cylinder 1, a feeding hopper 10 is fixedly mounted on the top of the fixed frame 9, a movable plate 11 is arranged in the middle of the fixed frame 9, a plurality of return springs 12 are arranged at the bottom of the movable plate 11, the other ends of the plurality of return springs 12 are fixedly connected to the fixed frame 9, a receiving and discharging hopper 13 for receiving the raw materials dropped from the feeding hopper 10 is arranged on the top of the movable plate 11, and the quantitative conveying module includes a driving motor 14 fixedly mounted on the lower end of the fixed frame 9, and a fixed material dividing plate 15 vertically slidably mounted on one side of the fixed frame 9. A raw material feed pipe 26 is also provided on one side of the fixed frame 9, the bottom of which penetrates the processing cylinder 1 to the interior of the mixing tank 3, a through hole is opened on one side of the fixed dividing plate 15 corresponding to the top of the raw material feed pipe 26, a rotating dividing plate 16 is also rotatably installed above the fixed dividing plate 15, the rotating dividing plate 16 is fixedly sleeved on the outer surface of the output end of the driving motor 14, and a plurality of quantitative channels 17 are provided on the rotating dividing plate 16, the bottom ends of the plurality of quantitative channels 17 are in contact with the top end surface of the fixed dividing plate 15, and the quantitative channels 17 are arranged as a telescopic sleeve structure; During operation, the raw material first enters the receiving and discharging hopper 13 from the feeding hopper 10. The receiving and discharging hopper 13 buffers the impact force of the raw material through the movable plate 11 fixed in the middle of the fixed frame 9. The movable plate 11 is slightly pressed down due to the support of the return spring 12 during feeding, and quickly rebounds to the initial position after the raw material passes through, ensuring a stable material receiving process. The received raw material enters the quantitative channel 17 of the quantitative conveying module from below the receiving and discharging hopper 13. After the driving motor 14 is started, it drives the rotating dividing plate 16 fixedly mounted at its output end to rotate, and the quantitative The channel 17 passes through the through-hole positions of the fixed material distribution plate 15 one by one, and accurately and quantitatively discharges the raw materials into the through-holes of the fixed material distribution plate 15. After passing through the through-holes of the fixed material distribution plate 15, the raw materials directly fall into the raw material feeding pipe 26, and are transported to the inside of the mixing tank 3 along the pipeline. The quantitative channel 17 is designed as a telescopic sleeve structure, which cooperates with the fixed material distribution plate 15 that can be vertically slidably arranged (the sliding structure adopts a screw structure, etc., which is the existing technology). If it is necessary to adjust its own volume according to the volume of the raw materials, the fixed material distribution plate 15 can be adjusted to rise and fall synchronously to drive the quantitative channel 17 to expand and contract; A rotating gear 18 is also fixedly installed on the top of the output end of the driving motor 14, and a plurality of positioning gears 19 meshing with the rotating gear 18 are rotatably installed in the middle of the top of the rotating dividing plate 16. A rotating sleeve 20 is also rotatably installed in the middle of the top of the rotating dividing plate 16, and the inner side of the rotating sleeve 20 is provided with teeth meshing with a plurality of rotating sleeves 20. A plurality of stirring scrapers 21 are provided on the outer surface of the rotating sleeve 20. A positioning block 22 is fixedly installed below the discharging hopper near the rotating dividing plate 16. The positioning block 22 is arranged in an arc shape, and an inclined positioning groove 23 is provided on one side of the positioning block 22 near the rotating dividing plate 16. A fixing rod 24 is fixedly installed on one side of the top surface of the rotating sleeve 20, and a positioning rod 25 adapted to the positioning groove 23 is fixedly installed on one side of the fixing rod 24. When the driving motor 14 is started, the output shaft drives the rotating gear 18 sleeved thereon to rotate. The rotating gear 18 drives the positioning gear 19 to rotate synchronously by meshing with the three positioning gears 19. The positioning gear 19 further drives the rotating sleeve 20 to rotate in the reverse direction through the meshing teeth on its outer side. The outer surface of the rotating sleeve 20 is equipped with a scraper. The scraper stirs the compound feed additive during the reverse rotation process and scrapes the stirred material into the quantitative channel 17 to ensure that the raw materials are evenly distributed and quantitatively transported. At the same time, the fixed rod 24 on one side of the top surface of the rotating sleeve 20 drives the positioning rod 25 to slide into the inclined positioning groove 23 on the positioning block 22. As the positioning rod 25 slides, the positioning block 22 is pulled by the inclination angle of the positioning slot 23 to move downward, driving the discharge hopper to be pressed down synchronously. When the positioning rod 25 slides to the end in the positioning slot 23, it disengages from the positioning slot 23. The discharge hopper is quickly reset under the action of the first return spring 12, and bounces slightly several times to ensure that the material accumulation problem is cleared and the material discharge is further guaranteed to be smooth. During the whole process, the decelerated rotation of the rotating sleeve 20 ensures the stability and accuracy of the scraper stirring and material discharge, and the dynamic adjustment mechanism of the positioning block 22 and the return spring 12 provides a reliable anti-blocking function for the discharge hopper, realizing an efficient and smooth material processing process.
[0030] like Figures 6 to 8 As shown, a discharge box 27 is also provided on one side of the processing cylinder 1, a discharge bin 32 is provided at the bottom end of the discharge box 27, a cylinder 28 is provided at one end of the discharge box 27, the telescopic end of the cylinder 28 penetrates the discharge box 27, a closing block 29 is fixedly connected to the telescopic end of the discharge box 27, the closing block 29 is arranged in an arc shape on the side close to the processing cylinder 1, and is adapted to the discharge port 34, slide grooves 30 are respectively provided on both sides of the discharge box 27, a guide rod 31 is longitudinally provided on the top end of the closing block 29, rotating wheels are rotatably installed on both sides of the guide rod 31 to adapt to the slide groove 30, and a vacuum barrier 33 is provided between the processing cylinder 1 and the mixing tank 3 and inside the guide rod 31; During the discharging operation, the cylinder 28 is started, and its telescopic end pushes the closing block 29 to slide along the inside of the discharging box 27. The closing block 29 cooperates with the slide 30 through the rotating wheels on both sides of the guide rod 31, and completes precise linear motion under the drive of the cylinder 28. The side of the closing block 29 close to the processing cylinder 1 is designed to be arc-shaped, matching the shape of the discharging port 34. When the closing block 29 slides to the closed position, it fits tightly with the discharging port 34, completely closing the discharging channel to prevent material leakage. When it is necessary to open the discharging, the cylinder 28 drives the closing block 29 to telescope outwards and close it. The block 29 moves smoothly along the guide track provided by the guide rod 31 and the slide groove 30, gradually opens the discharge port 34, and the material smoothly enters the discharge bin 32 at the bottom of the discharge box 27. The vacuum barrier 33 inside the guide rod 31 prevents the external environment from affecting the guide structure. At the same time, the vacuum barrier 33 between the processing cylinder 1 and the mixing tank 3 ensures the quality stability of the material under a controlled environment. After the discharge is completed, the cylinder 28 drives the closing block 29 to return to its position. The closing block 29 is supported by the slide groove 30 and fits with the discharge port 34 again, closing the discharge channel to complete the entire discharge process.
[0031] A raw material stirring process for producing paint and coatings, applied to the above-mentioned raw material stirring device for producing paint and coatings, comprises the following steps: S1: After starting the equipment, the raw material enters the receiving and discharging hopper 13 through the feed hopper 10, and after being buffered by the movable plate 11, it stably enters the quantitative channel 17 of the quantitative conveying module.
[0032] S2: The driving motor 14 drives the rotating material distribution plate 16 to rotate, and the quantitative channel 17 passes through the through-hole positions of the fixed material distribution plate 15 one by one, and quantitatively transports the raw materials to the raw material feeding pipe 26 and into the mixing tank 3 at the top of the processing cylinder 1.
[0033] S3: After the mixing tank 3 receives the raw materials, the stirring assembly is started, and the rotating motor drives the rotating block 4 to rotate, driving the first scraper 5 to clean the bottom material and turn it over, and the connecting rod 6 transmits force to the second scraper 7 to clean the inner wall material and push it to the center, and the third scraper 8 disturbs the material and pushes it to the discharge port 34.
[0034] S4: The evenly stirred material is discharged into the discharge box 27 through the discharge port 34 on the side of the processing cylinder 1 , and the cylinder 28 drives the closing block 29 to slide, opening the discharge port 34 , and the material enters the discharge bin 32 .
[0035] S5: After the material is discharged, the cylinder 28 drives the closing block 29 to return to its original position, and the closing block 29 is fitted and sealed with the discharge port 34, completing the entire production process; This raw material mixing process for paint and coating production realizes full-process automated control of raw materials from feeding, quantitative conveying to uniform mixing and precise discharging through the synergistic effect of the quantitative conveying module and the stirring component. Compared with the existing technology, it significantly improves production efficiency and product quality. The quantitative conveying module ensures the accuracy of raw material delivery through the precise coordination of the quantitative channel 17 and the fixed dividing plate 15 to avoid ratio errors caused by excessive or insufficient amounts. The stirring component realizes comprehensive mixing of bottom cleaning, inner wall scraping and internal disturbance through the three-scraper design, which improves the uniformity of material mixing and prevents particle agglomeration and stratification. During the discharging process, the closing block 29 is closely coordinated with the discharge port 34 to prevent material leakage and ensure a smooth discharging process. The overall process is highly integrated, reduces manual intervention and material loss, and meets the high-demand paint and coating production needs.
[0036] A person skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.
[0037] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A raw material stirring device for paint and coating production, characterized in that: include: A processing cylinder (1), wherein a plurality of supporting legs (2) are arranged at the bottom of the processing cylinder (1), a mixing tank (3) is arranged at the top of the processing cylinder (1), and a discharge port (34) is arranged at one side of the processing cylinder (1); A stirring component, the stirring component is arranged inside the mixing tank (3), and the stirring component is used to stir the raw materials; A quantitative feeding component, the quantitative feeding component is arranged above the processing cylinder (1), the quantitative feeding component comprises a feeding module and a quantitative conveying module, the feeding module is used to convey production raw materials to the interior of the quantitative conveying module, and the quantitative conveying module is used to quantitatively separate the materials fed into the feeding module and convey them to the interior of the mixing tank (3).
2. The raw material stirring device for paint and coating production according to claim 1, characterized in that: The stirring assembly comprises a rotating block (4) rotatably mounted at the lower part of the mixing tank (3); a rotating motor is arranged on the bottom end surface of the processing cylinder (1); an output end of the rotating motor passes through the processing cylinder (1) to the inside of the mixing tank (3); and the output end of the rotating motor is fixedly connected to the rotating block (4); and a first scraper (5), a connecting rod (6) and a third scraper (8) are respectively arranged on the outer surface of the rotating block (4).
3. The raw material stirring device for paint and coating production according to claim 2, characterized in that: The first scraper (5) is arranged in an inclined shape, and the bottom surface of the first scraper (5) contacts the bottom surface of the mixing tank (3); the connecting rod (6) is arranged in an angled shape, and the other end of the connecting rod (6) is fixedly mounted with a second scraper (7); one side of the second scraper (7) is arranged in an inclined shape and contacts the inner wall of the mixing tank (3); the third scraper (8) is arranged in a curved shape and is used for assisting stirring inside the mixing tank (3) and pushing out materials.
4. The raw material stirring device for paint and coating production according to claim 1, characterized in that: The feed module comprises a fixed frame (9) fixedly mounted on the upper end of the processing cylinder (1), a feed hopper (10) being fixedly mounted on the top of the fixed frame (9), a movable plate (11) being arranged in the middle of the fixed frame (9), a plurality of return springs (12) being arranged at the bottom of the movable plate (11), the other ends of the plurality of return springs (12) being fixedly connected to the fixed frame (9), and a receiving and discharging hopper (13) for receiving raw materials dropped from the feed hopper (10) being arranged at the top of the movable plate (11).
5. The raw material stirring device for paint and coating production according to claim 4, characterized in that: The quantitative conveying module comprises a driving motor (14) fixedly mounted at the lower end of the fixed frame (9), and a fixed material distribution plate (15) vertically slidably mounted on one side of the fixed frame (9); a raw material feed pipe (26) is also arranged on one side of the fixed frame (9); the bottom of the raw material feed pipe (26) passes through the processing cylinder (1) to the interior of the mixing tank (3); a through hole is opened on one side of the fixed material distribution plate (15) corresponding to the top of the raw material feed pipe (26); a rotating material distribution plate (16) is also rotatably mounted above the fixed material distribution plate (15); the rotating material distribution plate (16) is fixedly sleeved on the outer surface of the output end of the driving motor (14); a plurality of quantitative channels (17) are arranged on the rotating material distribution plate (16); the bottom ends of the plurality of quantitative channels (17) are in contact with the top surface of the fixed material distribution plate (15); and the quantitative channels (17) are arranged as a telescopic sleeve structure.
6. The raw material stirring device for paint and coating production according to claim 5, characterized in that: A rotating gear (18) is fixedly mounted on the top of the output end of the driving motor (14); a plurality of positioning gears (19) meshing with the rotating gear (18) are rotatably mounted on the middle of the top of the rotating material distribution plate (16); a rotating sleeve (20) is rotatably mounted on the middle of the top of the rotating material distribution plate (16); teeth meshing with the plurality of rotating sleeves (20) are disposed on the inner side of the rotating sleeve (20); and a plurality of stirring scrapers (21) are disposed on the outer surface of the rotating sleeve (20).
7. The raw material stirring device for paint and coating production according to claim 6, characterized in that: A positioning block (22) is fixedly mounted below the discharging hopper near the rotating material distribution plate (16); the positioning block (22) is arranged in an arc shape; an inclined positioning groove (23) is provided on a side of the positioning block (22) near the rotating material distribution plate (16); a fixing rod (24) is fixedly mounted on one side of the top surface of the rotating sleeve (20); and a positioning rod (25) adapted to the positioning groove (23) is fixedly mounted on one side of the fixing rod (24).
8. The raw material stirring device for paint and coating production according to claim 1, characterized in that: A discharge box (27) is also provided on one side of the processing cylinder (1), a discharge bin (32) is provided at the bottom end of the discharge box (27), a cylinder (28) is provided at one end of the discharge box (27), a telescopic end of the cylinder (28) is arranged to penetrate the discharge box (27), a closing block (29) is fixedly connected to the telescopic end of the discharge box (27), and the closing block (29) is arranged in an arc shape on one side close to the processing cylinder (1) and is adapted to the discharge port (34).
9. The raw material stirring device for paint and coating production according to claim 8, characterized in that: Slide grooves (30) are respectively arranged on both sides of the discharge box (27), a guide rod (31) is longitudinally arranged at the top end of the closing block (29), rotating wheels are rotatably mounted on both sides of the guide rod (31) to match the slide grooves (30), and a vacuum barrier (33) is arranged between the processing cylinder (1) and the mixing tank (3) and inside the guide rod (31).
10. A process for stirring raw materials for producing paints and coatings, using the device for stirring raw materials for producing paints and coatings as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: S1: After the equipment is started, the raw material enters the receiving and discharging hopper (13) through the feed hopper (10), and after being buffered by the movable plate (11), stably enters the quantitative channel (17) of the quantitative conveying module; S2: The driving motor (14) drives the rotating material distribution plate (16) to rotate, and the quantitative channels (17) pass through the through holes of the fixed material distribution plate (15) one by one, and quantitatively transport the raw materials to the raw material feeding pipe (26), and then transport them into the mixing tank (3) at the top of the processing cylinder (1); S3: After the mixing tank (3) receives the raw materials, the stirring assembly is started, the rotating motor drives the rotating block (4) to rotate, driving the first scraper (5) to clean the bottom material and turn it over, the connecting rod (6) transmits force to the second scraper (7) to clean the inner wall material and push it to the center, and the third scraper (8) disturbs the material and pushes it to the discharge port (34); S4: The evenly stirred material is discharged into the discharge box (27) through the discharge port (34) on the side of the processing cylinder (1), and the cylinder (28) drives the closing block (29) to slide, opening the discharge port (34), and the material enters the discharge bin (32); S5: After the discharge is completed, the cylinder (28) drives the closing block (29) to return to its original position, and the closing block (29) and the discharge port (34) are fitted and sealed, completing the entire production process.
Citation Information
Patent Citations
Raw material stirring device for paint coating production
CN117983097A
Mixture blending processing machine
CN222658387U
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