Preparation assembly and tricholoma matsutake enzymolysis decomposition equipment
By designing a preparatory component, segmenting and isolating the cap and stalk of the pineapple mushroom, the problem of inefficiency in the traditional enzymatic lysis process is solved, and more efficient enzymatic lysis and active ingredient extraction are achieved.
Patent Information
- Application Number
- CN202510128136.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-05
- Publication Date
- 2025-04-25
AI Technical Summary
During the traditional process of pineapple mushrooms, the pre-beating process before enzymatic lysis cannot optimize enzymatic lysis for the different characteristics of the cap and stalk, resulting in low enzymatic lysis efficiency and insufficient extraction of active ingredients.
A preparatory component is designed to divide the cap and stalk of the pineapple mushroom through the coordination of the dispensing barrel, blocking plate and cutting sheet, and deduce it through different paths, and enter two enzymatic lysis tanks for targeted enzymatic lysis.
By isolating and treating the cap and stalk, appropriate enzyme and enzymatic conditions can be selected according to their respective characteristics, improving the enzymatic lysis efficiency, and more effectively extracting the nutrients and active substances in the pineapple mushroom.
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Figure CN119875784A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of enzymolysis equipment, in particular to a preparation component and a matsutake mushroom enzymolysis and decomposition equipment. Background Art
[0002] In the traditional processing of Matsutake mushrooms, the method usually adopted in the preparatory pulping before enzymatic hydrolysis is to directly pulp the entire Matsutake mushroom. This method is simple and direct, but due to the significant differences in cell structure and chemical composition between the cap and stipe of Matsutake mushrooms - especially the fiber content of the stipe is much higher than that of the cap, this unified treatment method cannot optimize the enzymatic hydrolysis according to the characteristics of different parts.
[0003] As a result, the enzymatic hydrolysis process after this rough mixing is not only inefficient, but also unable to fully release and extract the potential active ingredients in Tricholoma matsutake. In order to overcome this limitation, a more sophisticated processing method is needed to separate the cap and stipe so that the appropriate enzyme and enzymatic hydrolysis conditions can be selected according to their respective characteristics, thereby improving the enzymatic hydrolysis efficiency and more effectively extracting the nutrients and active substances in Tricholoma matsutake. This method can not only improve the quality of the final product, but also provide more accurate data support for the in-depth research and application development of Tricholoma matsutake. Summary of the invention
[0004] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.
[0005] In view of the above problems and / or the problems existing in the prior art, the present invention is proposed.
[0006] Therefore, a first object of the present invention is to provide a preparation assembly that can guide the divided caps and stipes out through different paths.
[0007] In order to solve the above technical problems, the present invention provides the following technical solutions: a preparatory component, comprising a distributing barrel, comprising an inlet, and a first outlet and a second outlet connected to the inlet; a blocking disk rotatably installed in the distributing barrel; a cutting disc arranged in the distributing barrel, and the cutting disc is transmission-connected with the blocking disk; when the cutting disc moves toward the center of the distributing barrel, the cutting disc cuts the stems of the Tricholoma matsutake, and the cutting disc drives the blocking disk to block the first outlet, and the cut stems are discharged from the second outlet; when the cutting disc moves away from the center of the distributing barrel, the cutting disc drives the blocking disk to block the second outlet, and the mushroom caps are discharged from the first outlet.
[0008] As a preferred solution of the preparatory component of the present invention, there are two cutting blades, which are arranged opposite to each other in the distributing barrel. In an initial state, a accommodating space is formed between the two cutting blades, the stipe of the Tricholoma matsutake passes through the accommodating space, and the tops of the two cutting blades are used to support the caps of the Tricholoma matsutake.
[0009] As a preferred solution of the preparation assembly of the present invention, it further comprises a first driving unit and a second driving unit respectively connected to the two cutting blades in a transmission manner; When the first driving unit and the second driving unit drive the two cutting blades to move toward each other, the accommodating space is reduced to the cutting stem; When the first driving unit and the second driving unit drive the two cutting blades to move away from each other, the accommodating space increases to be able to accommodate the mushroom caps.
[0010] As a preferred solution of the preparatory component of the present invention, wherein: the blocking disk is provided with a rotating shaft, the rotating shaft is rotatably mounted on the distributing barrel, and both ends of the rotating shaft extend to the outside of the distributing barrel, the rotating shaft is provided with a driven gear, and a driving gear is also rotatably mounted on the outer wall of the distributing barrel, and the driving gear is meshed with the driven gear.
[0011] As a preferred solution of the preparatory component of the present invention, a protrusion is provided on the side of the driving gear facing toward or away from the distributing barrel, and a lever is provided on the blocking disk, and the lever is in conflict with the protrusion; when the cutting blade moves toward or away from the center of the distributing barrel, the lever drives the driving gear to rotate actively.
[0012] As a preferred solution of the preparatory component of the present invention, the point where the protrusion contacts the lever in the initial state is defined as the starting point, the point where the protrusion contacts the lever in the end state is defined as the ending point, and the distance from the surface where the protrusion contacts the lever to the side surface of the driving gear gradually decreases from the starting point to the ending point.
[0013] As a preferred solution of the preparatory assembly of the present invention, the projection shape of the protrusion on the side wall of the driving gear is an arc, and the protrusion is arranged concentrically with the driving gear.
[0014] As a preferred solution of the preparatory assembly of the present invention, the diameter of the driving gear is greater than the diameter of the driven gear.
[0015] As a preferred solution of the preparatory component of the present invention, there are two driving gears, and the protrusions on the two driving gears are arranged in the same direction; when the first driving unit and the second driving unit drive the two cutting blades to move toward or away from each other, the two driving gears can actively rotate independently.
[0016] The second object of the present invention is to provide an enzymatic hydrolysis and decomposition device for Tricholoma matsutake, which comprises: the above-mentioned preparatory component; and, an enzymatic hydrolysis tank, which is provided with two, and the two enzymatic hydrolysis tanks are respectively connected to a first outlet and a second outlet; a third driving unit, which is arranged on the enzymatic hydrolysis tank; a stirring rod, which is rotatably installed in the enzymatic hydrolysis tank, and the third driving unit is transmission-connected to the stirring rod.
[0017] The beneficial effect of the present invention is that by arranging the blocking disk, when the preparation component separates the cap and the stipe of the Tricholoma matsutake, the blocking disk is rotated so that the cap and the stipe enter the two enzymolysis tanks through different paths for enzymolysis. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative labor.
[0019] Figure 1 This is a structural diagram of the preparatory components of the Matsutake Tricholoma enzymatic decomposition equipment.
[0020] Figure 2 A side view of the preparatory components of the Tricholoma matsutake enzymatic decomposition equipment.
[0021] Figure 3 This is a top view of the preparatory components of the Matsutake Tricholoma enzymatic decomposition equipment in their initial state.
[0022] Figure 4 This is a top view of the preparatory components of the Matsutake Tricholoma enzymatic decomposition equipment with the stipes cut.
[0023] Figure 5 A cross-sectional view of the preparatory components of the Matsutake Tricholoma enzymatic decomposition equipment with the stipe cut.
[0024] Figure 6 This is a top view of the preparatory components of the Matsutake Tricholoma enzymatic decomposition equipment in the state of releasing the cap.
[0025] Figure 7 This is a cross-sectional view of the preparatory components of the Matsutake Tricholoma enzymatic decomposition equipment in the state of releasing the cap.
[0026] Figure 8 This is the structural diagram of the enzymatic decomposition equipment of Tricholoma matsutake.
[0027] Fig. 9 This is a cross-sectional view of the enzymatic hydrolysis tank of the Matsutake Tricholoma enzymatic hydrolysis equipment.
[0028] 100, dispensing barrel; 101, inlet; 102, first outlet; 103, second outlet; 104, first channel; 105, second channel; 106, third channel; 107, accommodating space; 200, blocking disk; 201, rotating shaft; 202, driven gear; 203, lever; 300, cutting blade; 301, connecting part; 400, first driving unit; 500, second driving unit; 600, driving gear; 601, bump; 601a, starting point; 601b, ending point; 700, enzymolysis tank; 800, third driving unit; 900, stirring rod. DETAILED DESCRIPTION
[0029] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0030] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0031] Secondly, the present invention is described in detail with reference to schematic diagrams. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0032] Furthermore, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0033] Example 1, reference Figure 1 to Figure 7 , which is the first embodiment of the present invention, provides a preparation component, including a material distribution barrel 100, a blocking disk 200 and a cutting blade 300.
[0034] It is worth mentioning that since the cell structure and chemical composition of the cap and stipe of Tricholoma matsutake may be different, such as the stipe of Tricholoma matsutake has more fiber than the cap, separate enzymatic hydrolysis can select more suitable enzymes and enzymatic hydrolysis conditions according to the characteristics of different parts, such as adding more enzymes that can decompose fiber to the pulping liquid of the stipe, so as to more effectively extract and utilize the active ingredients unique to these parts.
[0035] Specifically, the dispensing barrel 100 of the present embodiment is shaped as an inverted Y-shaped structure, and includes an inlet 101, and a first outlet 102 and a second outlet 103 connected to the inlet 101; the inlet 101 is located at the top of the dispensing barrel 100, and the first outlet 102 and the second outlet 103 are respectively located at the two bottom ends of the dispensing barrel 100.
[0036] Preferably, the interior of the distributing barrel 100 is hollow and a first channel 104, a second channel 105 and a third channel 106 are respectively formed inside the distributing barrel 100, that is, the inlet 101 is connected with the first outlet 102 through the first channel 104 and the second channel 105, and the inlet 101 is connected with the second outlet 103 through the first channel 104 and the third channel 106. The Matatsuogu mushroom enters the first channel 104 of the distributing barrel 100 from the inlet 101 with the cap on top and the stem on the bottom for cutting.
[0037] Preferably, the blocking disk 200 is rotatably installed in the dispensing barrel 100; and the blocking disk 200 is installed at the connection between the second channel 105 and the third channel 106. By rotating the blocking disk 200, the state of the first channel 104 and the second channel 105 being connected to each other, or the state of the first channel 104 and the third channel 106 being connected to each other can be switched to allow the cut caps and stems to flow through respectively.
[0038] Furthermore, the cutting blade 300 is disposed in the material distributing barrel 100 and is transmission-connected to the blocking disk 200. When the cutting blade 300 cuts the stem, the blocking disk 200 is synchronously driven to switch the conduction states of the first channel 104, the third channel 106 and the second outlet 103 in a targeted manner.
[0039] At least one cutting blade 300 is provided. When there is only one cutting blade 300, the stem is located between the cutting blade 300 and the inner wall of the first channel 104, and the stem is cut by the cooperation between the cutting blade 300 and the inner wall of the first channel 104; and when there are more than two cutting blades 300, multiple cutting blades 300 are arranged facing each other, and the stem is cut by the opposite movement of the multiple cutting blades 300.
[0040] When in use, when the plurality of cutting blades 300 move toward the center of the material distributing barrel 100, the cutting blades 300 cut the stems of the Tricholoma matsutake, and the cutting blades 300 drive the blocking disk 200 to block the first outlet 102, and the cut stems are discharged from the second outlet 103; when the cutting blades 300 move away from the center of the material distributing barrel 100, the cutting blades 300 drive the blocking disk 200 to block the second outlet 103, and the caps are discharged from the first outlet 102. Subsequently, through separation treatment, different enzymatic hydrolysis treatments can be carried out on the caps and stems in a targeted manner to improve the enzymatic hydrolysis efficiency and the extraction rate of active ingredients.
[0041] Example 2, see Figure 1 to Figure 7 , which is the second embodiment of the present invention, and this embodiment is based on embodiment 1.
[0042] It is worth noting that the fruiting body of Tricholoma matsutake is medium to large, with a cap diameter of 5-10cm, flat hemispherical to nearly flat, dirty white, with yellow-brown to chestnut-brown flat hairy scales, and a dry surface. The flesh is white and thick. The gills are white or slightly creamy yellow, densely curved, and unequal in length. The stipe is relatively thick, 6-13.5cm long and 2-2.6cm thick.
[0043] Specifically, two cutting blades 300 are provided in this embodiment, and the shape of the cutting blades 300 is semicircular. The two cutting blades 300 are arranged opposite to each other in the material distribution barrel 100; in the initial state, a receiving space 107 is formed between the two cutting blades 300, and the inner diameter of the receiving space 107 is greater than 2.6c107 in the initial state, so that the stem of the matsutake mushroom can pass through the receiving space 107, and in the initial state, the diameter of the two cutting blades 300 after matching is less than 10c107, so that the top of the two cutting blades 300 is used to carry the cap of the matsutake mushroom. The two cutting blades 300 can effectively control the size of the receiving space 107, so as to accurately cut the stem and carry the cap.
[0044] Preferably, the preparatory component also includes a first drive unit 400 and a second drive unit 500 which are respectively connected to the two cutting blades 300 in transmission; the first drive unit 400 and the second drive unit 500 of this embodiment are both electric cylinders, and the cutting blade 300 includes a connecting part 301, which passes through the inner wall of the first channel 104, and the connecting parts 301 of the two cutting blades 300 are respectively connected to the output shafts of the first drive unit 400 and the second drive unit 500.
[0045] When the first driving unit 400 and the second driving unit 500 drive the two cutting blades 300 to move toward each other, the accommodation space 107 is reduced until the stem is cut; at this time, the blocking disk 200 rotates to a state where the first channel 104 and the third channel 106 are connected, and the cut stem slides out through the first channel 104 and the third channel 106 through the second outlet 103. When the first driving unit 400 and the second driving unit 500 drive the two cutting blades 300 to move away from each other, the accommodation space 107 is increased to allow the cap to pass through, and at this time, the blocking disk 200 rotates to a state where the first channel 104 and the second channel 105 are connected, and the cut cap slides out through the first channel 104 and the second channel 105 through the first outlet 102.
[0046] Preferably, the blocking disk 200 is provided with a rotating shaft 201, which is rotatably mounted on the material distributing barrel 100, the axis of the rotating shaft 201 is perpendicular to the axes of the second channel 105 and the third channel 106, and both ends of the rotating shaft 201 extend to the outside of the material distributing barrel 100, and a driven gear 202 is provided on the portion of the rotating shaft 201 extending to the outside of the material distributing barrel 100, and a driving gear 600 is also rotatably mounted on the outer wall of the material distributing barrel 100, and the driving gear 600 is meshed with the driven gear 202. When the driving gear 600 rotates, the blocking disk 200 is driven to rotate through the driven gear 202 and the rotating shaft 201. In this embodiment, there are two driven gears 202 and two driving gears 600, and the two driven gears 202 and the driving gear 600 are arranged one by one. Through the meshing of the driving gear 600 and the driven gear 202, the blocking disk 200 can be rotated accurately, thereby controlling the discharge path of the caps and stems, and improving the control accuracy and stability of the device.
[0047] Preferably, a protrusion 601 is provided on the side of the driving gear 600 facing or facing away from the distributing barrel 100. In this embodiment, one of the two driving gears 600 is provided with a protrusion 601 on the side facing the distributing barrel 100, and the other is provided with a protrusion 601 on the side facing away from the distributing barrel 100. A lever 203 is provided at the bottom of the connecting portion 301 of the blocking disk 200, and the lever 203 conflicts with the protrusion 601. When the cutting blade 300 moves toward or away from the center of the distributing barrel 100, the lever 203 drives the driving gear 600 to rotate actively. The driving gear 600 can be actively rotated by the conflict drive between the protrusion 601 and the lever 203. This design simplifies the transmission structure of the device and improves the response speed and reliability of the device.
[0048] Preferably, the point where the protrusion 601 contacts the lever 203 in the initial state is defined as the starting point 601a, and the point where the protrusion 601 contacts the lever 203 in the final state is defined as the ending point 601b, and the distance from the surface where the protrusion 601 contacts the lever 203 to the side of the driving gear 600 gradually decreases from the starting point 601a to the ending point 601b. Fine control is provided to make the movement of the cutting blade 300 stable and improve the processing accuracy of the equipment.
[0049] Furthermore, the projection shape of the protrusion 601 on the side wall of the driving gear 600 is an arc, and the protrusion 601 is arranged concentrically with the driving gear 600. This can make the contact between the protrusion 601 and the lever 203 smooth, reduce wear, and extend the service life of the device.
[0050] Furthermore, the diameter of the driving gear 600 is greater than the diameter of the driven gear 202, which can provide a greater torque and ensure the stability and reliability of the equipment when processing larger or harder pine mushrooms.
[0051] Furthermore, two active gears 600 are provided, and the protrusions 601 on the two active gears 600 are arranged in the same direction; when the first driving unit 400 and the second driving unit 500 drive the two cutting blades 300 to move toward or away from each other, the two active gears 600 can be independently actively rotated. In this embodiment, when the first driving unit 400 and the second driving unit 500 drive the two cutting blades 300 to move toward each other, the active gear 600 with the protrusion 601 on the side facing away from the distributing barrel 100 actively rotates, while the other main gear does not actively rotate, and vice versa, thereby avoiding interference.
[0052] Example 3, see Figure 1 to Figure 9 This embodiment provides a Tricholoma matsutake enzymatic decomposition device, including an enzymatic hydrolysis tank 700, a third driving unit 800 and a stirring rod 900.
[0053] Specifically, there are two enzymolysis tanks 700, which are respectively connected to the first outlet 102 and the second outlet 103; there are two third drive units 800, which are respectively arranged on the enzymolysis tanks 700, and the third drive units 800 of this embodiment are motors; the stirring rod 900 is rotatably installed in the enzymolysis tank 700, and the output shaft of the third drive unit 800 is transmission-connected to the stirring rod 900. Through the arrangement of the enzymolysis tank 700, the third drive unit 800 and the stirring rod 900, the stipe and cap of the matsutake mushroom can be enzymolyzed separately.
[0054] Based on the above, the beneficial effects of the present invention are:
[0055] 1. By setting the blocking disk 200, when the preparatory assembly separates the cap and the stipe of the Tricholoma matsutake, the blocking disk 200 rotates so that the cap and the stipe enter the two enzymolysis tanks 700 through different paths for enzymolysis.
[0056] 2. The cap and stipe of the Tricholoma matsutake are firstly divided by the preparation component, and then the cap and stipe are respectively subjected to targeted enzymolysis by two enzymolysis tanks 700, and the corresponding enzymes are added according to the different components of the cap and stipe to improve the enzymolysis efficiency.
[0057] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A preparation component, characterized in that: include: A material dispensing barrel (100) comprising an inlet (101), and a first outlet (102) and a second outlet (103) which are in communication with the inlet (101); A blocking disk (200) is rotatably mounted in the material distributing barrel (100); A cutting blade (300) is arranged in the material distribution barrel (100), and the cutting blade (300) is drivingly connected to the blocking disk (200); When the cutting blade (300) moves toward the center of the material distribution barrel (100), the cutting blade (300) cuts the stems of the Tricholoma matsutake mushroom, and the cutting blade (300) drives the blocking disk (200) to block the first outlet (102), and the cut stems are discharged from the second outlet (103); When the cutting blade (300) moves away from the center of the distributing barrel (100), the cutting blade (300) drives the blocking disk (200) to block the second outlet (103), and the mushroom caps are discharged from the first outlet (102).
2. The preparation assembly according to claim 1, characterized in that Two cutting blades (300) are provided, and the two cutting blades (300) are arranged opposite to each other in the material distribution barrel (100). In an initial state, a receiving space (107) is formed between the two cutting blades (300), and the stem of the Tricholoma matsutake passes through the receiving space (107), and the tops of the two cutting blades (300) are used to support the cap of the Tricholoma matsutake.
3. The preparation assembly according to claim 2, characterized in that It also includes a first driving unit (400) and a second driving unit (500) which are respectively connected to the two cutting blades (300); When the first driving unit (400) and the second driving unit (500) drive the two cutting blades (300) to move towards each other, the accommodating space (107) is reduced to the size of the cut stem; When the first drive unit (400) and the second drive unit (500) drive the two cutting blades (300) to move away from each other, the accommodating space (107) increases to be able to accommodate the mushroom caps.
4. The preparation assembly according to claim 3, characterized in that The blocking disk (200) is provided with a rotating shaft (201), the rotating shaft (201) is rotatably mounted on the material distributing barrel (100), and both ends of the rotating shaft (201) extend to the outside of the material distributing barrel (100), the rotating shaft (201) is provided with a driven gear (202), and a driving gear (600) is rotatably mounted on the outer wall of the material distributing barrel (100), and the driving gear (600) is meshed with the driven gear (202).
5. The preparation assembly according to claim 4, characterized in that A protrusion (601) is provided on the side of the driving gear (600) facing toward or away from the material distributing barrel (100), and a lever (203) is provided on the blocking disk (200), wherein the lever (203) abuts against the protrusion (601); when the cutting blade (300) moves toward or away from the center of the material distributing barrel (100), the lever (203) drives the driving gear (600) to actively rotate.
6. The preparation assembly according to claim 5, characterized in that The point where the protrusion (601) contacts the lever (203) in the initial state is defined as the starting point (601a), and the point where the protrusion (601) contacts the lever (203) in the end state is defined as the end point (601b). The distance from the surface where the protrusion (601) contacts the lever (203) to the side surface of the driving gear (600) gradually decreases from the starting point (601a) to the end point (601b).
7. The preparation assembly according to claim 6, characterized in that The projection shape of the convex block (601) on the side wall of the driving gear (600) is an arc, and the convex block (601) and the driving gear (600) are arranged concentrically.
8. The preparation assembly according to claim 5 or 6, characterized in that The diameter of the driving gear (600) is greater than the diameter of the driven gear (202).
9. The preparation assembly according to claim 5, characterized in that Two active gears (600) are provided, and the protrusions (601) on the two active gears (600) are arranged in the same direction; when the first drive unit (400) and the second drive unit (500) drive the two cutting blades (300) to move towards or away from each other, the two active gears (600) can independently and actively rotate.
10. A matsutake mushroom enzymatic decomposition device, characterized in that: comprising the preparatory component according to any one of claims 1 to 9, and There are two enzymolysis tanks (700), and the two enzymolysis tanks (700) are respectively connected to the first outlet (102) and the second outlet (103); a third driving unit (800), which is arranged on the enzymolysis tank (700); A stirring rod (900) is rotatably mounted in the enzymolysis tank (700), and the third driving unit (800) is transmission-connected to the stirring rod (900).
Citation Information
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